NC
M830
Version
00
Part No
3123-04-0007
Date
Dec 2018
Vertical Machining Center
MEGA V-Series
Operation Manual
NOTICE
This manual shall be carefully reviewed by relative
operators of this machine before operating the machine.
In the case of any trouble or accidents caused as a result
of disregarding this manual, Innoserv as the manufacturer
will not be held responsible.
If you find any portion of this manual difficult to read or
comprehend, please inform us immediately, without
hesitation.
The contents of this manual are explanations of operation
only and are not meant as an explanation of warranty.
The warranty mentioned herein represents that the
manufacturer will supply replacement parts at no charge
during the warranty period should any defects be found.
The warranty will not cover any economic losses or
damage by the purchaser.
Table of Contents
1 OUTLINE ............................................................................................................................... 1
1.1 SAFETY PRECAUTIONS ....................................................................................... 1
2 OPERATION .......................................................................................................................... 3
2.1 MACHINE OPERATING PANEL ............................................................................. 3
2.1.1 Monitor/MDI Panel .......................................................................................... 3
2.1.2 Machine Operating Panel ................................................................................ 4
2.2 HANDWHEEL UNIT ............................................................................................. 10
2.3 POWER ON/OFF ................................................................................................. 11
2.3.1 Turn On The Power ....................................................................................... 11
2.3.2 Turn Off The Power ....................................................................................... 11
2.4 EMERGENCY STOP ............................................................................................ 11
2.4.1 Emergency Stop Release .............................................................................. 11
2.5 AXES OVERTRAVEL ........................................................................................... 12
2.5.1 Axes Overtravel Release ............................................................................... 12
2.6 MODE SELECTION ............................................................................................. 13
2.7 OPERATION MODE ............................................................................................. 13
2.8 OPERATOR'S DOOR GUARD ............................................................................. 14
2.8.1 Opening Operator's Door .............................................................................. 14
2.8.2 Operation Restrictions ................................................................................... 14
2.9 LOADING/UNLOADING WORKPIRCES ............................................................. 15
2.10 FEED MOTION .................................................................................................... 15
2.10.1 Manual Reference Position Return ............................................................... 15
2.10.2 Manual Feed ................................................................................................. 16
2.10.3 Rapid Feed .................................................................................................... 16
2.10.4 Handwheel Feed ........................................................................................... 16
2.11 SPINDLE .............................................................................................................. 17
2.11.1 Automatic Operation...................................................................................... 17
2.11.2 Manual Operation .......................................................................................... 18
2.11.3 Spindle Stop .................................................................................................. 18
2.11.4 Spindle Pause ............................................................................................... 18
2.11.5 Spindle Orientation ........................................................................................ 19
2.11.6 Rigid Tapping ................................................................................................ 19
2.11.7 Rigid Tapping Retract .................................................................................... 19
2.12 OPERATION FUNCTION ..................................................................................... 20
2.12.1 Single Block .................................................................................................. 20
2.12.2 Optional Stop ................................................................................................. 20
2.12.3 Optional Block Skip ....................................................................................... 20
2.12.4 Dry Run ......................................................................................................... 21
MEGA V Series Operation Manual I
2.12.5 Program Restart ............................................................................................ 21
2.12.6 Machine Lock ................................................................................................ 22
2.12.7 Z Axis Lock .................................................................................................... 22
2.12.8 MST Lock ...................................................................................................... 22
2.12.9 Manual Absolute ............................................................................................ 22
2.12.10 Mirror Image ................................................................................................. 22
2.12.11 Feedrate Override Cancellation .................................................................... 23
2.13 MAGAZINE TOOL SELECTION ........................................................................... 23
2.13.1 Manual Selection ........................................................................................... 23
2.13.2 Automatic Selection ....................................................................................... 23
2.13.3 Magazine Reference Position Return ............................................................ 23
2.13.4 Tool Selection From Remote Magazine Panel ............................................... 24
2.14 TOOL CHANGE .................................................................................................... 26
2.14.1 Tool Attribute Setting ...................................................................................... 26
2.14.2 Tool Change Example of Standard and Heavy Tools ..................................... 27
2.14.3 Tool Change Example of Large Diameter Tools ............................................. 28
2.15 Machining Air Blast ............................................................................................... 30
2.15.1 Manual Control .............................................................................................. 30
2.15.2 Automatic Control .......................................................................................... 30
2.15.3 Machining Air Blast Off .................................................................................. 30
2.15.4 Machining Air Blast Pause ............................................................................. 30
2.15.5 Machining Air Blast Manual Lock ................................................................... 31
2.16 COOLANT NOZZLE ............................................................................................. 31
2.16.1 Manual Control .............................................................................................. 31
2.16.2 Automatic Control .......................................................................................... 31
2.16.3 Coolant Nozzle Off ......................................................................................... 31
2.16.4 Coolant Nozzle Pause ................................................................................... 32
2.16.5 Coolant Nozzle Manual Lock ......................................................................... 32
2.17 BASE WASH ......................................................................................................... 32
2.17.1 Manual Control .............................................................................................. 32
2.17.2 Automatic Control .......................................................................................... 33
2.17.3 Base Wash Off ............................................................................................... 33
2.17.4 Base Wash Pause ......................................................................................... 33
2.17.5 Base Wash Manual Lock ............................................................................... 34
2.18 Coolant Through Spindle (CTS) ............................................................................ 34
2.18.1 Manual Control .............................................................................................. 34
2.18.2 Automatic Control .......................................................................................... 34
2.18.3 CTS Off .......................................................................................................... 34
2.18.4 CTS Pause .................................................................................................... 34
2.19 CHIP AUGER/ CHIP CONVEYOR ........................................................................ 35
2.19.1 Manual Control .............................................................................................. 35
II Contents Dec. 2018
2.19.2 Automatic Control .......................................................................................... 36
2.19.3 Chip Auger/Chip Conveyor Off ...................................................................... 36
2.19.4 Chip Auger/Chip Conveyor Pause ................................................................. 37
2.19.5 Chip Auger/Chip Conveyor Resumption ........................................................ 37
2.19.6 Chip Auger/Chip Conveyor Manual Lock ....................................................... 37
2.20 PERIPHERAL FUNCTIONS ................................................................................. 37
2.20.1 Work Light ..................................................................................................... 37
2.20.2 3-Color Indication Lamp ................................................................................ 38
2.20.3 Automatic Power Off ..................................................................................... 38
2.21 ADDITIONAL M FUNCTIONS .............................................................................. 38
2.22 TRUNNION TABLE .............................................................................................. 41
2.23 4TH AXIS ROTARY TABLE(OPTION) .................................................................. 42
2.24 AUTOMATIC PALLET CHANGE (APC) ................................................................ 43
2.24.1 APC Operation Panel .................................................................................... 43
2.24.2 Pallet Exchange Operation ............................................................................ 44
2.24.3 Pallet Rotation Speed Switch ........................................................................ 45
2.24.4 APC Maintenance Mode ............................................................................... 45
2.25 OPERATOR PANEL SCREEN ............................................................................. 46
2.26 M CODE LIST ...................................................................................................... 46
3 TROUBLE SHOOTING ....................................................................................................... 49
3.1 MAGAZINE ........................................................................................................... 49
3.1.1 Recovery ATC by M codes ............................................................................ 49
3.1.2 Recovery ATC in maintenance mode ............................................................ 50
APPENDIX ................................................................................................................................. 52
A PLC ALARM MESSAGES .................................................................................... 52
B PLC OPERATOR'S MESSAGES ......................................................................... 70
C PLC PARAMETERS ............................................................................................. 72
C.1 PLC Timers ........................................................................................................... 72
C.2 PLC Counters ....................................................................................................... 73
C.3 PLC Function Bits ................................................................................................. 74
C.4 PLC Constants ..................................................................................................... 94
MEGA V Series Operation Manual III
1 OUTLINE
1.1 SAFETY PRECAUTIONS
Before operating this machine, read this manual and fully understand the
contents of the manual to avoid personal accident or equipment damage.
Maintenance (mechanical and electrical) must carried by qualified person
according to rules of your company and local laws.
This machine is mainly used for metal cutting, which includes drilling,
tapping and milling. It should not be used for any other purposes.
Some workpieces are flammable (for example, magnesium, lithium,
sodium, potassium and their alloy). DO NOT machine such workpieces on
this machine.
DO NOT switch on the power when a fixed cover or guard is removed.
Carefully handle the workpieces and tools. The tool must be clamped
through automatic tool change. The workpiece should also be secured
correctly on the table.
Carefully operate the machine when the safety guard (operation guard) is
opened.
During maintenance, TURN OFF the power.
DO NOT place this machine in explosive environment, sparks may be
produced during machining, and this may cause explosion.
This machine should be placed in the factory that the illuminance is greater
than 500lux. Dusky environment may affect operation and is dangerous to
operators.
Wastes should be properly handled, entrust qualified industry to handle the
wastes and follow the local rule of law.
ALWAYS wear personnel protective equipments (goggle, earplugs, safety
shoes, helmet......etc) to protect yourself during operation.
MEGA V Series Operation Manual 1
Wear gloves when clearing up the coolant tank and oil tank to protect your
hands.
2 Outline Dec. 2018
2 OPERATION
2.1 MACHINE OPERATING PANEL
2.1.1 Monitor/MDI Panel
Fig. 2-1 is the schematic diagram of display unit..
Fig. 2-1 Display Unit
Fig. 2-2 is the schematic diagram of keyboard unit.
Fig. 2-2 Keyboard
MEGA V Series Operation Manual 3
2.1.2 Machine Operating Panel
Fig. 2-3 is the schematic diagram of machine operating panel, on the left the USB slots,
the functions of each component are described below:
Fig. 2-3 Machine Operating Panel
4 Operation Dec. 2018
Control Power On Push Button
Control Power Off Push Button
Emergency Stop Button
Cycle Start Push Button
Feed Hold Push Button
Data Protection Key Switch
Operation mode selection key switch
Operator's door enabling push button
When operator's door was opened, users should switch to
SETUP operation mode and press this button to operate the
machine.
Note: This button is equipped only if the machine uses safety
relay modules as operator's door guard.
Mode Selection Knob
MEGA V Series Operation Manual 5
Feedrate Override Knob
Rapid Feedrate Override Knob
Spindle Speed Override Knob
Reference Position Indication Lamp of Each Axis
System Alarm Indication Lamp
Spindle Gear Position Indication Lamp
Feedrate Display
Spindle Speed Display
Spindle Load Display
Spindle Tool No. Display
Machine Start-up Push Button
Coolant Auto Mode Key
Coolant Nozzle Key
6 Operation Dec. 2018
Coolant Through Spindle (CTS) Key
Machining Air Blast Key
Coolant Gun Key
Base Wash Key
Chip Conveyor Forward Key
Chip Conveyor Backward Key
Chip Auger Forward Key
Chip Auger Backward Key
Work Light Key
Auxiliary Function Key F1
Auxiliary Function Key F2
Auxiliary Function Key F3
Auxiliary Function Key F4
MEGA V Series Operation Manual 7
Auxiliary Function Key F5
Operator's Door Open Key
Operator's Door Close Key
Magazine Clockwise Rotation Key
Magazine Counter-Clockwise Rotation Key
Single Block Key
Optional Stop Key
Optional Block Skip Key
Dry Run Key
Automatic Power Off Key
Program Restart Key
X Axis Selection Key
Y Axis Selection Key
8 Operation Dec. 2018
Z Axis Selection Key
4th Axis Selection Key
5th Axis Selection Key
Negative Direction Feed Key
Positive Direction Feed Key
Rapid Feed Key
Reference Position Return Key
Spindle Orientation Key
Spindle Clockwise Rotation Key
Spindle Counter-Clockwise Rotation Key
Spindle Stop Key
Reserved
Reserved
MEGA V Series Operation Manual 9
2.2 HANDWHEEL UNIT
Fig.2-4 is the schematic diagram of handwheel unit, below are the descriptions of each
component:
1. Axes selection
Select the axis you want to move
2. Increment amount selection
Select the distance moved per tick of wheel
3. JOG buttons
When the increment amount selection knob is on "JOG" position, push these "JOG+"
or "JOG-" buttons will make a continues movement.
4. Rotational wheel
When increment amount selection knob is on "x1", "x10" or "x100" position, rotate this
wheel to move the selected axis.
5. Emergency stop button
This button is equipped on CE certified machines, and is in series with other
emergency stop buttons. Press this button to stop the machine if any danger occurs.
6. Enabling button
These buttons is equipped on CE certified machines, in SETUP mode and operator's
door was opened, users should press and hold these buttons in order to operate the
machine.
Fig. 2-4 Handwheel Unit
10 Operation Dec. 2018
2.3 POWER ON/OFF
Before powering on the machine, please check the following items:
1. Check the connected power source, voltage and power capacity should satisfy the
specification recorded on the machine name plate.
2. Check the pneumatic pressure, pressure should in the normal range specified on
the warning label near the pneumatic plate.
3. Check the coolant, if the coolant is not enough, re-fill it to 80% full.
4. Check the hydraulic oil (if equipped), if the oil is not enough, re-fill it to specified
level.
5. Check the ATC cambox lubricant, if the lubricant is not enough, re-fill it to specified
level.
6. Check the spindle chiller oil, if the oil is not enough, re-fill it to specified level.
7. Check the operator's door interlock device, make sure it can work properly to protect
users.
2.3.1 Turn On The Power
1. Turn on the main circuit breaker located on the cabinet.
2. Push "Power On" button to turn on the control power.
2.3.2 Turn Off The Power
1. Push "Emergency Stop" button located on machine operating panel.
2. Push "Power Off" button to turn off the control power.
3. Turn off the main circuit breaker located on the cabinet.
1. The "Power Off" button is available after emergency stop button is pressed. Push
2. Be sure to turn off the main circuit breaker to complete power off procedure, there
NOTE
"Power Off" button during normal operations, the control power will not be turned
off.
are some components remain work after the control power is off.
2.4 EMERGENCY STOP
Press emergency button immediately when there are emergency situations. After any one
of the emergency buttons is pressed, all feed axes and spindle will decelerate and stop
immediately, the peripheral devices will stop immediately, too.
2.4.1 Emergency Stop Release
1. Rotate the emergency button, the button will pop-up to unlock position.
MEGA V Series Operation Manual 11
2. After the button popped-up, the "Machine Start-up" button will flash, push
"Machine Start-up" button to release emergency stop state.
NOTE
1. In some machines (especially CE certified machines), emergency stop safety
relay module will monitor "Machine Start-up" button, if this button is pressed and
hold more than 2 seconds, the safety relay module judges that something wrong
in the recovery circuit and refuses the recovery operation.
2.5 AXES OVERTRAVEL
When any one of the hardware stroke limit switches is triggered, mostly in the 4th/5th
axis’s mechanism, machine will enter emergency stop state, all feed axes and spindle will
decelerate and stop immediately, peripheral devices will stop immediately, too.
At this time, the auxiliary function key "F2" key will flash, and overtravel alarm message
appears on the display.
2.5.1 Axes Overtravel Release
1. Press "Auxiliary Function Key F2" key to turn on overtravel release procedure, at
this time, the lamp of "Auxiliary Function Key F2" key remains on, and the lamp of
"Machine start-up" button will flash.
2. Push and hold "Machine Start-up" button at least 2 seconds to release emergency
stop state, at this time, the lamps of "Auxiliary Function Key F2" key and "Machine
Start-up" button remain on.
3. According the alarm message displayed on the screen, move the overtraveled axis
back to the middle of stroke, after leaving the stroke limit switch, press "RESET"
key to clear alarm messages.
NOTE
1. Only axes equipped with incremental encoder motor will install the hardware stroke
limit switches.
2. During axes overtravel, feed to the overtravel direction will be blocked automatically,
so this axis can only move to the opposite direction.
CAUTION
1. During axes overtravel release procedure, please move the axis to the middle of
stroke, move axis to the overtravel direction will damage the machine.
12 Operation Dec. 2018
2.6 MODE SELECTION
Fig. 2-5 is the mode selection knob, there are 6 modes, In which, "EDIT", "MEM",and
"MDI" are automatic modes, "MPG", "JOG", and "ZRN are manual modes. Functions of
each mode are described below:
Fig. 2-5 Mode Selection Knob
EDIT mode:
You can edit part program under this mode, but the
program can't be executed.
MEM mode:
You can execute part programs under this mode.
MDI mode:
You can execute short command and programs under this
mode, but the program will be cleared after execution.
MPG mode:
You can use handwheel unit to move the axes under this
mode.
JOG mode:
You can move axes manually by "Feed Keys" under this
mode.
ZRN mode:
You can do manual reference position return of each axis
under this mode.
2.7 OPERATION MODE
There are two operation modes, AUTO and SETUP. Users can do any operation in AUTO
mode when operator's door was closed, and can take setup operations in SETUP mode
when operator's door was opened.
1. AUTO mode
In AUTO mode, users can do any operation when operator's door was closed,
including execute programs, moving axes manually, rotate spindle manually, turn
MEGA V Series Operation Manual 13
on/off peripheral devices manually...etc. But if operator's door was opened, all
operations will be prohibited in this mode.
2. SETUP mode
In SETUP mode, users can take setup operations even the operator's door was
opened, such as moving axes manually, rotate spindle manually, turn on/off
peripheral devices manually...etc, except to run the programs.
If operator's door was opened, there are some operation restrictions:
(1) Axes feedrate is limited to 2000mm/min
(2) Spindle speed is limited to 750RPM
(3) ATC operation is prohibited
(4) APC operation is prohibited (only for MEGA 20VAPC)
(5) Coolant will be paused automatically, and cannot turn on
(6) Machining air blast will be paused automatically, and cannot turn on
(7) If machine using safety relay modules in operator's door guard (especially a CE
certified machine), before doing operations, you should press and hold door
enabling button to enable the operations. If you release door enabling button,
previous operations (moving axes, rotating spindle... etc) will stop immediately.
2.8 OPERATOR'S DOOR GUARD
Operator's door guard device secures that the operator's door is locked and cannot open
when program is running. When operator's door was opened, this device will notify the
machine to do some operation restrictions in order to prevent operators from danger.
2.8.1 Opening Operator's Door
1. When program is stopped, press "DOOR OPEN" key to release door interlock
device.
2. "DOOR OPEN" key LED will flash once the interlock device was released, please
open the door in 5 seconds.
3. If the door was not opened in 5 seconds, message "1152 OPERATING DOOR
OPEN TIME OUT" will appear on the screen. At this moment, press "RESET" key
to clear this message and press "DOOR OPEN" key to open the door again.
2.8.2 Operation Restrictions
When operator's door was opened, there are some operation restrictions:
1. In AUTO operation mode, no operations can be carried out.
2. In SETUP operation mode, speed is limited and operation method changed:
(1) Feedrate of each axis is limited to 2000mm/min
(2) Spindle speed is limited to 750RPM
(3) Feedrate of each axis and spindle speed are monitored by NC unit, if feedrate
14 Operation Dec. 2018
and spindle speed exceed the limited values, machine will stop immediately
and enters emergency stop state.
(4) Some machines (especially CE certified machines), users should press and
hold door enabling button during operations. If door enabling button us not
pressed, no operations can be carried out.
(5) Coolant and machining air blast cannot be turned on.
(6) ATC operation is prohibited.
(7) APC (only for machines with APC) operation is prohibited.
2.9 LOADING/UNLOADING WORKPIRCES
Before loading/unloading workpieces, please make sure that the machine is completely
stopped. Operators should wear suitable protective gloves to moving the workpieces,
prevent your hands from hurt by sharp components.
After loading new workpieces, please make sure that workpiece is securely fixed before
starting the machine. If the workpiece is not fixed properly, it may detach from clamping
devices and damages the cutting tool and machine.
2.10 FEED MOTION
2.10.1 Manual Reference Position Return
1. Switch "Mode Selection" knob to "ZRN" position, the controller will enter reference
position return mode.
2. Adjust the feedrate using "Rapid Feedrate Override" knob.
3. Select reference position return axes using axes selection keys.
4. Press "Reference Position Return" key to perform reference position return, after
reference position returns, axes will stop at the origin position (machine zero
position), and reference position indication lamp will be turned on.
1. The axes move to reference position using rapid traverse rate, please use "Rapid
NOTE
Feedrate Override" knob to adjust the feedrate during reference return.
2. If the "Feedrate Override" knob is at 0 position, all axes will stop moving.
CAUTION
1. Z axis must perform reference position return first before reference return the other
axes. Please ensure that Z axis is already at reference position, otherwise the tool
may collide with the workpiece and machine.
MEGA V Series Operation Manual 15
2.10.2 Manual Feed
1. Switch "Mode Selection" knob to "JOG" position, the controller will enter manual
feed mode.
2. Adjust feedrate using "Feedrate Override" knob.
3. Select feed axis using axes selection keys.
4. Press "Positive Direction Feed" key, the selected axis will move to the positive
direction; Press "Negative Direction Feed" key, the selected axis will move to the
negative direction.
CAUTION
1. Before moving the axes, please ensure that the tool will not collide with the
workpiece and machine during movement.
2.10.3 Rapid Feed
1. Switch "Mode Selection" knob to "JOG" position.
2. Adjust feedrate using "Rapid Feedrate Override" knob.
3. Select feed axis using axes selection keys.
4. Press "Positive Direction Feed" key, the selected axis will move to the positive
direction; Press "Negative Direction Feed" key, the selected axis will move to the
negative direction.
5. Press "Rapid" key the controller will enter rapid feed mode, when "Rapid" key
released will be "JOG" feed rate.
1. If "Feedrate Override" knob is at 0 position, all axes will stop moving.
NOTE
CAUTION
1. Before moving the axes, please ensure that the tool will not collide the workpiece
and machine during movement.
2.10.4 Handwheel Feed
1. Switch "Mode Selection" knob to "MPG" position, the controller will enter
handwheel feed mode.
2. Select feed axis using "Axes Selection" knob located on the handwheel.
3. Select incremental amount using "Increment Amount Selection" knob located on
the handwheel unit.
4. When "Increment Amount Selection" knob is at "x1", "x10" or "x100", clockwise
rotate the wheel, the selected axis will move to the positive direction;
16 Operation Dec. 2018
counter-clockwise rotate the wheel, the selected axis will move to the negative
direction.
5. When "Increment Amount Selection" knob is at "JOG" position, press "JOG+"
button the selected axis will move to the positive direction; press "JOG-" button the
selected axis will move to the negative direction.
1. The feedrate is decided by the rotation speed of handwheel when "Increment
2. When "Incremental Amount Selection" knob is at "JOG" position, the moving
1. Before moving the axes, please ensure that the tool will not collide with the
NOTE
Amount Selection" knob is at "x1", "x10" or "x100":
x1: the axis moves 1μm (0.001 mm) per wheel tick.
x10: the axis moves 10μm (0.01 mm) per wheel tick.
x100: the axis moves 100μm (0.1 mm) per wheel tick
speed is manual feedrate, and can be adjusted by "Feedrate Override" knob.
CAUTION
workpiece and machine during movement.
2.11 SPINDLE
2.11.1 Automatic Operation
1. Switch to automatic operation mode ("MEM", "DNC" or "MDI").
2. Execute S code command to specify spindle speed, for example, execute "S2000"
command to specify the spindle speed as 2000rpm.
3. The spindle will clockwise rotate with specified speed after executing "M03"
command, and will counter-clockwise rotate with specified speed after executing
"M04" command.
4. During spindle rotation, use "Spindle Speed Override" knob to adjust spindle speed,
the adjusting range is between 50% and 120%.
5. The "Spindle Clockwise Rotate" key LED will be turned on when spindle is rotating
in clockwise direction, and the "Spindle Counter-Clockwise Rotate" key LED will be
turned on when spindle is rotating in counter-clockwise direction.
MEGA V Series Operation Manual 17
2.11.2 Manual Operation
1. Switch to manual operation mode ("MPG" or "JOG" ).
2. Press "Spindle Clockwise Rotate" key to rotate the spindle in clockwise direction,
press "Spindle Counter-Clockwise Rotate" key to rotate the spindle in
counter-clockwise direction. The spindle speed is the latest commanded S code,
for example, the latest commanded S code is "S2000", the spindle will rotate with
2000rpm during manual operation.
3. During spindle rotation, use "Spindle Speed Override" knob to adjust spindle speed,
the adjusting range is between 50% and 120%.
4. The "Spindle Clockwise Rotate" key LED will be turned on when spindle is rotating
in clockwise direction, and the "Spindle Counter-Clockwise Rotate" key LED will be
turned on when spindle is rotating in counter-clockwise direction.
2.11.3 Spindle Stop
When any one of the following conditions occurs, the spindle will stop and "Spindle
Stop" key LED will be turned on:
1. Press "Spindle Stop" key in manual operation mode ("MPG", "JOG" or "ZRN").
2. Execute "M02", "M05" or "M30" in automatic operation mode ("MEM" or "MDI").
3. Press "RESET" key.
4. During spindle orientation.
5. Spindle gear shift error.
6. During spindle tool unclamping.
7. ATC arm is not at origin position.
8. Spindle chiller error (If #6430.6=1).
9. Spindle motor fan overloaded.
10. Air pressure too low (NOTE1).
1. When PLC parameter #6430.4 is set to 1, the spindle will stop when air pressure is
NOTE
too low.
2.11.4 Spindle Pause
During spindle running, when any one of following conditions occurs, the spindle will
pause and "Spindle Clockwise Rotate" or "Spindle Counter-Clockwise Rotate" key
LEDs will flash.
1. Switch from automatic operation mode ("MEM" or "MDI") to manual operation mode
("MPG", "JOG" or "ZRN") during program running.
2. Spindle chiller error (If #6430.6=1).
3. Spindle motor fan overloaded.
4. Air pressure is too low (NOTE1).
5. Opening operator's door.
18 Operation Dec. 2018
When spindle paused, any one of following operation can recover the spindle rotation:
1. Switch back to automatic operation mode ("MEM" or "MDI"), press "Cycle Start"
button to continue the program.
2. In manual operation mode ("MPG" or "JOG" ), press "Spindle Clockwise Rotate" or
"Spindle Counter-Clockwise Rotate" keys to rotate the spindle manually.
1. When PLC parameter #6430.4 is set to 1, the spindle will stop when air pressure
2. Press "Spindle Stop" key in manual operation mode ("MPG", "JOG" or "ZRN"), the
NOTE
is too low.
spindle will enter stop mode, and the above resumption operation will not
available.
2.11.5 Spindle Orientation
During spindle orientation, the spindle will rotate to the specified position (orientation
position), after spindle stops at orientation position, the "Spindle Orientation" key LED
will be turned on.
1. In automatic operation mode ("MEM" or "MDI"), execute "M19" command.
2. In manual operation mode ("MPG" or "JOG"), press "Spindle Orientation" key.
When any one of the following conditions occurs, spindle orientation will be canceled:
1. Execute spindle clockwise rotate or spindle counter-clockwise rotate.
2. Spindle gear shift error.
3. When automatic tool change finished.
4. In manual operation mode ("MPG" or "JOG"), press "Spindle Orientation" key
again.
2.11.6 Rigid Tapping
During tapping procedure, use "M54" command to turn on rigid tapping mode. After
rigid tapping mode turned on, the Z axis and spindle will move synchronously during
"G74/G84" tapping cycle. Below is an example program of rigid tapping:
M54S1000;(Turnonrigidtappingmode,specify1000rpmspindlespeed)
G84X0.Y0.Z‐30.R10.F1P1;(Tappingcycle,tapthehole)
G80;(Fixedcyclecancellation)
2.11.7 Rigid Tapping Retract
The tap may stay in the workpiece when emergency stop or press "RESET" key during
MEGA V Series Operation Manual 19
rigid tapping cycle. At this time, the rigid tapping retraction function can help you retract
the tap from the workpiece. Below is the detail operation procedure:
1. Release emergency stop.
2. Switch to "MDI" mode.
3. Press "SET UP" key and switch to "OPR" (Operator Panel) screen.
4. Turn on "Tap.Ret." switch to enable rigid tapping retraction function.
5. When rigid tapping retraction function is turned on, message "2008 TAP RETRACT
FUNCTION ACTIVE" will appear on the screen.
6. Press "Cycle Start" button, controller will retract the tap from the workpiece
automatically, and return to R point.
7. Turn off "Tap.Ret." switch to disable rigid tapping retraction function. Before turning
off "Tap.Ret." switch, you can't execute any programs.
2.12 OPERATION FUNCTION
2.12.1 Single Block
Press "SBK" key located on the operating panel to turn on single block function. When
single block function is on, the "SBK" key LED will be turned on, and machine will
pause after executing every block of program. When machine was paused, press
"Cycle Start" button to execute the next block of program.
2.12.2 Optional Stop
Press "M01" key located on the operating panel to turn on optional stop function. When
optional stop function is on, the "M01" key LED will be turned on, and machine will
pause after executing "M01" command. When machine was paused, press "Cycle
Start" to continue the program. If optional stop function is off, machine will not pause
after executing "M01" command".
2.12.3 Optional Block Skip
Press "BSKP" key located on the operating panel to turn on optional block skip #1
function. When optional block skip #1 function is on, the "BSKP" key LED will be turned
on, and controller will skip any block begins with "/" character, this means that any block
begins with "/" character will not be executed during machining.
There are optional block skip #2 to #9 available, you can turn on and off optional block
skip function #2 to #9 on the operator panel screen. When any one of optional block
skip function #2 to #9 is on, the "BSKP" key LED will flash.
The relationships between program execution and optional block skip function are
20 Operation Dec. 2018
listed below:
Table 2-1 Optional block skip function execution results
Optional Block
Skip Function
#1
#2
#3
#4
#5
#6
#7
State BSKP LED
Off Off / Executed
On On / Skipped, not executed
Off Off /2 Executed
On Flash /2 Skipped, not executed
Off Off /3 Executed
On Flash /3 Skipped, not executed
Off Off /4 Executed
On Flash /4 Skipped, not executed
Off Off /5 Executed
On Flash /5 Skipped, not executed
Off Off /6 Executed
On Flash /6 Skipped, not executed
Off Off /7 Executed
On Flash /7 Skipped, not executed
Blocks Begin
Execution Result
With
#8
#9
Off Off /8 Executed
On Flash /8 Skipped, not executed
Off Off /9 Executed
On Flash /9 Skipped, not executed
2.12.4 Dry Run
When dry run function is on, the axes will move with dry run feedrate when executing
"G01", "G02" and "G03” commands, and you can adjust feedrate using "Feedrate
Override" knob. The operation procedures of dry run function are listed below:
1. Press "DRY" key located on operating panel to turn on dry run function, when dry
run function is on, the "DRY" key LED will be turned on.
2. When dry run function is on, the axes will move with dry run feedrate when
executing "G01", "G02" and "G03" commands.
3. Press "DRY" key again to turn off dry run function, when dry run function is off, the
"DRY" key LED will be turned off.
2.12.5 Program Restart
Press "PRST" key to turn on program restart function, when program restart function is
on, the "PRST" key LED will be turned on. Press "PRST" key again to turn off program
restart function, when program restart function is off, the "PRST" key LED will be turned
off.
MEGA V Series Operation Manual 21
2.12.6 Machine Lock
Turn on "Mt.lock" switch on operator panel screen to enable machine lock function.
When machine lock function is on, any motion command will not move the axes actually,
but change the coordinate value only.
Turn off "Mt.lock" switch on operator panel screen to disable machine lock function. If
axes were moved during machine lock, "2021 PRESS RESET TO RESTORE
COORDINATE VALU" message will appear on the screen. At this time, press "RESET"
key to restore the coordinate value. Before restoring the coordinate value, you can't
execute an program.
2.12.7 Z Axis Lock
Turn on "Z.lock" switch on operator panel screen to enable Z axis lock function. When Z
axis lock function is on, any motion command will not move the Z axis actually, but
change the Z axis coordinate value only.
Turn off "Z.lock" switch on operator panel screen to disable Z axis lock function. If Z
axis was moved during Z axis lock, "2021 PRESS RESET RO RESTORE
COORDINATE VALUE" message appears on the screen. At this time, press "RESET"
key to restore the Z axis coordinate value. Before restoring the Z axis coordinate value,
you can't execute any program.
2.12.8 MST Lock
Turn on "Aux.lock" switch on operator panel screen to enable auxiliary lock function.
When auxiliary lock function is on, controller will ignore all "M", "S" and "T" code
commands.
2.12.9 Manual Absolute
Turn on "Man.abs." switch on operator panel screen to enable manual absolute
function.
2.12.10 Mirror Image
When mirror image function is on, all motion command will move the axes
symmetrically to the mirror axis. For example, when X axis mirror image function is on,
a +X motion command will move X axis to the -X direction. The operation procedures of
each axis mirror image function are listed below:
1. Execute "M57" command to turn on X axis mirror image function.
2. Execute "M58" command to turn on Y axis mirror image function.
3. Execute "M67" command to turn on 4th axis mirror image function.
4. Execute "M59" command to turn off all axes mirror image function.
22 Operation Dec. 2018
2.12.11 Feedrate Override Cancellation
Normally, the feedrate can be adjusted by "Feedrate Override" knob when executing
"G01", "G02" and "G03" commands. The following procedures can lock feedrate at
100% during machining.
1. Execute "M49" command to lock the feedrate at 100%, at this time, "Feedrate
Override" knob is not available.
2. Execute "M48" command or press "RESET" key to unlock the feedrate, and the
feedrate can controlled by "Feedrate Override" knob again.
2.13 MAGAZINE TOOL SELECTION
2.13.1 Manual Selection
In manual operation mode ("MPG" or "JOG"), press "Auxiliary Function key F5" the
message “1318 MAG. JOG ACTIVATED!!” will display on HMI, press "Positive Direction
Feed" to rotate the magazine clockwise (pocket number increasing). The "Auxiliary
Function key F5" and "Positive Direction Feed key" LED will be turned on during
magazine clockwise rotating. When press "Negative Direction Feed" to rotate the
magazine counter-clockwise (pocket number decreasing). The "Auxiliary Function key
F5" and "Negative Direction Feed key" key LED will be turned on during magazine
counter-clockwise rotating.
2.13.2 Automatic Selection
In automatic operation mode ("MEM" or "MDI"), execute T code command to rotate the
magazine to the position of specified tool No.
2.13.3 Magazine Reference Position Return
Magazine reference position return function rotate the magazine to origin position (the
first pocket position), and reset the magazine pocket counting value. When PLC detect
that the magazine pocket counting value is not the same as actual pocket position,
"2048 MAG. COUNTER INCORRECT, NEED REF. RETURN" message will appear on
the screen. At this time, you must perform magazine reference position return, below
are the operation procedures.
1. Switch to "ZRN" mode.
2. press "Auxiliary Function key F5" the message “1318 MAG. JOG ACTIVATED!!” will
display on HMI.
3. After pressing "Positive Direction Feed" key, The magazine will rotate clockwise
until it reaches origin position (first pocket position).
4. After magazine reaching origin position, "2048 MAG. COUNTER INCORRECT,
NEED REF. RETURN" message will be cleared.
MEGA V Series Operation Manual 23
2.13.4 Tool Selection From Remote Magazine Panel
Machines that equipped with chain type magazine (greater than 40 tool pockets) will
install remote magazine panel and another tool loading door. Users can use the remote
magazine panel to rotate the magazine to a specified location, and load/unload tools to
that pocket regardless current operation mode. There are several components on this
panel, and the descriptions of each parts are listed below:
Fig. 2-6 Remote Magazine Panel
Emergency stop button. This button is in series with other
emergency stop buttons, push this button to stop the machine if
any danger occurs.
Indicates current pocket no. on the loading position.
Indicates current tool no. on current loading position.
Remote panel operation mode selection key switch:
1. AUTO: Magazine is controlled by the main panel and the
commands from machining program.
2. GET TOOL: Using remote panel to get a specified tool
(rotate that tool to the loading position).
3. MANUAL: Using remote panel to rotate magazine manually.
1. GET TOOL: Increase the pocket no. to search the specified
tool that you want to load/unload.
24 Operation Dec. 2018
2. MANUAL: Clockwise rotate the magazine.
1. GET TOOL: Decrease the pocket no. to search the specified
tool that you want to load/unload.
2. MANUAL: Counter-clockwise rotate the magazine.
Unlock the magazine door interlock in order to open magazine
1. Get Tool
Close magazine door and switch mode key switch to "GET TOOL" position, follow
these operation procedures to get a specified tool:
(1) Press "MAG CW" / "MAG CCW" keys to increase/decrease the displayed
pocket no., once the pocket no. changed, machine will display the tool no.
that stored in the new displaying pocket no. At this time, pocket no. and tool
no. LEDs will flash to indicate users they are searching tools.
(2) Once you find the tool you want to load/unload, press "GET TOOL" key to
rotate this tool to loading position.
1. Get tool mode is only available when magazine door was closed.
NOTE
door.
In GET TOOL mode, once you find the tool you want to
load/unload by using "MAG CW" and "MAG CCW" keys, press
this key to rotate the target tool to loading position.
2. Pocket no. and tool no. LEDs will stop flash and restore the display values
if no more operations are carried in 10 seconds.
2. Manually Rotate
Switch mode key switch to "MANUAL" position, follow the procedure to rotate the
magazine:
(1) Press "MAG CW" key to rotate the magazine clockwise, release "MAG CW"
key to stop rotate.
(2) Press "MAG CCW" key to rotate the magazine counter-clockwise, release
"MAG CCW" key to stop rotate.
1. Users cannot manually rotate the magazine from main panel if mode switch
2. If mode switch is not at AUTO position, tool selection command (T
NOTE
is not at AUTO position.
command) cannot be carried out, program will stop at the tool selection
command and waiting remote operations finished. So after operation,
always switch mode key to AUTO position.
MEGA V Series Operation Manual 25
2.14 TOOL CHANGE
The magazine storage method is random type, this means that the relationships between
tools and pockets are not fixed. Relationships between tools and pockets will change each
time the tool change procedure was complete.
The tools stored in the magazine can be distinguished as 3 types:
1. Standard tools
The tool's diameter is not interference with tools in the adjacent pockets, and the
weight is in the restriction range.
2. Heavy tools
The tool's diameter is not interference with tools in the adjacent pockets, but the
weight is out of the restriction range. The ATC arm will switch to slow mode during
tool change procedure.
3. Large diameter tools
The tool's diameter is interference with tools in the adjacent pockets, and no tools
can stored in the adjacent pockets. The ATC arm will switch to slow mode during
tool change procedure.
2.14.1 Tool Attribute Setting
Each tool can set to different attribute; you can set the attribute on tool registration
screen as below:
1. Press "SET UP" key on keyboard, switch to setting screen.
2. On setting screen, press "+" menu key until "T-reg" menu appears.
3. Press "T-reg" menu key, switch to tool registration screen.
4. On tool registration screen, move the cursor to the tool you want to set its attribute,
then move the cursor right to the "-D" column.
5. Input value into the "-D" column.
26 Operation Dec. 2018
6. Fig. 2-7 Tool registration screenshot
"-D" column value setting
Settings Attribute
0 Standard tool
1 Heavy tool
2 Large diameter tool
2.14.2 Tool Change Example of Standard and Heavy Tools
If the spindle tool's attribute and standby tool's attribute are standard or heavy, the tool
changing procedures are:
1. Magazine rotates to the position of standby tool.
2. Pocket moves down to vertical position.
3. ATC arm rotates and exchanges the spindle tool and standby tool.
4. Pocket moves up to horizontal position.
Suppose that the spindle tool No. is 1, below is the original tool table:
Pocket Tool No. Tool Attribute
Spindle 1 0 (STD)
#1 0 0 (STD)
#2 2 0 (STD)
#3 3 1 (DEC)
#4 4 0 (STD)
#5 5 0 (STD)
MEGA V Series Operation Manual 27
After executing "T2 M6" command, the tool table becomes:
Pocket Tool No. Tool Attribute
Spindle 2 0 (STD)
#1 0 0 (STD)
#2 1 0 (STD)
#3 3 1 (DEC)
#4 4 0 (STD)
#5 5 0 (STD)
After executing "T3 M6" command, the tool table becomes:
Pocket Tool No. Tool Attribute
Spindle 3 1 (DEC)
#1 0 0 (STD)
#2 1 0 (STD)
#3 2 0 (STD)
#4 4 0 (STD)
#5 5 0 (STD)
NOTE
1. If spindle tool or standby tool is heavy tool, the ATC arm will switch to slow mode
during tool changing.
2.14.3 Tool Change Example of Large Diameter Tools
If the spindle tool or standby tool is large diameter tool, tool changing procedures are
difference according to the location of large diameter tool.
1. Spindle tool is standard or heavy, and standby tool is large diameter.
(1) Magazine rotates to the position of empty pocket.
(2) Pocket moves down to vertical position.
(3) ATC arm rotates and returns spindle tool to empty pocket.
(4) Pocket moves up to horizontal position.
(5) Magazine rotates to the position of standby tool.
(6) Pocket moves down to vertical position.
(7) ATC arm rotates and pick standby tool to spindle.
(8) Pocket moves up to horizontal position.
(9) The current pocket position is recorded as large diameter tool return position.
2. Spindle tool is large diameter, and standby tool is standard or heavy.
(1) Magazine rotates to the large diameter tool return position.
(2) Pocket moves down to vertical position.
28 Operation Dec. 2018
(3) ATC arm rotates and returns spindle tool to return position.
(4) Pocket moves up to horizontal position.
(5) Magazine rotates to the position of standby tool.
(6) Pocket moves down to vertical position.
(7) ATC arm rotates and pick standby tool to spindle
(8) Pocket moves up to horizontal position.
3. Spindle tool and standby tool are both heavy . Procedures are the same as 2.
Suppose that the spindle tool No. is 1, below is the original tool table:
Pocket Tool No. Tool Attribute
Spindle 1 0 (STD)
#1 0 0 (STD)
#2 2 0 (STD)
#3 3 2 (HVY)
#4 4 0 (STD)
#5 5 2 (HVY)
#6 6 0 (STD)
After executing "T3 M6" command, pocket #3 is recorded as large diameter tool return
position (marked with *), and tool table becomes:
Pocket Tool No. Tool Attribute
Spindle 3 2 (HVY)
#1 1 0 (STD)
#2 2 0 (STD)
#3 (*) 0 0 (STD)
#4 4 0 (STD)
#5 5 2 (HVY)
#6 6 0 (STD)
After executing "T5 M6" command, tool table becomes:
Pocket Tool No. Tool Attribute
Spindle 5 2 (HVY)
#1 1 0 (STD)
#2 2 0 (STD)
#3 3 2 (HVY)
#4 4 0 (STD)
#5 (*) 0 0 (STD)
#6 6 0 (STD)
MEGA V Series Operation Manual 29
After executing "T0 M6" command, the large diameter tool in spindle will return to
pocket #3, and tool table becomes:
Pocket Tool No. Tool Attribute
Spindle 0 0 (STD)
#1 1 0 (STD)
#2 2 0 (STD)
#3 3 2 (HVY)
#4 4 0 (STD)
#5 5 2 (HVY)
#6 6 0 (STD)
1. If the spindle tool and standby tool are heavy or large diameter, ATC arm will switch
2. If the adjacent tools of standby tool are large diameter, "1097 POCKET
NOTE
to slow mode during tool changing.
CLEARANCE ERROR" message will appear during tool change, and tool change
command will not be executed.
2.15 Machining Air Blast
2.15.1 Manual Control
1. Press "Air Blow" key to turn on machining air blast, when machining air blast is on,
the "Air Blow" key LED will be turned on.
2. When machining air blast is on, press "Air Blow" key to turn off machining air blast.
When machining air blast is off, the "Air Blow" key LED will be turned off.
2.15.2 Automatic Control
1. Execute "M52" command to turn on machining air blast.
2. Execute "M09" command to turn off machining air blast.
2.15.3 Machining Air Blast Off
If anyone of the following conditions occurs, machining air blast will be turned off:
1. After executing "M02" and "M30" commands (when manual lock is off).
2. After executing "M09" command (when manual lock is off).
3. When machining air blast is on, press "Air Blow" key.
4. Press "RESET" key (when manual lock is off).
5. Air pressure too low and #6415.0 is set to 1 (ALM1040).
6. Emergency stop.
2.15.4 Machining Air Blast Pause
If anyone of the following conditions occurs, machining air blast will be paused, and "Air
30 Operation Dec. 2018
Blow" key LED will flash:
1. When #6427.1 is set to 1 and after executing "M00" and "M01" commands.
2. When tool changing.
3. Opening operator's door.
When machining air blast was paused, you can use following methods to resume it:
1. When #6427.1 is set to 1 and after executing "M00" and "M01" commands, press
"Cycle Start" button to resume machining air blast and continue the program.
2. After tool changing, machining air blast will resume automatically.
3. After operator's door was closed.
2.15.5 Machining Air Blast Manual Lock
Machining air blast manual lock function provides a method to lock machining air blast
manually. When machining air blast was locked, it will not be turned off by "M02", "M30",
"M09" commands and "RESET" key.
1. Press and hold "Air Blow" key at least 2 seconds, machining air blast will enter
manual lock state, and "Air Blow" key LED will flash with frequency of 2Hz.
2. When machining air blast was locked, press "Air Blow" key again to turn off it.
2.16 COOLANT NOZZLE
2.16.1 Manual Control
1. Press "Coolant Nozzle" key to turn on coolant nozzle, when coolant nozzle is on,
the "Coolant Nozzle" key LED will be turned on.
2. When coolant nozzle is on, press "Coolant Nozzle" key to turn off coolant nozzle.
When coolant nozzle is off, the "Coolant Nozzle" key LED will be turned off.
2.16.2 Automatic Control
1. Press "Coolant Auto Mode" key to turn on automatic coolant mode, when automatic
coolant mode is on, the "Coolant Auto Mode" key LED will be turned on.
2. When automatic coolant mode is on, execute "M08" command to turn on coolant
nozzle, and execute "M09" command to turn off coolant nozzle.
1. When automatic coolant mode is off, the coolant nozzle will not be turned on and
NOTE
off when executing "M08" and "M09" commands respectively.
2.16.3 Coolant Nozzle Off
If any one of the following conditions occurs, coolant nozzle will be turned off:
1. After executing "M02" and "M30" commands (when manual lock is off).
MEGA V Series Operation Manual 31
2. When automatic coolant mode is on, after executing "M09" command (when
manual lock is off).
3. When coolant nozzle is on, press "Coolant Nozzle" key.
4. Press "RESET" key (when manual lock is off).
5. Coolant nozzle pump overloaded (ALM1056).
6. Emergency stop.
2.16.4 Coolant Nozzle Pause
In any one of the following conditions occurs, coolant nozzle will be paused, and the
"Coolant Nozzle" key LED will flash:
1. Coolant level is too low and #6431.0 is set to 1 (ALM1048).
2. When #6427.0 is set to 1 and after executing "M0" and "M1" commands.
3. When tool changing.
4. Opening operator's door.
When coolant nozzle is paused, you can use the following methods to resume it:
1. When coolant level low (ALM1048) occurs during machining and #6431.0 is set to 1,
after resolving the problem, press "Cycle Start" button to resume coolant nozzle
and continue the program.
2. When #6427.0 is set to 1 and after executing "M0" and "M1" commands, press
"Cycle Start" button to resume coolant nozzle and continue the program.
3. After tool changing, coolant nozzle will resume automatically.
4. After operator's door was closed.
1. When coolant nozzle is paused, press "Coolant Nozzle" or "RESET" key will turn
NOTE
off coolant nozzle. At this time the resumption methods are not available.
2.16.5 Coolant Nozzle Manual Lock
Coolant nozzle manual lock function provides a method to lock coolant nozzle manually.
When coolant nozzle was locked, it will not be turned off by "M02", "M30", "M09"
commands and "RESET" key.
1. Press and hold "Coolant Nozzle" key at least 2 seconds, coolant nozzle will enter
manual lock state, and "Coolant Nozzle" key LED will flash with frequency of 2Hz.
2. When coolant nozzle was locked, press" Coolant Nozzle" key again to turn it off.
2.17 BASE WASH
2.17.1 Manual Control
1. Press "Base Wash" key to turn on base wash, when bash wash is on, the "Base
Wash" key LED will be turned on.
32 Operation Dec. 2018
2. When base wash is on, press "Base Wash" key to turn off it, when base wash is off,
the "Base Wash" key LED will be turned off.
2.17.2 Automatic Control
1. Press "Coolant Auto Mode" key to turn on automatic coolant mode, when automatic
coolant mode is on, the "Coolant Auto Mode" key LED will be turned on.
2. When automatic coolant mode is on, execute "M50" command to turn on base
wash, and execute "M09 command to turn off base wash.
1. When automatic coolant mode is off, then base wash will not be turned on and off
NOTE
when executing "M50" and "M09" commands respectively.
2.17.3 Base Wash Off
If any one of the following conditions occurs, the base wash will be turned off:
1. After executing "M02" and "M30" commands.
2. When automatic coolant mode is on, after executing "M09" command.
3. When base wash is on, press "Base Wash" key.
4. Press "RESET" key.
5. Base wash pump overloaded (ALM1057).
6. Emergency stop.
2.17.4 Base Wash Pause
If any one of the following conditions occurs, base wash will be paused, and the "Base
Wash" key LED will flash:
1. Coolant level is too low and #6431.0 is set to 1 (ALM1048).
2. When #6427.0 is set to 1 and after executing "M0" and "M1" commands.
3. Opening operator's door.
When base wash is paused, you can use the following method to resume it:
1. When coolant level low (ALM1048) occurs during machining and #6431.0 is set to 1,
after resolving the problem, press "Cycle Start" button to resume base wash and
continue the program.
2. When #6427.0 is set to 1 and after executing "M0" and "M1" commands, press
"Cycle Start" button to resume base wash and continue the program.
3. After operator's door was closed.
1. When base wash is paused, press "Base Wash" or "RESET" key will turn off base
NOTE
wash. At this time, the resumption methods are not available.
MEGA V Series Operation Manual 33
2.17.5 Base Wash Manual Lock
Bash wash manual lock function provides a method to lock base wash manually. When
base wash was locked, base wash will not be turned off by "M02", "M30", "M09"
commands and "RESET" key.
1. Press and hold "Base Wash" key at least 2 seconds, base wash will enter lock state,
and "Base Wash" key LED will flash with frequency of 2Hz.
2. When base wash was locked, press "Base Wash" key again to turn it off.
2.18 Coolant Through Spindle (CTS)
2.18.1 Manual Control
1. Press "CTS" key to turn on Coolant Through Spindle (hereinafter CTS), when CTS
is on, "CTS" key LED will be turned on.
2. When CTS is on, press "CTS" key to turn off CTS, when CTS is off, "CTS" key LED
will be turned off.
2.18.2 Automatic Control
1. Press "Coolant Auto Mode" key to turn on automatic coolant mode, when automatic
coolant mode is on, the "Coolant Auto Mode" key LED will be turned on.
2. When automatic coolant mode is on, execute "M07" command to turn on CTS, and
execute "M09 command to turn off CTS.
1. When automatic coolant mode is off, then CTS will not be turned on and off when
NOTE
executing "M07" and "M09" commands respectively.
2.18.3 CTS Off
If any one of the following conditions occurs, CTS will be turned off:
1. After executing "M02" and "M30" commands.
2. When automatic coolant mode is on, after executing "M09" command.
3. When CTS is on, press "CTS" key.
4. Press "RESET" key.
5. CTS pump overloaded (ALM1058).
6. Emergency stop.
2.18.4 CTS Pause
If any one of the following conditions occurs, CTS will be paused, and "CTS" key LED
will flash:
1. Coolant level is too low and #6431.0 is set to 1 (ALM1048).
2. When #6427.0 is set to 1 and after executing "M0" and "M1" commands.
34 Operation Dec. 2018
3. Opening operator's door.
When CTS is paused, you can use the following method to resume it:
1. When coolant level low (ALM1048) occurs during machining and #6431.0 is set to 1,
after resolving the problem, press "Cycle Start" button to resume CTS and continue
the program.
2. When #6427.0 is set to 1 and after executing "M0" and "M1" commands, press
"Cycle Start" button to resume base wash and continue the program.
3. After operator's door was closed.
2.19 CHIP AUGER/ CHIP CONVEYOR
2.19.1 Manual Control
Manual control the chip auger:
1. Press "Chip Auger Forward" key to turn on the chip auger. When chip auger is on,
the chip auger starts forward moving and "Chip Auger Forward" key LED will be
turned on.
2. When chip auger is on, press "Chip Auger Forward" key to turn off chip auger.
When chip auger is off, the chip auger stops and "Chip Auger Forward" key LED
will be turned off.
3. Press and hold "Chip Auger Backward" key to make chip auger start backward
moving, the "Chip Auger Backward" key LED will be turn on. After releasing "Chip
Auger Backward" key, the chip auger stops and "Chip Auger Backward" key LED
will be turned off.
Manual control the chip conveyor:
1. Press "Chip Conveyor Forward" key to turn on the chip conveyor. When chip
conveyor is on, the chip conveyor starts forward moving and "Chip Conveyor
Forward" key LED will be turned on.
2. When chip conveyor is on, press "Chip Conveyor Forward" key to turn off chip
conveyor, when chip conveyor is off, the chip conveyor stops and "Chip Conveyor
Forward" key LED will be turned off.
3. Press and hold "Chip Conveyor Backward" key to make chip conveyor start
backward moving, the "Chip Conveyor Backward" key LED will be turned on. After
releasing "Chip Conveyor Backward" key, the chip conveyor stops and "Chip
Conveyor Backward" key LED will be turned off.
NOTE
MEGA V Series Operation Manual 35
NOTE
1. Press and hold "Chip Auger Backward" key when chip auger is on, the chip auger
starts backward moving and "Chip Auger Forward" key LED will flash. After
releasing "Chip Auger Backward" key, the chip auger will continue moving
forward.
2. Press and hold "Chip Conveyor Backward" key when chip conveyor is on, the chip
conveyor starts backward moving and "Chip Conveyor Forward" key LED will
flash. After releasing "Chip Conveyor Backward" key, the chip conveyor will
continue moving forward.
2.19.2 Automatic Control
1. The chip auger and chip conveyor will be turned on after executing "M28"
command, and chip auger and chip conveyor start moving forward at the same time.
The "Chip Auger Forward" and "Chip Conveyor Forward" key LEDs are turned on.
2. The chip auger and chip conveyor will be turned off after executing "M29"
command, and chip auger and chip conveyor stop at the same time. The "Chip
Auger Forward" and "Chip Conveyor Forward" key LEDs are turned off.
2.19.3 Chip Auger/Chip Conveyor Off
If any one of the following conditions occurs, chip auger will be turned off:
1. When #6410.2 is set to 0 and after executing "M02" and "M30" commands (when
manual lock is off).
2. When chip auger is on and after executing "M29" command (when manual lock is
off).
3. Press "Chip Auger Forward" key when chip auger is on.
4. Press "Chip Auger Forward" and "Chip Auger Backward" keys at the same time.
5. Press "RESET" key (when manual lock is off).
6. Chip auger motor overloaded (ALM1060 or ALM1265).
7. Emergency stop.
If any one of the following conditions occurs, chip conveyor will be turned off:
1. When #6427.2 is set to 0 and after executing "M02" and "M30" commands (when
manual lock is off).
2. When chip conveyor is on and after executing "M29" command (when manual lock
is off).
3. Press "Chip Conveyor Forward" key when chip conveyor is on.
4. Press "Chip Conveyor Forward" and "Chip Conveyor Backward" keys at the same
time.
5. Press "RESET" key (when manual lock is off).
6. Chip conveyor motor overloaded( ALM1061 or ALM1266).
7. Emergency stop.
36 Operation Dec. 2018
2.19.4 Chip Auger/Chip Conveyor Pause
If one of following conditions occurs, chip auger will be paused:
1. Press "Chip Auger Backward" key when chip auger is on.
2. Opening operator's door.
If one of following conditions occurs, chip conveyor will be paused:
1. Press "Chip Conveyor Backward" key when chip conveyor is on.
2. Opening operator's door.
2.19.5 Chip Auger/Chip Conveyor Resumption
When chip auger was paused, you can resume it by following methods:
1. Release "Chip Auger Backward" key.
2. After operator's door was closed.
When chip conveyor was paused, you can resume it by following methods:
1. Release "Chip Conveyor Backward" key.
2. After operator's door was closed.
2.19.6 Chip Auger/Chip Conveyor Manual Lock
Chip auger and chip conveyor manual lock function provides a method to lock chip
auger and chip conveyor manually. When chip auger and chip conveyor was locked,
they will not be turned off by "M02", "M30", "M29" commands and "RESET" key.
1. Press and hold "Chip Auger Forward" and "Chip Conveyor Forward" keys at least 2
seconds to turn on chip auger and chip conveyor manual lock respectively. When
manual lock is on, "Chip Auger Forward" and "Chip Conveyor Forward" key LED
will flash with frequency of 2Hz.
2. When manual lock is on, press "Chip Auger Forward" and "Chip Conveyor
Forward" key again to turn off chip auger and chip conveyor respectively.
2.20 PERIPHERAL FUNCTIONS
2.20.1 Work Light
Press "Work Light" key to turn on the work light, when work light is on, the "Work Light"
key LED will be turned on. When work light is on, press "Work Light" key to turn off work
light, when work light is off, the "Work Light" key LED will be turned off.
1. After power on the machine, work light will be turned on automatically.
NOTE
MEGA V Series Operation Manual 37
2.20.2 3-Color Indication Lamp
3-color indication lamp uses difference color lamps to indicate the machine status. The
relationship of lamps and machine status are listed below:
Green lamp
The green lamp turns on during program execution. If the program is paused, or the
execution is complete, the green lamp will be turned off.
Yellow lamp
The yellow lamp flashes when program execution is complete (after executing
"M02" and "M30" commands) or the program is paused (after executing "M01" and
"M02" commands).
Red lamp
The red lamp flashes when emergency stop or any alarm message occurs.
2.20.3 Automatic Power Off
If the automatic power off function is on, the machine will enter emergency stop state
and starts automatic power off procedure after executing "M02" and "M30" commands.
When automatic power off procedure is started, machine will turn off the display unit at
first, and after 35 seconds it will turn off the main circuit breaker automatically. Below
are the operation methods of automatic power off function:
1. Press "APO" key to turn on automatic power off function, when automatic power off
function is on, the "APO" key LED will be turned on.
2. When automatic power off function is on, the machine will enter emergency stop
state and starts automatic power off procedure after executing "M02" and "M30"
commands. At this time, "1000 AUTOMATIC POWER OFF START" message
appears on the screen.
3. When automatic power off procedure is started, the display unit will be turned off
first, after 35 seconds the main circuit breaker will be turned off.
1. When automatic power off procedure is started, you can press "APO" key again to
NOTE
cancel this procedure. But the display unit may already be turned off, at this time,
please power off the control power and turn on it again.
2.21 ADDITIONAL M FUNCTIONS
Additional M function provides 8 M codes (or 16 M codes) for extra usage. For example,
users can use this M code function to control pneumatic or hydraulic vices.
This function has 3 operation modes, users can switch between these 3 modes via
38 Operation Dec. 2018
parameters:
1. Pulse mode 1
M20 to M27 (or M130 to M141) commands are pulse output, after executing M20 to
M27 (or M130 to M141) command, the output will keep on for a specific time, after
this time up, the output will be turned off.
COMMAND
M20 Y18 T20 (#16020)
M21 Y19 T21 (#16021)
M22 Y1A T22 (#16022)
M23 Y1B T23 (#16023)
M24 Y1C T24 (#16024)
M25 Y1D T25 (#16025)
M26 Y1E T26 (#16026)
M27 Y1F T27 (#16027)
M130 Y48+n T28 (#16028)
M131 Y49+n T29 (#16029)
M132 Y4A+n T30 (#16030)
M133 Y4B+n T31 (#16031)
M134 Y4C+n T32 (#16032)
M135 Y4D+n T33 (#16033)
OUTPUT
ADDRESS
OUTPUT
TIME SETTING
MODE SETTING
#6434.0=1
#6434.1=1
#6434.2=1
#6434.3=1
#6435.0=1
#6435.1=1
#6435.2=1
M136 Y4E+n T34 (#16034)
M137 Y4F+n T35 (#16035)
M138 Y50+n T36 (#16036)
M139 Y51+n T37 (#16037)
M140 Y52+n T38 (#16038)
M141 Y53+n T39 (#16039)
M142 Y54+n T40 (#16036)
M143 Y55+n T41 (#16037)
M144 Y56+n T42 (#16038)
M145 Y57+n T43 (#16039)
2. Exclusive mode
M20 to M27 (or M130 to M141) commands are latch output, and forms 4 pairs (or 8
pairs) (M20/M21, M22/M23, M24/M25, M26/M27, M130/M131, M132/M133,
M134/M135, M136/M137, M138/M139, M140/M141). After executing command, the
output will keep on, and M function call will be finished when finish signal was
inputted. Only one output signal can be turned on in the same pair at the same time.
#6435.3=1
#6435.4=1
#6435.5=1
#6435.6=1
#6435.7=1
MEGA V Series Operation Manual 39
COMMAND
OUTPUT
ADDRESS
FINISH
MODE SETTING
INPUT ADDRESS
M20 Y18 X18
M21 Y19 X19
M22 Y1A X1A
M23 Y1B X1B
M24 Y1C X1C
M25 Y1D X1D
M26 Y1E X1E
M27 Y1F X1F
M130 Y48+n X40+n
M131 Y49+n X41+n
M132 Y4A+n X42+n
M133 Y4B+n X43+n
M134 Y4C+n X44+n
M135 Y4D+n X45+n
M136 Y4E+n X46+n
M137 Y4F+n X47+n
#6434.0=0
#6434.1=0
#6434.2=0
#6434.3=0
#6435.0=0
#6435.1=0
#6435.2=0
#6435.3=0
3. Pulse mode 2
M20 to M27 (or M130 to M141) commands are pulse output, after executing M20
to M27 (or M130 to M141) command, the output will keep on for a specific input,
after input on, the output will be turned off.
COMMAND
M138 Y50+n X48+n
M139 Y51+n X49+n
M140 Y52+n X4A+n
M141 Y53+n X4B+n
M142 Y54+n X4C+n
M143 Y55+n X4D+n
M144 Y56+n X4E+n
M145 Y57+n X4F+n
OUTPUT
ADDRESS
FINISH
INPUT ADDRESS
#6435.4=0
#6435.5=0
#6435.6=0
#6435.7=0
MODE SETTING
M20 Y18 X18
#6436.0=1
M21 Y19 X19
M22 Y1A X1A
#6436.1=1
M23 Y1B X1B
M24 Y1C X1C
#6436.2=1
M25 Y1D X1D
40 Operation Dec. 2018
COMMAND
OUTPUT
ADDRESS
FINISH
MODE SETTING
INPUT ADDRESS
M26 Y1E X1E
M27 Y1F X1F
M130 Y48+n X40+n
M131 Y49+n X41+n
M132 Y4A+n X42+n
M133 Y4B+n X43+n
M134 Y4C+n X44+n
M135 Y4D+n X45+n
M136 Y4E+n X46+n
M137 Y4F+n X47+n
M138 Y50+n X48+n
M139 Y51+n X49+n
M140 Y52+n X4A+n
M141 Y53+n X4B+n
M142 Y54+n X4C+n
M143 Y55+n X4D+n
#6436.3=1
#6437.0=1
#6437.1=1
#6437.2=1
#6437.3=1
#6437.4=1
#6437.5=1
#6437.6=0
M144 Y56+n X4E+n
M145 Y57+n X4F+n
1. Additional M24~M141 function is optional.
2. If the machine model is MEGA 30VT, the "n" value is (0x10) in hexadecimal, the
NOTE
other, MEGA 20VAPC, 30V, 40V, the "n" value is (0x0).
#6437.7=0
2.22 TRUNNION TABLE
Machine model MEGA 30VT are equipped with a trunnion table (a working table that has
one rotation axis and one tilting axis). The rotation axis is also called 4th axis, and tilting
axis is also called 5th axis.
There are 2 operation modes that can be used with trunnion table, clamping mode and
unclamping mode respectively.
1. Clamping mode
This is the default mode while the machine is powered-on. In clamping mode, the 4th
and 5th axes are clamped when they are not moving, and once they receive motion
command from controller, the axes will unclamp first, and move to the specified
MEGA V Series Operation Manual 41
position after unclamped. When axes reached the target position, they will clamp
again.
This mode is suitable for heavy cutting.
2. Unclamping mode
Users could use M commands to switch 4th and 5th axes into unclamping mode. In
this mode, the axes are unclamped all the time. This mode is suitable for precision
cut.
There are a couple of M commands provided by this machine to let users switching
between clamping and unclamping modes.
COMMAND DESCRIPTION COMMENT
M10
M11
M68 Switch 5th axis (tilting axis) into clamping mode.
M69
Switch 4th axis (rotation axis) into clamping
mode.
Switch 4th axis (rotation axis) into unclamping
mode.
Switch 5th axis (tilting axis) into unclamping
mode.
2.23 4TH AXIS ROTARY TABLE(OPTION)
The 4th axis rotation table is an optional device. There are two operation modes that can
be used with the rotation table.
1. Clamping mode
This is the default mode while the machine is powered-on. In clamping mode, the 4th
axis is clamped when they are not moving, and once they receive motion command
from controller, the axes will unclamp first, and move to the specified position after
unclamped. When axes reached the target position, they will clamp again.
This mode is suitable for heavy cutting.
2. Unclamping mode
Users could use M commands to switch 4th into unclamping mode. In this mode, the
axes are unclamped all the time. This mode is suitable for precision cut.
There are a couple of M commands provided by this machine to let users switching
between clamping and unclamping modes.
42 Operation Dec. 2018
COMMAND DESCRIPTION COMMENT
M10 Switch 4th axis into clamping mode.
M11 Switch 4th axis into unclamping mode.
If users need to detach the rotation table from the machine, there are some parameters
that should me modified.
PARAM E TER DESCRIPTION SETTINGS
#1070 Remove the axis from control loop. set to 1 for detaching
#8201 Release the axis. set to 1 for detaching
#6410.0 Machine with 4th axis. set to 0 for detaching
2.24 AUTOMATIC PALLET CHANGE (APC)
2.24.1 APC Operation Panel
Fig. 2-8 Remote APC Panel
MEGA V Series Operation Manual 43
Emergency stop button. This button is in series with other
emergency stop buttons, push this button to stop the machine if
any danger occurs.
APC ready button. After exchanging the workpiece, press this
button to inform the machine that APC exchange command can
be carried out.
APC door open button. Press this button to unlock APC door.
Cycle start button. Press this button to start execute the
machining program. This button works the same as the button on
main operating panel
Feed hold button. Press this button to pause the executed
machining program. This button works the same as the button on
main operating panel.
2.24.2 Pallet Exchange Operation
Pallet can be changed by two special M code, M71 and M72. By using M71 and M72
command, users can change the specified pallet into machining area. Following is the
operation procedure:
1. After loading/unloading workpieces in the spare pallet area, close the APC
loading/unloading door and press "APC READY" button. These operations inform
the machine that the spare pallet it ready to be changed into machining area.
2. Execute "M71" command to change 1st pallet into machining area, or "M72"
command to change 2nd pallet into machining area.
3. If pallet exchange procedure complete, APC READY status will be cleared, and
APC READY button will flash to indicate that workpieces in the spare pallet should
be changed.
This machine has another special M code M60, that users can use this command to
change specified pallet into machining area:
1. Execute "M60" to change pallet into machining area alternatively.
2. Execute "M60 Txx" to change specified pallet into machining area, Txx is used to
specify the pallet No. For example, execute "M60 T1" will change 1st pallet into
machine.
44 Operation Dec. 2018
If APC is not in READY status, message "1282 APC NOT READY, PLEASE CONFIRM
IT" will appear on the screen. At this time, press APC READY button to continue the
exchange process.
Coolants and machining air blast will be paused during pallet exchange process, after
exchanging, they will be turned on again automatically.
APC READY status will be cleared after pallet exchanging or loading/unloading door
was opened. The loading/unloading door can't be unlocked during pallet exchanging.
2.24.3 Pallet Rotation Speed Switch
There are 3 speeds that users can used in pallet rotation, low speed, normal speed and
high speed. Use M260, M261 and M262 commands to specify the desired speed, and
the pallet will rotate with the specified speed in next exchanging.
M CODE MODE SPEED COMMENT
M262 Low speed
M261 Normal speed
M260 High speed
2000°/ min
6000°/ min
12000°/ min
2.24.4 APC Maintenance Mode
In APC maintenance mode, users can manually up/down the pallet, and use MPG to
rotate pallet.
1. Manually up/down the pallet
(1) Set parameter #6443.7 to 1, turn on APC maintenance mode.
(2) Switch to MDI mode.
(3) Execute M73 to up the pallet, and execute M74 to down the pallet.
2. Manually open/close the APC exchange door
(1) Set parameter #6443.7 to 1, turn on APC maintenance mode.
(2) Switch to MDI mode.
(3) Execute M65 to open the APC exchange door, and execute M66 to close it.
3. Manually rotate the pallet
(1) Set parameter #6443.7 and #6443.6 to 1, turn on APC maintenance mode and
enable APC handwheel operation.
(2) Switch to MPG mode.
(3) Use MPG to rotate pallet forward and backward.
MEGA V Series Operation Manual 45
1. In APC maintenance mode, PLC program will not check the pallet status to protect
2. Remember set #6443.7 and #6443.6 back to 0 after operation.
CAUTION
related components, so be careful during operation.
1. APC operations described here are for machines with APC mechanism.
NOTE
2.25 OPERATOR PANEL SCREEN
You can turn on and off some specific functions on the operator panel screen, the
functions of each switch on operator panel screen are described below:
Switch Function Comment
#1 Manual absolute
#2 Machine lock
#3 MST lock
#4 Z axis lock
#5 Reserved
#6 Rigid tapping retract
#7 TLM function #6432.2
#8 Manual handle interruption
#9 Optional block skip #2
#10 Optional block skip #3
#11 Optional block skip #4
#12 Optional block skip #5
#13 Optional block skip #6
#14 Optional block skip #7
#15 Optional block skip #8
#16 Optional block skip #9
#17 Tool pocket keep down #6442.0
2.26 M CODE LIST
M Code Function Comment
M00 Program stop
M01 Optional program stop
M02 End of program
M03 Spindle clockwise rotate
M04 Spindle counter-clockwise rotate
46 Operation Dec. 2018
M Code Function Comment
M05 Spindle stop
M06 Automatic tool change
M07 Turn on coolant through spindle (CTS) Option
M08 Turn on coolant nozzle
M09 Turn off all coolant and air blast
M10 4th axis clamping mode Option
M11 4th axis unclamping mode Option
M17 Turn on external unit Option
M18 Turn off external unit Option
M19 Spindle orientation
M28 Chip auger and chip conveyor forward moving
M29 Chip auger and chip conveyor backward moving
M30 End of program
M48
M49
M50 Turn on base wash
M52 Turn on machining air blast
M54 Rigid tapping mode
M57 Turn on X axis mirror image
M58 Turn on Y axis mirror image
M59 Turn off all axes mirror image
M60 Change pallet alternatively APC only
M65 APC exchange door open
M66 APC exchange door close
M67 Turn of 4th axis mirror image Option
M68 5th axis clamping mode Option
M69 5th axis unclamping mode Option
Feedrate override disable, the feedrate is locked at
100%
Feedrate override enable, the feedrate is not locked
at 100%
APC maintenance mode
APC maintenance mode
M71 Change pallet #1 into machine APC only
M72 Change pallet #2 into machine APC only
M73 APC pallet to up
M74 APC pallet to down
M78 APC pallet to clamp
M79 APC pallet to unclamp
M81 ATC arm clockwise rotate Service mode
M82 ATC arm counter-clockwise rotate Service mode
M83 Pocket moves down to vertical position Service mode
APC maintenance mode
APC maintenance mode
APC maintenance mode
APC maintenance mode
MEGA V Series Operation Manual 47
M Code Function Comment
M84 Pocket moves up to horizontal position Service mode
M87 Spindle tool unclamp Service mode
M88 Spindle tool clamp Service mode
M106 Tool change with specified pocket
M117 Workpiece measurement unit on Option
M119 Workpiece measurement unit off Option
M127 Tool length measurement unit on Option
M129 Tool length measurement unit off Option
M151 Air through spindle on Option
M170 Tool Life Management on
M171 Tool Life Management off
M214 Spindle positioning operation
M220 Robot start Robot only
M230 Workpiece air clean on
M231 Workpiece air clean off
M250 Oil mist collector on
M251 Oil mist collector off
M260 APC pallet high speed mode APC only
M261 APC pallet normal speed mode APC only
M262 APC pallet low speed mode APC only
M264 APC bracket air blast on APC only
M265 APC bracket air blast off APC only
M269 APC exchange procedure mode start APC only
M280 Auto door to open Option
M281 Auto door to close Option
48 Operation Dec. 2018
3 TROUBLE SHOOTING
3.1 MAGAZINE
During automatic tool changing, the ATC arm may stop at the middle position when
emergency stop or ATC alarm occurs. According to the arm position, you can take
difference procedures to move the arm back to the original position. These procedures are
described below:
3.1.1 Recovery ATC by M codes
1. ATC arm stops before reaching 60° (unclamping position), "2072 ATC ARM AT
0->60" message appears on the screen
(1) Switch to "MDI" mode.
(2) Execute "M82" command, the ATC arm will counter-clockwise rotate back to
original position.
(3) Execute "M84" command, the pocket will move up to horizontal position.
2. ATC arm stops at 60° (unclamping position), "2073 ATC ARM AT UNCLAMPING
POSITION" appears on the screen
(1) Switch to "MDI" mode.
(2) Execute "M88" command, spindle will clamp the tool.
(3) Ensure that the spindle is already clamped, execute "M82" command, the ATC
arm will counter-clockwise rotate back to original position.
(4) Execute "M84" command, the pocket will move up to horizontal position.
3. ATC arm picked up the tools and stops before reaching 180° (clamping position),
"2074 ATC ARM AT 60->180" message appears on the screen.
(1) Switch to "MDI" mode.
(2) Execute "M87" command, spindle will unclamp the tool.
(3) Ensure that the spindle is already unclamped, execute "M82" command, the ATC
arm will counter-clockwise rotate back to 60° (unclamping position). After ATC
arm reaching unclamping position, spindle will clamp the tool automatically.
(4) Ensure that the spindle is already clamped, execute "M82" command again, the
ATC arm will counter-clockwise rotate back to original position.
(5) Execute "M84" command, the pocket will move up to horizontal position.
4. ATC arm stops at 180° (clamping position), "2075 ATC ARM AT CLAMP
POSITION" appears on the screen.
(1) Switch to "MDI" mode.
(2) Execute "M88" command, spindle will clamp the tool.
Operation Manual 49
(3) Ensure that the spindle is clamped, execute "M81" command, the ATC arm will
clockwise rotate to original position.
(4) Execute "M84" command, the pocket will move up to horizontal position.
5. ATC arm completes tool changing and stops before reaching original position,
"2076 ATC ARM AT 180->0" message appears on the screen
(1) Switch to "MDI" mode.
(2) Execute "M81" command, the ATC arm will clockwise rotate to original position.
(3) Execute "M84" command, the pocket will move up to horizontal position.
NOTE
1. When #6442.0 is set to 1, the pocket will move down to vertical position after
magazine in-position. At this situation, "M84" command does not need to be
executed.
3.1.2 Recovery ATC in maintenance mode
In ATC maintenance mode, users can use arm jog function to move ATC arm back to
home position. This is useful when ATC mechanism has been damaged or in the
situations that are not allowed M code recovery operations.
There are two ATC maintenance mode, mode 1 and mode 2. In mode 1, the PLC
program will check spindle clamp/unclamp states, if clamp/unclamp states are not
satisfied, ATC will not rotate. But in mode 2, PLC program will not check spindle
clamp/unclamp states, and will not interlock related axes in MPG mode, so be careful
when you use mode 2.
In mode 1 and mode 2, ATC will stop automatically when it reaches stop positions, at
this time, release jog key and press it again to move ATC to next position. The
operation procedures are listed below:
1. Set parameter #6440.5 to 1, turn on ATC maintenance mode 1, message "1114
ATC MAINTENANCE MODE 1 ACTIVE (6440.5=1)" appears on the screen.
2. Press positive direction feed key "+" to move ATC in clockwise direction, the ATC
will stop when one of these keys is released. Press negative direction feed key "-"
to move ATC in counter-clockwise direction, the ATC will stop when one of these
keys is released.
3. If necessary, press "Feed Hold" button and "+" key simultaneously to move the
magazine pocket up, and press "Feed Hold" button and "-" key simultaneously to
move the magazine pocket down.
4. You should clamp or unclamp the spindle manually when necessary.
5. Set #6440.5 back to 0 when finish.
50 Trouble Shooting Dec. 2018
1. ATC arm will move using slow mode in maintenance mode.
2. Set #6440.6 to 1 to turn on maintenance mode 2 if necessary.
3. PLC will interlock axes in mode 1, and clear axes selections.
4. When using mode 2, PLC will not interlock axes in MPG mode, so users can use
1. Before jogging the ATC, please make sure that there is no object in the moving
1. After completing trouble shooting procedure, please confirm that the tools recorded
NOTE
MPG to move axes in maintenance mode 2.
CAUTION
path that will collide with ATC. Even ATC will move in slow mode, the speed is
faster than you think
CAUTION
on the tool table are consistent with the actual tool positions. If they are not
consistent, please perform tool table initialization (magazine clear), otherwise you
may pick up the wrong tool during machining and this may damage the workpiece
and machine.
Operation Manual 51
APPENDIX
A PLC ALARM MESSAGES
Alarm 1000 AUTOMATIC POWER OFF START PLC Address
Cause
Correction
Alarm 1016 Z AXIS MUST REF. RETURN FIRST PLC Address
Cause
Correction
Alarm 1024 INVALID TRAVERSE KEY OPERATION PLC Address
Cause
Correction
Automatic power off procedure is started
1. Main circuit breaker will be turned off after 35 seconds since automatic
power off procedure start.
2. Press "APO" or "RESET" key to terminate automatic power off procedure.
Z axis is not at zero position when reference return other axes
1. Press "RESET" key to clear this message.
2. Perform Z axis reference position return, and perform other axes reference
position return after Z axis is at the zero position.
Incorrect axes direction key operation
1. Press "RESET" key to clear this message.
F0
F16
F24
Alarm 1032 LUBRICANT LEVEL LOW PLC Address
Cause
Correction
Alarm 1033 LUBRICATION PRESSURE CAN'T REACH PLC Address
Cause
Correction
Lubricant in the lubrication unit is not enough
1. Re-fill lubricant to the lubrication unit.
2. If the program is running, press "Cycle Start" button to continue the
program, or press "RESET" key to clear this message.
Can't build lubrication pressure during lubricating
1. Check the power cable connected to lubrication unit, is it connected
correctly?
2. Check the circuit breaker of lubrication unit, is it tripped? If it is tripped,
switch it back to "ON" position.
3. Check the pressure detection cable, is it connected correctly?
4. Check the lubrication pipe, is it damaged or leaking?
5. After resolving the problem, if the program is running, press "Cycle Start"
button to continue the program, or press "RESET" key to clear this
F32
F33
message.
52 Appendix Dec. 2018
Alarm 1034 LUBRICATION UNIT PRESSURE ERROR PLC Address
F34
Cause
Correction
Alarm 1040 AIR PRESSURE TOO LOW PLC Address
Cause
Correction
Initial pressure is not correct during lubricating. The pressure must below setting
value before lubricating.
1. Check the power cable connected to lubrication unit, is it connected
correctly?
2. Release the manual button located on the lubrication unit.
3. After resolving the problem, if program is running, press "Cycle Start" button
to continue the program, or press "RESET" key to clear this message.
Air pressure is below the setting value
1. Check that the air compressor is turned on and its pressure setting is
correct.
2. Check the air pipe, is it leaking?
3. Check the air pressure detection cable, is it connected correctly?
4. After resolving the problem, if program is running, press "Cycle Start" button
to continue the program, or press "RESET" key to clear this message.
F40
Alarm 1041 HYDRAULIC PRESSURE CAN'T REACH PLC Address
Cause
Correction
Alarm 1048 COOLANT LEVEL LOW PLC Address
Cause
Correction
Can't build the hydraulic pressure, hydraulic pressure is below the setting value
1. Check the power cable connected to hydraulic pump, is it connected
correctly? Is the rotation direction of hydraulic pump correct?
2. Check the hydraulic pressure detection cable, is it connected correctly?
3. Check the hydraulic pipe, is it damaged or leaking?
4. After resolving the problem, press "RESET" key to clear this message.
Coolant level is too low
1. Re-fill the coolant to coolant tank until 80% full.
2. Check the coolant tank, is it leaking?
3. Check the coolant level detection cable, is it connected corrected? Is the
level detector installed correctly?
4. After resolving the problem, if the program is running, press "Cycle Start"
F41
F48
button to continue the program, or press "RESET" key to clear this
message.
MEGA V Series Operation Manual 53
Alarm 1049 CTS TANK LEVEL LOW PLC Address
F49
Cause
Coolant level of CTS tank is too low
1. Re-fill coolant to CTS tank until 80% full.
2. Check the CTS tank, is it leaking?
3. Check the level detection cable of CTS tank, is it connected correctly?
Correction
4. After resolving the problem, if the program is running, press "Cycle Start"
button to continue the program, or press "RESET" key to clear this
message.
Alarm 1050 CTS FILTER CLOGGED PLC Address
Cause
CTS coolant filter is clogged
1. Replace the filter.
2. Check the detection cable, is it connected correctly?
Correction
3. After resolving the problem, if the program is running, press "Cycle Start"
button to continue the program, or press "RESET" key to clear this
message.
F50
Alarm 1056 COOLANT PUMP OVERLOADED PLC Address
Cause
Coolant pump is overloaded, the motor starter of coolant pump (QM3) is tripped
1. Check the power cable connected to coolant pump, is it connected
correctly? Is the rotation direction of coolant pump correct?
2. Is the power cable of coolant pump damaged or short-circuited?
3. Check the coolant pipe, is it damaged or clogged?
Correction
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of coolant pump, is the setting value correct?
6. After resolving the problem, switch the motor starter of coolant pump (QM3)
to "ON" position, and press "RESET" key to clear this message.
Alarm 1057 BASE WASH PUMP OVERLOADED PLC Address
Base wash pump is overloaded, the motor starter of base wash pump (QM4) is
Cause
tripped
1. Check the power cable connected to base wash pump, is it connected
correctly? Is the rotation direction of base wash pump correct?
F56
F57
2. Is the power cable of base wash pump damaged or short-circuited?
3. Check the base wash pipe, is it damaged or clogged?
Correction
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of base wash pump, is the setting value correct?
6. After resolving the problem, switch the motor starter of base wash pump
(QM4) to "ON" position, and press "RESET" key to clear this message.
54 Appendix Dec. 2018
Alarm 1058 CTS PUMP OVERLOADED PLC Address
F58
Cause
Correction
Alarm 1059 CTS SUCTION PUMP OVERLOADED PLC Address
Cause
CTS pump is overloaded, the motor starter of CTS pump (QM5) is tripped
1. Check the power cable connected to CTS pump, is it connected correctly?
Is the rotation of CTS pump correct?
2. Is the power cable of CTS pump damaged or short-circuited?
3. Check the CTS pipe, is it damaged or clogged?
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of CTS pump, is the setting value correct?
6. After resolving the problem, switch the motor starter of CTS pump (QM5) to
"ON" position, and press "RESET" key to clear this message.
CTS suction pump is overloaded, the motor starter of CTS suction pump is
tripped
1. Check the power cable connected to CTS suction pump, is it connected
correctly? Is the rotation direction of CTS suction pump correct?
2. Is the power cable of CTS suction pump damaged or short-circuited?
F59
Correction
Alarm 1060 CHIP AUGER MOTOR OVERLOADED PLC Address
Cause
Correction
3. Check the CTS suction pipe, is it damaged or clogged?
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of CTS suction pump, is the setting value correct?
6. After resolving the problem, switch the motor starter of CTS suction pump to
"ON" position, and press "RESET" key to clear this message.
Chip auger motor is overloaded, the motor starter of chip auger motor (QM7,
QM8) is tripped
1. Check the power cable connected to chip auger motor, is it connected
correctly? Is the rotation direction of chip auger motor correct?
2. Is the power cable of chip auger motor damaged or short-circuited?
3. Is the chip auger clogged?
4. Check the overload detection cable of chip auger motor, is it connected
correctly?
5. Check the motor starter of chip auger motor, is the setting value correct?
F60
6. After resolving the problem, switch the motor starter of chip auger motor
(QM7, QM8) to "ON" position. If the program is running, press "Cycle Start"
button to continue the program, or press "RESET" key to clear this
message.
MEGA V Series Operation Manual 55
Alarm 1061 CHIP CONVEYOR MOTOR OVERLOADED PLC Address
F61
Cause
Chip conveyor motor is overloaded, the motor starter of chip conveyor motor is
tripped
1. Check the power cable connected to chip conveyor motor, is it connected
correctly? Is the rotation direction of chip conveyor motor correct?
2. Is the power cable of chip conveyor damaged or short-circuited?
3. Is chip conveyor clogged?
Correction
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of chip conveyor motor, is the setting value correct?
6. After resolving the problem, switch the motor starter of chip conveyor motor
(QM9) to "ON" position. If the program is running, press "Cycle Start" button
to continue the program, or press "RESET" key to clear this message.
Alarm 1062 MAG. MOTOR OVERLOADED PLC Address
Magazine motor is overloaded, the motor starter of magazine motor (QM1) is
Cause
tripped
1. Check the power cable connected to magazine motor, is it connected
F62
correctly?
2. Is the power cable of magazine motor damaged or short-circuited?
3. Is there any object in the magazine that causes the magazine can't rotate?
Correction
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of magazine motor, is the setting value correct?
6. After resolving the problem, switch the motor starter of magazine motor
(QM1) to "ON" position, and press "RESET" key to clear this message.
Alarm 1063 ATC ARM MOTOR OVERLOADED PLC Address
ATC arm motor is overloaded, the motor starter of ATC arm motor (QM2) is
Cause
tripped
1. Check the power cable connected to ATC arm motor, is it connected
correctly?
2. Is the power cable of ATC arm damaged or short-circuited?
3. Is there any object in the ATC that cause the ATC arm can't rotate?
Correction
4. Check the overload detection cable, is it connected correctly?
F63
5. Check the motor starter of ATC arm motor, is the setting value correct?
6. After resolving the problem, switch the motor starter of ATC arm motor
(QM2) to "ON" position, and press "RESET" key to clear this message.
56 Appendix Dec. 2018
Alarm 1064 HYDRAULIC PUMP OVERLOADED PLC Address
F64
Cause
Hydraulic pump is overloaded, the motor starter of hydraulic pump (QM10) is
tripped
1. Check the power cable connected to hydraulic pump, is it connected
correctly? Is the rotation direction of hydraulic pump correct?
2. Is the power cable of hydraulic pump damaged or short-circuited?
3. Check the hydraulic pipe, is it damaged or leaking?
Correction
4. Check the overload detection cable, is it connected correctly?
5. Check the motor starter of hydraulic pump, is the setting value correct?
6. After resolving the problem, switch the motor starter of hydraulic pump
(QM10) to "ON" position, and press "RESET" key to clear this message.
Alarm 1065 OIL MIST COLLECTOR PUMP OVERLOADED PLC Address
Oil mist collector pump is overloaded, the motor starter of oil mist collector
Cause
pump (QM12) is tripped
1. Check the power cable connected to oil mist collector pump, is it connected
correctly? Is the rotation direction of pump correct?
F65
2. Is the power cable of oil mist collector pump damaged or short-circuited?
3. Check the oil mist collector filter, is it dirty or resistance?
Correction
Alarm 1066 OIL SKIMMER MOTOR OVERLOAD PLC Address
Cause
Correction
4. Check the motor starter of oil mist collector pump, is the setting value
correct?
5. After resolving the problem, switch the motor starter of oil mist collector
pump (QM12) to "ON" position, and press "RESET" key to clear this
message.
Oil skimmer motor is overloaded, the motor starter of oil skimmer motor(QM13)
is tripped
1. Check the power cable connected to oil skimmer motor, is it connected
correctly? Is the rotation direction of motor correct?
2. Is the power cable of oil skimmer damaged or short-circuited?
3. Check the oil skimmer disk, is it stop rotating?
4. Check the motor starter of oil skimmer, is the setting value correct?
F66
5. After resolving the problem, switch the motor starter of oil skimmer
(QM13) to "ON" position, and press "RESET" key to clear this message.
MEGA V Series Operation Manual 57
Alarm 1072 SPINDLE CHILLER ALARM PLC Address
F72
Cause
Spindle chiller is in alarm status
1. According to the alarm number displayed on the spindle chiller to
troubleshoot the problem. Refer to the manual of spindle chiller to detect the
problem.
Correction
2. Check the circuit breaker of spindle chiller (F21), is it tripped?
3. After resolving the problem, if the program is running, press "Cycle Start"
button to continue the program, or press "RESET" key to clear message.
Alarm 1073 SPINDLE ALARM PLC Address
Cause
Spindle motor driver is in alarm status
1. According to the alarm number displayed on the spindle motor driver to
troubleshoot the problem. Refer to the manual of spindle motor driver to
Correction
detect the problem.
2. After resolving the problem, press "RESET" key to clear this message.
Alarm 1074 SPINDLE GEAR SENSOR ERROR PLC Address
F73
F74
Cause
Spindle gear position sensors are abnormal. The high and low gear position
sensors are triggered at the same time, or both of them are not triggered.
1. Is the air pressure enough?
2. Execute S code command to shift the gear again.
3. Check the gear position sensors, are they installed correctly? Are they
broken?
Correction
4. Check the signal cable of gear position sensors, are they connected
correctly?
5. Check the gear shift mechanism, is there any abnormal conditions that
causes it can't shift the gear?
6. After resolving the problem, press "RESET" key to clear this message.
Alarm 1075 SPINDLE GEAR SHIFT TIME OUT PLC Address
Spindle gear shifting takes too much time, after a specified time it is not finish
Cause
yet.
1. Is the air pressure enough?
F75
2. Execute S code command to shift the gear again.
3. Check the cables connected to gear shifting valves, are they connected
Correction
correctly? Are the valves broken?
4. Check the gear shift mechanism, is there any abnormal conditions that
causes it can't shift the gear?
5. After resolving the problem, press "RESET" key to clear this message.
58 Appendix Dec. 2018
Alarm 1076 SPINDLE MOTOR FAN OVERLOADED PLC Address
F76
Cause
Correction
Alarm 1077 SPINDLE GEAR SHIFT ERROR PLC Address
Cause
Correction
Spindle motor fan is overloaded, the motor starter of spindle motor fan motor
starter is tripped
1. Check the power cable connected to spindle motor fan, is it connected
correctly? Is the rotation direction of spindle motor fan correct?
2. Is the power cable of spindle motor fan damaged or short-circuited?
3. Is there any object in the spindle motor fan that causes it can't rotate?
4. After resolving the problem, switch the motor starter of spindle motor fan
(QM11) to on position. If the program is running, press "Cycle Start" to
continue the program, or press "RESET" key to clear this message.
Spindle gear shifting takes too more times, after a specified 5 times it is not
finish yet.
1. Check the cables connected to gear shifting valves, are they connected
correctly? Are the valves broken?
2. Execute S code command to shift the gear again.
3. Check the gear shift mechanism, is there any abnormal conditions that
F77
causes it can't shift the gear?
4. After resolving the problem, press "RESET" key to clear this message.
Alarm 1079 SPINDLE INPOSTION STATUS ERROR PLC Address
Cause
Correction
Alarm 1080 MAG. ROTATE TARGET PKT NO. ERROR PLC Address
Cause
Correction
Spindle rotation in-position signal in abnormal status
1. Spindle drive not ready but spindle in-position signal is on
2. If an automatic tool change is in progress, the automatic tool change
routine will be interrupted when this alarm occurs
3. Press "RESET" key to clear this message
The searched pocket number is not correct during tool selection, the pocket
number is less than 0 or greater than the magazine capacity
1. Is the setting value of magazine capacity (#18001) correct?
2. Press "RESET" key to clear this message.
F79
F80
Alarm 1081 MAG. COUNTER SENSOR ERROR PLC Address
Cause
Correction
Magazine is not in-position when it stopped
1. Manual select the tool, rotate the magazine to other position.
2. Check the magazine counter sensor, is it installed correctly? Is it broken?
3. After resolving the problem, press "RESET" key to clear this message.
MEGA V Series Operation Manual 59
F81
Alarm 1082 MAG. ROTATE TIME OUT PLC Address
Cause
Magazine is not in-position after a specified time during rotation
1. Check the power cable of magazine motor, is it connected correctly?
2. Check the motor starter of magazine motor, is it at "ON" position?
Correction
3. Is there any object in the magazine that causes it can't rotate?
4. After resolving the problem, press "RESET" key to clear this message.
Alarm 1083 MAG. POCKET UP/DOWN TIME OUT PLC Address
Cause
Magazine pocket is not in-position after a specified time during moving
1. Is the air pressure enough?
2. Check the cables connected to pocket up and down valves, are they
connected correctly? Are the valves broken?
Correction
3. Check the air pipes connect to pocket up and down valves, are they
connected correctly? Are the pipes damaged or clogged?
4. Is there any object that causes pocket can't move.
5. After resolving the problem, press "RESET" key to clear this message.
F82
F83
Alarm 1084 MAX. TOOLS CHANGED, TURN OFF POWER PLC Address
Cause
Change the number of the magazine setting, Please restart the machine
1. If user changes the # 18001 parameter
Correction
2. Please restart the machine
Alarm 1085 MAG. COUNTER VALUE INCORRECT PLC Address
Magazine counter value stored in PLC is not consistent with the actual pocket
Cause
position
1. Execute magazine reference position return, the magazine counter value
Correction
will be reset after referenced.
2. After resolving the problem, press "RESET" key to clear this message.
Alarm 1087 MAG. COUNTER 1 AND 2 NOT CONSISTENT PLC Address
Magazine counter value stored in PLC is not consistent with the actual pocket
Cause
position
F84
F85
F87
1. Execute magazine reference position return, the magazine counter value
will be reset after referenced.
Correction
2. Check magazine counter sensor 1 and 2, is it installed correctly? Is it
broken?
3. After resolving the problem, press "RESET" key to clear this message.
60 Appendix Dec. 2018
Alarm 1088 TOOL UNCLAMP TIME OUT PLC Address
F88
Cause
Correction
Alarm 1089 SPINDLE ROTATION PROHIBITED PLC Address
Cause
The spindle unclamp cylinder is not in-position after a specified time during
clamping/unclamping
1. Is the air pressure enough?
2. Check the cable connect to spindle unclamp valve, is it connected correctly?
Is the valve broken?
3. Check the limit switches of spindle unclamping cylinder, are they installed
correctly? Are they broken?
4. Check the cables connect to limit switches of spindle unclamping cylinder,
are they connected correctly?
5. Check the air pipes of spindle unclamp cylinder, are they connected
correctly?
6. Is there any object that causes the unclamp cylinder can't move?
7. After resolving the problem, press "RESET" key to clear this message.
Spindle is not allowed to rotate while the tool unclamp cylinder is activated or the
tool gripper is under open status.
F89
1. Switch to manual operation mode and press "Spindle Unclamp" button or
Correction
Alarm 1090 TOOL RELEASE OIL LEVEL LOW PLC Address
Cause
Correction
Alarm 1091 SPINDLE CLM/UNCLM SENSOR ERROR PLC Address
Cause
Correction
"RESET" key to clamp the tool.
2. Press "RESET" key to clear this message.
Hydraulic oil in spindle unclamp cylinder is not enough
1. Re-fill the hydraulic oil to spindle unclamp cylinder.
2. Check the cable of oil level detector, is it connected correctly?
3. After resolving the problem, press "RESET" key to clear this message.
Spindle tool clamping and unclamping sensors are triggered at the same time
1. Check the spindle tool clamping and unclamping cables, are they connected
correctly?
2. Check the spindle tool clamping and unclamping limit switches, are they
installed correctly? Are they broken?
F90
F91
3. After resolving the problem, press "RESET" key to clear this message.
MEGA V Series Operation Manual 61
Alarm 1092 MAG. PIN LOCK/RELEASE TIME OUT PLC Address
F92
Cause
Chin type magazine lock pin not in-position after a specified time during moving
1. Check the solenoid valve of magazine lock pin cables, are they connected
correctly?
2. Check the limit switches of magazine lock pin, are they installed correctly?
Correction
Are they broken?
3. Check the magazine position of tool pocket is right?
4. After resolving the problem, press "RESET" key to clear this message.
Alarm 1093 UNCLAMP TOOL BEFORE ARM ROT PLC Address
During the automatic tool change, the spindle clamping device does not perform
Cause
the loose action
1. Check the solenoid valve of clamp/unclamp cables, are they connected
correctly?
2. Check the limit switches of clamp/unclamp , are they installed correctly? Are
Correction
they broken?
3. Check the air tube of solenoid and booster cylinder, are they connected
F93
correctly?
4. After resolving the problem, press "RESET" key to clear this message.
Alarm 1096 INCORRECT TOOL NO. PLC Address
The specified tool number is not correct, the tool number is out of range. The
Cause
specified tool number must between 1 and magazine capacity.
1. Check the program, fix incorrect T code command.
2. Check the tool table, fix the incorrect tool number such that all tool number
Correction
recorded in tool table are between 1 and magazine capacity.
3. Press "RESET" key to clear this message.
Alarm 1097 POCKET CLEARANCE ERROR PLC Address
During automatic tool changing, the attributes of adjacent tools are large
Cause
diameter. Pockets adjacent to the larger diameter tool can't store any tool.
1. Check the magazine, pockets adjacent to the large diameter tool can't store
any tool.
Correction
2. Check the program, fix the incorrect T code command.
F96
F97
3. Press "RESET" key to clear this message.
62 Appendix Dec. 2018
Alarm 1098 INVALID TARGET TOOL NO. PLC Address
F98
Cause
Correction
Alarm 1099 TOOL CHANGE TIME OUT PLC Address
Cause
Correction
Alarm 1102 ARM RECOVERY TIME OUT PLC Address
Cause
During automatic tool changing, the specified tool number is not in the tool table,
or there are more than one tools with same tool number.
1. Check the program, fix the incorrect T code command.
2. Check the tool table, fix the incorrect record.
3. Press "RESET" key to clear this message.
Tool change takes too much time.
1. Check the power connection of ATC arm motor.
2. Check the air pressure, is it enough?
3. If ATC arm is controlled by inverter, check the parameters of the inverter.
4. Press "RESET" key to clear this message.
ATC ARM service mode execute M81/M82 too much time
1. Check the power connection of ATC arm motor.
F99
F102
2. Check the air pressure, is it enough?
Correction
Alarm 1104 ATC ARM ROTATE TIME OUT PLC Address
Cause
Correction
3. If ATC arm is controlled by inverter, check the parameters of the inverter.
4. Check if the magazine panel selects "Auto"
5. Press "RESET" key to clear this message.
ATC arm is not in-position after a specified time during rotation
1. Check the power cable connected to ATC arm motor, is it connected
correctly?
2. Check the motor starter of ATC arm motor, is it at "ON" position?
3. Check the cables of ATC arm position sensors, are they connected
correctly?
4. Is there any object that causes ATC arm can't rotate?
5. After resolving the problem, press "RESET" key to clear this message.
F104
MEGA V Series Operation Manual 63
Alarm 1105 ATC ARM POSITION SENSOR ERROR PLC Address
F105
Cause
The signals of ATC arm position sensors are not correct. Normally, ATC arm
must at the original position
1. Check the actual position of ATC arm, is it at the original position?
2. Check the cables of ATC arm position sensors, are they connected
correctly?
Correction
3. Switch to "MDI" mode, rotate the ATC arm to original position according to
magazine troubleshooting procedures.
4. Press "RESET" key to clear this message.
Alarm 1106 ATC ARM INVERTER ALARM PLC Address
Cause
ATC arm inverter is in alarm status
1. Check the power cable connected to ATC arm inverter, is it connected
correctly?
Correction
2. Troubleshoot according to the alarm number displayed on the inverter. You
can refer the manual of inverter.
3. Press "RESET" key to clear this message.
F106
Alarm 1112 ALL TOOLS IN GROUP ARE EXPIRED PLC Address
Cause
All tools life in one tool group are expired
1. Replace the tools in that tool group, after replacement, reset the life counting
Correction
value of that tool group.
2. Press "RESET" key to clear this message.
Alarm 1120 4TH AXIS CLM/UNCLM SENSOR ERROR PLC Address
The signals of 4th axis clamping/unclamping sensors are not correct, clamping
Cause
and unclamping sensors are triggered at the same time
1. Check the cables connected to clamping and unclamping sensors, are they
connected correctly?
Correction
2. Check the clamping and unclamping sensors, are they installed correctly?
Are they broken?
3. After resolving the problem, press "RESET" key to clear this message.
F112
F120
64 Appendix Dec. 2018
Alarm 1121 4TH AXIS CLM/UNCLM TIME OUT PLC Address
F121
Cause
Correction
Alarm 1128 5TH AXIS CLM/UNCLM SENSOR ERROR PLC Address
Cause
Correction
4th axis was not clamping/unclamping after a specified time
1. Check the cables connected to clamping and unclamping valves, are they
connected correctly? Are the valves broken?
2. Is the setting value of hydraulic pressure correct?
3. Check the hydraulic pipes of clamping and unclamping, are they damaged
or leaking?
4. After resolving the problem, press "RESET" key to clear this message.
The signals of 5th axis clamping/unclamping sensors are not correct, clamping
and unclamping sensors are triggered at the same time
1. Check the cables connected to clamping and unclamping sensors, are they
connected correctly?
2. Check the clamping and unclamping sensors, are they installed correctly?
Are they broken?
3. After resolving the problem, press "RESET" key to clear this message.
F128
Alarm 1129 5TH AXIS CLM/UNCLM TIME OUT PLC Address
Cause
Correction
Alarm 1136 X AXIS HARDWARE OT+ PLC Address
Cause
Correction
5th axis was not clamping/unclamping after a specified time
1. Check the cables connected to clamping and unclamping valves, are they
connected correctly? Are the valves broken?
2. Is the setting value of hydraulic pressure correct?
3. Check the hydraulic pipes of clamping and unclamping, are they damaged
or leaking?
4. After resolving the problem, press "RESET" key to clear this message.
Positive direction hardware stroke limit switch of X axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
move X axis to the normal position.
2. Press "RESET" key to clear this message.
F129
F136
Alarm 1137 X AXIS HARDWARE OT- PLC Address
Cause
Correction
Negative direction hardware stroke limit switch of X axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
move X axis to the normal position.
2. Press "RESET" key to clear this message.
MEGA V Series Operation Manual 65
F137
Alarm 1138
Y
Y
AXIS HARDWARE OT+ PLC Address
F138
Cause
Positive direction hardware stroke limit switch of Y axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
Correction
move Y axis to the normal position.
2. Press "RESET" key to clear this message.
Alarm 1139
Cause
Negative direction hardware stroke limit switch of Y axis is triggered
AXIS HARDWARE OT- PLC Address
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
Correction
move Y axis to the normal position.
2. Press "RESET" key to clear this message.
Alarm 1140 Z AXIS HARDWARE OT+ PLC Address
Cause
Positive direction hardware stroke limit switch of Z axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
Correction
move Z axis to the normal position.
2. Press "RESET" key to clear this message.
F139
F140
Alarm 1141 Z AXIS HARDWARE OT- PLC Address
Cause
Negative direction hardware stroke limit switch of Z axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
Correction
move Z axis to the normal position.
2. Press "RESET" key to clear this message.
Alarm 1144 5TH AXIS HARDWARE OT+ PLC Address
Cause
Positive direction hardware stroke limit switch of 5th axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
Correction
move 5th axis to the normal position.
2. Press "RESET" key to clear this message.
Alarm 1145 5TH AXIS HARDWARE OT- PLC Address
Cause
Negative direction hardware stroke limit switch of 5th axis is triggered
1. According to the procedure described in "2.5.1 Axes Overtravel Release",
F141
F144
F145
Correction
move 5th axis to the normal position.
2. Press "RESET" key to clear this message.
Alarm 1152 OPERATING DOOR OPEN TIME OUT PLC Address
F152
The operator's door is not opened in a specified time after press the "Door Open"
Cause
key
Correction
66 Appendix Dec. 2018
1. Press "RESET" key to clear this message.
Alarm 1160 HEAD MAINTENANCE DOOR IS OPENED PLC Address
Cause
Correction
Alarm 1221 PALLET EXCH TIME OUT PLC Address
Cause
Correction
Alarm 1223 X, Y, Z AXES NOT IN-POS, APC STOP PLC Address
Cause
Correction
Head maintenance door is opened, Z axis will be blocked
1. Close the head maintenance door, and ensure that the screws are all
fastened.
2. After the head maintenance door is closed, press "RESET" key to clear this
message.
Pallet exchange procedure takes too much time.
1. Check is there anything cause pallet can't be changed, for example,
hydraulic pressure, exchange door jammed, air tight check error......etc.
2. Press "RESET" key to clear this message.
X, Y and Z axes must go to APC exchange position before changing the pallets.
1. Check APC exchange macro program.
2. Press "RESET" key to clear this message.
F160
F221
F223
Alarm 1224 APC EXCH DOOR OP/CL TIME OUT PLC Address
Cause
Correction
Alarm 1225 PALLET UP/DOWN TIME OUT PLC Address
Cause
Correction
Alarm 1226 PALLET CLM/UNCL M TIME OUT PLC Address
Cause
APC exchange door takes too much time to open/close.
1. Check pneumatic pressure.
2. Check pneumatic valve.
3. Press "RESET" key to clear this message.
Pallet takes too much time to go up/down.
1. Check hydraulic pressure.
2. Check hydraulic valve.
3. Press "RESET" key to clear this message.
Pallet takes too much time to clamp/unclamp.
1. Check hydraulic pressure.
F224
F225
F226
Correction
2. Check hydraulic valve.
3. Press "RESET" key to clear this message.
MEGA V Series Operation Manual 67
Alarm 1227 APC BRACKET AIR TIGHT ERR PLC Address
F227
Cause
APC arm bracket is not correctly hooked into pallet.
1. Remove anything that is inside APC arm bracket.
Correction
2. Check air tight sensor air pressure, the pressure should below 0.2MPa.
3. Press "RESET" key to clear this message.
Alarm 1228 APC PALLET AIR TIGHT ERR PLC Address
Cause
Pallet is not correctly sit into the table.
1. Remove anything inside the connection point between pallet and table.
Correction
2. Check air tight sensor air pressure, the pressure should below 0.2MPa.
3. Press "RESET" key to clear this message.
Alarm 1280 APC DOOR OPENED PLC Address
Cause
Correction
APC loading/unloading door was opened
1. Close the APC loading/unloading door.
Alarm 1281 APC DOOR CLOSED BUT NOT LOCKED PLC Address
F228
F280
F281
Cause
APC loading/unloading door was closed, but not locked
1. Open and close APC loading/unloading door again.
Correction
2. Check the APC loading/unloading door interlock wiring, is the wiring
correct?
Alarm 1282 APC NOT READY, PLEASE CONFIRM PLC Address
Cause
Correction
APC is not ready during pallet exchanging procedure
1. Close APC loading/unloading door, and press APC READY push button.
Alarm 1283 APC STOP, CLOSE OP DOOR TO CONT. PLC Address
Cause
Correction
Operating door is not closed during pallet exchanging procedure
1. Close operating door to continue pallet exchanging.
Alarm 1284 APC ARM NOT IN-POS PLC Address
Cause
Correction
APC arm is not at pallet 1 and pallet 2 position.
1. Execute pallet exchange command again.
F282
F283
F284
Alarm 1285 APC EXCH DOOR NOT CLOSED PLC Address
Cause
Correction
APC exchange door was not closed
1. Execute pallet exchange command again.
F285
68 Appendix Dec. 2018
Alarm 1286 APC AXIS HANDWHEEL ENABLED PLC Address
F286
Cause
Correction
Alarm 1288 APC PALLET NOT CLAMPED PLC Address
Cause
Correction
Alarm 1289 APC PALLET NOT AT BOTTOM PLC Address
Cause
Correction
Alarm 1296 MAG NOT READY, POSNING PAUSED PLC Address
Cause
Correction
APC arm handwheel operation enabled
1. Set parameter #6425.6 to 0.
APC pallet is not clamped
1. Execute pallet exchange again.
APC pallet is not at bottom position
1. Execute pallet exchange again.
Magazine is not ready, magazine positioning paused
1. Close magazine tool loading/unloading door.
2. Switch magazine remote operation panel to AUTO mode.
F288
F289
F296
Alarm
Cause
Correction
Alarm 1300 MAG NOT READY, TOOL CHANGE PAUSED PLC Address
Cause
Correction
Alarm 1301 MAG NOT READY, ARM RECOV PAUSED PLC Address
Cause
Correction
1297 MAG DOOR NOT LOCKED, POSNING
PLC Address
PAUSED
Magazine is not locked, magazine positioning paused
1. Open and close magazine tool loading/unloading door again.
2. Check magazine tool loading/unloading door interlock wiring, is the wiring
correct ?
Magazine is not ready, tool changing procedure paused
1. Close magazine tool loading/unloading door again.
2. Switch magazine remote operation panel to AUTO mode.
Magazine is not ready, ATC arm recovery procedure paused
1. Close magazine tool loading/unloading door again.
2. Switch magazine remote operation panel to AUTO mode.
F297
F300
F301
Alarm 1302 TC STOP, CLOSE OP DOOR TO CONT. PLC Address
Cause
Correction
Tool changing stopped due to operating door is not closed
1. Close operating door, tool changing will continue automatically once the
door is closed.
MEGA V Series Operation Manual 69
F302
Alarm
1303 ARM RECOV STOP, CLOSE OP DOOR TO
CONT.
PLC Address
F303
Cause
Correction
Alarm 1304 MAG DOOR OPENED PLC Address
Cause
Correction
Alarm 1305 MAG DOOR CLOSED BUT NOT LOCKED PLC Address
Cause
Correction
ATC arm recovering stopped due to operating door is not closed
1. Close operating door, ATC arm recovering will continue automatically once
the door is closed.
Magazine tool loading/unloading door was opened
1. Close magazine tool loading/unloading door.
Magazine tool loading/unloading door was closed, but not locked
1. Open and close magazine tool loading/unloading door gain.
2. Check magazine tool loading/unloading door interlock wiring, is the wiring
correct ?
B PLC OPERATOR'S MESSAGES
F304
F305
Message 2008 TAP RETRACT FUNCTION ACTIVE PLC Address
Cause
Correction
Message 2009 MANUAL ABSOLUTE FUNCTION ACTIVE PLC Address
Cause
Correction
Message 2024 INVALID TRAVERSE KEY OPERATION PLC Address
Cause
Correction
Rigid tapping retract function is active
1. Switch to "Operator Panel" screen, after turning off rigid tapping retract
function this message will be cleared automatically.
Manual absolute function is active
1. Switch to "Operator Panel" screen, after turning off manual absolute
function this message will be cleared automatically.
The "Positive Direction Feed" and "Negative Direction Feed" keys are pressed
at the same time
1. Release "Positive Direction Feed" and "Negative Direction Feed" keys.
2. Press "RESET" key to clear this message.
M10008
M10009
M10024
70 Appendix Dec. 2018
Message 2025 INVALID CHIP CW/CCW KEY OPERATION PLC Address
The "Chip Auger Forward" and "Chip Auger Backward" keys are pressed at the
M10025
Cause
Correction
Message 2040 AIR PRESSURE TOO LOW PLC Address
Cause
Correction
same time. The "Chip Conveyor Forward" and "Chip Conveyor Backward" keys
are pressed at the same time.
1. Release "Chip Auger Forward" and "Chip Auger Backward" keys.
2. Release "Chip Conveyor Forward" and "Chip Conveyor Backward" keys.
3. Press "RESET" key to clear this message.
Air pressure is below the setting value
1. Check that the air compressor is turned on and its pressure setting is
correct.
2. Check the air pipe, is it leaking?
3. Check the air pressure detection cable, is it connected correctly?
4. After resolving the program, if program is running, press "Cycle Start"
button to continue the program, or press "RESET" key to clear this
message.
M10040
Message
Cause
Correction
Message 2049 TOOL TABLE NEED INITIALIZE PLC Address
Cause
Correction
2048 MAG. COUNTER INCORRECT, NEED REF.
PLC Address
RETURN
Magazine counter value stored in PLC is not consistent with the actual pocket
position
1. Perform magazine reference position return, the magazine counter value
will be reset after referenced.
2. After resolving the problem, press "RESET" key to clear this message.
After modifying the setting value of magazine capacity, the tool table must be
initialized
1. Initialize the tool table according to tool table initialization procedure.
2. This message will be cleared after tool table initialized.
M10048
M10049
MEGA V Series Operation Manual 71
Message 2050 TOOL TABLE INITIALIZATION ENABLED PLC Address
M10050
Cause
Correction
Message 2056 CURRENT TOOL IS EXPIRED PLC Address
Cause
Correction
Message
Cause
Tool table initialization function is active
1. When tool table initialization function is active, the tool table will be
initialized after magazine reference return. After initialization, the tool
numbers stored in tool table are arranged from 1 to magazine capacity in
sequence.
2. This message will be cleared automatically after tool table initialization
function is turned off.
The life of tool in spindle is expired
1. Execute automatic tool change, select another tool which the life is not
expired.
2064 OPERATING DOOR CLOSED WITHOUT
PLC Address
LOCK
Operator's door is closed, but not locked
M10056
M10064
Correction
Message 2065 OPERATING DOOR IS NOT LOCKED PLC Address
Cause
Correction
Message 2066 OPERATING DOOR ENABLING ON PLC Address
Cause
Correction
1. Open and close the operator's door again.
2. Check the interlock switch and cables connected to it.
Operator's door is not locked
1. Close the operator's door.
2. Check the interlock switch and cables connected to it.
Operator's door is opened, and enabling signal is on
1. Turn off operator's door enabling signal.
2. Close the operator's door.
C PLC PARAMETERS
M10065
M10066
C.1 PLC Timers
NO. ADDR PARAM Unit PRESET Function
Chip auger/conveyor on time:
1 T0 16000 100ms 6000
72 Appendix Dec. 2018
When chip auger and chip conveyor are
controlled by timer, set the operation time that
they start forward motion.
NO. ADDR PARAM Unit PRESET Function
Chip auger/conveyor off time:
2 T1 16001 100ms 6000
3
|
8
9 T8 16008 10ms 1000
10 T9 16009 10ms 1000
11
|
20
T2
|
T7
T10
|
T19
16002
|
16007
16010
|
16019
0 Reserved
0 Reserved
When chip auger and chip conveyor are
controlled by timer, set the operation period.
Lubrication unit pumping time:
When lubrication unit is without pressure detector
(#6408.1=0), set the pumping time each time the
lubrication unit starts pumping.
Lubrication unit pressure hold time:
When lubrication unit is with pressure detector
(#6408.1=1), set the pressure holding time each
time the lubrication unit starts pumping.
21
|
40
41
|
50
51 T50 16050 10ms 50 4th axis servo off delay time
52 T51 16051 10ms 10 4th axis servo on steady time
53
|
55
56 T55 16055 10ms 50 5h axis servo off delay time
57 T56 16056 10ms 10 5h axis servo on steady time
58 T57~ 16057~ 0 Reserved
T20
|
T39
T40
|
T49
T52
|
T54
16020
|
16039
16040
|
16049
16052
|
16054
10ms 10
Additional M20-M27、M130-M141 function pulse
output period.
0 Reserved
0 Reserved
C.2 PLC Counters
NO. ADDR PARAM PRESET Function
1
|
80
C0
|
C79
17200
|
17279
0 Reserved
MEGA V Series Operation Manual 73
C.3 PLC Function Bits
ADDR PARAM Bit # Function
Tool table initialization start signal. PLC will initialize the tool table
K0 6401
K1
|
K6
K7 6408
6402
|
6407
Bit 0
Bit 1
|
Bit 7
Bit 0
|
Bit 7
Bit 0
|
Bit 1
Bit 2
after receiving this signal. After tool table initialization, the tool
number stored in tool table are arranged from 1 to magazine
capacity.
Reserved
Reserved(setting option module)
Reserved
Z axis must reference return first
0: During reference position return, other axes can perform
reference position return even if Z axis is not at the original
position.
K8 6409
K9 6410
Bit 3
|
Bit 7
Bit 0
|
Bit 7
Bit 0
Bit 1
Bit 2
1: During reference position return, Z axis must at original
position before other axes perform reference position return.
Reserved
Reserved(setting option module)
MEGA 30VT Y/A axes collision prevention function
0: Disable collision prevention function
1: Enable collision prevention function
MEGA 30VT X/Z axes collision prevention function
0: Disable collision prevention function
1: Enable collision prevention function
MEGA 30VT Y/Z/A axes collision prevention function
0: Disable collision prevention function
1: Enable collision prevention function
Bit 3
|
Bit 7
74 Appendix Dec. 2018
Reserved
ADDR PARAM Bit # Function
Machine has 4th axis
0: Machine without 4th axis, and will not perform 4th axis
K10 6411
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
clamping/unclamping control.
1: Machine with 4th axis, and will perform 4th axis
clamping/unclamping control.
4th axis servo off during clamped
0: Don't turn off servo when 4th axis was clamped.
1: Turn off servo when 4th axis was clamped.
4th axis servo on before unclamp
0: When #6405.1 is set to 1, the servo will not be turned on
before unclamping. Instead, the servo will be turned on after
the unclamping was completed.
1: When #6405.1 is set to 1, the servo will be turned on before
unclamping.
4th axis detach
0: 4th axis was not detached, and it can work normally.
1: 4th axis was detached, the servo will be turned off.
4th axis clamp signal is set to 1 means clamp
0: Unclamp PLC control signal is ON
K11 6412
Bit 5
|
Bit 7
Bit 0
Bit 1
Bit 2
1: Unclamp PLC control signal is OFF
Reserved
Machine has 5th axis
0: Machine without 5th axis, and will not perform 5th axis
clamping/unclamping control.
1: Machine with 5th axis, and will perform 5th axis
clamping/unclamping control.
5th axis servo off during clamped
0: Don't turn off servo when 5th axis was clamped.
1: Turn off servo when 5th axis was clamped.
5th axis servo on before unclamp
0: When #6406.1 is set to 1, the servo will not be turned on
before unclamping. Instead, the servo will be turned on after
the unclamping was completed.
1: When #6406.1 is set to 1, the servo will be turned on before
unclamping.
MEGA V Series Operation Manual 75
ADDR PARAM Bit # Function
5th axis detach
K12 6413
Bit 3
Bit 4
Bit 5
|
Bit 7
Bit 0
|
Bit 7
Bit 0
0: 5th axis was not detached, and it can work normally.
1: 5th axis was detached, the servo will be turned off.
5th axis clamp signal is set to 1 means clamp
0: Unclamp PLC control signal is ON
1: Unclamp PLC control signal is OFF
Reserved
Reserved
Machine has coolant pump
0: Machine is without coolant pump, "Coolant Nozzle" key and
"M08" command are not available.
1: Machine is with coolant pump, "Coolant Nozzle" key and
"M08" command are available.
K13 6414
Bit 1
Bit 2
Bit 3
Machine has base wash pump
0: Machine is without base wash pump, "Base Wash" key and
"M50" command are not available.
1: Machine is with base wash pump, "Base Wash" key and
"M50" command are available.
Machine has chip auger device
0: Machine is without chip auger device, "Chip Auger Forward"
and "Chip Auger Backward" keys are not available. "M28"
and "M29" commands don't control the chip auger.
1: Machine is with chip auger device, "Chip Auger Forward"
and "Chip Auger Backward" keys are available. "M28" and
"M29" commands will control the chip auger.
Machine has chip conveyor device
0: Machine is without chip conveyor device, "Chip Conveyor
Forward" and "Chip Conveyor Backward" keys are not
available. "M28" and "M29" commands don't control the chip
conveyor.
1: Machine is with chip conveyor device, "Chip Conveyor
Forward" and "Chip Conveyor Backward" keys are available.
"M28" and "M29" commands will control the chip conveyor.
76 Appendix Dec. 2018
ADDR PARAM Bit # Function
Machine has CTS pump
0: Machine is without CTS pump, "CTS" key and "M07
Bit 4
Bit 5
Bit 6
Bit 7
Bit 0
commands are not available.
1: Machine is with CTS pump, "CTS" key and "M07"
commands are available.
Machine has hydraulic pump
0: Machine is without hydraulic pump.
1: Machine is with hydraulic pump.
Machine has water gun device
0: Machine is without water gun.
1: Machine is with water gun.
Machine with auto door
0: Machine is without auto door
1: Machine is with auto door
Machine has air pressure detector
0: Machine is without air pressure detector, no alarm message
will be displayed when air pressure is too low.
1: Machine is with air pressure detector, alarm message will be
displayed when air pressure is too low. If #6430.3 is set to 1,
K14 6415
Bit 1
Bit 2
Bit 3
the program will be paused when air pressure is too low. If
#6430.4 is set to 1, the program will be paused and the
spindle will stop when air pressure is too low.
Machine has spindle chiller unit
0: Machine is without spindle chiller.
1: Machine is with spindle chiller, the spindle will stop when
spindle chiller alarm occurs.
Machine has oil mist collector
0: Machine is without oil mist collector
1: Machine is with oil mist collector
Machine has operator's door interlock device
0: Machine is without operator's door interlock switch.
1: Machine is with operator's door interlock switch. When
operator's door is opened, axes will be blocked, spindle will
stop and the power of peripheral devices will be cut off. If
operator's door enabling signal is turned on, the axes can
move and spindle can run when operator's door is opened,
but the speed is limited. The peripheral devices can operate
normally when operator's door enabling signal is turned on.
MEGA V Series Operation Manual 77
ADDR PARAM Bit # Function
Machine has spindle gear box
Bit 4
Bit 5
Bit 6
Bit 7
Bit 0
0: Machine is without spindle gear box.
1: Machine is with spindle gear box, and will shift the gear
according to the parameter.
Machine has machining air blast function
0: Machine is without machining air blast function.
1: Machine has machining air blast function.
Machine with air though spindle function
0: Machine without air through spindle function
1: Machine with air through spindle function,"M151" commands
will control the air though spindle
Machine has oil skimmer
0: Machine is without oil skimmer
1: Machine is with oil skimmer
Machine with linear scale air blow detector
0: Machine without linear scale air blow detector
1: Machine with linear scale air blow detector
K15 6416
Bit 1
Bit 2
Bit 3
Bit 4
Machine has head maintenance door limit switch
0: Machine is without head maintenance door, or the head
maintenance door without limit switch.
1: Machine is with head maintenance door limit switch, Z axis
will be blocked when maintenance door is opened.
Machine has spindle unclamp oil level detector
0: Spindle unclamping cylinder is without hydraulic oil level
detector.
1: Spindle unclamping cylinder is with hydraulic oil level
detector, the spindle can't unclamp when hydraulic oil level
is too low.
Machine with spindle thermal comp
0: Machine without spindle thermal comp
1: Machine with spindle thermal comp
Spindle motor with cooling fan
0: Spindle motor is without cooling fan.
1: Spindle motor is with cooling fan
Machine with manual pallet change
Bit 5
0: Machine without manual pallet change
1: Machine with manual pallet change
Machine with work measuring unit
Bit 6
0: Machine without work measuring
1: Machine with work measuring
78 Appendix Dec. 2018
ADDR PARAM Bit # Function
Machine with tool measuring unit
K16 6417
Bit 7
Bit 0
|
Bit 7
Bit 0
Bit 1
0: Machine without tool measuring
1: Machine with tool measuring
Reserved
Coolant pump overload signal is NC contact
0: Coolant pump overload signal is NO contact. The signal is 0
normally, and the signal is 1 when overloaded.
1: Coolant pump overload signal is NC contact. The signal is 1
normally, and the signal is 0 when overloaded.
Base wash pump overload signal is NC contact
0: Base wash pump overload signal is NO contact. The signal
is 0 normally, and the signal is 1 when overloaded.
1: Base wash pump overload signal is NC contact. The signal
is 1 normally, and the signal is 0 when overloaded.
Chip auger motor overload signal is NC contact
0: Chip auger motor overload signal is NO contact. The signal
K17 6418
Bit 2
Bit 3
Bit 4
Bit 5
is 0 normally, and the signal is 1 when overloaded.
1: Chip auger motor overload signal is NC contact. The signal
is 1 normally, and the signal is 0 when overloaded.
Chip conveyor motor overload signal is NC contact
0: Chip conveyor motor overload signal is NO contact. The
signal is 0 normally, and the signal is 1 when overloaded.
1: Chip conveyor motor overload signal is NC contact. The
signal is 1 normally, and the signal is 0 when overloaded.
CTS pump overload signal is NC contact
0: CTS pump overload signal is NO contact. The signal is 0
normally, and the signal is 1 when overloaded.
1: CTS pump overload signal is NC contact. The signal is 1
normally, and the signal is 0 when overloaded.
Hydraulic pump overload signal is NC contact
0: Hydraulic pump overload signal is NO contact. The signal is
0 normally, and the signal is 1 when overloaded.
1: Hydraulic pump overload signal is NC contact. The signal is
1 normally, and the signal is 0 when overloaded.
MEGA V Series Operation Manual 79
ADDR PARAM Bit # Function
CTS suction pump overload signal is NC contact
0: CTS suction pump overload signal is NO contact. The signal
K18 6419
Bit 6
Bit 7
Bit 0
Bit 1
is 0 normally, and the signal is 1 when overloaded.
1: CTS suction pump overload signal is NC contact. The signal
is 1 normally, and the signal is 0 when overloaded.
Spindle motor fan overload signal is NC contact
2: Spindle motor fan overload signal is NO contact. The signal
is 0 normally, and the signal is 1 when overloaded.
3: Spindle motor fan overload signal is NC contact. The signal
is 1 normally, and the signal is 0 when overloaded.
Magazine motor overload signal is NC contact
0: Magazine motor overload signal is NO contact. The signal is
0 normally, and the signal is 1 when overloaded.
1: Magazine motor overload signal is NC contact. The signal is
1 normally, and the signal is 0 when overloaded.
ATC arm motor overload signal is NC contact
0: ATC arm motor overload signal is NO contact. The signal is
0 normally, and the signal is 1 when overloaded.
1: ATC arm motor overload signal is NC contact. The signal is
K19 6420
K20 6421
Bit 2
|
Bit 7
Bit 0
|
Bit 7
Bit 0
Bit 1
1 normally, and the signal is 0 when overloaded.
Reserved
Reserved
Lubrication unit has pressure detector
0: Lubrication unit is without pressure detector, machine will
perform lubrication according to the pumping time setting to
#16008.
1: Lubrication unit is with pressure detector, machine will build
the lubricating pressure at begin of lubrication. After
pressure was built, it will hold for the time setting to #16009.
Lubricant level low signal is NC contact
0: Lubricant level low signal is NO contact. The signal is 0
normally, and the signal is 1 when lubricant level is too low.
1: Lubricant level low signal is NC contact. The signal is 1
normally, and the signal is 0 when lubricant level is too low.
80 Appendix Dec. 2018
ADDR PARAM Bit # Function
Lubricant pressure reach signal is NC contact
0: Lubricant pressure reach signal is NO contact. The signal is
0 normally, and the signal is 1 when lubricant pressure was
Bit 2
Bit 3
|
Bit 7
Bit 0
Bit 1
reached.
1: Lubricant pressure reach signal is NC contact. The signal is
1 normally, and the signal is 0 when lubricant pressure was
reached.
Reserved
Coolant tank with level low detector
0: Coolant tank is without low level detector, no alarm will be
displayed when coolant level is too low.
1: Coolant tank is with low level detector, coolant, base wash,
CTS and suction pumps will be turned off when coolant level
is too low.
Coolant tank level low signal is NC contact
0: Coolant tank level low signal is NO contact. The signal is 0
normally, and the signal is 1 when coolant tank level is too
low.
K21 6422
Bit 2
Bit 3
|
Bit 7
1: Coolant tank level low signal is NC contact. The signal is 1
normally, and the signal is 0 when coolant tank level is too
low.
Coolant tank level high signal is NC contact
0: Coolant tank level high signal is NO contact. The signal is 0
normally, and the signal is 1 when coolant tank level is too
high.
1: Coolant tank level high signal is NC contact. The signal is 1
normally, and the signal is 0 when coolant tank level is too
high.
Reserved
MEGA V Series Operation Manual 81
ADDR PARAM Bit # Function
Hydraulic pressure reach signal is NC contact
0: Hydraulic pressure reach signal is NO contact. The signal is
0 normally, and the signal is 1 when hydraulic pressure was
K22 6423
Bit 0
Bit 1
|
Bit 7
Bit 0
Bit 1
reached.
1: Hydraulic pressure reach signal is NC contact. The signal is
1 normally, and the signal is 0 when hydraulic pressure was
reached.
Reserved
CTS with sub-tank
0: CTS pump is installed on the coolant tank.
1: CTS pump is installed on the separated sub-tank, and there
is a suction pump installed on the coolant tank. The suction
pump will pump the coolant from coolant tank to sub-tank
automatically.
CTS tank level low signal is NC contact
0: CTS tank level low signal is NO contact. The signal is 0
normally, and the signal is 1 when CTS tank level is too low.
1: CTS tank level low signal is NC contact. The signal is 1
K23 6424
Bit 2
Bit 3
Bit 4
Bit 5
|
normally, and the signal is 0 when CTS tank level is too low.
CTS tank level high signal is NC contact
0: CTS tank level high signal is NO contact. The signal is 0
normally, and the signal is 1 when CTS tank level is too high.
1: CTS tank level high signal is NC contact. The signal is 1
normally, and the signal is 0 when CTS tank level is too high.
CTS filter clogged signal is NC contact
0: CTS filter clogged signal is NO contact. The signal is 0
normally, and the signal is 1 when CTS filter is clogged.
1: CTS filter clogged signal is NC contact. The signal is 1
normally, and the signal is 0 when CTS filter is clogged.
CTS off air blast function
0: When CTS turns off, No action
1: When CTS turns off, execute air blast to remove the residual
coolant inside spindle.
Reserved
Bit 7
82 Appendix Dec. 2018
ADDR PARAM Bit # Function
Auto door is installed on side door
0: If 6414.7=1 and 6425.7=0,means auto door is installed on
K24 6425
K25 6426
Bit 0
Bit 1
|
Bit 7
Bit 0
|
Bit 7
Bit 0
front operator door
1: If 6414.7=1 and 6425.7=1, auto door is installed on side
maintenance door, use "M280" and "M281" commands to
open/close auto door
Reserved
Reserved
Coolant paused by M00/M01
0: Coolant will not be paused after executing M00/M01
commands.
1: Coolant (includes coolant nozzle, base wash, CTS) will be
paused after executing M00/M01 commands. They will
resume when the program starts again.
Air blast paused by M00/M01
K26 6427
Bit 1
Bit 2
Bit 3
Bit 4
0: Machining air blast will not be paused after executing
M00/M01 commands.
1: Machining air blast will be paused after executing M00/M01
commands. It will resume when the program starts again.
Don't turn off chip auger and chip conveyor when read M02/M30
0: Chip auger and chip conveyor will stop after executing
M02/M30 commands.
1: Chip auger and chip conveyor will not stop after executing
M02/M30 commands. They will keep running.
Turn on chip auger and chip conveyor when cycle start
0: Chip auger and chip conveyor will not start when program
starts.
1: Chip auger and chip conveyor will start automatically when
program starts.
Spindle don't servo off after M5
0: Spindle will be servo off after executing M05 commands
1: Spindle will not be servo off after executing M05 commands,
The spindle will hold the torque
MEGA V Series Operation Manual 83
ADDR PARAM Bit # Function
Spindle pause by M00 function
0: Spindle not enter program pause mode when program read
Bit 5
Bit 6
Bit 7
Bit 0
M00
1: Spindle enter program pause mode when program read
M00, same time will display MSG2026
Spindle pause by M01 function
0: Spindle not enter program pause mode when program read
M01
1: Spindle enter program pause mode when program read
M01, same time will display MSG2026
Disable reset key rewind function
0: Enable program rewind by reset key
1: Disable program rewind by reset key
Tool expired don't feed hold
0: When the tool life has expired, the program will enter feed
hold mode
1: When the tool life has expired, the program does not enter
feed hold mode
Don't use data protect key 1
K27 6428
0: When this item is turned OFF (set to "0"), the tool data
Bit 1
setting operation is prohibited, except open the edit the key.
1: When this item is turned ON (set to "1"), the tool data setting
operation is allow operation, Do not need to use the key
Don't use data protect key 2
0: When this item is turned OFF (set to "0"), the user
parameters and common variables setting operation is
Bit 2
prohibited, except open the edit the key.
1: When this item is turned ON (set to "1"), the user parameters
and common variables setting operation is allow operation,
Do not need to use the key
SMDOEN mode operating door
0: Normal operation mode to setting this item to "0"
Bit 3
1: In the SMOD state machine operating door is not open, if
you need to force open the machine operating door can be
set when the parameter is set to "1"
Bit 4 Reserved
84 Appendix Dec. 2018
ADDR PARAM Bit # Function
Air through spindle turned on when spindle rotating
0: When executing M151 command, air though spindle will not
Bit 5
Bit 6
Bit 7
Bit 0
stop.
1: When executing M151 command, air though spindle will
stop air blow.
Manual tool unclamp with alternative mode
0: Manual tool unclamp is without alternative mode. Press
"Tool Unclamp" button to unclamp the tool, and release "Tool
Unclamp" button to clamp the tool.
1: Manual tool unclamp is with alternative mode. Press "Tool
Unclamp" button to unclamp the tool, and press this button
again to clamp the tool.
M function output turn off by reset key
0: The M function output will not be turn off by the reset key
1: The M function output will be turn off by the reset key
M00/M01 Single block mode
0: When executing M00/M01 command, enter feed hold mode.
1: When executing M00/M01 command, enter single block
mode.
K28 6429
OP door interlock release by M30
0: When executing M30 command, the operating door interlock
Bit 1
Bit 2 Reserved
Bit 3
Bit 4
|
Bit 7
will not release.
1: When executing M30 command, the operating door interlock
will release.
Reference return speed not reduce (only for non-CE model
machine)
0: Normal operation mode to setting this item to "0"
1: When this item is turned ON (set to "1"), operating door are
opened status, execute axis reference speed will not reduce
feed rate.
Reserved
Chip auger and chip conveyor controlled by timer
K29 6430 Bit 0
MEGA V Series Operation Manual 85
0: Chip auger and chip conveyor will move continuously.
1: Chip auger and chip conveyor will move intermittently, the
operation time is set to #16000, and the period is set to
#16001.
ADDR PARAM Bit # Function
Enter single block when chip auger or chip conveyor motor
overloaded
0: Machine will not enter single block mode when chip auger
Bit 1
Bit 2
Bit 3
and chip conveyor motor overloaded.
1: Machine will enter single block mode when chip auger and
chip conveyor overloaded. The alarm message will appear
after completing current program block.
Enter single block when lubrication alarm
0: Machine will not enter single block mode when lubrication
alarm, program will stop after alarm message appears.
1: Machine will enter single block mode when lubrication alarm.
The alarm message will appear after completing current
program block.
Feed hold when air pressure too low
0: Display operator message (MSG2040) when air pressure is
too low, the program will not stop.
1: Display alarm message (ALM1040) when air pressure is too
low, and the program will be paused.
Stop spindle and feed hold when air pressure too low
0: Display alarm message (ALM1040) and pause the program
Bit 4
Bit 5
Bit 6
when air pressure is too low, then spindle will not stop.
1: Display alarm message (ALM1040), pause the program and
spindle when air pressure is too low.
Stop spindle when leaving auto mode
0: The spindle will not stop when leaving automatic operation
mode.
1: The spindle will be paused when leaving automatic
operation mode. When switching back to automatic
operation mode and continue the program, spindle will
resume automatically and axes will move after spindle
resuming.
Feed hold and stop spindle when spindle chiller alarm
0: The spindle will not stop when spindle chiller alarm
1: Machine will enter single hold mode and stop spindle when
spindle chiller alarm
Feed hold when chip auger and conveyor overload
0: Machine will not enter single block mode when chip auger
Bit 7
and conveyor overload
1: Machine will enter single block mode when chip auger and
conveyor overload
86 Appendix Dec. 2018
ADDR PARAM Bit # Function
Feed hold when coolant level low
(This parameter is valid when #6422.0 is set to 1)
K30 6431
Bit 0
Bit 1
Bit 2
0: Display alarm message (ALM1259) when coolant level is too
low, but program do not pause.
1: Display alarm message (ALM1048) when coolant level is too
low, and the program will be paused.
Feed hold when CTS filter clogged
(This parameter is valid when #6407.4 is set to 1)
0: Display alarm message (ALM1261) when CTS filter clogged,
but program do not pause.
1: Display alarm message (ALM1050) when CTS filter clogged,
and the program will be paused.
Enter single block when lubrication level alarm
0: Machine will not enter single block mode when lubrication oil
level is too low alarm
1: Machine will enter single block mode when lubrication oil
level is too low alarm
Enter single block when air pressure too low
(This parameter is valid when #6430.3 or #6430.4 is set to 0)
K31 6432
K32 6433
Bit 3
Bit 4
|
Bit 7
Bit 0
|
Bit 7
Bit 0
Bit 1
0: Machine will not enter single block mode when air pressure
too low alarm
1: Machine will enter single block mode when air pressure too
low alarm
Reserved
Reserved
Coolant manual lock mode enable
0: Disable coolant manual lock
1: Enable coolant manual lock
Base wash manual lock mode enable
0: Disable bash wash manual lock
1: Enable bash wash manual lock
Air blast manual lock mode enable
Bit 2
0: Disable air blast manual lock
1: Enable air blast manual lock
MEGA V Series Operation Manual 87
ADDR PARAM Bit # Function
Chip auger manual lock enable
K33 6434
K34 6435
K35 6436
Bit 3
Bit 4
Bit 5
|
Bit 7
Bit 0
|
Bit 7
Bit 0
|
Bit 7
Bit 0
|
0: Disable chip auger manual lock
1: Enable chip auger manual lock
Chip conveyor manual lock enable
0: Disable chip auger manual lock
1: Enable chip auger manual lock
Reserved
Standard user defined M function (M20~M27) pulse or exclusive
mode.
For details, please refer to Chapter 2.21
Extra user defined M function (M130~M145) pulse or exclusive
mode.
For details, please refer to Chapter 2.21
Standard user defined M function (M20~M27) pulse 1 or pulse 2
mode selection.
K36 6437
K37 6438
Bit 7
Bit 0
|
Bit 7
Bit 0
Bit 1
Bit 2
For details, please refer to Chapter 2.21
Extra user defined M function (M130~M145) pulse 1 or pulse 2
mode selection.
For details, please refer to Chapter 2.21
Standard user defined M20/21 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Standard user defined M22/23 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Standard user defined M24/25 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Standard user defined M26/27 function immediately finish
0: Finish signal of M function wait time up or input signal on.
Bit 3
1: Finish signal of M function immediately after user defined M
function outputting the signal.
88 Appendix Dec. 2018
ADDR PARAM Bit # Function
Bit 4
|
Bit 7
Bit 0
Bit 1
Bit 2
Bit 3
Reserved
Extra user defined M130/131 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Extra user defined M132/133 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Extra user defined M134/135 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Extra user defined M136/137 function immediately finish
0: Finish signal of M function wait time up or input signal on.
1: Finish signal of M function immediately after user defined M
K38 6439
function outputting the signal.
Extra user defined M138/139 function immediately finish
0: Finish signal of M function wait time up or input signal on.
Bit 4
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Extra user defined M140/141 function immediately finish
0: Finish signal of M function wait time up or input signal on.
Bit 5
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Extra user defined M142/143 function immediately finish
0: Finish signal of M function wait time up or input signal on.
Bit 6
1: Finish signal of M function immediately after user defined M
function outputting the signal.
Extra user defined M144/145 function immediately finish
0: Finish signal of M function wait time up or input signal on.
Bit 7
1: Finish signal of M function immediately after user defined M
K39 6440 Bit 0
MEGA V Series Operation Manual 89
function outputting the signal.
Machine is without ATC
0: Machine is with ATC, and can change tools automatically.
1: Machine is without ATC.
ADDR PARAM Bit # Function
ATC arm signals are NO contact
0: ATC arm position signals are NC contacts. When not
triggered, the signals are 1. When triggered, the signals are
Bit 1
Bit 2
Bit 3
Bit 4
0.
1: ATC arm position signals are NO contacts. When not
triggered, the signals are 0. When triggered, the signals are
1.
ATC arm controlled by inverter
0: ATC arm motor is controlled by magnetic contactor.
1: ATC arm motor is controlled by inverter.
X, Y axes to specified position when tool changing
0: Execute the tool change function, X,Y axis do not positioning
to the tool change position
1: Tool-change function can be performed after X,Y axis must
positioning to the tool-change position
A, C axes to specific position when tool changing
0: Execute the tool change function, A,C axis do not positioning
to the tool change position
1: Tool-change function can be performed after A,C axis must
positioning to the tool-change position
K40 6441
ATC maintenance mode 1
0: Normal operation mode to setting this item to "0"
1: Turn on ATC maintenance mode 1, message "1114 ATC
Bit 5
MAINTENANCE MODE 1 ACTIVE (6440.5=1)" appears on
the screen.
For details, please refer to Chapter 3.1.2
ATC maintenance mode 2
0: Normal operation mode to setting this item to "0"
1: Turn on ATC maintenance mode 2, message "1117 ATC
Bit 6
MAINTENANCE MODE 2 ACTIVE (6440.6=1)" appears on
the screen.
For details, please refer to Chapter 3.1.2
Bit 7 Reserved
Bit 0
|
Reserved
Bit 7
90 Appendix Dec. 2018
ADDR PARAM Bit # Function
Magazine pocket keep down when magazine in-position
0: Magazine pocket will keep on up (horizontal position) after
K41 6442
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
magazine in-position.
1: Magazine pocket will move down to vertical position after
magazine in-position. The pocket will move up to horizontal
position automatically before magazine rotating.
Magazine use 2 counters
0: Disk type of tools magazine to setting this item to "0"
1: Chain type of tools magazine to setting this item to "1"
Magazine with lock pin
0: Disk type of tools magazine to setting this item to "0"
1: Chain type of tools magazine to setting this item to "1"
Keep magazine pocket valve on after in-position
0: Magazine pocket value off after in-position
1: Magazine pocket value will keep on after in-position
Magazine with tool loading/unloading door
0: Magazine without tool loading/unloading door
1: Magazine with tool loading/unloading door
K42 6443
Bit 5
Bit 6
|
Bit 7
Bit 0
Bit 1
Bit 2
Magazine with remote operation panel
0: Magazine without remote operation door
1: Magazine with remote operation door
Reserved
Machine with APC mechanism
0: Machine without APC mechanism
1: Machine with APC mechanism
APC arm is controlled by PLC axis (servo)
0: APC arm is controlled by traditional induction motor or
hydraulic motor.
1: APC arm is controlled by servo motor.
APC with exchange door
0: APC without exchange door mechanism, APC rotation will
start immediately after pallet is at up position.
1: APC with exchange door mechanism, APC rotation will start
after pallet is at up position and exchange door is opened.
MEGA V Series Operation Manual 91
ADDR PARAM Bit # Function
APC with door interlock
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
0: APC loading/unloading door without door interlock
mechanism.
1: APC loading/unloading door with door interlock mechanism.
APC with auto loading/unloading door
0: APC without automatic loading/unloading door mechanism.
1: APC with automatic loading/unloading door mechanism.
Don't clear APC ready state after pallet exchanging
0: APC ready state will be cleared after pallet exchanging.
1: APC ready state will not be cleared after pallet exchanging.
Enable APC handwheel operation
0: APC handwheel operation is disabled.
1: In APC maintenance mode, set this bit to 1 to enable APC
handwheel operation.
APC maintenance mode
0: APC maintenance mode is off
1: APC maintenance mode is on
K43 6444
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
APC pallet at up signal is NC contact
0: APC pallet at up signal is NO contact
1: APC pallet at up signal is NC contact
APC pallet at down signal is NC contact
0: APC pallet at down signal is NO contact
1: APC pallet at down signal is NC contact
APC tape cone wash by M50 function
0: Disable APC tape cone wash function(M50)
1: Enable APC tape cone wash function(M50)
Don't check APC arm IN-POS in maintenance mode before
up/down APC arm
0: Enable the check function in maintenance mode
1: Disable the check function in maintenance mode
Don't check air seal signal in maintenance mode before APC
rotate
0: Enable the check function in maintenance mode
1: Disable the check function in maintenance mode
APC 4th/5th axes MPG interrupt control
Bit 5
0: Disable APC 4th/5th axes MPG interrupt control
1: Enable APC 4th/5th axes MPG interrupt control
Bit 6
|
Reserved
Bit 7
92 Appendix Dec. 2018
ADDR PARAM Bit # Function
K44
|
K47
6445
|
6448
Bit 0
|
Bit 7
Reserved
MEGA V Series Operation Manual 93
C.4 PLC Constants
NO. ADDR PARAM RANGE UNIT Function
Magazine capacity:
Set the magazine capacity, this value
can be modified when emergency stop.
1 D0 18001
0 ~
99999999
0 ~
2 D1 18002
99999999
3 D2 18003
0 ~
4 D3 18004
99999999
5 D4 18005
0 ~
6 D5 18006
99999999
7
|
D6
|
18007
|
After modification, you must reboot the
-
machine, PLC will read the new setting
after rebooting. The magazine must
perform reference position return after
modification. The tool table must perform
initialize after modification.
Current magazine pocket no.
-
-
Reserved
Spindle tool no.
-
-
Reserved
Current magazine tool no. (standby tool
-
no.)
-
Reserved
10
D9
18010
0 ~ Max. cutting
11 D10 18011
feed
0 ~ Max. cutting
12 D11 18012
feed
0 ~ Max. cutting
13 D12 18013
feed
14
|
20
D13
|
D19
18014
|
18020
0 ~ Max. sp
21 D20 18021
speed
22
|
30
D21
|
D29
18022
|
18030
31 D30 18031 60 ~ 3600
mm/min
mm/min
mm/min
-
rpm
-
sec.
Manual feedrate setting
Dry run feedrate setting
Manual feedrate is limited when
operator's door is opened
Reserved
Spindle speed is limited when operator's
door is opened
Reserved
X axis lubrication time setting (second)
32 D31 18032 60 ~ 3600
33 D32 18033 60 ~ 3600
94 Appendix Dec. 2018
sec.
sec.
Y axis lubrication time setting (second)
Z axis lubrication time setting (second)
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