Microcom Technologies GpLV, Gp User Manual

Page 1
User Guide
Part Number: 0451-0024
Issue Number: 2
COMMANDERGGpp
model sizes 1 to 4
0.75kW to 110kW (1HP to 150HP)
COMMANDERGGpp LVLV
model sizes 1 to 3
0.37kW to 22kW (0.5HP to 30HP)
for induction motors
Page 2
General information
The manufacturer accepts no liability for any consequences resulting from inappropriate , negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive (Drive) with the motor.
The contents of this User Guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the User Guide, without notice.
All rights reserved. No parts of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information­storage or retrieval system, without permission in writing from the publisher.
Important...
Drive software version
This product is supplied with the latest version of user-interface and machine-control software. If this product is to be used with other Control Techniques variable speed drives in an existing system, there may be some differences between their software and the software in this product. These differences will cause a difference in functions. This may also apply to variable speed drives returned from a Control Techniques Service Centre.
If there is any doubt, contact a Control Techniques Drive Centre.
Copyright © March 2000 Control Techniques Drives Ltd
Author: RFD
Issue Code: gpxu2
Issue Date: March 2000
S/W Version: V03.XX.07 onward
Page 3
Contents
Chapter
1 Introduction 1-1
1.1 How this User Guide can help you 1-1
1.2 Model sizes 1-1
1.3 Configuration layers 1-2
1.4 Default configurations 1-2
1.5 Operating mode 1-2
1.6 User-interface modes 1-2
1.7 Macro configurations 1-3
1.8 Plug-in option modules 1-4
1.9 Serial communications 1-4
2 Getting Started 2-1
2.1 How to use this chapter 2-1
2.2 Making signal and power connections 2-1
2.3 Introduction to the display and keypad 2-6
Display and keypad 2-6 Resetting the Drive 2-7
2.4 Working with software parameters 2-7
Parameters 2-7 Types of parameter 2-7 Adjusting parameter values 2-7 Making new values effective, and saving
them 2-7 Parameter 0.00 2-8
2.8 Setting up operating limits 2-15
Minimum and maximum frequencies 2-15 Acceleration rate 2-15 Deceleration rate 2-15 Braking resistor 2-15 Torque producing current limit 2-16 Voltage-control modes 2-16 Boost voltage 2-17 Voltage/frequency characteristic 2-17
3 Setting Up the Drive
(Macro Configurations) 3-1
3.1 How to use this chapter 3-1
3.2 Enabling a different macro configuration3-1
3.3 Macro 0
(default configuration)
3.4 Macro 1
3.5 Macro 2
3.6 Macro 3
3.7 Macro 4
3.8 Macro 5
3.9 Macro 6
3.10 Macro 7
General purpose
Easy mode Motorized potentiometer Preset frequencies Torque control PID (set-point control) Axis-limit control Brake control
3-2
3-9 3-15 3-21 3-27 3-33 3-38 3-45
2.5 How macro configurations change the arrangement of the Menu 0 parameters 2-8
2.6 Initial setting up 2-9
Restoring the Drive to a default configuration 2-9
Enabling Macro 1 2-10 Configuring the Drive for the motor 2-10 Autotune 2-12 Changing the user interface mode 2-12
2.7 Operating instructions 2-13
Terminal mode 2-13 Keypad mode 2-14 Trip and enable 2-14
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Appendix
A Programming Instructions A-1
A.1 Electrical connections A-1 A.2 Preparation A-1 A.3 Status mode A-2 A.4 Displaying the parameter
number in Status mode A-2
A.5 Entering Parameter mode
and returning to Status mode A-2
A.6 Selecting a parameter to access A-3 A.7 Changing the value of a parameter A-4 A.8 Saving new parameter values A-6 A.9 Flashing and non-flashing digits A-6 A.10 Negative values A-6 A.11 Changing the setting
of a bit parameter A-6
A.12 Selecting a different option A-7 A.13 Restoring the Drive to a default
configuration A-7
A.14 Summary of key operation A-7
B Security B-1
B.1 User-defined Security B-1 B.2 Setting-up User Security B-1 B.3 Unlocking User Security B-1 B.4 Locking User Security B-1 B.5 Summary B-1
C Signal Connections C-1 D Menu 0 Parameters D-1
D.1 Introduction D-1 D.2 Fixed-function parameters common
to all macro configurations D-2
D.3 Parameters specific to the macro
configurations D-8
E Diagnostics E-1
E.1 Status indications E-1 E.2 Alarm indications E-1 E.3 Trip codes E-2
ii
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1 Introduction
1.2 Model sizes
This User Guide refers to the models listed below.
1.1 How this User Guide
can help you
If this is your first encounter with a Commander Gp Drive, read this User Guide before referring to the accompanying Installation Guide.
This User Guide is arranged on a step-by-step basis to lead you through the following:
• Learning how to operate the Commander
Gp (Drive)
• When to refer to the Installation Guide
• Setting up the Commander Gp for basic
applications
Advanced programming of the Commander Gp
For advanced programming of the Commander Gp, refer to the Commander Gp Advanced User Guide. This contains descriptions of all the advanced parameters, as well as additional information, and can be obtained from the Drive Centres and distributors listed at the end of this User Guide.
The advanced parameters in software version V03.01.07 onward can be accessed by use of the UD71 Basic serial communications large option module (see Serial communications later in this chapter).
Model size Model code Nominal
rating for
standard AC
motors
kW
at 380VHPat 460V
GPD 1401 0.75 1.0 GPD 1402 1.1 1.5 GPD 1403 1.5 2.0 GPD 1404 2.2 3.0 GPD 1405 4.0 5.0
GPD 2401 5.5 7.5 GPD 2402 7.5 10 GPD 2403 11.0 15
GPD 3401 15.0 25 GPD 3402 18.5 30 GPD 3403 22.0 30 GPD 3404 30.0 40 GPD 3405 37.0 50
GPD 4401 45.0 75 GPD 4402 55.0 100 GPD 4403 75.0 125 GPD 4404 90.0 150 GPD 4405 110.0 150
Variable speed drives may be hazardous if misused. Carefully follow the instructions in this
Warning
User Guide and the Installation Guide.
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Model size Model code Nominal rating
for standard
AC motors
KW
at 380VHPat 460V
GPD 1201 0.37 0.5 GPD 1202 0.55 0.75 GPD 1203 0.75 1.0 GPD 1204 1.1 1.5 GPD 1205 2.2 3.0
GPD 2201 3.0 4.0 GPD 2202 4.0 5.0 GPD 2203 5.5 7.5
GPD 3201 7.5 10 GPD 3202 11 15 GPD 3203 15 20 GPD 3204 22 30
Introduction 1-1
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1.3 Configuration layers
1.5 Operating mode
The Drive has three layers of configuration, starting from the base layer (1) as follows:
1. Default configuration
2. User-interface mode
3. Macro configuration
Each of the upper layers (2, 3) is superimposed on its preceeding layer.
1.4 Default configurations
The Drive has a separate default configuration for the
AC supply conditions in Europe or in the USA. These
two default configurations are distinguished as follows:
European USA
The Drive is despatched from the factory in the appropriate default configuration for the continent in which it is to be sold. The default configuration is Macro 0 (described in Macro configurations later in this chapter).
The default configuration also defines the following functions:
Europe
• Ability to select positive-logic for the digital
• Ability to adjust the current-loop PI gains
USA
• Ability to select digital control by two or
• Frequency demand indication
(These functions apply to Macro 0 only.)
Key used in this User Guide
AC supply voltage at 50Hz
AC supply voltage at 60Hz
control inputs
three wires
For use with standard AC induction motors.
The Drive applies power to the motor at frequencies which are controlled by the user. The motor speed is a result of the output frequency of the Drive and slip due to the mechanical load.
The Drive can power a number of motors connected in parallel (each motor must be protected against overload; this is described in the Installation Guide).
The Drive can improve the performance of the motor by applying the following:
• Slip compensation
• Fixed boost or Open-loop Vector operation
Fixed boost applies a fixed voltage boost at low
frequencies. Open-loop Vector operation maintains almost
constant flux by dynamically adjusting the motor voltage according to the load on the motor.
1.6 User-interface modes
The motor can be started and stopped, the direction of rotation reversed and the speed changed by operation of the Drive in either of the following user-interface modes:
Terminal mode
Applying signals from electrical contacts, a system controller or PLC to digital and analog inputs on the Drive.
For the USA default configuration, the Drive can be configured for digital control by momentary contacts.
Keypad mode
Manual operation of the keypad on the front panel of the Drive. Minimal signal connections are made to the Drive.
The following key denotes the default configuration:
EUR> 50Hz AC supply (Europe) USA> 60Hz
When no key is stated, the information applies to both default configurations.
AC supply (USA)
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1.7 Macro configurations
The Drive can be used to control the motor speed in various ways for different types of application. To reduce the number of adjustments to the Drive for each type of application, eight macro configurations (0 to 7) are available.
Macro 3 Preset frequencies
Four preset frequencies that are selected by external contacts.
The macro configuration can be used in Terminal mode only.
Each macro configuration requires specific signal connections to be made to the Drive.
The macro configurations are as follows:
Macro 0 General purpose (default configuration)
Analog frequency control for general-purpose applications.
The output frequency of the Drive is controlled by a frequency reference. The motor speed will follow the frequency reference so long as the maximum permissible output current of the Drive is not exceeded. These principles also apply to all other macro configurations except Macro 4.
The macro configuration can be used in either Keypad or Terminal mode.
The frequency can be controlled in either of the following ways...
• Terminal mode: An analog frequency
reference signal applied to the Drive
• Keypad mode: By a user pressing keys on
the front panel of the Drive
Macro 1
Easy mode
Frequency control for basic applications. This is similar to Macro 0, except, for simplicity, fewer adjustments are required.
The macro configuration can be used in either Keypad or Terminal mode.
The principles of controlling motor speed are the same as for Macro 0.
The principles of controlling motor speed are the same as for Macro 0.
Macro 4 Torque control
The motor torque is defined by a torque demand. The motor speed will vary continuously as a result of the difference between the load torque and the torque demand up to a maximum speed which is defined by a speed over-ride level.
The torque demand is supplied by an analog torque reference signal that is applied to the Drive.
The macro configuration can be used in Terminal mode only.
Macro 5 PID control
The Drive is operated with a frequency reference and an analog feedback device in order to dynamically maintain the speed to a user-defined set-point under PID control.
The macro configuration can be used in Terminal mode only.
The principles of controlling motor speed are the same as for Macro 0.
Macro 6
Axis-limit control
Axis-limit control is used for applications which require the process to be automatically stopped when a position limit has been reached. A bipolar or unipolar frequency reference can be used.
The macro configuration can be used in Terminal mode only.
Macro 2 Motorized potentiometer
The frequency is controlled incrementally by operation of up and down contacts.
The macro configuration can be used in Terminal mode only.
The principles of controlling motor speed are the same as for Macro 0.
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The principles of controlling motor speed are the same as for Macro 0.
Macro 7
Brake control
Frequency control with brake control for crane or hoist applications.
The macro configuration can be used in Terminal mode or Keypad mode.
The principles of controlling motor speed are the same as for Macro 0.
Introduction 1-3
Page 8
1.8 Plug-in option modules
Operation of the Drive can be extended by the use of plug-in option modules. The following modules are available from the supplier of the Drive; an appropriate User Guide is included with each module:
Small option modules
UD50 Additional I/O UD55 Cloning (parameter copying)
Large option modules
UD71 RS232/RS485 serial
communications
1.9 Serial communications
The Drive can be configured and fully controlled from a system controller or PLC operating on a RS232 or a 4-wire RS485 serial communications link. A Basic serial communications large option module must be fitted in the Drive. More information can be obtained from a Drive Centre or distributor listed at the end of this User Guide.
Serial communications can be used in conjunction with Terminal mode or Keypad mode.
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User interface
Display and keypad
External control and monitoring (analog and digital)
User control
Frequency reference selection
Minimum and maximum frequency limits
Monitoring
Current limit Stop mode Spinning motor sync.
Functions of the software
(controlled by the macro configurations)
Skip frequencies
Acceleration and deceleration ramps
Voltage control
Motor parameters
S-ramp
PWM switching frequency
Drive
Control
Monitoring
AC supply
DC bus
Power circuits
Figure 1–1 Block diagram of the Drive showing the main functions of the software,
and power connections (signal connections vary according to the macro configuration)
Optional braking
resistor
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Introduction 1-5
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1-6 Introduction
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2 Getting Started
2.2 Making signal and power connections
2.1 How to use this chapter
It is recommended that you follow the instructions in this chapter in the order that they appear. You will be led through the initial stages of setting up the Drive (in Macro 1 Easy mode) as well as being able to familiarize yourself with operating the Drive.
The Drive must be operated only by personnel having the
Warning
Warning
Warning
Warning
necessary training or experience.
If this is the first time the Drive has been operated, ensure that no damage or safety hazard could arise from the motor starting unexpectedly.
The motor must be fixed down and the shaft guarded against inadvertent contact.
Do not change parameter values without careful consideration; wrong values may cause damage or a safety hazard.
Stored charge
Warning
The Drive contains capacitors that remain charged to a potentially lethal voltage after
AC supply has been
the disconnected. If the Drive has been energized, the must be isolated at least ten minutes before work may continue.
AC supply
Isolation
Warning
For instructions on removing the terminal covers, see Mounting the Drive and RFI filter in Chapter 2 Installing the Drive in the Installation Guide.
The control circuits and terminals are isolated from the power circuits only by basic insulation to IEC664–1. The installer must ensure that all external control circuits are separated from human contact by at least one layer of insulation rated for use at the
AC supply voltage.
Notes
Keep a note of changes
When changing the values of parameters, make a note of the new values in case they need to be entered again.
Saving the changes
For new parameter-values to apply after
AC supply to the Drive is interrupted,
the new values must be saved. This is described in Saving new parameter-values in Appendix A Programming Instructions.
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Figure 2–1 Removing the terminal covers for
access to the connectors
Getting Started 2-1
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111
21 31
Figure 2–2 Location of the signal connector
1. Observe the safety warnings and cautions given
in Chapter 1 Safety information of the Installation Guide and in this chapter.
2. Refer to the following:
• Chapter 2 of the Installation Guide in order
to install the Drive
• Figure 2–2 for the location of the
signal connector
• Figure 2–3 for the locations of the
power connections
• Figure 2–5 or 2–6 in this chapter in order to
make the signal and power connections for operation in Terminal or Keypad mode. Note that Macros 2, 3, 4, 5, 6 operate only in Terminal mode. If one of these macro configurations is to be enabled after the initial setting up covered in this chapter, you may wish to set up the Drive now in Terminal mode in order to learn how to operate it in this mode.
Signal connector for all models The two
terminal blocks of the signal connector can be unplugged from the Drive by pulling them downward.
Figure 2–3 Locations of the power connectors
Power connector for model sizes 1
and 2 The power connector can be unplugged
from the Drive by pulling it downward.
Power connections to model sizes 3
and 4 The power connections are made to M10 studs located in the power section of the Drive.
3. Note that the default user-interface mode is
as follows:
Continent User-interface
mode
EUR Terminal
USA Keypad
(Instructions for changing the user-interface
mode are given later.)
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4. When connecting a motor to the Drive, observe
the following:
• Preferably the motor should be identical to
the motor that is to be used in the application, but this is not essential.
• The motor shaft must not be attached to
any equipment, or exposed.
5. No motor thermistor connection is required at
this stage, but a thermistor will be required later if the Drive is to be operated in any macro configuration except Macros 1 and 5. When Macro 1 or Macro 5 is enabled, the thermistor is ignored by the Drive. (Instructions for connecting a motor thermistor to the signal connector are given for each macro configuration in Chapter 3 Setting Up the Drive.)
After having made control connections, carefully check
Warning
that terminal 30 is open-circuit to ensure the Drive is in the Stop state when the
AC supply
is first connected.
6. After re-fitting the terminal cover, connect the
Drive to the
AC supply.
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Getting Started 2-3
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Refer to the Installation Guide for cable sizes and fuse ratings
Status relay
Drive healthy
Analog frequency reference 1 (remote)
Connections for
single-ended input
Connections for
differential input signal
Analog frequency reference 2 (local)
SPEED
TORQUE
signal
0V common
0V common
0V common
Signal connector
Power
terminals
Optional RFI filter
Thermal protection device
Stop
Optional braking resistor
Refer to the Installation Guide for sizing of the optional braking resistor
Start / Reset
0V common
AT SPEED
RESET JOG SELECT RUN FORWARD RUN REVERSE
LOCAL / REMOTE
External trip
REMOTE LOCAL
0V common
Figure 2–5 Power connections, and signal connections for Terminal mode (Macro 1 only)
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Refer to the Installation Guide for cable sizes and fuse ratings
Status relay
Drive healthy
SPEED
TORQUE
0V common
Signal connector
Encoder
Power
Optional RFI filter
Thermal protection device
Stop Start /
Optional braking resistor
Refer to the Installation Guide for sizing of the optional braking resistor
Reset
0V common
AT SPEED
RESET
External trip
0V common
Figure 2–6 Power connections, and signal connections for Keypad mode (Macro 1 only)
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Getting Started 2-5
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2.3 Introduction to the display and keypad
Display and keypad
The display and keypad are used for the following:
• Reading and changing the values of software
parameters that are used to configure, control and monitor the Drive
• Displaying the operating status of the Drive
• Displaying fault and trip codes
Upper display Lower display
Programming keys
Control keys
Run Stop
Reset
Figure 2–7 Display and keypad
Forward / Reverse
Programming keys
These are used for the following:
• Changing the mode of operation of the
display
• Selecting a parameter to edit
• Editing the selected parameter
• Saving new values given to parameters
The functions of the programming keys are as follows:
Change the display mode
Select a parameter Increase the value of a digit
Select a parameter Decrease the value of a digit
Display the parameter number Select the next left display digit
Display the parameter number Select the next right display digit
Control keys
The functions of the control keys are as follows:
Display
The display has three display modes as follows...
• Status mode
Used to indicate the status of the Drive
• Parameter mode
Used for selecting a parameter to edit
• Edit mode
Used for editing the selected parameter
... and shows the following:
Display Display mode
Status Parameter Edit
Upper Value of
parameter (
Lower Status of the
Drive
Value of
0)
parameter (0)
Parameter number (0.10)
rdY
Operating instructions for the display and keypad are given in Appendix A Programming Instructions.
Value of parameter (0) (selected digit flashes)
Parameter number (0.10)
(RUN) Start the Drive running.
The RUN key is active only when the Drive is
operating in Keypad mode (parameter 0.05 Reference select set at 4).
(STOP–RESET) The three functions of
this key are as follows:
• Stop the Drive
• Reset the Drive after it has tripped
• Make new parameter-values take effect
The STOP-RESET key is active when the Drive
is operating in Keypad mode. This key acts only as RESET when the Drive is operating in Terminal mode (parameter 0.05 Reference select set at 0, 1, 2, 3 or 5).
(FWD/REV) Change the direction of
rotation of the motor. (This is not enabled by default, and is described later in this chapter in Enabling reverse direction in Keypad mode.)
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Resetting the Drive
Types of parameter
Terminal mode
When the Drive is stopped, press:
Alternatively, close the RESET contact (see Figure 2–5).
Keypad mode
When the Drive is stopped, press:
When the Drive is running, press and hold...
... then press:
Release both keys at the same time.
2.4 Working with software parameters
Parameters
The software parameters are contained in a menu named Menu 0. Each parameter has a number as well as a name. These are represented in this User Guide as (for example, parameter 03 in Menu 0):
0.03 Acceleration rate
When the value of a parameter is referred to, it is indicated as [0.03].
Variable and bit parameters
There are two types of parameter, as follows:
• Bit parameters
• Variable parameters
Bit parameters can be set at 0 or 1 to carry out the following:
• Enable and disable functions
• Select from two options
Variable parameters can be set at any value within the specified range to carry out the following:
• Enter values
• Select from more than two options
No distinction is made in the parameter numbering system between variable and bit parameters. When a bit parameter is selected on the Drive display, the word bit appears.
Read–write and read-only
Both types of parameter can be as follows:
• Read–write (
• Read-only (
Read–write parameters are programmable by the user. Read-only parameters are for information purposes; they cannot be programmed.
The settings of read–write and read-only parameters can be read on the display or remotely using serial communications.
RW)
RO)
Adjusting parameter values
Instructions on adjusting parameter values are given in Appendix A Programming Instructions.
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Making new values effective, and saving them
The new value of most parameters takes effect as soon as it is entered. Some parameters (such as the destination-selection parameters for the analog inputs) require the Drive to be reset before their new values take effect.
Unless a save procedure is carried out, the new value will be lost when the the Drive (described in Saving new parameter-values in Appendix A Programming Instructions).
AC supply is disconnected from
Getting Started 2-7
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Parameter 0.00
Parameter 0.00 is a special read–write parameter that is used for the following:
• Saving new values given to parameters
• Controlling security
• Enabling macro configurations
These functions are controlled by the user entering specific values, as shown below:
Value Function
Saving new parameter-values
The Drive can be running or stopped
(described in Appendix A Operating Instructions)
1000
Controlling security
The Drive can be running or stopped
(described in Appendix B Security and Accessing the Advanced Parameters)
0 ~ 255 User security code
2000 Lock security
Restoring the Drive to a default configuration
The Drive must be stopped
(described later in this chapter)
1233 Restore default values to all parameters for
1244 Restore default values to all parameters for
Selecting Macros 0 to 7
The Drive must be stopped
(described in Chapter 3 Setting Up the Drive)
2001 Macro 1 Easy mode 2002 Macro 2 Motorized potentiometer 2003 Macro 3 Preset speeds 2004 Macro 4 Torque control 2005 Macro 5 PID (set-point) control 2006 Macro 6
2007 Macro 7
2009 Macro 0 General purpose
2010 Macro 0 General purpose
The Drive must be reset to make a newly selected function or configuration take effect.
50Hz
AC supply frequency (Europe)
60Hz
AC supply frequency (USA)
Axis-limit control
Brake control
(USA default configuration)
(EUR default configuration)
2.5 How macro configurations change the arrangement of the Menu 0 parameters
Note
Do not confuse the term Macro with the term Menu. Menu 0 contains parameters; macro configurations re-define some of these parameters to perform specific functions. Menu 0 always exists, but is affected by the macro configuration that is enabled.
Only one macro configuration can be enabled at a time.
Menu 0 contains 51 parameters which are arranged in four groups, as shown in Figure 2–8.
Common to all macros
Configuration and saving
parameter
Fixed-function parameters
Specific to each macro
0.11 ~ 0.30
Re-programmable parameters
Common to all macros
Fixed-function parameters
Figure 2–8 How the Menu 0 parameters are
grouped and the relationship with the macro configurations
0.00
0.01 ~ 0.10
Macro 0
1
0.31 ~ 0.50
7
6
5
4
3
2
Instructions for using parameter 0.00 are given at the appropriate places in this User Guide
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Macro 0
2.6 Initial setting up
When Macro 0 is enabled, the re-programmable parameters have their default functions.
Macro 1
When Macro 1 Easy Mode is enabled, none of the re-programmable parameters are available.
Macros 2 to 7
When one of these macro configurations is enabled, the functions of some re-programmable parameters are specific to the macro configuration.
Other factors that affect the re-programmable parameters
In addition to the changes caused by the macro configurations, the functions of some re-programmable parameters are changed by the default configuration of the Drive (EUR or USA)
These are are shown in Appendix D Menu 0
Parameters.
Where to find information on parameters
The functions of the parameters are listed for each macro configuration in Chapter 3 Setting Up the Drive.
The functions of the parameters for each macro configuration are described in detail in Appendix D Menu 0 Parameters.
Noting the user values
A parameter table for each macro configuration in Chapter 3 Setting Up the Drive has a column for you to note the values entered in the parameters.
Restoring the Drive to a default configuration
Do not attempt to restore the Drive to a default configuration when the Drive is
Warning
Restoring the Drive to a default configuration is not essential for initial setting up, but should be used for achieving the following:
• When one of the macros 2 to 7 is currently
• Intentionally restoring all parameters to
• Changing (or re-applying) the default
1. Enter either of the following values in
parameter 0.00:
EUR> (Europe, 50Hz USA> (USA, 60Hz
running. Restoring the Drive to a
default configuration enables Macro 0 and returns all parameters to their default values including the motor parameters. (If any one of the macros 1 to 7 has been enabled, the Drive still reverts to Macro 0.)
After restoring the Drive to a default configuration, it will be necessary for the required parameter values to be re-entered before the Drive is next run.
enabled, and a different macro configuration is required
their default values (this includes the motor parameters)
configuration for the continent in which the Drive is to be used
AC supply): 1233
AC supply): 1244
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2. Press
3. Set 0.00 at 1000.
4. Press
(RESET key).
(RESET key).
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The following conditions now apply:
• All the default values (including those of the
motor parameters) take effect
• Macro 0 is enabled
If required, any other macro configuration can be enabled.
Enabling Macro 1
Do not attempt to enable any macro configuration when the Drive is running.
Warning
Note
If the Drive is to be operated in Macro 1 or 5 and a braking resistor is to be used, now set parameter 0.15 at FASt. Then follow the instructions below.
The setting of parameter 0.15 must be changed now because the function of this parameter is changed when one of these macro configurations is enabled.
1. Set parameter 0.00 at 2001.
2. Reset the Drive.
The configuration layers (see Chapter 1 Introduction) are now as follows:
1. Appropriate default configuration for the
continent (EUR or USA)
2. Macro 1 Easy mode
Configuring the Drive for the motor
The values of the motor parameters affect the
Warning
Caution
protection of the motor and the safety of the system.
When entering values, make sure they are relevant to the motor that is to be used. The default values in the Drive should not be relied upon.
The motor parameters should be set to within 10% of the required values for the motor. Failure to do this may result in poor response.
It is essential that the correct value is entered in parameter
0.46 Motor – rated current. This affects the thermal protection of the motor.
Keep a note of the values given to the motor parameters, since motor parameters are restored to their default values when the Drive is restored to a default configuration (this must be done if the Drive has been used with Macro 2 to 7 enabled and a different macro configuration is to be enabled)
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Enter the motor ratings in the motor parameters of
Model
GPD 3201
GPD 3401
GPD 3402
GPD 3202
GPD 3403
GPD 3203
GPD 3404
GPD 3405
GPD 3204
GPD 4401
GPD 4402
GPD 4403
GPD 4404
GPD 4405
the Drive, as follows:
Default value Range Unit
0.41 PWM switching frequency
3 3, 4.5, 6, 9, 12 kHz
0.42 Motor – number of poles
4 2 ~ 32 poles
0.43 Motor – power factor
0.92 0 ~ 1.0
(See Autotune later in this chapter)
0.44 Motor – rated voltage (Standard models)
400 (EUR)460 (USA) 0 ~ 480 V
0.44 Motor – rated voltage (LV models)
220 0 ~ 240 V
Enter the rated value.
0.45 Motor – rated speed
0 0 ~ 6000 RPM
When 0.45 is set at 0, no slip compensation is applied by the Drive. When a value greater than zero is entered, slip compensation is applied but instability can occur with motor loads that have predominant inertia. To avoid this instability, set 0.45 at 0. The value can be changed at a later time.
0.46 Motor – rated current
FLC (see the following Values of FLC table)
Ensure that the motor current-rating applies to the winding configuration used.
0.47 Motor – rated frequency
50 (EUR) 60 (USA) 0 ~ 1000.0 Hz
Enter the rated value.
0 ~ FLC A
When the number of motor poles is not known
Example
Rated motor speed: 1450 RPM
AC
supply frequency: 50Hz
P ==
××==50 120
1450
414.
Therefore, the number of poles = 4
(The inaccuracy of the calculation is caused by slip, in this case 50
RPM.)
Values of FLC
Model FLC (A)
GPD 1201 GPD 1401
GPD 1202 GPD 1402
GPD 1203 GPD 1403
GPD 1204 GPD 1404
GPD 1205 GPD 1405
GPD 2201 GPD 2401
GPD 2202 GPD 2402
GPD 2203 GPD 2403
2.1
2.8
3.8
5.6
9.5
12
16
25
FLC (A)
34
40
46
60
70
74 96
124
156
180
202
Saving the values
Use the following procedure:
1. Set parameter 0.00 at 1000.
Calculate the number of poles from the following:
f
120
××
P
==
N
Where:
AC supply frequency
f N Rated full-load speed of the motor
The number of poles will be the whole number immediately below the value of P. Enter this whole number in 0.42.
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2. Press
. The display returns to Parameter mode. Do not press any keys within eight seconds; the display then enters Status mode.
3. Momentarily press
to reset the Drive.
Getting Started 2-11
Page 22
Autotune
Autotune is a sequence of tests performed by the Drive. The results of the tests are subsequently used by the Drive for controlling the motor.
Autotune should be used after the motor parameters have been entered, but before the Drive is used. Normally (and if the motor is not changed), Autotune needs performing only once.
During the following procedures, the Drive will
Warning
Note
To stop the test at any time, press . The motor will then coast to a stand-still and the test will not be completed.
If the Drive trips
If the Drive trips during the test, note the trip code that appears on the upper display and refer to Appendix E Diagnostics. The test will not be completed.
Direction of rotation
power the motor and cause the shaft to rotate at up to
2
/3 full speed. Before starting, make sure it will be safe for the motor to be run.
1. Ensure the motor is unloaded and at a stand-still.
2. Ensure the EXTERNAL TRIP contact is closed.
3. Follow this step only if the Drive has previously
been set up and both of the following have occurred...
• The setting of parameter 0.07 Voltage mode
selector has been changed to Ur
• A different motor is now connected to the
Drive
... change the setting of parameter 0.07 to
Ur_I. (See Open-loop voltage control modes later in this chapter.)
4. Disconnect, then after at least 10 seconds,
re-connect the to measure the stator resistance of the motor — it is essential for the Drive to be aware of the actual value of stator resistance for Autotune to be performed correctly).
5. Set parameter 0.40 Autotune enable at 1. The
following tests are performed:
• The motor is accelerated up to two-thirds
rated frequency in the forward direction while the magnetizing current is measured
• The motor is decelerated to a stand-still
6. Parameter 0.43 Motor – power factor is
automatically updated.
7. Parameter 0.40 is automatically returned to zero.
AC supply (this causes the Drive
Saving the values
1. Set parameter 0.00 at 1000.
Stored charge
Warning
The motor shaft should rotate clockwise as viewed from the free end of the shaft during Autotune. If the shaft rotates in the reverse direction, stop the test, remove the connections. If required, change the motor phase connections and repeat Autotune.
Procedure
The Drive contains capacitors that remain charged to a potentially lethal voltage after
AC supply has been
the disconnected. If the Drive has been energized, the must be isolated at least ten minutes before work may continue.
AC supply and check the motor
AC supply
Note
If the settings of parameters 0.41 to 0.47 are changed by a user after Autotune has been performed, it is essential that Autotune is repeated.
2-12 Getting Started
2. Press
mode. Do not press any keys within eight seconds; the display then enters Status mode.
3. Momentarily press
. The display returns to Parameter
to reset the Drive.
Changing the user-interface mode
Change the user-interface mode, as required. If jog is required, select Terminal mode (jog is available only in Macros 0, 1, 4).
User-interface mode Set parameter 0.05 at...
Terminal 0
Keypad 4
Note
The main function of parameter 0.05 is a reference selector which has other settings that operate the Drive in Terminal mode. At this stage, do not use any of these other settings.
Use of parameter 0.05 is described for Macros 0 and 1 in Chapter 3 Setting Up the Drive.
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2.7 Operating instructions
Before completing the initial setting up of the Drive, you will need to learn how to operate it. Refer to the following instructions for Terminal mode or Keypad mode, as appropriate.
Terminal mode
Variable frequency
In Terminal mode (with Macro 1), the Drive can control the motor as follows:
• Run (forward and reverse)
• Jog/Preset frequency (forward and reverse)
1. Ensure the control signal connections shown in
Figure 2–5 are made.
2. Check that the FREQUENCY potentiometer is set at minimum.
3. Ensure that the EXTERNAL TRIP contact is open.
4. Connect the Drive to the
5. The display indicates as follows:
6. Close the EXTERNAL TRIP contact.
7. Press
contact.
8. The display indication changes as follows:
or momentarily close the RESET
AC supply.
11. Advance the FREQUENCY potentiometer.
12. The value shown by the upper display increases
accordingly, and the motor speed increases.
13. Open the RUN FORWARD contact. The
following occur:
• The value of the upper display reduces
to zero
• The lower display shows dEC, then rdY
• The motor speed reduces to zero
14. If required, repeat steps 10 to 13 using the RUN REVERSE contact.
If you do not require the use of jog / preset frequency, go to Trip and Enable later in this chapter
Jog/Preset frequency
The jog function can be used alternatively as a preset frequency. The default value is 1.5Hz.
1. Close the JOG/PRESET SELECT contact. Then close the RUN FORWARD contact. It is essential that the contacts are closed in this order, otherwise the Drive will run forward (or reverse) normally at variable speed.
The display indicates a fixed low speed that
cannot be changed by the FREQUENCY potentiometer. The motor runs at this low speed.
2. Open the RUN FORWARD contact to stop the Drive.
9. Ensure parameter 0.10 Motor speed is displayed
(default).
10. Close the RUN FORWARD contact. The display
indicates as follows:
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3. If required, repeat steps 1 and 2 using the RUN REVERSE contact.
4. If the JOG/PRESET SELECT contact is opened
before the RUN FORWARD or RUN REVERSE contact, the motor speed will become controlled by the FREQUENCY potentiometer.
Go to Trip and Enable later in this chapter
Getting Started 2-13
Page 24
Keypad mode
Motor direction in Keypad mode
In Keypad mode (with Macro 1), (FWD/REV) is disabled by default; the Drive can control the motor in the forward direction only. For reverse operation, see the Commander Gp Advanced User Guide.
9. Press
10. The upper display should indicate zero; the
lower display will indicate as follows:
to start the Drive running.
Variable frequency
1. Ensure the control signal connections shown in
Figure 2–6 are made.
2. Ensure that the EXTERNAL TRIP contact is open.
3. Connect the Drive to the
4. The display indicates as follows:
5. Close the EXTERNAL TRIP contact.
6. Press
7. The display indication changes as follows:
AC supply.
11. Press to increase the speed. The value of the upper display increases and the motor speed increases.
12. Press of the upper display decreases and the motor speed decreases.
When the Drive is configured to accept a
bipolar speed reference, continuing to press this key after the motor has stopped will cause the speed to increase in the reverse direction. (For operation with a bipolar speed reference, see the Commander Gp Advanced User Guide.)
13. If speed at a convenient value and then press this key. The speed reduces to zero then increases to the set value in the opposite direction.
14. Press occur:
• The value of the upper display reduces
to zero
• The lower display shows dEC, then rdY
• The motor speed reduces to zero
to decrease the speed. The value
(FWD/REV) has been enabled, set the
to stop the Drive. The following
Ensure parameter 0.10 Motor speed is displayed (default).
If the Drive has been used previously in keypad mode,
Warning
check that the value of parameter 0.35 is zero before proceeding with the next step. If it is not zero, use the speed control keys as appropriate to set parameter 0.35 at zero.
If parameter 0.35 is not zero, when the Drive is started it will immediately accelerate to the speed set in this parameter.
2-14 Getting Started
Trip and enable
1. If the Drive trips, and a motor is connected, the
motor will coast. See Appendix E Diagnostics.
To clear a trip, momentarily press
Terminal mode only, momentarily close the
RESET contact.
2. If the EXTERNAL TRIP contact is opened while
the Drive is stopped or running, the Drive trips (and the motor will coast). The display will indicate as follows:
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Page 25
2.8 Setting up operating limits
Unit
s/100Hz
Deceleration rate
Minimum and maximum frequencies
Do not set the maximum frequency at a value that is excessive for the motor.
Warning
If the intended maximum frequency affects the safety of the machinery, additional independent over-speed protection must be used.
Set parameter 0.02 Maximum frequency at the required value. When initially setting up the Drive, leave 0.01 Minimum frequency at the default value of zero so that the motor shaft does not rotate as soon as a
RUN command is received. When it is
known to be safe to do so, set 0.01 at the required value.
Note the following:
• Slip compensation can cause the output
frequency of the Drive to exceed [0.02].
For operation at motor speeds greater than twice base speed, contact the supplier of the
Caution
motor.
Default values and range
0.01 Default value Range Unit
0 0 ~ [0.02] Hz
0.02 Default value Range Unit
50 Hz (EUR) 60 Hz (USA)
0 ~ 1000 Hz
Acceleration rate
To adjust the acceleration rate, adjust parameter
0.03 Acceleration rate. Increase the value to increase the time taken for acceleration (ie. reduce the acceleration rate).
Range Default Unit
0 ~ 3200 5 s/100Hz
To adjust the deceleration rate, adjust parameter
0.04 Deceleration rate. Increase the value to
increase the time taken for deceleration (ie. reduce the deceleration rate).
Range Default
0 ~ 3200 10
If the Drive trips when decelerating the motor and the display indicates OU, this indicates that the maximum permissible
DC-bus voltage has been
exceeded during braking. Increase the value of
0.04 Deceleration rate or, if a braking resistor is not
currently connected, return to Planning the installation in Chapter 2 Installing the Drive in the Installation Guide for instructions on connecting a braking resistor.
Braking resistor
The Drive does not contain a braking resistor; when
Warning
If a braking resistor is being used, set the following parameter at FASt in order to prevent instability:
Macro Parameter
0 2 3 4
1 5 6 7 See the Commander Gp Advanced User Guide
For Macros 1 and 5, the Note at the beginning of Enabling Macro 1 earlier in this chapter gave instructions for changing the setting of this parameter. When Macro 6 or 7 is enabled, the setting is made automatically. See 0.15 Ramp mode selector in Appendix D Menu 0 Parameters.
required, an external braking resistor must be used (see the Installation Guide).
Depending on the setting of parameter 0.15, failure to connect a braking resistor when one is required may result in deceleration times being extended or the Drive tripping during braking which would leave the motor free to coast.
0.15 Ramp mode selector
If the required acceleration cannnot be achieved, it may be necessary to increase the value of
0.06 Current limit.
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Getting Started 2-15
Page 26
Torque-producing current limit
Model
GPD 3201
GPD 3401
GPD 3402
GPD 3202
GPD 3403
GPD 3203
GPD 3404
GPD 3405
GPD 3204
GPD 4401
GPD 4402
GPD 4403
GPD 4404
GPD 4405
The value of FLC is given in the following table.
Set parameter 0.06 Current limit at the required percentage of rated motor torque (or rated active torque-producing current).
The current limit is used to protect the motor and Drive from excessive current and applies under motoring and regenerating conditions. When the Drive is operating in torque control, the current limit limits the value of torque demand.
The total motor current comprises a magnetizing current and an active (torque-producing) current. Since the maximum torque produced by the motor is proportional to the value of parameter 0.06
Current limit, this current limit is a torque-producing current limit.
When 0.06 is set at its maximum value, the maximum total motor current is as follows:
150% x FLC
Where FLC is the rated (full-load) current of the Drive.
The maximum value of 0.06 is given by the following (but cannot exceed 400 (%)):
Values of FLC
Model FLC (A)
GPD 1201 GPD 1401
GPD 1202 GPD 1402
GPD 1203 GPD 1403
GPD 1204 GPD 1404
GPD 1205 GPD 1405
GPD 2201 GPD 2401
GPD 2202 GPD 2402
GPD 2203 GPD 2403
25
12
16
2.1
2.8
3.8
5.6
9.5
FLC (A)
34
40
46
60
70
74 96
124
156
180
202
22
( . ) ( cos )
15 1
[. ]
MAX
==
−−−−
cos [ . ]
φφ
φφ
FLC
××××
046
100
(%)006
Where:
[0.46] = Value of Motor – rated current cosφ is the power factor of the motor.
Note
The results from these equations may not correspond exactly with the maximum output current from the Drive, since the Drive may round up the calculated figure.
Voltage-control modes
The default setting is as follows:
Macro 1: Fd Macros 0, 2, 3, 4, 5, 6, 7: Ur_I
To change the voltage control mode, select the required setting in parameter 0.07 Voltage mode selector, as follows:
Setting Function
Vector modes
Ur_S
Ur_I
Ur
Fd
0 Motor stator resistance is measured each
time the Drive is started.
1 Motor stator resistance is measured at
power-up if the closed and no other trip condition exists.
2 Motor stator resistance is not measured
(use this mode only after having used Ur_S or Ur_I to measure the stator resistance).
Fixed boost mode
3 Fixed voltage boost that can be manually
adjusted by parameter 0.08 Boost voltage.
EXTERNAL TRIPEXTERNAL TRIP contact is
2-16 Getting Started
The Vector modes give better performance at low speed than the fixed-boost mode, but require the stator resistance to be accurately measured by the Drive.
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Note
If parameter 0.39 Synchronize to a spinning motor is to be set at 1, for reliable
operation of the Drive, set parameter 0.07 at Fd.
When Ur_I is selected, the
AC
Warning
motor might kick when the supply is connected to the Drive (with the contact already closed).
EXTERNAL TRIP
Boost voltage
Use this procedure only when 0.07 Voltage mode selector has been set at Fd.
Where actions apply to a particular control mode, the following key is used:
K> Keypad mode T> Terminal mode
1. Connect the load to the motor.
2. Close the EXTERNAL TRIP contact.
3. Ensure the frequency reference is zero.
4. K> Press T> Close the RUN FORWARD or RUN REVERSE contact.
Increase the frequency reference to a value
slightly above zero. If the motor shaft does not rotate, increase the value of parameter
0.08 Boost voltage sufficiently to cause the shaft to rotate.
Default value: 3% Range: 0 ~ 25%
5. If the motor is noisy and becomes unnecessarily heated, reduce the value of 0.08.
6. Stop the Drive.
Save the new parameter-value.
Voltage/frequency characteristic
If the motor is to drive a pump or fan where the load can vary, set parameter 0.09 Dynamic V/f select at 1. This selects an automatic voltage/frequency characteristic which reduces power consumption and acoustic noise in the motor when lightly loaded.
For an explanation of the effects of the voltage/frequency characteristic, see parameter 0.09 Dynamic V/f select in Appendix D Menu 0 Parameters.
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Getting Started 2-17
Page 28
2-18 Getting Started
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3 Setting Up the Drive
(Macro Configurations)
Do not change parameter values without careful
Warning
consideration; wrong values may cause damage or a safety hazard.
3.2 Enabling a different macro configuration
Do not attempt to enable any macro configuration when the Drive is running.
Warning
Note
Notes
Keep a note of changes
When changing the values of parameters, make a note of the new values in case they need to be entered again.
Saving the changes
For new parameter-values to apply after
AC supply to the Drive is interrupted,
the new values must be saved. Refer to
Saving new parameter-values in Appendix A Programming Instructions.
3.1 How to use this chapter
When setting up the Drive for the first time, you must first have followed Chapter 2 Getting Started; Macro 1 Easy mode will then be enabled. Whether you keep Macro 1 or enable a different macro configuration, the settings you made in Chapter 2 will remain unchanged. During the course of setting up the Drive, you may need to change some of these settings. If so, refer again to Chapter 2.
It is recommended that you follow the instructions in this chapter in the order that they appear. You will be led through the following:
• • Enabling the required macro
configuration (if a macro other than Macro 1 is required)
• • Changing the signal connections
accordingly
• • Adjusting parameters that are
specific to the macro configuration
• • A list of subsidiary functions that
can be set up
Only one macro configuration can be enabled at a time.
Enabling a different macro configuration after getting started with Macro 1
If Macro 1 is to remain enabled, ignore this section and go to Macro 1 later in this chapter.
1. To enable a different macro configuration, set
parameter 0.00 as follows:
Macro Function Setting
2 Motorized potentiometer
(frequency control by up and down contacts)
3 Four preset frequencies
(selected by digital control
signals) 4 Torque control 2004 5 PID (set-point) control 2005 6 Axis-limit control 2006 7 Brake control 2007
0 General purpose
(USA default configuration)
General purpose
(EUR default configuration)
Note
The values of the fixed parameters are not changed when any one of these macro configurations is enabled.
When Macro 0 is enabled, the functions of parameters
Caution
0.27 to 0.29 differ between the EUR and USA default configurations.
2002
2003
2009
2010
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2. Reset the Drive.
3. Go to the relevant section in this chapter for
the macro configuration that has been enabled.
Setting Up the Drive 3-1
Page 30
Enabling a different macro configuration after using Macros 2 to 7
If any one of the macros from 2 to 7 has been enabled (after the instructions in this chapter have previously been followed), proceed as follows...
1. Go to Initial setting up in Chapter 2 Getting
Started. Start proceeding through that section
by referring to Restoring the Drive to a default configuration.
2. Follow the remainder of Initial setting up.
3. Return to this chapter and follow Enabling a
different macro configurationafter getting started with Macro 1 earlier in this chapter.
3.3 Macro 0
General purpose
(
default configuration
Features
Specific features
Macro 0 places the Drive in a default configuration for general-purpose use.
When a UD50 small option module is fitted in the Drive, the following additional functions become automatically available for Macro 0 only:
• Volt-free relay contact which closes when the Drive is AT OR BELOW MINIMUM SPEED
• Volt-free relay contact which closes when the Drive is AT SPEED
• DRIVE RUNNING digital output
• MOTOR CURRENT OVERLOAD ALARM
digital output
• (EXCESSIVE) HEATSINK TEMPERATURE ALARM digital output
• MOTOR CURRENT MAGNITUDE
analog output
• Frequency offset can be selected and applied
• Operation in torque mode can be selected
• A bipolar or unipolar frequency reference
can be applied
To change the functions of the UD50 or to enable the UD50 to be used with other macro configurations, see the Commander Gp Advanced User Guide. With Drive software versions V03.01.05, a UD50 cannot be used with any of the other macro configurations.
)
Standard features
• Macro 0 operates in Terminal or Keypad
mode
• In Terminal mode, digital control by
RUN FORWARD, RUN REVERSE and JOG SELECT contacts
• Local and remote analog frequency inputs,
or setting of frequency by use of the keypad
• Keypad control of speed can be
uni-directional or bi-directional
• Selection of analog input modes
• Adjustable Jog/Preset frequency
• Adjustment of minimum and maximum
frequencies
• Adjustment of acceleration and deceleration
ramps
• S-ramp
• Skip frequencies
• Selection of stopping modes
• Selection of braking mode
• Motor thermistor input
• Negative logic for the digital inputs
(EUR> positive logic can be selected)
• EUR> Adjustment of current-loop PI gains
• USA> Indication of frequency demand
• USA> Digital control by three-wire
momentary contacts can be selected
• SPEED and TORQUE analog outputs
• AT SPEED digital output
• External trip digital input
• Drive RESET digital input
3-2 Setting Up the Drive
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Signal connections for Macro 0
Status relay
Drive healthy
Analog frequency reference 1 (remote)
Connections for
single-ended input
Connections for
differential input signal
Analog frequency reference 2 (local)
SPEED
TORQUE
signal
0V common
0V common
0V common
Signal
connector
AT OR BELOW MINIMUM SPEED
AT SPEED (Relay common)
FREQ. OFFSET SELECT
TORQUE MODE SELECT
BIPOLAR REFERENCE SELECT
DRIVE RUNNING MOTOR CURRENT
OVERLOAD ALARM HEATSINK
TEMPERATURE ALARM Frequency offset
0 ~ ±10V Torque reference
0 ~ ±10V
Motor current magnitude 0 ~ ±10V
0V common
0V common
0V common
UD50
connector
Motor thermistor
0V common
AT SPEED
RESET JOG SELECT RUN FORWARD RUN REVERSE
LOCAL / REMOTE
External trip
0V common
REMOTE LOCAL
0V common
Figure 3–1 Control signal and thermistor connections for Macro 0 (showing optional connections
to a UD50 small option module)
For electrical specifications, refer to Appendix C Signal Connections.
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Setting Up the Drive 3-3
Page 32
RESET
EXTERNAL TRIP
LOCAL / REMOTE
29
BIPOLAR
SELECT
46
JOG
SELECT
26 27 2825 30
RUN
FORWARD
RUN REVERSE
Reference selection
Frequency reference 1 (remote)
5 6
Analog input 2 mode
selector
7
Frequency reference 2 (local)
FREQUENCY OFFSET SELECT
0.25
Preset references (use Macro 3)
Analog input 1 mode
selector
0.24
0.35
Keypad reference
Reference
selector
0.05
44
51
FREQUENCY OFFSET
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
0.14
Jog reference
Figure 3–2 Programmable software for Macro 0
3-4 Setting Up the Drive
0.38
Initial parameter displayed
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REFERENCE
Maximum frequency
0.02
Minimum frequency
0.01
0.20
Skip frequency 1
0.21
Skip band 1
0.22
Skip frequency 2
0.23
Skip band 2
Read-write (RW)
0.XX
parameter
Read-only (RO)
0.XX
parameter
Signal connector
X X
X X
UD50
X X
X X
Input terminals
Output terminals
Input terminals
Output terminals
TORQUE
Key
TORQUE MODE
52
Skip
frequencies
SELECT
45
Torque mode select
0.11 0.12
0.03
Acceleration rate
0.04
Deceleration rate
0.15
Ramp mode
selector
Other parameters
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive software build number
0.49 Security status
0.50 Software version number
DRIVE RUNNING
THERMISTOR
0.17
indicator
Pre-ramp reference
Ramps
48
8
SPEED TORQUE
9 10 24
Post-ramp
reference
S-ramp
S-ramp
enable
0.18
0.19
S-ramp da/dt limit
49
MOTOR CURRENT
OVERLOAD ALARM
MOTOR CURRENT
MAGNITUDE
54
Motor-voltage control
0.10
Estimated motor speed
Motor active-current
0.13
49
HEATSINK
TEMPERATURE ALARM
AT SPEED
Motor control
0.06
Current limit
0.16
Stop mode
selector
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
0.07
Voltage mode
selector
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
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Setting Up the Drive 3-5
Page 34
List of parameters specific to Macro 0
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency
0.02 Maximum frequency
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Initial parameter displayed
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated speed
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Jog reference
0.15 Ramp mode selector
0.16 Stop mode selector
0.17 Torque mode selector
0.18 S-ramp enable
0.19 S-ramp da/dt limit
0.20 Skip frequency 1
0.21 Skip band 1
0.22 Skip frequency 2
0.23 Skip band 2
0.24 Analog input 1 mode selector
0.25 Analog input 2 mode selector
0.26 Analog input 2 destination selector
0.27 EUR> Positive logic select USA> Sequencing mode selector
0.28 EUR> Current-loop proportional gain USA> Frequency demand
0.29 EUR> Current-loop integral gain USA> Terminal-29 destination parameter
0.30 FWD/REV key enable
3-6 Setting Up the Drive
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Setting up and using Macro 0
Range
0 ~ 400.0
Jog/Preset frequency
The following may require attention in addition to the settings made in Chapter 2.
UD50 small option module
When any of the additional functions listed above in
Specific features are required, refer to the UD50 User Guide for installing a UD50 module, as well as for the
specifications of the terminals.
Reference selection
Use 0.05 Reference selector to select the required frequency source, as follows:
0.05 Source Terminal(s)
0 Analog input 1 or 2 which can be
selected using the LOCAL/REMOTE contact
1 Analog input 1 5, 6
2 Analog input 2 7
3 Preset frequencies (Do not use this
setting, use Macro 3 instead) 4 Keypad control 5 (Do not use)
5 and 6, or 7
Analog input modes
The analog inputs can be configured for the following input signals:
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
Refer to the following parameters in Appendix D Menu 0 Parameters for selecting the required mode:
Analog
input
1 5, 6
27
Terminal(s) Parameter
0.24
Analog input 1 mode selector
0.25
Analog input 2 mode selector
Forward and reverse direction in Keypad mode
The jog function can be used for low-speed jogging or as a preset frequency at any value up to the maximum.
If jog or a preset frequency is required, ensure the Drive is in Terminal mode and set 0.14 Jog reference at the required value, as follows:
Default
value
1.5
Unit
Hz
To use jog or preset frequency, close the JOG
SELECT contact (terminal 26) before closing the RUN FORWARD contact (terminal 27) or RUN REVERSE contact (terminal 28).
EUR> Selecting positive logic
Ensure the logic sense is correct for the control circuit to be used. Incorrect logic
Caution
sense could cause the motor to be started unexpectedly.
By default, the digital inputs operate in negative logic. For operation in positive logic, set
0.27 Positive logic select at 1.
USA> Digital control by three-wire momentary contacts
1. Set 0.05 Reference selector at 0, 1 or 2.
2. Set 0.27 Sequencing mode selector at 0.
3. Set 0.29 Terminal-29 destination selector at 6.34
to change the function of terminal 29 to
RUN PERMIT / STOP.
Signal connector
JOG RUN REVERSE SELECT
STOP
The Drive is supplied with the (FWD/REV) key disabled to ensure the Drive is run only in the forward direction. To enable this key, set 0.30
FWD/REV enable at 1.
Commander GP User Guide Issue code: gpxu2
0V common
Figure 3–3 Connections for control by 3-wire
momentary contacts (see Figure 3–1 for other connections)
Setting Up the Drive 3-7
Page 36
Stopping and braking modes
Refer to the following parameters in Appendix D Menu 0 Parameters:
Parameter Setting Function
0.150.15
Ramp mode selector
0.160.16
Stop mode selector
Stnd.Ct
rP
(Standard controlled) Deceleration time is extended if the voltage reaches its maximum permissible value during braking.
Ramp to stop then the Drive is disabled
DC-bus
3-8 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 37
3.4 Macro 1
Easy mode
Features
Specific features
Signal connections for Macro 1
connector
Status relay
Drive healthy
Signal
Easy mode gives the simplest operation of the Drive for basic applications.
Standard features
• Macro 1 operates in Terminal or Keypad
mode
• In Terminal mode, digital control by
RUN FORWARD, RUN REVERSE and JOG SELECT contacts
• Local and remote analog frequency inputs,
or setting of frequency by use of the keypad
• Keypad control of frequency is
uni-directional only
• Fixed analog input modes
• Fixed jog frequency
• Adjustment of minimum and maximum
frequencies
• Adjustment of acceleration and deceleration
ramps
• Negative logic for the digital inputs
• SPEED and TORQUE analog outputs
• AT SPEED digital output
• External trip digital input
• Drive RESET digital input
Analog frequency reference 1 (remote) 0 ~ 10V
Analog frequency reference 2 (local) 4 ~ 20mA
SPEED
TORQUE
AT SPEED
RESET JOG SELECT RUN FORWARD RUN REVERSE
LOCAL / REMOTE
External trip
0V common
0V common
0V common
REMOTE
LOCAL
0V common
Figure 3–4 Control signal connections
for Macro 1
Commander GP User Guide Issue code: gpxu2
For electrical specifications, refer to Appendix C Signal Connections.
Setting Up the Drive 3-9
Page 38
Reference selection
Frequency reference 1 (remote)
5 6
7
Frequency reference 2 (local)
Preset references (use Macro 3)
0.35
Keypad reference
LOCAL / REMOTE
29
Reference
selector
0.05
0.38
Initial parameter displayed
JOG
SELECT
26 27 28
FORWARD
RUN
RUN REVERSE
Minimum frequency
0.01
RESET
25 30
0.02
EXTERNAL TRIP
Maximum frequency
The parameters are shown at their default settings. The logic diagram is valid when at their default settings but may not be valid when certain parameters are adjusted.
all
parameters are
Figure 3–5 Programmable software for Macro 1
3-10 Setting Up the Drive
0.XX
0.XX
X X
X X
Key
Read-write (RW) parameter
Read-only (RO) parameter
Input terminals
Output terminals
Commander GP User Guide
Issue code: gpxu2
Page 39
Ramps
0.03
Acceleration rate
0.04
Deceleration rate
SPEED TORQUE
9 10 24
AT SPEED
Motor control
0.06
Current limit
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage
Rated speed
Rated current Rated frequency
Other parameters
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive software build number
0.49 Security status
0.50 Software version number
Motor-voltage control
Voltage mode
selector
0.10
Estimated motor speed
Boost voltage
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
0.07
0.08
0.09
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-11
Page 40
List of parameters specific to Macro 1
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency
0.02 Maximum frequency
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Initial parameter displayed
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated speed
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
3-12 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 41
Setting up and using Macro 1
The following may require attention in addition to the settings made in Chapter 2.
Reference selection
Use 0.05 Reference selector to select the required frequency source, as follows:
0.05 Source Terminal(s)
0 Analog input 1 or 2 which can be
selected using the LOCAL/REMOTE
contact
1 Analog input 1 5, 6
2 Analog input 2 7
3 (Do not use) 4 Keypad control 5 (Do not use)
Frequency references
Keypad mode
The value of the keypad reference can be read by displaying the value of 0.35 Keypad reference.
5 and 6, or 7
Terminal mode
Frequency reference 1 (terminals 5, 6) is configured for 0 to 10V signal.
Frequency reference 2 (terminal 7) is configured for 4 to 20mA signal. Loss of the current signal will be treated as zero reference.
Jog
To use jog, close the JOG SELECT contact (terminal 26) before closing the RUN FORWARD contact (terminal 27) or RUN REVERSE contact (terminal 28).
Jog will occur at 1.5Hz. This value cannot be altered.
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-13
Page 42
Use this free space for notes
3-14 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 43
3.5 Macro 2
Motorized potentiometer
Features
Special features
The digital inputs are configured to accept momentary UP and DOWN contacts.
Selection can be made between motorized potentiometer operation and normal frequency control. In both cases, analog input 1 remains configured for an analog frequency reference signal (0 to 10V).
Motorized potentiometer is used by first closing the RUN FORWARD or RUN REVERSE contact as required, then closing the UP or DOWN contact to increase or decrease the speed. When the UP and DOWN contacts are both open, the Drive maintains constant speed until the closed RUN contact is opened.
The output of the motorized potentiometer can be monitored by reading the value of 0.26 Motorized pot. output indicator, and the frequency by reading the value of 0.11 Pre-ramp reference.
The motorized potentiometer is reset when the RESET contact connected to terminal 25 is closed momentarily. (This also resets the Drive.)
Selection can be made for the motorized potentiometer to return to the previous set speed, or start at zero, after each power-up.
Standard features
• Macro 2 operates in Terminal mode only
• Digital control by RUN FORWARD and
RUN REVERSE contacts
• Analog frequency input
• Adjustment of minimum and maximum
frequencies
• Adjustment of acceleration and deceleration
ramps
• S-ramp
• Skip frequencies
• Selection of stopping modes
• Selection of braking mode
• Motor thermistor input
• Negative logic for the digital inputs
• SPEED and TORQUE analog outputs
• External trip digital input
• Drive RESET digital input
Signal connections for Macro 2
Signal
connector
Status relay
Drive healthy
Analog frequency reference 1 (remote) 0 ~ 10V
Motor thermistor
SPEED
TORQUE UP
RESET and MOT. POT. RESET
DOWN RUN FORWARD RUN REVERSE
MOT. POT. ENABLE
External trip
Figure 3–6 Control signal and thermistor
connections for Macro 2
For electrical specifications, refer to Appendix C Signal Connections.
0V common
0V common
ANALOG I/P
MOT. POT.
0V common
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-15
Page 44
Reference selection
Frequency reference 1 (remote)
5 6
MOTORIZED
POT. ENABLE
Analog input 1 mode
selector
0.24
29
Reference
selector
RESET and
MOT. POT. RESET
25
0.05
RUN
FORWARD
27 28
RUN REVERSE
Minimum frequency
0.01
0.02
EXTERNAL TRIP
30
Maximum frequency
Skip
frequencies
DOWN
Motorized pot.
0.25
reset
indicator
Motorized pot.
0.26
24UP
26
0.27
0.28
0.29
0.30
indicator
output
Motorized pot. zero-start
Motorized pot. bipolar
Motorized pot. rate
Motorized pot. output scale factor
select
select
0.38
Initial parameter displayed
0.20
Skip frequency 1
0.21
Skip band 1
0.22
Skip frequency 2
0.23
Skip band 2
Key
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
Figure 3–7 Programmable software for Macro 2
3-16 Setting Up the Drive
0.XX
0.XX
X X
X X
Read-write (RW) parameter
Read-only (RO) parameter
Input terminals
Output terminals
Commander GP User Guide
Issue code: gpxu2
Page 45
Pre-ramp reference
0.11 0.12
S-ramp
S-ramp
enable
0.18
0.19
S-ramp da/dt limit
0.03
Acceleration rate
0.04
Deceleration rate
0.15
Ramp mode
selector
Ramps
Post-ramp reference
THERMISTOR
8
SPEED TORQUE
9 10
Motor control
0.06
Current limit
0.16
Stop mode
selector
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
Other parameters
0.17 Status relay
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive software build number
0.49 Security status
0.50 Software version number
invert
0.10
Estimated motor speed
Motor active-current
0.13
Motor-voltage control
0.07
Voltage mode
selector
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-17
Page 46
List of parameters specific to Macro 2
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency
0.02 Maximum frequency
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector (do not adjust)
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Initial parameter displayed
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated speed
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Jog reference (not used)
0.15 Ramp mode selector
0.16 Stop mode selector
0.17 Status relay invert
0.18 S-ramp enable
0.19 S-ramp da/dt
0.20 Skip frequency 1
0.21 Skip band 1
0.22 Skip frequency 2
0.23 Skip band 2
0.24 Analog input 1 mode selector
0.25 Motorized pot. reset indicator [M]
0.26 Motorized pot. output indicator
0.27 Motorized pot. zero-start select
0.28 Motorized pot. bipolar select
0.29 Motorized pot. rate
0.30 Motorized pot. output scale factor
3-18 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 47
Setting up and using Macro 2
Setting
Stnd.Ct
rP
Reference selection
The following may require attention in addition to the settings made in Chapter 2.
Motorized potentiometer settings
1. By default, the Drive operates in frequency
control. To disable this and enable the motorized potentiometer, close the MOT. POT.
ENABLE contact (terminal 29).
2. If required, change the value of 0.29 Motorized
pot. rate to change the rate of increase and decrease. Increasing the value reduces the rate of change of frequency.
Default value: 20 s
Range: 0 ~ 250 s
3. If bipolar operation is required, set 0.28
Motorized pot. bipolar select at 1.
4. By default, every time the Drive is powered-up
and enabled, the frequency will return under ramp control to the last setting of the motorized potentiometer. If the Drive is required to start at zero, set 0.27 Motorized pot. zero-start select at 1.
5. To reset the motorized potentiometer, momentarily close the RESET contact. (This also resets the Drive.)
6. If required, change the scaling of the motorized potentiometer output by adjusting
0.30 Motorized pot. output scale factor.
7. If required, monitor the output value of the potentiometer by reading 0.26 Motorized pot. output indicator.
For correct operation of this macro configuration, the setting of parameter of 0.05 Reference selection should be at 0.
Analog input modes
The analog input can be configured for the following input signals:
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
Refer to the following parameter in Appendix D Menu 0 Parameters for selecting the required mode:
Analog
input
1 5, 6
Terminal(s) Parameter
0.24
Analog input 1 mode selector
Jog frequency
There is no need to adjust 0.14 Jog reference since the jog function cannot be used.
Stopping and braking modes
Refer to the following parameters in Appendix D Menu 0 Parameters:
Parameter
0.150.15
Ramp mode selector
0.160.16
Stop mode selector
Function
(Standard controlled) Deceleration time is extended if the voltage reaches its maximum permissible value during braking.
Ramp to stop then the Drive is disabled
DC-bus
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-19
Page 48
Use this page for notes
3-20 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 49
3.6 Macro 3
Preset frequencies
Features
Special features
Signal connections for Macro 3
Status relay
Drive healthy
Signal
connector
Selection can be made between preset frequencies and analog frequency control. In both cases, analog input 1 remains configured for an analog frequency reference signal (0 to 10V).
Up to four preset frequencies can be used; their values must be programmed into individual parameters. Selection is made by external contacts operating in binary logic.
Standard features
• Macro 3 operates in Terminal mode only
• Digital control by RUN FORWARD and
RUN REVERSE contacts
• Analog frequency input
• Adjustment of minimum and maximum
frequencies
• Adjustment of acceleration and deceleration
ramps
• Operation of the status relay can
be inverted
• S-ramp
• Skip frequencies
• Selection of stopping modes
• Selection of braking mode
• Motor thermistor input
• Negative logic for the digital inputs
• SPEED and TORQUE analog outputs
• External trip digital input
• Drive RESET digital input
Analog frequency reference 1 (remote) 0 ~ 10V
Motor thermistor
SPEED
TORQUE PRESET SELECT
RESET PRESET SELECT RUN FORWARD RUN REVERSE
PRESET ENABLE
External trip
A
B
0V common
0V common
ANALOG I/P
PRESET REFS.
0V common
Figure 3–8 Control signal and thermistor
connections for Macro 3
For electrical specifications, refer to Appendix C Signal Connections.
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-21
Page 50
Reference selection
Frequency reference 1 (remote)
5 6
PRESET
SELECT
PRESET
SELECT
24
A
26
B
Analog input 1 mode
selector
0.24
Preset
0.25
reference 1
Preset
0.26
reference 2
Preset
0.27
reference 3
Preset
0.28
reference 4
PRESET ENABLE
29
Reference
selector
0.05
RUN
FORWARD
27 28
RUN REVERSE
Minimum frequency
0.01
0.20
Skip frequency 1
0.21
Skip band 1
0.22
Skip frequency 2
RESET
25
0.02
EXTERNAL TRIP
30
Maximum frequency
Skip
frequencies
A
B
Preset
frequency
0
0
0
1
1
0
1
1
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
1 2 3 4
Figure 3–9 Programmable software for Macro 3
0.38
Initial parameter displayed
Skip band 2
0.XX
0.XX
X X
X X
0.23
Key
Read-write (RW) parameter
Read-only (RO) parameter
Input terminals
Output terminals
3-22 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 51
Pre-ramp reference
0.11 0.12
S-ramp
S-ramp
enable
0.18
0.19
S-ramp da/dt limit
0.03
Acceleration rate
0.04
Deceleration rate
0.15
Ramp mode
selector
Ramps
Post-ramp reference
THERMISTOR
8
SPEED TORQUE
9 10
Motor control
0.06
Current limit
0.16
Stop mode
selector
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
Other parameters
0.17 Status relay
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive software build number
0.49 Security status
0.50 Software version number
invert
0.10
Estimated motor speed
Motor active-current
0.13
Motor-voltage control
0.07
Voltage mode
selector
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-23
Page 52
List of parameters specific to Macro 3
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency
0.02 Maximum frequency
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector (do not adjust)
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Initial parameter displayed
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated speed
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Jog reference (not used)
0.15 Ramp mode selector
0.16 Stop mode selector
0.17 Status relay invert
0.18 S-ramp enable
0.19 S-ramp da/dt
0.20 Skip frequency 1
0.21 Skip band 1
0.22 Skip frequency 2
0.23 Skip band 2
0.24 Analog input 1 mode selector
0.25 Preset reference 1
0.26 Preset reference 2
0.27 Preset reference 3
0.28 Preset reference 4
0.29 (Not used)
0.30 (Not used)
3-24 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 53
Setting up and using Macro 3
Setting
Stnd.Ct
rP
Reference selection
The following may require attention in addition to the settings made in Chapter 2.
Preset references
1. By default, the Drive operates in frequency control. To disable this and enable the preset references, close the PRESET ENABLE contact (terminal 29).
2. Enter the required values in the following parameters:
0.25 Preset frequency 1
0.26 Preset frequency 2
0.27 Preset frequency 3
0.28 Preset frequency 4
Default value: 0
Range: ±1000 Hz
3. Select the required preset reference as follows:
Preset
reference
1 Open Open 2 Open Closed 3 Closed Open 4 Closed Closed
PRESET SELECT A
(terminal 24)
PRESET SELECT B
(terminal 26)
For correct operation of this macro configuration, the setting of parameter of 0.05 Reference selection should be at 0.
Analog input modes
The analog input can be configured for the following input signals:
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
Refer to the following parameter in Appendix D Menu 0 Parameters for selecting the required mode:
Analog
input
1 5, 6
Terminal(s) Parameter
0.24
Analog input 1 mode selector
Jog frequency
There is no need to adjust 0.14 Jog reference since the jog function cannot be used.
Stopping and braking modes
Refer to the following parameters in Appendix D Menu 0 Parameters:
Parameter
0.150.15
Ramp mode selector
0.160.16
Stop mode selector
Function
(Standard controlled) Deceleration time is extended if the voltage reaches its maximum permissible value during braking.
Ramp to stop then the Drive is disabled
DC-bus
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-25
Page 54
Use this free space for notes
3-26 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 55
3.7 Macro 4
Torque control
Features
Specific features
Signal connections for Macro 4
Status relay
Drive healthy
Signal
connector
Selection can be made between torque control and frequency control.
When frequency control is selected, the Drive will run at the frequency demand irrespective of load so long as the maximum permissible output current of the Drive is not reached. The frequency reference must be applied to analog input 2.
When torque control is selected, analog input 1 is configured for an analog torque reference. The maximum frequency is limited to the value of
0.02 Maximum frequency. Analog input 2 is not used.
Both inputs accept 0 to 10V.
Torque slaving
Macro 4 can be used in applications where two or more motors are mechanically linked and must share the torque load in a controlled way.
Standard features
• Macro 4 operates in Terminal mode only
• Digital control by RUN FORWARD and
RUN REVERSE contacts
• Analog torque and frequency inputs
• Adjustment of maximum frequencies
• Adjustment of acceleration and deceleration
ramps
• Operation of the status relay can
be inverted
• Selection of braking mode
• Motor thermistor input
• Negative logic for the digital inputs
• SPEED and TORQUE analog outputs
• AT MINIMUM SPEED digital output
• AT SPEED digital output
• External trip digital input
• Drive RESET digital input
Analog torque reference 1 (0 ~ 10V)
0V common
Analog frequency reference 1 (0 ~ 10V)
0V common
SPEED
TORQUE
Motor thermistor
AT SPEED
AT MIN. SPEED
RESET RUN FORWARD RUN REVERSE
TORQUE ENABLE
External trip
0V common
FREQUENCY CONTROL
TORQUE CONTROL
0V common
Figure 3–10 Control signal and thermistor
connections for Macro 4
For electrical specifications, refer to Appendix C Signal Connections.
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-27
Page 56
Reference selection
Analog torque reference
5 6
7
Frequency control:
Frequency reference
Torque control:
(Not used)
RUN
FORWARD
Reference
Analog input 1 mode
selector
0.24
Analog
0.25
input 1
0.26
0.27
Analog input 2 mode
selector
Analog input 2
Analog input 1 scaling
0.29
0.30
Analog input 2 scaling
selector
0.05
RUN REVERSE
27 28
Minimum frequency
0.01
0.20
Skip frequency 1
0.21
Skip band 1
0.22
Skip frequency 2
RESET
EXTERNAL TRIP
25 30
Frequency over-ride
0.02
frequencies
Skip
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
Figure 3–11 Programmable software for Macro 4
0.38
Initial parameter displayed
Skip band 2
0.XX
0.XX
X X
X X
0.23
Key
Read-write (RW) parameter
Read-only (RO) parameter
Input terminals
Output terminals
3-28 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 57
Pre-ramp reference
S-ramp
S-ramp
enable
0.18
0.19
S-ramp da/dt limit
Post-ramp
reference
0.11 0.12
Ramps
0.03
Acceleration rate
0.04
Deceleration rate
0.15
Ramp mode
selector
TORQUE
ENABLE
29
THERMISTOR
8
SPEED TORQUE
9 10 24
AT SPEED
AT MIN. SPEED
26
Motor control
0.06
Current limit
0.16
Stop mode
selector
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
Other parameters
0.17 Status relay
0.28 Over-speed threshold
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive software build number
0.49 Security status
0.50 Software version number
invert
0.10
Estimated motor speed
Motor active-current
0.13
Motor-voltage control
0.07
Voltage mode
selector
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-29
Page 58
List of parameters specific to Macro 4
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency
0.02 Maximum frequency
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector (do not adjust)
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Initial parameter displayed
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated speed
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Jog reference (not used)
0.15 Braking mode selector
0.16 Stop mode selector
0.17 Status relay invert
0.18 S-ramp enable
0.19 S-ramp da/dt
0.20 Skip frequency 1
0.21 Skip band 1
0.22 Skip frequency 2
0.23 Skip band 2
0.24 Analog input 1 mode selector
0.25 Analog input 1 (torque reference)
0.26 Analog input 2 mode selector
0.27 Analog input 2 (frequency reference)
0.28 Over-speed threshold
0.29 Analog input 1 scaling
0.30 Analog input 2 scaling
3-30 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 59
Setting up and using Macro 4
Setting
Stnd.Ct
rP
Torque control
1. By default, the Drive operates in frequency
control. To disable this and enable torque control, close the TORQUE ENABLE contact (terminal 29).
2. Set 0.02 Frequency over-ride at the required
value to limit the maximum speed of the motor.
Refer to the following parameters in Appendix D Menu 0 Parameters for selecting the required mode:
Analog
input
1 5, 6
27
Terminal(s) Parameter
0.24
Analog input 1 mode selector
0.26
Analog input 2 mode selector
Torque slaving
3. Set the analog torque reference at the
required level.
4. If required, adjust 0.29 Analog input 1 scaling to
change the scaling of the torque reference input (see Torque slaving below).
5. If required, adjust 0.30 Analog input 2 scaling to
change the scaling of the frequency reference input.
6. Set 0.28 Over-speed threshold at the frequency
that the Drive is to trip for protecting the
system. Default value: ([0.02] x 1.2) Hz Range: 0 ~ ([1.06] x 1.2) Hz
7. Monitor the torque reference by displaying
parameter 0.25 Analog input 1.
Reference selection
For correct operation of this macro configuration, the setting of parameter 0.05 Reference selection should be at 0.
Jog frequency
There is no need to adjust 0.14 Jog reference since the jog function cannot be used.
1. Set up a master Drive in Macro 0 with
frequency control.
2. Set up slave Drive(s) in Macro 4.
3. Make connections between the Drives as shown
in Figure 3–12.
Master Drive Slave Drive
Signal
connector
(part)
Signal
connector
(part)
Figure 3–12 Torque slaving connections
4. If the slave Drive(s) is to deliver a different
torque from that of the master Drive, for (each) slave Drive, adjust 0.29 Analog input 1 scaling accordingly.
Stopping and braking modes
Refer to the following parameters in Appendix D Menu 0 Parameters:
Analog input modes
The analog inputs can be configured for the following input signals:
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
Commander GP User Guide Issue code: gpxu2
Parameter
0.150.15
Ramp mode selector
0.160.16
Stop mode selector
Setting Up the Drive 3-31
Function
(Standard controlled) Deceleration time is extended if the voltage reaches its maximum permissible value during braking.
Ramp to stop then the Drive is disabled
DC-bus
Page 60
Use this free space for notes
3-32 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 61
3.8 Macro 5
PID (set-point control)
Features
Specific features
Signal connections for Macro 5
Status relay
Drive healthy
Signal
connector
PID control is used for applications where a process is required to be maintained at a set-point. Typical applications are as follows:
• Closed-loop tension-control processes
where a dancer-arm is used
• Closed-loop pressure-control systems
Selection can be made between PID and analog frequency control. When PID control is selected, the three analog inputs are configured as follows:
• Frequency reference to define the frequency
demand
• PID feedback from the feedback device
• PID reference to define the set-point
The dynamic performance, scaling and range of the PID control can be adjusted.
Two preset references and an optional software PID-enable can be used.
Standard features
• Macro 5 operates in Terminal mode only
• Digital control by RUN FORWARD and
RUN REVERSE contacts
• Analog frequency inputs
• Adjustment of acceleration and deceleration
ramps
• Negative logic for the digital inputs
• SPEED and TORQUE analog outputs
• AT SPEED digital output
• External trip digital input
• Drive RESET digital input
Frequency reference 1 (0 ~ 10V)
0V common
PID reference (0 ~ 10V)
PID feedback
0V common
SPEED
TORQUE
AT SPEED
RESET RUN FORWARD RUN REVERSE
PID ENABLE
External trip
0V common
FREQUENCY CONTROL
PID CONTROL
0V common
Figure 3–13 Control signal connections
for Macro 5
For electrical specifications, refer to Appendix C Signal Connections.
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-33
Page 62
Reference selection
Frequency reference
5 6
Analog input 2
0.18
PID reference
7
Analog input 2 scaling
0.26
Post-scaling PID reference
0.17
Analog input 1
Analog input 2 mode
selector
0.15
0.28
Analog input 1 mode
selector
0.14
PID output high limit
PID
0.20
PID proportional gain
0.21
PID integral gain
0.22
PID derivative gain
0.23
PID
ENABLE
29
RESET
25 30
Reference
selector
0.05
RUN
FORWARD
27 28
0.38
Initial parameter displayed
RUN REVERSE
Minimum frequency
0.01
EXTERNAL TRIP
Maximum
0.02
frequency
0.24
Post-scaling PID feedback
0.27
Analog input 3 scaling
8
PID feedback
0.19
Analog input 3
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
0.29
0.16
Analog input 3
selector
mode
PID output low limit
0.25
PID output scale factor
Figure 3–14 Programmable software for Macro 5
0.XX
0.XX
X X
X X
Key
Read-write (RW) parameter
Read-only (RO) parameter
Input terminals
Output terminals
3-34 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 63
Pre-ramp reference
0.11 0.12
Ramps
0.03
Acceleration rate
0.04
Deceleration rate
Post-ramp reference
SPEED
9 10 24
TORQUE
Motor control
0.06
Current limit
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
AT SPEED
Other parameters
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive software build number
0.49 Security status
0.50 Software version number
0.10
Estimated motor speed
Motor active-current
0.13
Motor-voltage control
0.07
Voltage mode
selector
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-35
Page 64
List of parameters specific to Macro 5
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency
0.02 Maximum frequency
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector (do not adjust)
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Initial parameter displayed
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated speed
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Analog input 1 (frequency reference) mode selector
0.15 Analog input 2 (PID reference) mode
selector
0.16 Analog input 3 (PID feedback) mode
selector
0.17 Analog input 1 (frequency reference)
0.18 Analog input 2 (PID reference)
0.19 Analog input 3 (PID feedback)
0.20 PID proportional gain
0.21 PID integral gain
0.22 PID derivative gain
0.23 PID output high limit
0.24 PID output low limit
0.25 PID output scale factor
0.26 Post-scaling PID reference
0.27 Post-scaling PID feedback
0.28 Analog input 2 scaling
0.29 Analog input 3 scaling
0.30 (Not used)
3-36 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 65
Setting up and using Macro 5
Setting up PID control
1. By default, the Drive operates in frequency
control. To disable this and enable PID control, close the PID ENABLE contact (terminal 29).
2. Set the PID REFERENCE potentiometer
(terminal 7) at the required set-point.
3. Set the FREQUENCY REFERENCE (terminals
5, 6) for the required nominal motor (process) speed.
4. Connect the feedback device to terminal 8 (PID FEEDBACK).
5. The values of the analog signals can be monitored by displaying the following parameters:
0.17 Frequency reference
0.18 PID reference
0.19 PID feedback
0.26 Post-scaling PID reference
0.27 Post-scaling PID feedback
Adjusting the PID control range
In PID control, the PID reference and PID feedback are each passed through a scaling stage, and the error resulting from differences between these references is passed through a limiter and then through a final scaling stage.
The limiter is used for applying minimum and maximum limits to the PID error. The minimum error can be a negative value.
The final scaling stage is used for adjusting the degree of change to the frequency reference.
After these two stages, the error is added to the frequency reference.
1. The default scaling for analog inputs 2 and 3 is 1. If required, adjust the following parameters to alter the scaling:
0.28 Analog input 2 scaling (PID reference)
0.29 Analog input 3 scaling (PID feedback)
3. To define the minimum value of PID error, set
0.24 PID low limit at the required value.
Default value: –100 %
Range: ±100 %
4. To define the degree of control on the
frequency reference, set 0.25 PID output scale factor at the required value.
Default value: 1
Range: 0 ~ 4.000
Adjusting the PID gain settings
The following parameters are used:
0.20 PID proportional gain Default value: 1
Range: 0 ~ 4.000
0.21 PID integral gain Default value: 0.5
Range: 0 ~ 4.000
0.22 PID derivative gain Default value: 0
Range: 0 ~ 4.000
Reference selection
For correct operation of this macro configuration, the setting of parameter of 0.05 Reference selection should be at 0.
Analog input modes
The analog inputs can be configured for the following input signals:
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
Refer to the following parameters in Appendix D Menu 0 Parameters for selecting the required mode:
Analog
input
1 5, 6
27
38
Terminal(s) Parameter
0.14
Analog input 1 mode selector
0.15
Analog input 2 mode selector
0.16
Analog input 3 mode selector
2. To limit the maximum value of PID error, set
0.23 PID high limit at the required value.
Default value: 100 %
Range: 0 ~ 100 %
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-37
Page 66
3.9 Macro 6
Axis-limit control
Features
Specific features
Axis-limit control is used for applications which require the process to be automatically stopped when a position limit has been reached.
Speed can be controlled in both directions in either of two ways, as follows:
• Bipolar frequency reference signal and use
of a RUN FORWARD contact (bipolar control)
• Unipolar frequency reference signal and use
of RUN FORWARD and RUN REVERSE contacts (unipolar control)
Selection can be made between the following frequency reference inputs:
Local unipolar input (0 ~ 10V) Remote differential input which can be used
as follows:
• Single-ended unipolar input (0 ~ 10V)
• Single-ended bipolar input (±10V)
• Bipolar or unipolar differential input (±10V
on each line)
Travel in each direction is halted by use of a LIMIT digital input. By default, these inputs require normally-open contacts but can be configured for normally-closed contacts.
Standard features
• Macro 6 operates in Terminal mode only
• Adjustment of minimum and maximum
frequencies
• Adjustment of acceleration and
deceleration ramps
• Selection of stopping modes
• Motor thermistor input
• SPEED and TORQUE analog outputs
• AT SPEED digital output
• External tripdigital input
• Drive RESET digital input
To run the Drive, the appropriate RUN contact must be closed. When the related LIMIT contact changes state to mark the axis limit, the Drive decelerates to zero speed at a rate set by the user. In order to change direction, it is necessary to perform either of the following, as appropriate:
• Bipolar control: Reverse the polarity of the
frequency reference
• Unipolar control: Open the RUN switch, and
then close the RUN switch for the opposite direction
The Drive is operated under frequency control.
Selection can be made to apply torque to the motor at zero speed, or to allow the motor to rotate freely.
3-38 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 67
Signal connections for Macro 6
Signal
connector
Status relay
Drive healthy
Analog frequency/speed reference 1 (remote) 0 ~ 10V
Analog frequency/speed reference 2 (local) 0 ~ 10V
SPEED
TORQUE
Motor thermistor
AT SPEED
RESET LIMIT FORWARD RUN FORWARD RUN REVERSE
LIMIT REVERSE
External trip
0V common
0V common
0V common
Figure 3–14 Control signal and thermistor
connections for Macro 6 when used in unipolar control
Signal
connector
Status relay
Drive healthy
Analog frequency/speed reference ±10V
SPEED
TORQUE
Motor thermistor
AT SPEED
RESET LIMIT FORWARD RUN
LIMIT REVERSE
External trip
0V
−10V
+10V
0V common
0V common
0V common
Figure 3–15 Control signal and thermistor
connections for Macro 6 when used in bipolar control (typical frequency reference connections)
For electrical specifications, refer to Appendix C Signal Connections.
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-39
Page 68
RUN
(FORWARD)
0.15
RUN REVERSE
0.16 0.22
FORWARD
0.14
LIMIT
2627 28
Limit forward
invert
0.21
Limit reverse
invert
LIMIT REVERSE
29
0.17
Run forward
indicator
Reference selection
Frequency reference 1 (remote)
5 6
7
Frequency reference 2 (local)
Run reverse
indicator
Reference
selector
0.05
Limit forward
indicator
Forward frequency reference
Frequency reference
Direction control
Reverse frequency reference
RUN enabled
0 =
RUN disabled (at limit)
1 =
Bi-directional frequency reference
Limit reverse
indicator
Minimum
frequency
clamp
Maximum
frequency
clamp
0.01
0.02
0.38
Power up parameter display setting
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
Figure 3–16 Programmable software for Macro 6
3-40 Setting Up the Drive
0.XX
0.XX
X X
X X
Key
Read-write (RW) parameter
Read-only (RO) parameter
Input terminals
Output terminals
Commander GP User Guide
Issue code: gpxu2
Page 69
RESET FREQUENCY TORQUE
25 9 10 24
Pre-ramp reference
0.11 0.12
Ramps
0.03
Acceleration rate
0.20
OL> Deceleration rate
0.04
CL> Deceleration rate
EXTERNAL TRIP
Post-ramp reference
AT SPEEDTHERMISTOR
830
Motor control
0.06
Current limit
0.18
Stop mode
selector
0.19
Hold zero speed
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
Other parameters
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive operating mode
0.49 Security status
0.50 Software version number
selector
0.10
Estimated motor speed
Motor active-current
0.13
Motor-voltage control
0.07
Voltage mode
selector
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-41
Page 70
List of parameters specific to Macro 6
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency clamp
0.02 Maximum frequency clamp
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector (limited settings)
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Power up parameter display select
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated full load RPM
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive operating mode selector
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Limit forward indicator [M]
0.15 Run forward indicator [M]
0.16 Run reverse indicator [M]
0.17 Limit reverse indicator [M]
0.18 Stop mode selector
0.19 Hold zero speed enable
0.20 Limit deceleration rate
0.21 Limit forward invert
0.22 Limit reverse invert
0.23 (Not used)
0.24 (Not used)
0.25 (Not used)
0.26 (Not used)
0.27 (Not used)
0.28 (Not used)
0.29 (Not used)
0.30 (Not used)
3-42 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 71
Setting up and using Macro 6
Deceleration rates
The following may require attention in addition to the settings made in Chapter 2.
Frequency control
When Macro 6 is selected, the Drive always operates in axis-limit control; unlike Macros 2 to 5, no digital input exists to allow switching to and from normal frequency control.
Operation in bipolar or unipolar frequency control is dependent only on the signal connections made. When bipolar control is required, to prevent confusion do not connect a RUN REVERSE contact. No jog function exists.
Reference selection
Use 0.05 Reference selector to select the required frequency reference source, as follows:
0.05 Source Terminal(s)
0 Analog input 1 (bipolar or unipolar) 5, 6
1 Analog input 1 (bipolar or unipolar) 5, 6
2 Analog input 2 (unipolar only) 7
3 (Do not use) 4 (Do not use) 5 (Do not use)
Analog input mode
The analog inputs are configured for 0 ~ 10V.
See the Commander Gp Advanced User Guide for selecting other modes.
Limit switch types
By default, the Drive requires normally-open limit switches. When either or both limit switches are to be normally-closed, set the following parameters at 1, as appropriate:
LIMIT FORWARD 0.21 LIMIT REVERSE 0.22
Position the limit switches to allow for the distance
Caution
The rate of deceleration to be applied when the motor is being stopped at the limit of travel can be adjusted separately from the normal deceleration rate, as follows:
Use 0.04 Deceleration rate for adjusting the maximum deceleration rate that is to apply when any of the following occurs:
• The motor is stopped by removal of a RUN
command
• The motor is stopped or slowed by
reduction of the frequency reference
For setting the deceleration rate at the limit of travel, use parameter 0.20 Limit deceleration rate.
that will be travelled during deceleration. This distance will be increased if the deceleration time is extended (see Braking mode).
Braking mode
The FASt ramp mode is applied. This gives continuous deceleration under maximum braking conditions (the ramp mode should not be changed). A braking resistor is normally required in order to prevent the level.
DC-bus voltage from reaching the trip
Stopping modes
Refer to parameter 0.18 Stop mode selector in Appendix D Menu 0 Parameters.
Hold zero speed
Refer to parameter 0.19 Hold zero speed enable in Appendix D Menu 0 Parameters.
The default setting is 0 (Free to rotate).
Commander GP User Guide Issue code: gpxu2
Setting Up the Drive 3-43
Page 72
Use this free space for notes
3-44 Setting Up the Drive
Commander GP User Guide
Issue code: gpxu2
Page 73
3.10 Macro 7
BRAKE RELEASE
logic state
1
0
Brake control
Features
Specific features
Signal connections for Macro 7
BRAKE RELEASE
Signal
connector
Brake control is used for controlling the application and release of a mechanical brake in hoist or crane applications. The Drive issues a brake release signal when all of the following conditions are met:
• The Drive has not tripped (ie. healthy)
• The output frequency of the Drive is
above 1Hz
• Current above a user-defined threshold is
being supplied to the motor in order to hold or move the load
The brake release signal can be delayed by an amount that is adjusted by the user. This delay is used to ensure that only genuine conditions will cause the brake to be released.
The Drive applies the brake, by removing the brake release signal, as the motor is stopping and motor current falls below the threshold level.
The Drive is operated under frequency control; selection can be made between local and remote sources, as well as keypad control.
Standard features
• Macro 7 can be operated in Terminal mode
(default) or Keypad mode
• Digital control by RUN FORWARD, and
RUN REVERSE contacts
• Analog frequency inputs
• Adjustment of minimum and maximum
frequencies
• Adjustment of acceleration and
deceleration ramps
• Motor thermistor input
• SPEED and TORQUE analog outputs
• External trip digital input
• Drive RESET digital input
Analog frequency reference 1 (remote) 0 ~ 10V
0V common
Analog frequency reference 2 (local) 0 ~ 10V
0V common
SPEED
TORQUE
Motor thermistor
RESET
RUN FORWARD RUN REVERSE
LOCAL / REMOTE
External trip
REMOTE
LOCAL
0V common
Figure 3–17 Control signal and thermistor
connections for Macro 7
The BRAKE RELEASE output must be connected as shown in Figure 3–17. Note that the actual BRAKE RELEASE output appears on terminal 24 which operates as shown in the following table.
Terminal 24
Effect
Commander GP User Guide Issue code: gpxu2
Low
High
Release brake
Apply brake
For electrical specifications, refer to Appendix C Signal Connections.
Setting Up the Drive 3-45
Page 74
Reference selection
Frequency reference 1
(remote)
5 6
7
Frequency reference 2
(local)
Preset references (see the
Commander Gp
Advanced User Guide
)
0.35
Keypad reference
LOCAL /
REMOTE
29
Reference
selector
0.05
Current
threshold
FORWARD
0.38
Power up parameter display setting
0.19
RUN
27 28
RUN REVERSE
Minimum frequency clamp
0.01
RESET
25 24
Maximum
0.02
frequency clamp
Current detected
indicator
0.15
RELEASE
BRAKE
Motor current
magnitude
Drive healthy
indicator
At zero speed
indicator
0.16
0.17
Figure 3–18 Programmable software for Macro 7
0.14
0.20
Brake release delay
0.18
Brake release
indicator
3-46 Setting Up the Drive
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Issue code: gpxu2
Page 75
EXTERNAL TRIP
Pre-ramp reference
0.11 0.12
Ramps
0.03
Acceleration rate
0.04
Deceleration rate
Other parameters
0.31 Macro number
0.32 Serial comms. mode
0.33 Drive rated current
0.34 User security code
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.40 Autotune
0.48 Drive operating mode
0.49 Security status
0.50 Software version number
Read-write (RW)
0.XX
parameter
Read-only (RO)
0.XX
parameter
X X
X X
Input terminals
Output terminals
selector
Key
Post-ramp reference
THERMISTOR
830
FREQUENCY TORQUE
9 10
Motor control
0.06
Current limit
0.39
Synchronize to a spinning motor
Motor parameters
0.42 ~ 0.47
No. of poles Power factor Rated voltage Rated speed
Rated current
Rated frequency
Motor-voltage control
0.07
Voltage mode
selector
0.10
Estimated motor speed
Motor active-current
0.13
0.08
Boost voltage
0.09
Dynamic V/f
select
Power stage
0.41
PWM switching frequency
The parameters are shown at their default settings. The logic diagram is valid when all parameters are at their default settings but may not be valid when certain parameters are adjusted.
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Setting Up the Drive 3-47
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List of parameters specific to Macro 7
Pr Function User
value
0.00 Configuration and saving
0.01 Minimum frequency clamp
0.02 Maximum frequency clamp
0.03 Acceleration rate
0.04 Deceleration rate
0.05 Reference selector (limited settings)
0.06 Current limit
0.07 Voltage mode selector
0.08 Boost voltage
0.09 Dynamic V/f select
0.10 Estimated motor speed [M]
Pr Function User
value
0.31 Macro number [M]
0.32 Serial comms. mode
0.33 Drive rated current (FLC) [M]
0.34 User security code [M]
0.35 Keypad reference [M]
0.36 Serial comms. baud rate
0.37 Serial comms. address
0.38 Power up parameter display select
0.39 Synchronize to a spinning motor
0.40 Autotune
0.41 PWM switching frequency selector
0.42 Motor – number of poles
0.43 Motor – power factor
0.44 Motor – rated voltage
0.45 Motor – rated full load RPM
0.46 Motor – rated current
0.47 Motor – rated frequency
0.48 Drive operating mode selector
0.49 Security status [M]
0.50 Drive software version [M]
[M] indicates the parameter is for monitoring only
For descriptions of these parameters, see Appendix D Menu 0 Parameters.
Pr Function User
value
0.11 Pre-ramp reference [M]
0.12 Post-ramp reference [M]
0.13 Motor active-current [M]
0.14 Motor current magnitude [M]
0.15 Current detected indicator [M]
0.16 Drive healthy indicator [M]
0.17 At zero speed indicator [M]
0.18 Brake release indicator [M]
0.19 Current threshold
0.20 Brake release delay
0.21 (Not used)
0.22 (Not used)
0.23 (Not used)
0.24 (Not used)
0.25 (Not used)
0.26 (Not used)
0.27 (Not used)
0.28 (Not used)
0.29 (Not used)
0.30 (Not used)
3-48 Setting Up the Drive
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Setting up and using Macro 7
Braking mode
The following may require attention in addition to the settings made in Chapter 2.
Frequency control
When Macro 7 is selected, the Drive always operates in brake control; unlike Macros 2 to 5, no digital input exists to allow switching to and from normal frequency control.
The frequency of the motor is controlled in the same way as in normal frequency control.
Reference selection
Use 0.05 Reference selector to select the required frequency reference source, as follows:
0.05 Source Terminal(s)
0 Analog input 1 or 2 which can be
selected using the LOCAL/REMOTE contact
1 Analog input 1 5, 6
2 Analog input 2 7
3 Preset frequencies 4 Keypad control 5 ( Do not use)
5 and 6, or 7
The FASt ramp mode is applied. This gives continuous deceleration under maximum braking conditions (the ramp mode should not be changed). A braking resistor is normally required in order to prevent the
DC-bus voltage from reaching the trip
level.
Stopping mode
The stopping mode is Ramp to a stop.
Analog input mode
The analog inputs are configured for 0 ~ 10V.
See the Commander Gp Advanced User Guide for selecting other modes.
Brake-control settings
1. The default setting of 10% for parameter 0.19
Current threshold is suitable for the majority of applications. If required, change the value to the required percentage of I This value must ensure that adequate current will flow through the motor to control the load when the brake is released.
I
= FLC x 150%
MAX
2. If required, change the setting of 0.20 Brake
release delay to a suitable value (between 0 and
25 seconds) that will ensure a brake release signal is not issued if the following occur simultaneously under transient conditions:
• 0.16 Drive healthy indicator changes state
to 1
• 0.17 At zero speed changes state to 0
(see below).
max
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Setting Up the Drive 3-49
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Use this free space for notes
3-50 Setting Up the Drive
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A Programming
Instructions
The instructions in this appendix take you step-by­step through learning how to use the display and keypad, and alert you to avoid actions that could cause confusion. It is in your interests to follow these instructions carefully.
The instructions can be used when the Drive is operating in Keypad or Terminal mode. They cover the basic procedure for accessing a numerical variable parameter. Instructions for accessing other types of parameter, as well as for more advanced operations, are given later in this appendix.
A.1 Electrical connections
A.2 Preparation
1. Ensure that terminal 30 is connected to
terminal 31 or that a contact connected to these terminals is closed.
2. If these instructions are being followed when a
macro other than Macro 1 is enabled, ensure terminal 8 is connected to terminal 11 or a motor thermistor is connected to these terminals. These connections will allow the Drive to be operated.
3. Ensure that terminals 27 and 28 are
open-circuit, or that contacts connected to these terminals are open. This will prevent a motor (if connected) from being driven.
4. Ensure that if a FREQUENCY potentiometer is
connected, it is set at minimum (wiper at 0V common).
Before following the instructions in this chapter ensure the Drive has been connected in accordance with the instructions in Chapter 2 Installing the Drive, in the Installation Guide or Chapter 2 Getting Started in this User Guide.
When following the instructions in this appendix, It is your responsibility to connect and disconnect the
AC supply as required.
The terminal cover must be fitted to the Drive before the
AC supply is connected. If the
Warning
Warning
Warning
cover needs to be removed, the
AC supply must first be
disconnected for ten minutes.
The
AC supply must be
connected to the Drive with appropriate fuses or protection, as described in the Installation Guide.
Adjustment of parameter values must be performed only by suitably trained or experienced personnel. Incorrect values could be hazardous.
5. Connect the
6. The display is in Status mode and should indicate
as follows:
If the lower display shows triP and the upper
display shows one of the following, check the cause and attend to the remedy:
Display Cause and remedy
Motor thermistor not connected, or terminal 8
th
not connected to terminal 11. Make the necessary connections.
External trip signal received, or terminal 30 not
Et
connected to terminal 31. Make the necessary connections.
Motor is not connected, one phase is not
rS
connected or the motor is open-circuit.
Press to reset the Drive. The display
should now show rdY
If the lower display still shows triP and another
code is shown on the upper display, see Appendix E Diagnostics.
AC supply to the Drive.
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Programming Instructions A-1
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A.3 Status mode
A.5 Entering Parameter mode
and returning to Status mode
The lower display shows rdY to indicate that the Drive is ready to drive a motor, as follows:
The upper display indicates the output frequency of the Drive or the motor speed. This is the value of parameter 0.10. (The value of a different parameter could be shown if the Drive has been used previously.)
A.4 Displaying the parameter
number in Status mode
When the display is in Status mode, the upper display shows the value of parameter 0.10 (or of the last parameter to be selected). The number of this parameter can be shown on the lower display instead of the Drive status.
1. To show the parameter number, press:
2. To show the status, press: . The status is
or
shown immediately.
1. Momentarily press . The display enters
Parameter mode.
The lower display shows parameter number
0.10. (A different parameter number could be shown if the Drive has been used previously.) The display appears as follows:
8 seconds
2. Do not press any keys. After eight seconds, the
display returns to Status mode. This shows that the display always returns from Parameter mode to Status mode when no keys are pressed within eight seconds.
You may repeat these two steps as many times
as required to obtain an understanding of the operation.
A-2 Programming Instructions
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A.6 Selecting
a parameter to access
Scrolling
1. Within eight seconds, press and hold down:
If the display returns to Status mode during the course of selecting parameters (because no keys have been pressed for eight seconds), to re-enter Parameter mode, press:
1. Momentarily press . The display enters
Parameter mode.
Parameter number 0.10, or the number of the
last selected parameter, appears on the lower display. The value shown on the upper display remains the same.
The parameter number continuously increases
(scrolls upward) until the highest numbered parameter in the menu is reached.
2. To start scrolling upward again from parameter number 0.00, release then re-press:
3. Repeat steps 1 and 2 using
The parameter numbers will now decrease. In
step 2, when parameter 0.00 is reached, releasing and re-pressing the key will re-start downward scrolling from the highest numbered parameter in the menu.
Quick selection of parameter 0.00
1. While the display is in Parameter mode, press at the same time:
Parameter 0.00 is displayed.
and
2. Within eight seconds, press The parameter number decreases by one.
Repeat this step until 0.06 is displayed.
Notice that the upper display changes to show
the value of the parameter that is selected.
2. Now select parameter number 0.06.
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A.7 Changing the value of a
parameter
1. Within eight seconds of selecting parameter
0.06, press:
The display enters Edit mode. (If more than eight seconds have elapsed, the
display will have returned to Status mode. In this case, twice press:
On the first press, the display will re-enter
Parameter mode where parameter 0.06 will again be displayed; on the second press, the display will enter Edit mode.)
The upper display still shows the value of the
parameter, but the least-significant digit flashes. (The value shown is the default value for 0.06; the value displayed may be different if the Drive has been used previously.)
3. Press and hold down
The value scrolls downward. Release the key
when the required value is reached.
To increase the value, press
4. When the required value is displayed, press:
5. The display returns to Parameter mode. If no
keys are pressed within eight seconds, the display enters Status mode.
Note that when the display is in Edit mode, it
will not return to Status mode after eight seconds. You can spend as much time as required changing the value of a parameter.
2. To decrease the value, momentarily press:
The value of the flashing digit decreases by one.
You can repeat this step as many times as required. The new value takes effect immediately.
Making large changes in value quickly
So far, you have changed the value by incrementing or decrementing the least significant digit. The speed of change can be increased by selecting, then scrolling either of the more significant digits, as follows:
1. When the display is in Edit mode, momentarily press:
When the key is released, the digit at the left of
the least significant digit flashes. This operation can be repeated to select the most significant digit of the display. If this digit is not currently displayed, it can still be selected. When selected, a bar appears in its place.
A-4 Programming Instructions
You can then change the value of the newly
selected digit.
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Quick selection from least to most significant digit
To select the most significant digit when the
least significant digit is flashing, momentarily press:
Quick selection of the least significant digit
Irrespective of the digit that is selected, to select the least significant digit, press at the same time:
and
Quick selection from most to least significant digit
If the most significant digit of the display (not
just the displayed value) is flashing, to select the least significant digit, momentarily press:
Reaching the maximum or minimum value
A special condition arises when both the following occur:
• A digit other than the least significant digit
(LSD) is being increased, and the maximum value is approached.
• The displayed LSD is not the same value as
the LSD of the maximum value. For example: if the displayed value is 126.4, and the maximum value is 217.9, the displayed LSD of 4 differs from 9.
The special condition allows the value to be set at either of the following:
• The highest permissible value that contains
the displayed LSD (eg. 4)
• The maximum value for the parameter
Use the following procedure to see how the operation works:
1. Ensure the selected digit is not the LSD.
2. Press and hold down
maximum value is reached, the entire display flashes the maximum value (eg. 217.9). Release the key within three flashes of the display. The display now shows the highest permissible value (eg. 216.4) that contains the displayed LSD.
. When the
Commander GP User Guide Issue code: gpxu2
3. Again press and hold down maximum value is reached, the entire display again flashes the maximum value (eg. 217.9). Release the key after four flashes of the display. The display now shows the maximum value.
When setting the value at maximum in normal operation, it is not necessary to follow step 2.
The same principles apply when reaching the minimum value.
. When the
Programming Instructions A-5
Page 84
Setting the value at zero
1. Momentarily press at the same time:
A.9 Flashing and non-flashing
digits
and
Bench-testing? Return to default value
If you have followed this procedure while
bench-testing the Drive, return the value to 150 before returning the display to Parameter mode.
A.8 Saving new
parameter-values
When the display is in Edit mode, the flashing of a digit indicates that the value of the digit can be changed. If no digits flash, the parameter cannot be edited because it is read-only (or protected).
A.10 Negative values
When the value of a bipolar variable parameter is negative, a minus sign appears at the left of the displayed value.
A.11 Changing the setting of a
bit parameter
When a bit parameter is selected and Edit mode entered, the display appears as shown below. bit appears at the left of the upper display. 0 or 1 is displayed at the right.
When 0 is displayed, press When 1 is displayed, press
to select 1. to select 0.
Use the following procedure to save new parameter-values. The new values will then apply each time the the Drive. If new parameter-values are not saved, the previously saved (or default) values will apply each time the
1. Set parameter 0.00 at 1000.
2. Press
mode. Do not press any keys within eight seconds; the display then enters Status mode.
3. To reset the Drive when it is stopped, press:
To reset the Drive when it is running, press and
hold...
...then press:
Release both keys at the same time. The new parameter-value(s) are now saved.
AC supply is subsequently applied to
AC supply is applied to the Drive.
. The display returns to Parameter
A-6 Programming Instructions
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A.12 Selecting a different option
Some variable parameters are used for selecting among a number of options. These options can be shown as numbers (as 1 to 5 in parameter 0.05 Reference selector) or as character strings (as Ur_S, etc, in parameter 0.07 Voltage mode selector).
Use the following procedure:
1. Enter either of the following values in parameter 0.00:
1233 (Europe, 50Hz 1244 (USA, 60Hz
AC supply frequency)
AC supply frequency)
1. To select a different option, press:
to ascend through the range of options
to descend through the range of options
When the first option is displayed, it is
necessary to ascend through the range in order to select another option. When the last option is displayed, it is necessary to descend through the range.
A.13 Restoring the Drive
to a default configuration
Do not attempt to restore the Drive to a default configuration when the Drive is
Warning
When the Drive is despatched from the factory, the parameters have default values, some of which depend on the or USA 60Hz). Consequently, the Drive has a default configuration for each of these supply frequencies.
running. Restoring the Drive to a
default configuration enables Macro 0 and returns all parameters to their default values including the motor parameters. (If any one of the macros 1 to 7 has been enabled, the Drive still reverts to Macro 0.)
After restoring the Drive to a default configuration, it will be necessary for the required parameter values to be re-entered before the Drive is next run.
AC supply frequency (European 50Hz
2. Press
The default values now take effect.
(The Drive is automatically restored to a default state when the operating mode is changed.)
Saving the default values
If new parameter-values had previously been saved, these (not the default) values will apply when the
AC supply is next connected to the Drive. If the
default values are required instead, they must be saved in the same way as new values. Refer to Saving new parameter-values earlier in this chapter to save the default values.
A.14 Summary of key operation
Change the display mode
Parameter mode
or
and
and
Edit mode
or
and
or
and
Select a parameter
Select parameter 0.00
Select Menu 0
Change the value of a digit Change the setting of a bit parameter Select a different option
Select the value at 0
Select a different digit
Select the least significant digit
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Programming Instructions A-7
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A-8 Programming Instructions
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B Security
Note
Software versions V03.01.07 onward allow the advanced parameters to be read and edited via. serial communications irrespective of the security state.
B.3 Unlocking User Security
When User Security has been set-up and AC power is applied to the Drive, User Security is automatically locked. No parameters can be edited except for parameter .00 in any menu.
Unlock User Security as follows:
1. Select parameter 0.00.
2. Set the value at the User Security code number.
B.1 User-defined Security
The Drive is supplied without User Security having been set-up. All parameters can be read and all read–write parameters can be edited.
User-defined Security operates only when it has been set-up by the user. When locked, it prevents editing of all parameters except for parameter
0.00.
The code number used to unlock User-defined Security is defined by the user. This gives protection against unauthorized editing of parameters. The code number can be read and edited only when User Security has been unlocked.
B.2 Setting-up User Security
Set-up User Security as follows:
1. Select parameter 0.34 User security code. The default value 149 is displayed.
2. Change the value to the required User Security number which must be within the range 0 to
255. Do not use the default value 149.
3. When the display is returned to Parameter
mode, the displayed value reverts to 149. This hides the new User Security number.
4. Follow the procedure in Saving new parameter-values in Appendix A Programming Instructions.
User Security is now set-up.
All read–write parameters can now be edited.
B.4 Locking User Security
When User security has been set up, and the
AC supply is removed and subsequently re-applied,
User security becomes locked.
To lock User security without removing the
AC supply, set parameter 0.00 at 2000.
B.5 Summary
Condition User Security
Locked
Drive as despatched from the factory
Setting up security
Saving the code number
Locking Occurs automatically at power-down or
Unlocking
Changing the code
Disabling security
Restoring a default configuration
Only parameter 0.00 can be edited; all other parameters can be read
None
Set 0.34 at 0 ~ 255 (but not 149); the display reverts to 149 hiding the true value
Occurs automatically at power-down
when parameter 0.00 is set at 2000 Set parameter 0.00 at the user security
code; the display reverts to 0, hiding the true value
Set 0.34 at the required value
Set 0.34 at 149 (this value is always displayed; just enter Edit mode and return to Parameter mode)
No change
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Security B-1
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B-2 Security
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C Signal Connections
Descriptions of the control signal connections
The control circuits are isolated from the power circuits in the Drive by basic
Warning
insulation only. The installer must ensure that the external control circuits are insulated from human contact by at least one layer of insulation rated for use at the
AC supply
voltage.
If the control circuits are to be connected to other circuits classified as Safety Extra Low
Warning
Voltage (SELV) (eg. to a personal computer), an additional isolating barrier must be included in order to maintain the SELV classification.
Logic levels of the digital inputs
Logic sense Logic
state
Negative 0 ≥ 15V Open-circuit
Positive 0 ≤ 5V Open-circuit
For positive logic, the supply can be obtained from terminal 22 +24V output.
Voltage Action
1 ≤ 5V Connected to 0V
1 ≥ 15V Connected to +24V
Signal modes of the analog inputs
The function and possibly the specification of some terminals change according to the macro configuration that is enabled. In these cases, the number of the associated macro configuration(s) is stated in italics before the function of the terminal. Where no indication is given, the function and specification apply to all the macro configurations.
Status relay contact
1 2
Function Contact voltage rating 240VAC
Contact current rating 5A resistive Contact minimum current
rating Contact condition Normally open Isolation 1.5kV Update period 8ms
Drive healthy
Installation category 1
10mA
3 0V common (analog)
Common connection for external analog devices.
4 +10V reference voltage
Function Supply for external analog
Voltage tolerance ±1% Maximum output current 10mA Protection Current limit
signal devices
Signal Condition Parameter
0 ~ 10V VOLt 0 ~ 20 mA 0–20 20 ~ 0 mA 20–0 4 ~ 20 mA Trip on loss of signal
current
20 ~ 4 mA Trip on loss of signal
current
4 ~ 20 mA Minimum or low speed
on loss of signal current
20 ~ 4 mA Minimum or low speed
on loss of signal current
4 ~ 20 mA Previous speed on loss
of signal current
20 ~ 4 mA Previous speed on loss
of signal current
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setting
4–20.Lo
20–4.Lo
4–20.tr
20–4.tr
4–20.Pr
20–4.Pr
Signal Connections C-1
Page 90
Analog input 1
Non-inverting input
5
Inverting input
6
Macro Function
0 1 2 3 5 6 7
4
Type of input Bipolar differential analog
Operating in voltage mode
Voltage range –10V ~ +10V Absolute maximum
voltage range Input resistance 100kΩ
Operating in current mode
Current ranges 0 ~ 20mA
Absolute maximum current 50mA Equivalent input resistance ≤200Ω at 20mA Resolution 12-bit plus sign Sampling period ≤2ms
Frequency reference 1 (remote) Analog torque reference
(For single-ended use, connect terminal 6 to terminal 3)
–24V ~ +24V relative to 0V ±24V differential
20mA ~ 0 4 ~ 20mA 20 ~ 4mA
7 Analog input 2
Macro Function
0 1 6 7
5
Type of input Bipolar single-ended analog
Operating in voltage mode
Voltage range –10V ~ +10V Absolute maximum
voltage range Input resistance 100kΩ
Operating in current mode
Current ranges 0 ~ 20mA
Absolute maximum current 50mA Equivalent input resistance ≤200Ω at 20mA
Frequency reference 2 (local) PID reference
±24V relative to 0V
20mA ~ 0 4 ~ 20mA 20 ~ 4mA
When the Drive is used in torque control (Macro 4), terminal 7 is used for the analog torque reference.
8 Analog input 3
Macro Function
0 2 3 4 6 7
1 No function
Internal pull-up voltage <5V Trip threshold resistance 3 kΩ ±15% Reset resistance 1.9 kΩ ±15% Short-circuit detection R 51 Ω ±12%
Motor thermistor input*
Macro Function
5
Type of input Bipolar single-ended analog
Operating in voltage mode
Voltage range –10V ~ +10V Absolute maximum
voltage range Input resistance 100kΩ
Operating in current mode
Current ranges 0 ~ 20mA
Absolute maximum current 50mA Equivalent input resistance ≤200Ω at 20mA
PID feedback
±24V relative to 0V
20mA ~ 0 4 ~ 20mA 20 ~ 4mA
* When the Drive is used with Macro 0, 2, 3, 4, 6 or 7 and a motor thermistor is not connected to terminal 8 (or terminal 15 on the 15-way D type connector), terminal 8 must be connected to 0V (terminal 3 or 11).
9 FREQUENCY output signal
10 TORQUE output signal
Type of output Single-ended analog voltage
Bipolar Maximum output voltage –10V ~ +10V Maximum output current 10mA peak Load resistance 1kΩ minimum Protection Short-circuit proof Resolution 10-bit plus sign Update period 8ms
11 0V common (analog)
Common connection for external analog devices.
21 0V common
C-2 Signal Connections
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22 +24V digital supply
Voltage tolerance ±10% Nominal output current 200mA (total including
Overload output current 240mA (total including
Protection Current foldback
terminal 24)
terminal 24)
above 240mA
Supply for external digital signal devices.
23 0V common (digital)
Common connection for external digital devices.
Macro Function
24
0 1 4 5 6
AT-SPEED output
2
UP input
3
PRESET SELECT A input BRAKE RELEASE output
7
25 RESET input
Macro Function
26
0 1
JOG SELECT input
2
DOWN input
3
PRESET SELECT B input
4
AT MIN. SPEED output
6
LIMIT FORWARD input
27 RUN FORWARD input 28 RUN REVERSE input
Macro Function
29
0 1 7
LOCAL/REMOTE input
2
MOT. POT. ENABLE input
3
PRESET ENABLE input
4
TORQUE ENABLE input
5
PID ENABLE input
6
LIMIT REVERSE input
30 EXTERNAL TRIP input
Inputs
Input Negative-logic digital Voltage range 0V ~ +24V Absolute maximum
voltage range Input current when
0V applied Negative-logic levels Inactive state
Positive-logic levels Inactive state
Type of output Negative-logic digital
Voltage range 0V ~ +24V Maximum output current 200mA (total including
Overload output current 240mA (total including
–3V ~ +30V
≥3.2mA
(input open-circuit): > +15V Active state: < +5V
(input open-circuit): < +5V Active state: > +15V
Outputs
(push-pull)
terminal 22)
terminal 22)
31 0V common (digital)
Common connection for external digital devices.
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Signal Connections C-3
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C-4 Signal Connections
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D Menu 0 Parameters
D.1 Introduction
Key
Categories of the fixed-function parameters
The parameters are arranged in the following categories:
0.00 Configuration and saving
0.01 ~ 0.02 Frequency limits
Type of parameter
RO Read-only RW Read–write ...selector Select from a number of settings ...select Select from two settings ...enable Make or allow a function to operate ...disable Stop or disallow a function from
operating
...indicator The value can only be read
Limitations of use
R The Drive must be reset for a new value to
take effect.
S The new parameter-value is saved when the
AC supply is disconnected from the Drive.
P Protected parameter; the parameter cannot
be used as the destination parameter for a programmable input.
Range
Bi Variable parameter having bipolar value
range.
Uni Variable parameter having unipolar value
range.
Txt Variable parameter having text displayed. A
number is stated alongside the setting; this is displayed on the system controller when the
Drive is accessed by serial communications Bit Bit parameter FLC Full-load current (maximum continuous
output current) (see Appendix C Data in the
Installation Guide)
0.03 ~ 0.06 Ramps
Frequency reference selection Current limit
0.07 ~ 0.09 Voltage boost
0.10 Speed indication
0.31 Macro-number indication
0.32 ~ 0.34 Miscellaneous
0.35 Keypad-reference monitoring
0.36 ~ 0.38 Serial communications
Parameter displayed at power-up
0.39 ~ 0.41 Spinning motor
Autotune
PWM switching frequency
0.42 ~ 0.47 Motor parameters
0.48 Drive software build number
0.49 ~ 0.50 Security and software information
Symbols
ð
Default value
ô
Range of values
[...] Indicates the value of the parameter
~ Indicates a range of values (in the case of bit parameters, ~ indicates or)
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Menu 0 Parameters D-1
Page 94
D.2 Fixed-function parameters
common to all macro configurations
Configuration
Frequency limits
0.01 Minimum frequency
RW Uni
ô
0 ~ [0.02]
ð
0Hz
0.00 Macro selection,
Configuration, Saving
RW Uni R
ô
0 ~ 2010
Value Function
1000 Save new parameter-values
1233 Restore parameters to their default values
1244 Restore parameters to their default values
2001 Macro 1
2002 Macro 2
2003 Macro 3
2004 Macro 4
2005 Macro 5
2006 Macro 6
2007 Macro 7
2009 Macro 0
2010 Macro 0
for 50Hz
for 60Hz
Easy mode
Motorized potentiometer
Preset speeds
Torque control
PID control
Axis-limit control
Brake control
General purpose (USA default configuration)
General purpose (EUR default configuration)
AC supply frequency (Europe)
AC supply frequency (USA)
ð
0
Set 0.01 at the required minimum output frequency of the Drive for both directions of rotation. The Drive runs at the minimum frequency when the frequency reference is zero.
[0.01] is a nominal value; slip compensation may cause the actual frequency to be higher.
(When the Drive is jogging, [0.01] has no effect.)
0.02 Maximum frequency
Maximum frequency
ô
0 ~ 1000.0
RW Uni
ð
50 (
60 (
ð
EURO)
USA)
Hz
Set 0.02 at the required maximum output frequency for both directions of rotation. The frequency reference cannot cause the Drive to run at a frequency higher than [0.02].
[0.02] is a nominal value; slip compensation may cause the actual frequency to be higher.
(The Drive has additional over-speed protection.)
For operation at motor speeds greater than twice base speed, contact the supplier of the
Caution
motor.
Ramps, Frequency reference selection, Current limit
Press after setting parameter 0.00 at the required value.
D-2 Menu 0 Parameters
0.03 Acceleration rate
RW Uni
ô
0 ~ 3200.0
ð
5 s/100Hz
Set 0.03 at the required rate of acceleration. Note that larger values produce lower acceleration. The rate applies in both directions of rotation.
0.03 does not apply to jog speed. See Menu 2 in the Commander Gp Advanced User Guide for jog acceleration and deceleration rates.
Commander GP User Guide
Issue code: gpxu2
Page 95
0.04 Deceleration rate
I
FLC
RATIO
==
[ . ]0 46
0.06 Current limit
RW Uni
ô
0 ~ 3200.0
ð
10 s/100Hz
Set 0.04 at the required rate of deceleration. Note that larger values produce lower deceleration. The rate applies in both directions of rotation.
0.04 does not apply to jog speed. See Menu 2 in the Commander Gp Advanced User Guide for jog acceleration and deceleration rates.
0.05 Reference selector
RW Uni
ô
0 ~ 5
ð
(See below)
The default setting of 0.05 depends on the default configuration of the Drive, as follows:
EUR 0 Terminal mode
USA 4 Keypad mode
Note
Macros 2 to 5: Do not change the setting of parameter 0.05.
Macro 6: Only settings 0, 1, 2 can be used.
Macro 7: Only settings 0, 1, 2, 4 can be used. For using setting 3, see the Commander Gp Advanced User Guide.
Use 0.05 to select the required frequency reference, as follows:
RW Uni
ô
0 ~ ≥150
ð
150 % I
RATIO
0.06 limits the maximum output current of the Drive (and hence maximum motor torque) to protect the Drive and motor from overload.
Set 0.06 at the required maximum torque as a percentage of the rated torque of the motor, as follows:
T
[. ] (%)0 06 100==××
R
T
RATED
Where:
T
Required maximum torque
R
T
Motor rated torque
RATED
Alternatively, set 0.06 at the required maximum active (torque-producing) current as a percentage of the rated active current of the motor, as follows:
I
[. ] (%)0 06 100==××
R
I
RATED
Where:
I
Required maximum active current
R
I
Motor rated active current
RATED
Refer to Setting the torque-producing current limit in Chapter 3 Setting up the Drive.
Setting User-
interface
mode
0 Terminal Analog frequency reference
selected by contact
1 Terminal Analog frequency
reference 1 selected
2 Terminal Analog frequency
reference 2 selected
3 Terminal Preset frequency references
selected (used with Macro 3)
4 Keypad Frequency controlled by the
keypad
5 (Not used)
Commander GP User Guide Issue code: gpxu2
Function
LOCAL/REMOTE
Menu 0 Parameters D-3
Page 96
Voltage boost
0.08 Boost voltage
0.07 Voltage mode selector
Voltage mode selector
ô
Setting Function
Ur_S
Ur_I
Ur
Fd
(See below)
Vector modes
0 Motor stator resistance is measured each
time the Drive is started.
1 Motor stator resistance is measured at
power-up if the closed and no other trip condition exists.
2 Motor stator resistance is not measured
(use this mode only after having used Ur_S or Ur_I to measure the stator resistance).
Fixed boost mode
3 Fixed voltage boost that can be manually
adjusted by parameter 0.08 Boost voltage.
RW Uni
ð
Ur_I
EXTERNAL TRIPEXTERNAL TRIP contact is
Use 0.07 to select fixed voltage boost, or Vector control of voltage boost. Fixed boost requires a value to be set in 0.08 Boost voltage by the user. See Figure D–1. Fixed boost should be used when
0.39 Synchronize to a spinning motor is set at 1.
Motor voltage
Boost voltage
ô
0 ~ 25.0
RW Uni
ð
3.0 % x [0.44]
When 0.07 Voltage mode selector is set at Fd, set
0.08 at the required value for the motor to run reliably at low speeds. See Figure D–1.
Excessive values of 0.08 can cause the motor to be overheated.
0.09 Dynamic V/f select
Dynamic V/f select
ô
0 ~ 1
RW Bit
ð
0
Set 0.09 at 0 when the V/f characteristic applied to the motor is to be fixed. It is then based on the rated voltage and frequency of the motor.
Set 0.09 at 1 when reduced power dissipation is required in the motor when it is lightly loaded. The V/f characteristic is then variable resulting in the motor voltage being proportionally reduced for lower motor currents. Figure D–2 shows the change in V/f slope when the motor current is reduced.
Motor
voltage
AC supply
voltage
IMOTOR
[0.08]
Voltage boost
Frequency
Figure D–1 Effect of fixed voltage boost on
the voltage-to-frequency characteristic
Vector control causes the voltage boost to be automatically regulated according to the load on the motor.
Vector control requires the value of stator winding resistance to be stored in a parameter in the Drive. The three Vector modes allow the resistance to be measured under different circumstances.
D-4 Menu 0 Parameters
Frequency
Figure D–2 Fixed and variable
V/f characteristics
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Page 97
Speed indication
0.34 User security code
0.10 Estimated motor speed
Estimated motor speed
ô
±6000
RO Bi
ð
RPM
0.10 indicates the value of motor speed that is estimated from the following:
0.12 Post-ramp frequency reference
0.42 Motor – no. of poles
The value of 0.10 is applied to the analog output on terminal 9 to indicate estimated speed.
Macro-number indication
0.31 Macro number
RO Uni
ô
0 ~ 7
ð
0.31 indicates the number of the macro configuration that is currently in operation.
Miscellaneous
0.32 Serial comms. mode
RW Txt R P
ô
ANSI 2 ANSI 4 OUtPUt INPUt
Use 0.32 to select the required serial communications mode as follows:
ANSI 2 ANSI protocol, two-wire ANSI 4 ANSI protocol, four-wire
0.33 Drive rated current (FLC)
ð
ANSI 4
RW Uni S P
ô
0 ~ 255
ð
149
Use 0.34 to set up a User Security code. Irrespective of the code number entered in 0.34, it always indicates the default value 149. When 0.34 is actually set at 149, no User Security is applied.
See Setting-up User Security in Appendix B Security.
Keypad-reference monitoring
0.35 Keypad reference
RO Bi S P
ô
± [0.02]
ð
Hz
0.35 indicates the value of the frequency reference when the Drive is operating in Keypad mode. The reference is then controlled by the following control keys (when the display is in Status mode):
The value is automatically saved when the Drive is powered-down. At the next power-up, the Drive ramps up to the frequency that applied before the power-down.
Serial communications, Parameter displayed after power-up
0.36 Serial comms. baud rate
RW Txt P
ô
4800 (0) 9600 (1)
19200 (2)
2400 (3)
Use 0.36 to select the required baud rate for serial communications when a Basic serial communications large option module is fitted in the Drive.
ð
4800
(0)
baud
ô
Commander GP User Guide Issue code: gpxu2
2.10 ~ 202
RO Uni P
ð
A
0.37 Serial comms. address
RW Uni P
ô
0.0 ~ 9.9
ð
1.1 Group.Unit
Use 0.37 to select the required address for serial communications when a Basic serial communications large option module is fitted in the Drive.
Do not enter an address that contains a zero, since this is used when addressing a group of Drives.
Menu 0 Parameters D-5
Page 98
0.38 Initial parameter displayed
RW Uni P
ô
0.00 ~ 0.50
ð
0.10
At the time the AC supply is connected to the Drive, parameter 0.10 Estimated motor speed is automatically pre-selected as the initial parameter to be displayed. This results in the following:
1. After the
AC supply is connected to the Drive,
and before any other parameter is selected, the value of parameter 0.10 is shown on the upper display. This allows the motor speed to be monitored without the need to select the parameter.
2. If the keypad is subsequently used to select
another parameter, the value of the newly selected parameter is displayed in place of the initial parameter.
To select a different parameter to be displayed initially, enter the required parameter number in 0.38 (eg. to display 0.12 Post-ramp reference, enter 0.12).
Spinning motor, Autotune,
PWM switching frequency
0.39 Synchronize to a spinning motor
RW Bit
ô
0 ~ 1
Set 0.39 at 1 for the Drive always to automatically synchronize itself to the motor if the motor is already rotating when the Drive is started.
If the Drive is started when the motor is already spinning and 0.39 is set at 0, the Drive cannot detect the speed of the motor; the normal operation of the Drive will cause the motor to be braked to a stand-still in the same way as
DC injection braking. The Drive will then accelerate
the motor to the value of the frequency reference.
Notes
The Drive can be synchronized to a single motor only. If more than one motor is connected to the Drive, this function should not be used.
For the Drive to operate correctly during and after synchronization, parameter
0.07 Voltage mode selector must be set at Fd.
The Drive starts a sequence of operations at one quarter of the rated motor voltage in order to detect the frequency associated with the speed of
ð
0
the motor. The sequence is stopped when the motor frequency is detected. The stages in the sequence are as follows:
1. The frequency of the Drive is set at maximum
(the value of 0.02) in the direction that the motor was last driven. (If the
AC supply to the
Drive was interrupted before an attempt is made to synchronize to a spinning motor, the Drive always starts in the forward direction.)
2. The frequency is reduced to zero. If the motor
frequency is detected during the reduction in Drive frequency, the test is stopped. The Drive frequency is set at the detected motor frequency and the Drive takes control of the motor.
3. If the motor frequency is not detected, the
Drive is set at maximum frequency in the opposite direction, and the test is repeated.
4. If the motor frequency is still not detected, the
Drive frequency is set at 0Hz, and the Drive takes control of the motor.
0.40 Autotune
RW Bit P
ô
0 ~ 1
ð
0
Set 0.40 at 1 to start the Autotune sequence. See Autotune in Chapter 2 Getting Started.
0.41 PWM switching frequency
RW Txt P
ô
3, 4.5, 6, 9, 12
ð
3 kHz
See PWM switching frequency in Planning the installation in Chapter 2 Installing the Drive in the Installation Guide.
Thermal protection
Intelligent thermal modelling in the Drive effectively monitors the junction temperature of the IGBTs in the power stage. When the junction temperature is calculated to reach the maximum permissible value, two levels of protection occur, as follows:
1. When a
or 12kHz is selected, the frequency is automatically halved. This reduces switching losses in the IGBTs. (The value of parameter 0.41 at the value set by the user.)
Then at one-second intervals, the Drive will
attempt to return the to the original value. This will be successful when the thermal modelling has calculated that the temperature has reduced sufficiently.
PWM switching frequency of 6kHz, 9kHz
PWM switching
PWM switching frequency remains
PWM switching frequency
D-6 Menu 0 Parameters
Commander GP User Guide
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Page 99
2. If the junction temperature continues to rise
(due to the output current) after the
PWM
switching frequency has been halved, and the temperature reaches the maximum permissible value, the Drive will trip. The display will indicate trip code Oh1.
Motor parameters
0.42 Motor – number of poles
RW Txt P
ô
2 ~ 32
Enter the number of motor poles (not pole pairs). (See Configuring the Drive for the motor in Chapter 2 Getting Started.)
ð
4 poles
0.46 Motor – rated current
RW Uni
ô
0 ~ FLC
ð
FLC A
FLC is the maximum permissible continuous output current of the Drive up to 40°C ambient temperature and 3kHz
PWM switching frequency.
Enter the value from the rating plate of the motor. (See Configuring the Drive for the motor in Chapter 2 Getting Started.)
0.47 Motor – rated frequency
RW Uni
ô
0 ~ 1000.0
ð
50 (
60 (
EUR)
USA)
Hz
0.43 Motor – power factor
RW Uni S P
ô
0 ~ 1.000
ð
0.92
When Autotune is used, the power factor of the motor is measured by the Drive and stored in 0.43. The value can be seen when 0.43 is accessed. The value may be higher than the value stated on the motor rating plate.
If Autotune is not used, enter the value in 0.43.
0.44 Motor – rated voltage
RW Uni
Commander GP
ô
EUR
0 ~ 400
ô
USA
0 ~ 480
Commander GP LV
ô
EUR
0 ~ 240
ô
USA
0 ~ 240
ð
400 (EUR)
ð
460 (USA)
ð ð
220 220
V V
V V
Enter the value from the rating plate of the motor. (See Configuring the Drive for the motor in Chapter 2 Getting Started.)
Enter the value from the rating plate of the motor. (See Configuring the Drive for the motor in Chapter 2 Getting Started.)
Drive software build number
0.48 Drive software build number
RO Uni
ô
0 ~ 99
ð
Status information
0.49 Security status
RO Uni
ô
0 ~ 1
0.49 normally indicates 1. This shows that access to the advanced parameters is not possible.
0.50 Software version number
ô
1 .00~ 99.99
ð
1
RO Uni P
ð
0.45 Motor – rated speed
RW Uni
ô
0 ~ 6000
ð
0
RPM
Enter the value from the rating plate of the motor. (See Configuring the Drive for the motor in Chapter 3 Setting up the Drive.)
Commander GP User Guide Issue code: gpxu2
Menu 0 Parameters D-7
Page 100
D.3 Parameters specific
4
û
4
û
0.14
0
1
1
0
to the macro configurations
Since parameters 0.11 to 0.30 are specific to individual macros, most parameter numbers appear more than once in this section, but with different names; these are variants on the parameter number. For guidance, a table headed Applicable to Macros... appears for each parameter variant. (In places, the listing is not able to be in strict numerical order.)
A table at the end of this appendix shows the variants for all the macros (except Macro 1 which does not use these parameters).
0.11 Pre-ramp reference
0.12 Post-ramp reference
0.14 Jog reference
RW Uni
ô
Applicable to Macros...
0123
0 ~ 400.0
üûûû
ð
1.5 Hz
567
ûûû
Enter the required value of jog frequency. The frequency limits affect the Drive when jogging as follows:
Frequency-limit parameter Limit applies
0.01 Minimum frequency
0.02 Maximum frequency
No
Yes
RO Bi
ô
Applicable to Macros...
01234567
±1000.0
ð
HZ
üûüüüüüü
When the frequency is constant, [0.12] = [0.11]. During acceleration and deceleration, the two values may differ.
[0.12] differs from [0.11] also under either of the following conditions:
• When the Drive is in current limit
• During braking in a standard ramp (Stnd.Hd
or Std.Ct) mode.
0.13 Motor active-current
RO Bi
ô
Applicable to Macros...
01234567
±FLC
ð
A
üûüüüüüü
Note
So that jog can be selected, the Drive must be operated in either Macro 0 or Macro 1 and in Terminal mode.
0.14 Limit forward indicator
RO Bit P
ô
Applicable to Macros...
0123
0 ~ 1
ûûûû
0.14 indicates the state of the LIMIT FORWARD contact, as follows:
0.21 LIMIT FORWARD
0 Open 0 Closed
1 Closed 1 Open
contact
ð
567
ûüû
Condition
Limit not reached Limit reached
Limit not reached Limit reached
When the motor is being driven below its rated speed, the torque is proportional to [0.13].
D-8 Menu 0 Parameters
Commander GP User Guide
Issue code: gpxu2
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