Centronics is a registered trademark of Data Computer Corporation.
HP and LaserJet II are trademarks of Hewlett-Packard Company.
Arial is a registered trademark of The Monotype Corporation.
Other products, names, and brands are trademarks of their respective holders.
The Model 48-466 is a Direct Thermal Print Mechanism with a high resolution (832 dots or 8
dots/mm), 4.09 inch wide print head. Through the use of dual processors, the printer has the
ability to handle a wide variety of labeling tasks.
The resident Label Design Software (LDS) is a powerful and easy-to-use package that allows
you to create personalized label formats. It can be driven from a PC, mini-computer, mainframe,
and most special purpose computers.
Among many other features, LDS supports downloadable graphics and fonts, multiple serial
numbering, and flexible character kerning. It offers many font sizes and all popular bar code
symbologies. Graphic images can be printed or stored in the printer's memory for future use.
Bitmapped Fonts, bar codes, and graphic images can be multiplied in size and printed in
0,90,180,270 degree rotations. Once the labels are designed, they can be stored in the printer
for high speed access.
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48-466 Operators Manual2
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CHAPTER 1: FEATURES AND SPECIFICATIONS
1.1 SPECIAL FEATURES
!Direct thermal tag/ticket feed operation
!Dot history temperature control
!Resolution of 8 dots/mm (.0049" per dot) and a print width of 832 dots (4.09")
!Print speed up to 6.0 inches per second
!Prints on 7.5 mil tag stock with +/-10% variation.
!Software-controlled contrast adjustment
!Standard memory of 512Kbytes ROM and 512Kbytes RAM
!Internal date and time keeping
!Easy to load label path
!Detects label gap, black line, or blow-hole stock
!Internal statistical counter for inches and labels printed
!Downloadable bitmap fonts and graphics
!Field incrementing and decrementing
!Cooling fan rated at 80,000+ hours.
Modified Plessey, UPC-A, UPC-E, EAN-8, EAN-13, Postnet, MaxiCode, and PDF-417
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Features and SpecificationsChapter 1
1.3FONTS
!8 Bitmapped Arial™ fonts.
!Converted HP LaserJet II™ or TrueType™ font compatibility
!Fonts can be printed with proportional or non-proportional spacing
!All bitmapped fonts expandable in height and width
!Printable in 0, 90, 180, and 270 degree rotations
1.4PRINTING
!Batch and tag/tear mode advances label to the tear bar
!Label back-up prevents wasted media in tag/tear and peel modes
1.5INTERFACE COMMUNICATIONS
!Serial: RS-232C, 25-pin female D-Sub connector (DCE) and 2Kbytes buffer
!Temperature: 40" F to 104" F operating
! Humidity: 10-85% Non-Condensing
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Chapter 1Features and Specifications
1.8ELECTRICAL
!Voltage: 117/220 VAC nom.,50-60Hz
!Current: 3 AMPS maximum
1.9APPROVALS
! CUL, CE, complies with FCC class A
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Features and SpecificationsChapter 1
48-466
Front View
Figure 1
48-466
Rear View
Figure 2
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CHAPTER 2: BASIC OPERATION
2.1FRONT PANEL SWITCHES AND STATUS LIGHTS
The front panel button perform several different functions depending on the printer mode:
2.1.1 NORMAL MODE
Pressing and holding the button will cause the printer to “Line Feed”. Pressing and quickly
releasing the button will cause a "Label Print". If the button is pressed while a label is printing, the
printer will enter pause mode.
2.1.2 STATUS LABEL MODE
To print a status label, hold the button down while turning on the printer. Release the button and
a test pattern with statistical information will be printed (see figure 4). When a status label is
created, the software dip switches are temporarily set to defaults. The printer will return to the
old settings, if different, after power down or a soft reset.
The printed labels and total labels represent the number of labels printed to date. The printed
labels and printed inches fields can be reset by the user while the total labels and total inches
cannot. Printed inches and printed labels are reset using the ^D29 command (see section 5.3).
Other useful information on the power-up label is the unit serial number, power-on hours,
previous serial parameters (not the default parameters caused by executing creating a status
label), and the revision number of the Label Design Software (LDS).
The switch bank settings reflect the contents of the four software dip switches that configure the
operation of the printer. See section 5.3, specifically ^D21, ^D22, ^D23, ^D24, ^D25, and ^D26, for
more information on software dip switch settings.
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Basic OperationChapter 2
Printer Serial #: 0-123456
Printed Labels: 8432
Total Labels: 8498
Printed Inches: 25296
Total Inches: 25494
Power On Hours: 897
Contrast Base: 115
Hard Switch Bank 1: 10100000
Soft Switch Bank 1: 10000001
Soft Switch Bank 2: 01010001
Soft Switch Bank 3: 00000000
Soft Switch Bank 4: 00000000
Soft Switch Bank 5: 10001011
Soft Switch Bank 6: 00000000
Comm1 Parameters: 9600-N-8-1
Comm2 Parameters: INACTIVE
RAM: 262144
Optional ROM: NONE
Cutter Installed: NO
Second Proc. Rev: 1.23
RAM Checksum: Enabled
48-466 REV 2.00 000000-0200 08/05/97
Status Label
Figure 4
2.1.3 PAPER-OUT MODE
When a paper out condition occurs, the printer will continuously beep and the red error indicator
will light. The front panel switch serves to load and realign the new label stock. Pressing and
holding the button will cause the printer to “Line Feed”. Pressing and quickly releasing the button
will cause a "Label Print". If the printer is in “Out of Paper” mode, the button will print a duplicate
of the last label printed. The previous label can be repeated until proper registration occurs. To
return to the pre-paper out condition, tap the button while the duplicate label is being printed. The
red error light should go out and normal printing may resume.
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Chapter 2Basic Operation
2.2THE STATUS LIGHTS AND SOUNDS
The status lights have different functions depending upon the mode of the printer. The following
table explains the meanings.
Status Light
ColorSoundModeMeaning
Solid GreenNoneAllPower is on.
Solid Green Long ErrorAllMemory operation unsuccessful.
Solid Green
Solid Red
Flashing Red
Solid YellowN/AAllPrinter is On-Line.
3 Short
Beeps
Continuous
Pulsed
Beep
Continuous
Pulsed
Beep
AllMemory operation successful.
Printer error:
All
All
Caused by a paper-out, or hardware failure.
If an unexplained condition persists, contact
your service representative.
Spike or low voltage on the AC line. The unit
will remain in this mode until the condition is
removed and the printer is powered off.
Table 1
2.3LOADING PAPER
(TBD)
Printer Feed Mechanism
Figure 5
2.4CLEANING INSTRUCTIONS
(TBD)
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CHAPTER 3: COMMUNICATIONS
The 48-466 can be interfaced to PC's, mini-computers, main frames, and special purpose
machines. It is capable of serial RS-232-C or Centronics® parallel communication. The
following sections explain the communication interfaces.
Out of the box, unless otherwise requested, the 48-466 communicates using either parallel or
serial RS-232-C at 9600 baud, 8 data bits, 1 stop bit and no parity with both hardware and
software handshaking. This configuration may be changed as shown in Appendix B.
3.1CABLE PINOUT
Table 1 shows the signals of the 25-pin RS-232 serial port and table 2 shows the parallel port
configuration.
If serial RS-232-C communication is selected and XON/XOFF hand shaking is used, the only
signals the 48-466 requires are the RXD, TXD, and GND signals. If hardware (CTS/RTS) hand
shaking is used a RTS signal is provided. XON/XOFF may be disabled through software dip
switch #1 (see chapter 5). The other signals are offered in the event the host computer requires
these signals.
Serial Port Configuration
25 TO 9 PIN25 TO 25 PIN
State 466 Direction PC
HI 8 DCD ---->---- DCD 1
XX 3 TXD ---->---- RXD 2
XX 2 RXD ----<---- TXD 3
HI 6 DSR ----<---- DTR 4
LO 7 GND ---<->--- GND 5
HI 20 DTR ---->---- DSR 6
DC 4 CTS ----<---- RTS 7
XX 5 RTS ---->---- CTS 8
HI 18 +5V
DB-25 DE-9
DC = Do Not Care
XX = Indeterminate
State 466 Direction PC
HI 8 DCD ---->---- DCD 8
XX 3 TXD ---->---- RXD 3
XX 2 RXD ----<---- TXD 2
HI 6 DSR ----<---- DTR 20
LO 7 GND ---<->--- GND 7
HI 20 DTR ---->---- DSR 6
DC 4 CTS ----<---- RTS 4
XX 5 RTS ---->---- CTS 5
HI 18 +5V
DB-25 DB-25
DC = Do Not Care
XX = Indeterminate
Table 1
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CommunicationsChapter 3
3.2PRINTER CABLES
Warning: Connecting a serial port to a parallel port may result in damage to the printer and/or
computer.
The 48-466 uses standard communications port cables which may be purchased through
Microcom Corporation or a local computer supply company. You will not need a NULL-modem
cable because the printer is DCE equipment.
For parallel connection, use a standard 25 pin to 36 pin Centronics® printer cable, connected
from the desired parallel port of the host computer to the 36 pin connector on the 48-466 parallel
board.
For serial connection,
25 pin serial com port - Use a standard 25 pin female to 25 pin male serial cable.
9 pin serial com port - Use a 9 pin female to 25 pin male cable.
Note: Serial NULL modem cable adapters are not necessary since the printer is DCE
equipment.
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CHAPTER 4: DESIGNING LABELS USING LDS
Label Design Software (LDS) refers to the software resident in the printer used to decipher label
formats sent by the host computer. All fonts, character sets and bar codes symbologies are
resident in the printer.
A label format is produced by a series of 5 steps:
1: Control commands to define printer operation
2: A header to define label height, width, print speed, etc..
3: Field data to define placement of text, bar code, graphic or line
4: Actual text data to place in the above text or bar code fields
5: Control commands to initiate printing
4.1CONTROL CHARACTERS
Throughout this manual there are references to control characters. In order to print them in this
manual, they have been written using standard characters and icons. Escape characters are
represented by <ESC> and a carriage return is represented by the 5 symbol. It is important to
note that all printer functions, unless otherwise noted, must be followed with a carriage return5.
4.2GETTING STARTED
There are many different machines that can send information to the 48-466. For example, main
frames, mini-computers, special purpose computers and PC's. However, the easiest way to
start is with a PC and a terminal emulation software program. This will method of connection will
allow two-way, serial communication with the printer.
4.2.1 PC CONNECTION (SERIAL)
Items required:
-A computer with at least one unused serial communications port. (COM1,COM2...)
-A serial interface cable. (See section 3.2 for cable information)
-A terminal emulation program.
Set the terminal communication parameters to 9600 baud, no parity, 8 data bits and 1 stop bit.
Unless modified by the user, this is the printers' communication configuration out of the box.
Depress ^C (ASCII or control code) on the PC keyboard. If the printer prints a label, proper PC
to printer communications have been confirmed. Depress ^E to verify printer to PC
communication. A text response should be returned from the printer.
If a terminal program is not available, it is possible to send files to the printer using the DOS
COPY command. To do this, create a text file containing the information to be sent (i.e. ^C or
^D35 ).
Note: Use an editor that does not add its own formatting characters.
Use the following DOS MODE command to set up the appropriate PC port. (COM1 may be any
available communications port on your PC.)
C:>MODE COM1:9600,N,8,1,P
Send the file to the printer using the following DOS command.
C:>COPY FILENAME COM1
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CommunicationsChapter 3
4.2.2 PC CONNECTION (PARALLEL)
Items required:
- A computer with at least one unused parallel communications port. (LPT1, LPT2...)
- A parallel interface cable. (See section 3.2 for cable information)
Create a text file containing the information to be sent. (^D35 is the print command.)
^D3
Note: Use an editor that does not add its own formatting characters.
Send the file to the printer using the following DOS command. (LPT1 may be any available
printer port on your PC.)
C:>COPY FILENAME LPT1
4.2.3 LEARNING LDS
Small control code functions (see section 5.1) or label formats files can be entered directly
through the keyboard. Large label files should be entered in an ASCII text editor and then uploaded to the printer using a terminal emulation program or the DOS copy command. (To use
the DOS copy command, first use the DOS mode instruction to configure the PC. For example,
MODE COM1:9600,N,8,1,P).
There are some special features offered by the 48-466 that will aid in label design. For example,
the auto-size command (^A2^D395) will provide most of the header format information needed to
define the different properties of label stock. The state of the machine is accessed through the
enquiry command (^D55 or ^E). The statistical printer information is made available through the
^A0^D295 command.
The following sections of this chapter are designed to give an overview of a label format, define
the label header, and list the different types of field information available. Chapter 5 explains the
special functions of the control codes. Once some understanding of these basic concepts are
achieved, use the quick reference guide in Appendix A for expedient label design.
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Chapter 3Communications
4.3FORMATTING LABELS: AN OVERVIEW
A label format consists of a header record and field records, followed by the text data to be
printed. The records describe how the label is to be printed. The header contains information
about the label itself such as label height, width, print speed, etc. The field records refer to the
data section and contain information about positioning coordinates, the type of character
generators or bar codes to use, etc. The number of fields is limited only by the amount of free
memory.
Below is a sample label format. (This file is referenced throughout this chapter.)
The sequence ^D575 puts the printer in format entry mode.
The next line is the header information: sizing the label (812 dots wide 1218 dots high).
The next five lines are layout information for each data field in the format.
A label format is coming
Header information
Field #1 information
Field #2 information
Field #3 information
Field #4 information
Field #5
Select RAM Format
Text Data is Coming
Text String #1
Text String #2
Text String #3
Text String #4
Print Label 1
The sequence ^D565 selects the user layout.
The sequence ^D25 tells the printer to start accepting data for each defined field. (Field #1 defines
where Data #1 should be positioned.) (Note: The label prints from bottom to top.)
The next three lines are data for each field.
Text string #4 is accessed twice. The format will print '01234567890' and then the bar code
equivalent.
The sequence ^D35 starts the print cycle. (Default is one copy. See section 5.3.2)
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CommunicationsChapter 3
Microcom Label
Figure 8
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Chapter 3Communications
4.4LABEL HEADER
The header consist of eleven parameters. These parameters contain information about the label.
It is not necessary to enter information for all of the parameters: If a parameter is left blank, then the
default value will be used. A carriage return must follow the label header parameters.
The value of measurement for many of the header elements is the dot. There are 203 dots per inch
on a 48-466 print head (8 dots/mm). There is a maximum 832 dots in the X direction (width). The
Y direction (length) is virtually unlimited.
Most header parameters can be supplied using the auto-size command. (See section 5.3.3.)
Below is a list of the header element mnemonics and their default values:
Refer to Figure 9 for a visual representation of most header parameters.
The following is a description of each header element:
HFMNUMBER OF FIELDS IN LAYOUT
This parameter is used to specify the number of fields in the layout. If more fields are defined
than what is specified for HFM, the extras will be ignored. To prevent software confusion, do
not set the HFM parameter to a number higher than the number of fields defined.
LSXLABEL SIZE X DIRECTION
Specifies the width of the label in dots. For example: A 3" wide label would have an LSX of
3 x 203 = 609 dots. (203 dots = 1 inch)
LSYLABEL SIZE Y DIRECTION
Specifies the height of the label in dots.
WEBWEB SIZE
The width, measured in dots, of the webbing that is found on the left side of the label.
GAPGAP SIZE
The height, measured in dots, of the gap between labels. Auto-sizing (See section 5.3.3) will
define this value.
DPSPRINT SPEED
The speed the printer prints a label. Generally, better print quality is obtained at lower print
speeds.
The labels per minute a particular format will print can be calculated by the equation below:
IPS x 60 seconds
Labels per Minute = ---------------------------
Label Height
The printer's default print speed is 3.2 inches per second (DPS value = 48). To speed it up
or slow it down, the following DPS parameters can be inserted into the label header. Note
that a higher value slows the printer down and a smaller value speeds it up.
See Table 3 for a list of print speeds, DPS values, and inches per second.
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Chapter 3Communications
Print Speed
DPS VALUEMM PER SECONDINCHES PER SECONDINCHES PER MINUTE
This parameter selects between the various gap detection methods.
Normal Stock (leading edge): If set to a value of 0, the printer will detect the leading edge
of the label (the start of the next label).
Continuous Stock: If set to a value of 2, the printer will not activate the gap detector
circuit. After all fields are printed, the printer will advance the extra distance in the SPG
header element.
Blow Hole Stock (Slot-Cut): If set to a value of 0, the printer will detect the leading edge of
a blow hole (see software dip switch #4 (^D24) for blow hole stock).
Black Line Stock (transmissive sensor): If set to a value of 1, the printer will detect the
leading edge of a black line.
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CommunicationsChapter 3
AGDNUMBER OF STEPS TO ACTIVATE GAP DETECTOR
This parameter selects the number of steps (dots) that the printer should skip before gap
sensing is activated. This value is usually defaulted. It is not defaulted when using stock
that contains pre-print or gaps that may cause the gap detector to trigger incorrectly.
SPGNUMBER OF STEPS PAST GAP
The number of steps to advance the label after detection of a label gap.
It may also be necessary to adjust this value if using material with a sense position not
located at the end of the stock.
The 48-466 uses the following formula to determine the SPG setting:
If label height is greater than or equal to 305 then SPG=305
If label height is less than 305, subtract (LSY+GAP) from 305 until the answer is
negative, then add (LSY+GAP) back to become positive again. Subtract the AGD value
(usually 1) and the result will be the correct SPG.
OFXX DIRECTION OFFSET
This parameter moves all the fields in the X direction without changing the fields
themselves.
OFYY DIRECTION OFFSET
This parameter moves all the fields in the Y direction without changing the fields
themselves.
.
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Chapter 3Communications
4.4.1 A SAMPLE SESSION (HEADER)
This is the label header from the sample label in section 4.3.
5,812,1218,,20,3555
5-5 fields following the header
812-Label width (LSX) of 812 (812/203 = 4 inches).
1218 -Label length (LSY) of 406 (1218/203 = 6 inches).
-The WEB parameter can be defaulted.
20-A GAP between labels of 20 (20/203 = 0.10 inch).
35-Label print speed (DPS) of 35 = 4.5 inches per second (from
Table 3)
-No entry for the LCB parameter defaults to 0, normal stock
on backing paper.
-AGD is defaulted.
-SPG is defaulted (the label is larger than 305 dots).
55-A carriage return must follow the label header. There were
some parameters left that were not entered into the header LCB, AGD,SPG, OFX, OFY, and FMT. Because they were not
entered, the printer assumes the default values.
Note: Defaulted fields must be separated by commas and ending commas may be
omitted.
4.5LABEL FIELDS
A field is broken down into many different parameters. These parameters contain the
information necessary to position data (text, bar codes, graphics, etc.) on the label. It is
not necessary to enter values for all of the field parameters; the default values will be
used if left blank. The fields to be defaulted must be separated by commas. A carriage
return must follow each label field.
4.5.1 BIT MAPPED TEXT, BAR CODE, AND DOWNLOADED FONT/GRAPHIC FIELDS
The following is a list of bit mapped (ROM stored and Downloaded) field element
mnemonics and their default values:
*The default depends on the character generator (CGN) used.
**The default depends on the TCI used.
Note: All values must be positive integers.
TSNTEXT STRING NUMBER
Determines from which text string the field obtains the data. This allows for more than
one field to use the same text string. A TSN of 0 accesses the clock chip text string (see
section 5.3.4). A TSN of 1 accesses the first line of data. A TSN of 2 accesses the
second line of data, and so forth. Data is the text that follows a ^D25 command in a label
layout. A graphic image field must point to a valid text string that contains at least 1
character. Maximum value is 65536.
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Chapter 3Communications
XBX BEGINNING COORDINATE
The X coordinate of the field is measured in dots. The far left edge of the label as viewed
from the front of the printer is X coordinate 1. There is no X coordinate 0. The X
coordinate increases in size from left to right (See Figure 9). An XB of 203 would place
the text one inch from the left side of the label.
YBY BEGINNING COORDINATE
The Y coordinate of the field is measured in dots. A YB of 1 would be specified as the
first edge of the label coming out of the front of the printer during a label print. The Y
coordinate increases in size from the bottom to the top of the label (See Figure 9). A YB
of 203 would place text one inch from the bottom of the label.
CCCHARACTER COUNT
This parameter determines the number of characters that will be used in a field. If the
number of characters in the selected text string is more than the quantity specified by
CC, then the remainder of the text string is ignored. If the text string has less than the
number of characters specified by this parameter, then only those characters defined by
the text string are printed. For example, the text string - MICROCOM - would be 8
characters long. This parameter should be set to a value of 1 if the field is a graphic
image.
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CommunicationsChapter 3
TCITEXT CONVERSION IDENTIFIER
This parameter determines what form the text string will be printed in. The following
values define which text conversion method is used:
1Embedded Fonts (standard)
2Embedded Fonts Surrounded by Asterisks
3Embedded Fonts with UPC-A/UPC-E Checksum Digit Added
8Downloadable Fonts and Graphics
12UPC-A Bar Code
13UPC-E Bar Code (SEND 11 DIGITS)
14UPC-E Bar Code (SEND 7 DIGITS)
15Interleaved 2 of 5 Bar Code
16Code 3 of 9 Bar Code
*17Embedded Fonts with UPC-E Checksum and Extended Bars Added
20EAN-13 Bar Code
21EAN-8 Bar Code
*22Embedded Fonts with EAN-13 Checksum and Extended Bars Added
*23Embedded Fonts with EAN-8 Checksum and Extended Bars Added
24MSI 1 (Plessey)
25MSI 2 (Plessey)
26MSI 3 (Plessey)
*28Embedded Fonts with MSI Checksum Added - Type 1
*29Embedded Fonts with MSI Checksum Added - Type 2
*32Embedded Fonts with UPC-A Checksum and Extended Bars Added
*33Embedded Fonts with UPC-A With Extended Bars Added
36Postnet (Zip+4)
37Postnet (Zip+6)
40Code 128 bar code (Automatic Compression)
42Codabar bar code
43Code 93 bar code
44AS-10 bar code
46PDF417 bar code
* Refer to Section 7.1.1 on how to use these TCI's.
Example: For the string - 1234567
A TCI of 1 would normally be used when printing regular text .
A TCI of 42 would print a Codabar bar code.
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Chapter 3Communications
CGNCHARACTER GENERATOR NUMBER
EMBEDDED FONTS
The following is a list of the character sets and specifications for the embedded fonts.
Many bar codes can be printed with various ratios and character spacing options. The
following table illustrates these options. See Section 7.1 for more information on
designing with bar codes.
Bar Code Symbologies
Bar CodeCGNRatioHeightSpacingFO
Code 3 of 92
3
5
8
I 2 of 52
3
5
UPC/EAN*-40%1-0123
UPC Readable*-40%1-0123
Code 128*-40%1-0123
Codabar2
3
5
Code 93-2:11-0123
AS-10-2:11-0123
MSI (Plessy)-1:11-0123
2:1
3:1
5:2
8:3
2:1
3:1
5:2
2:1
3:1
5:2
1
1
1
1
1
1
1
1
1
1
2
2
2
3
-
-
-
-
-
-
0123
0123
0123
0123
0123
0123
0123
0123
0123
0123
* These bar codes must be multiplied by 2 for a 80% ratio.
DOWNLOADABLE FONTS/GRAPHICS
When accessing downloaded fonts or graphics, this position is used to select which
downloaded font or graphic to use. Valid slot numbers are 1 through 20.
FOFIELD ORIENTATION
This parameter defines the rotation of each field on the label. The point of rotation is
determined from the field justification.
Starting position definitions:
Table 6 shows how to obtain proper character placement relative to orientations and
justifications.
Character Starting Positions Relative to Field Orientations and Field Justifications
RotationField Orientation and Justification
0,180 Degrees0 - Left justified above base-line
1 - Right justified above base-line
2 - Left justified below base-line
3 - Right justified below base-line
4 - Centered above base-line
5 - Centered below base-line
90,270 Degrees0 - Left justified above base-line
1 - Right justified above base-line
2 - Left justified below base-line
3 - Right justified below base-line
4 - Centered on Y axis, right of X coordinate
5 - Centered on Y axis, left of X coordinate
Character Starting Positions
Table 6
CMXCHARACTER MULTIPLIER X DIRECTION
This parameter multiplies each character in the X direction. The valid range is 1 to 65536.
CMYCHARACTER MULTIPLIER Y DIRECTION
This parameter multiplies each character in the Y direction. The valid range is 1 to 65536.
CSCHARACTER SPACING
This parameter adjusts the spacing between each character. If this parameter is not
used, then the default for the selected character generator (CGN) is used. The values
(0-255) add dots and (256-512) subtract dots. For example, a value of 4 inserts 4 dots
between characters and a value of 259 would subtract 4 dots between characters. Bar
codes have default spacing according to the indicated multiplier. Multiplying a text string
will not multiply the spacing between characters. This element should be used to
properly space the characters.
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TSPTEXT STARTING POSITION
This parameter marks the starting position of the character in the text string to be used
as data. This is useful for allowing several fields to use sections of the same text string,
minimizing the amount of data transmitted. For example, for the text string 0123456789,
A TSP of 5 and a CC (character count) of 2 would print 45. See section 5.3.4 for use of
this parameter with clock fields.
,,,,,RESERVED SPACES
ANATTRIBUTE NUMBER
If this parameter is set to a value of 2, the character spacing will be fixed/nonproportional. A value of 0 is proportional (if available). Reversed text (white on black) is
created by setting this value to 1 and printing a black box on top of the text. (Special note:
The AN of the line field should also be set to a 1 for a reversed image.) A value of 3 will
print both fixed/non-proportional character spacing and reversed text.
4.5.2 LINES
A line field is broken down into ten different parameters. The first position is a constant of 1. Next
is the X starting coordinate followed by the Y. The next is a constant of 6 followed by three blank
positions. The next two positions are the X size and Y size. Finally there is an attribute position.
All fields defaulted must be separated by commas, and a carriage return must follow each
graphics field definition.
The following is a list of line field mnemonics and their default values:
The X coordinate of the field is measured in dots. The far left edge of the label as viewed
from the front of the printer is X coordinate 1. There is no X coordinate 0. The X
coordinate increases in size from left to right (see Figure 9). An XB of 203 would place
the line one inch from the left side of the label. The valid range is limited to the print head
width (832).
YBY BEGINNING COORDINATE
The Y coordinate of the field is measured in dots. A YB of one would be specified as the
first edge of the label coming out of the front of the printer during a label print. The Y
coordinate increases in size from the bottom to the top of the label (see Figure 9). A YB
of 203 would place the line one inch from the bottom of the label. The valid range is 1 to
65536.
CONSTANT FIELD
This field is always defaulted.
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CONSTANT FIELD
This field should be set to a value of 6.
CONSTANT FIELDS
The next 3 fields are always defaulted.
XSX SIZE
The X size of the line. Valid range is 1 to 832.
YSY SIZE
The Y size of the line. Valid range is 1 to 65536.
,,,,,,,RESERVED SPACES
ANATTRIBUTE NUMBER
A reversed image (white on black) is created by setting this value to 1 and printing an on
top of or under the line (The AN of the other image field should also be set to a 1 for a reversed
image). A value of 0 will print black on black. Please note that white on black or black on black
printing cannot be predicted when overlapping fields have different AN settings.
1 -Field refers to text string #1 - Microcom. This field could
have referred to Corporation, if it had a TSN of 2. The fields
do not have to be in any kind of order with respect to the
data fields.
A label format is coming
Header information
Field #1 information
Field #2 information
Field #3 information
Field #4 information
Field #5
Select RAM Format
Text Data is Coming
Text String #1
Text String #2
Text String #3
Print Label 1
190 -X beginning (XB) 190 dots from left edge of the print head.
1068 -Y beginning (YB) 40 dots from bottom of label.
8 -Character Count (CC) of 8 characters, the amount of characters
in Microcom.
1 -A TCI of 1 indicates that the data will appear on the label as
text, an ASCII string, as opposed to, for example, a bar code.
8 -This CGN selection of 8 selects an 18pt font.
,,, -This will default the next two positions.
2 -This sets the X multiplication to 2.
2 -This sets the Y multiplication to 2.
55 -A carriage return signals the end of this field.
The field parameters that were not defined will default. A FO and FJ of 0 will place EASY to the right
of the X coordinate with a rotation of 0 degrees. CMX and CMY will default to 1, so the character will
be the size as defined by the font. The TSN is 1, therefore the entire word EASY will print (a TSN
of 2 would have printed ASY). CLX and CLY will default to 5 and 7, respectively, so a full character
will be printed.
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The 48-466 printer has a large and versatile collection of control codes to meet the special needs
of labeling applications. Most of the commands use a ^D control sequence, however the printer also
recognizes a selected number of other control sequences.
For all the commands listed in this manual, the 48-466 will recognize either the one-character
control character or the two-character caret and alpha character sequence. In other words, for a
PC key board, the same command can be generated either by holding down the control key and
pressing the letter or by entering two characters - the ^ (a caret, the character generated if you press
the Shift key and the 6) and an alpha character (upper or lower case).
To protect against errors, in situations where two-character caret-alpha sequences are used
exclusively as printer commands, control character recognition can be disabled. This is done either
through software dip switch #1 (^D21) or command ^D93.
Some main-frame and mini-computers cannot use the ASCII '^' character. In these cases substitute
the ASCII pipe symbol '|' or use the one character control-code representation.
The caret and pipe characters can be used in text or bar codes by entering them twice.
5.1SPECIAL PRINTER CONTROL CODES
The following control characters perform special functions. All other control characters are ignored.
Some of these instructions are also accessible through a ^D sequence.
^AAccumulator Mode: Used to supply parameters for ^D commands.
These parameters must be positive integers and are generally decimal numbers but they
can however be binary if preceded by an ASCII B. (^AB00000001^D215 equals ^A1^D215>
^BText entry mode: Instructs the printer to enter printable text entry mode. This command (or
the preferred ^D25) must be sent before the text information. This command is equivalent
to ^D25 but does not require a 5 after it (^Btext data string). Because control B is shorter it
is easier to use in direct terminal mode. In general it is better to use ^D2 inside a file or
program.
^CPrint a label: Starts the print cycle or batch. This command is equivalent to ^D35 but does
not require a 5 after it. Because control C is shorter than ^D35 it is easier to use in direct
terminal mode. In general it is better to use ^D35 inside a file or program.
^DCommand Mode: Used to issue commands to the printer. This command is normally
preceded by a ^A sequence (see above). ^D commands must be terminated with a 5 or
another control sequence (^A9^D73^D35 equals ^A9^D735 and ^D35. ^EPrinter enquiry: See section 5.2 for more details (equivalent to ^D55 but does not require
a 5 after it). Because control E is shorter than ^D55 it is easier to use in direct terminal
mode. In general it is better to use ^D55 inside a file or program.
^MTerminate text or data string: Must be used to terminate a text or data string. (Same as
a carriage return or enter key on a PC keyboard.)
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^H(DEL) Deletes the last printable character entered: This is usually only used when
communicating to the printer through the keyboard. (Same as the backspace key on a PC
keyboard.)
^KPrint test label: A test label consists of a series of diagonal lines. It is useful in determining
the condition of the dots on the print head (equivalent to ^D115).
^LForm Feed. (Equivalent to ^D12)
^QXON: Instructs the printer to continue sending data.
^SXOFF: Instructs the printer to stop sending data.
5.2PRINTER ENQUIRIES
It is important for the host computer to know the status of the printer as labels are produced. This
facilitates security in the system and flags electrical and mechanical errors. Enquiries also aid the
system designer in adjusting the pace of the printer with that of the operator.
The 466 printer is capable of returning serial port responses to enquiries in three different ways
depending on how the machine is programmed (see software dip switch #1, ^D21, section 5.3. The
text equivalent response returns a defining word, giving the state of the machine. The ^ equivalent
returns an ASCII '^' response followed by the defining alpha character. The control-code equivalent
returns an actual control code.
The printer will send to the host one of the following responses in response to a ^E or ^D5:
Unless other-wise specified, these commands are entered by sending a ^DXX where XX is the
command number. It is followed by a carriage return or another control code. Some commands load
data or control numbers and are preceded by a ^AXX, where XX represents the data or control
number. Unless otherwise specified, command codes should precede or follow the actual format
layout. They should be placed before the ^D57 or just before the print command ^D3.
All commands not listed in 5.3.1 (the dip switches and non-volatile commands section) are not
retained when the printer is turned off and if desired, must be sent again upon power-up.
^Z
^F
^U
^Y
^^
^[
^\
Printer has been reset
Normal condition
Communication error
Out of labels
Head temperature is low
Head temperature is high
VDD voltage is high
Table 9
DEFINITION
When possible, the following commands are grouped by function. See the quick reference
command summary in Appendix A for a listing by number.
Some commands can be substituted with equivalent control-codes. If this is the case, there will be
an equivalence statement in the description.
Example of Command usage:
^A3^D75^D35 (This sequence will print a batch of three labels).
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5.3.1 SOFTWARE DIP SWITCHES AND NON-VOLATILE COMMANDS
The following commands are different from the other printer commands in that they are stored in
non-volatile memory and configure the machine upon power-up. Once sent to the printer, they do
not need to be sent again.
The printer will only configure to the following commands after a the machine has been powered off
and then turned back on. The printer will not accept these commands until this is done.
^A^DCOMMAND
21Change SW1: Software dip switch #1. The dip switches are the only commands
that do not use the ^A parameters. Instead, they use a ^AB sequence followed by an
8 digit 0 or 1 code.
For example: ^AB10100001^D215 will configure serial port #1 for text equivalent
enquiry response, accept control codes, disable echo, and enable XON/XOFF flow
control.
12345678
^ABxxxxxxxx
**
00 = Control Codes
10 = Text Equivalent
11 = ^ Equivalent
000=ALWAYS EPROM Format 1
001=ROM or Saved Format File 1
010=ROM or Saved Format File 2
011=ROM or Saved Format File 3
100=ROM or Saved Format File 4
101=ROM or Saved Format File 5
110=ROM or Saved Format File 6
111=ROM or Saved Format File 7
1=Use Saved Format File, 0=Rom Format
1=Print Button Enable, 0=Disable
1=Disable Button Use, 0=Enable
1=>RESTARTED< Response Enable, 0=Disable
1=Clear Text Enable, 0=Disable
Power-up Label Format
Position:
1Clear Text Function: If enabled, all variable text strings will be erased when a ^D25
is processed.
2 >RESTARTED< Response: If the printer has been reset and this switch has been
enabled, the printer will respond with to the first poll by sending the >RESTARTED<
message. If additional enquiries are made the printer will respond normally. The
>RESTARTED< message is only sent once after reset.
3 Button Use: Set to 1, the printer will not allow button use, even for paper feed.
4 Print Button: If this is 0, the button can be used for paper feed, but cannot be used
to initiate label printing.
5 Power-up Format Type: Defines the power-up label format. This parameter
determines whether to use a saved format file for the power-up label, or a ROM
format (defined by positions 6, 7, and 8). The saved format file must be battery
backed to use the saved format file feature. Please consult your service organization
if changes or additions to the fixed ROM formats are required.
6,7,8Power-up Label Format: These switches decide which format to use at power-up.
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^A^DCOMMAND
23Change SW3: Software dip switch #3. Below is the ^AB sequence:
12345678
^ABxxxxxxxx
** 0=No Response After Print
Position:
1 Extended ASCII: If enabled, characters over 7F hex will be processed.
2 Always 0
3 Response After Print: If enabled, an enquiry response will be sent back through the
4 Always 0
5 Always 0
6 Always 0
7Always 0
8 Detect Black Line on Power-up: If this bit is set, the printer will automatically run
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Always 0
Position:
1Always 0
2Not Used
3Not Used
4Not Used
5Not Used
6Not Used
7Not Used
8Not Used
XX36Adjust Contrast Base: Used to adjust the contrast base point for such things as
high-speed paper and print head wear. This command is stored in the non-volatile
memory and skews the entire contrast window (^D35). This command has a ^A
range of 10 to 200%.
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5.3.2 PRINTING COMMANDS
The following commands initiate label printing or define the number of labels to be printed.
^A^DCommand
3Print Command: Prints a single label or starts the printing of a batch of labels. This
is usually the last command in a format file.
11Print Test: Prints a label with diagonal lines that is useful in determining the
condition of wear of the print head. (Equivalent to ^K)
12Form Feed: (Equivalent to ^L) Prints a blank label.
70Clear commands 72-76.
72Enable Copies Function: Allows a batch of labels to be produced. Used to restore
conditions after a ^D71 has been executed. (Note: if copies function was disabled
with the ^D71 command, then this function will restore copies function using
previously entered copies count^D73.)
XX73Load copies count: Tells the printer to print multiple copies without incrementing
serial numbers. This command can be used in conjunction with the ^D75 (load print
count) to allow duplicate copies to be made inside a batch. For example, the
following command string will print a total of 150 labels; three copies of each serial
number and 50 different numbers (^A3^D73^A50^D75^D35).
174Infinity Print: Prints a batch of labels but will continue to print until the printer is
turned off. This command is most useful in tag/tear or peel-and-dispense modes.
^A1 activates this mode. Can be used with serial numbers. Example usage:
^A1^D74^D35 - Prints until printer turned off or paused, using the front panel button.
XX75Load Label Count: Tells the printer to print a batch of labels using the serial
number function if enabled. Can be used in conjunction with load copies count
(^D73). The batch of labels will be printed when a ^D3 is executed. Therefore, this
must precede a ^D3 command. The only difference between this command and
^D73 is in the ability of this command to increment and decrement sequential
numbers in the batch. See section 5.3 for more information. Example usage:
^A20^D74^D35 - Prints 20 serial number labels.
XXX76Load Delay Time Between Printed Labels: Delays the printing between labels in
a batch. Preceded by ^A which contains the wait in 1/10ths of a second increments.
The maximum value is 650. Example usage: ^A10^D765 - introduces a one second
delay between printed labels.
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^A^DCommand
39Auto-Size Label:
0Clears the use of auto-size values set by ^A1^D39.
1Uses the values obtained for the variables above instead of what the user supplies
in the header of the file format. This will not display the variables on the screen.
2Automatically sizes the label and displays on the screen the values for the size
variables. These values should be placed in the label header for that stock.
3Same as ^A2^D39, but prints the values on a label, instead of on the screen.
(Note: The LCB should be set to 1 before auto-sizing black line stock. ^A1^D475)
XX 91Load Value for Printer to See Valid Gap. Obtained from the auto-size (^D39)
command. This value states the translucent properties of stock to the gap detector.
This ^AXX^D91 command should be at the beginning of all format files if suggested
^D91 value returned from auto-size is not between 50 and 70 or the default value
creates skipping over the label gap. Skipping over the label gap is defined as the
printing of one label and then the printing of a blank label. This condition occurs
because the default ^D91 value cannot adjust for stock that has unusual translucent
properties (old stock, thick tag stock, unusual backing paper, etc.). This problem can
be easily rectified by auto-sizing the stock.
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5.3.4 REAL-TIME CLOCK
^A^DCommand
30Change Clock: Use the sequence below to set the time and date of the optional real-
time socket:
^D305
HH:MM:SS5
DD/MM/YY/W5
HH = hours (24 hour format)MM = month
MM = minutesDD = day of month
SS = secondsYY = last 2 digits of
The optional clock produces a string of text that is accessed through use of a TSN
of 0 (See Table 10 for definitions of field parameters).
The text string is shown below...
HH:MM:SS MM/DD/YY XXX DD/MM/YY XXX
...where xxx is the day of the week.
These values should be inserted into the Field parameters for proper clock text access:
Clock Field Parameters
TSNTSPCCTEXT
018HH:MM:SS
0108MM/DD/YY
0193Day of Week
0238DD/MM/YY
0323Day of Week
Table 10
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^A^DCommand
31Show Clock: This command will send the date and time to the serial port.
Sample formats using the clock function:
^D575
35
0,410,100,12,16,2,,4,2,60,2,235
0,410,25,12,1,5,,4,,,,235
1,410,200,20,1,5,,45
^D565
^D25
EUROPEAN DATE FORMAT5
^D35
^D575
35
0,410,100,12,16,2,,4,2,60,2,105
0,410,25,12,1,5,,4,,,,105
1,410,200,20,1,5,,45
^D565
^D25
US DATE FORMAT5
^D35
^D575
25
0,410,25,34,1,5,,45
1,410,100,22,1,5,,45
^D565
^D25
UNMODIFIED DATE STRING5
^D35
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5.3.5 SERIAL NUMBER COMMANDS
The following commands, ^D80 through ^D89, refer to the serial number function of the 466 printer.
The 466 can increment or decrement any single serial number on the label by any amount.
However, if there is more than one serial number on the label, then all serial number fields can only
increment or decrement by one. Single and multiple serial commands cannot be implemented on
the same label. Please note that the ^D57 command will clear most of the serial number
commands. Therefore, all serial number commands should be placed either after the ^D56
command, or just before the print command ^D3.
The following two commands are valid for both serial number functions:
^A ^D Command
80Clears Commands 86, 88, 89.
81Disable Serial Number Function: Will disable either single or multiple serial
number commands.
The next three commands deal with single serial number functions:
XX84Load Text String Number to increment/decrement: Tells the printer which text
string number to increment or decrement. See section 4.4 on text string numbers.
The ^A value states which string is adjusted.
XX85Load increment/decrement step value: This is the value that the single serial
number is incremented or decremented. ^A specifies the step value.
86Single Serial Number Status:
0Disable increment and decrement.
1Enable increment. The serial number will be incremented by the value from ^D85.
2Enable Decrement. The serial number will be decremented by the value from ^D85.
The next three commands determine the status of multiple serial numbers:
XX87Load Field Number to Clear Increment/Decrement status: Clear the status of
one or more serial numbers with this command. Example: ^A1^D87 will command
the printer not to increment/decrement field number one anymore.
XX88Load Field Number to Increment by 1: ^A specifies which field.
XX89Load Field Number to Decrement by 1: ^A specifies which field.
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^A^DCommand
XX75Load Label Count: Tells the printer to print a batch of labels using the serial
number function if enabled. Can be used in conjunction with load copies count
(^D73, see section 5.3). The batch of labels will be printed when a ^D3 is executed.
Therefore, this must precede a ^D3 command. The only difference between this
command and ^D73 is in the ability of this command to increment and decrement
serial numbers in the batch.
A sample program using the single serial number feature:
^D575
15
1,416,25,2,1,65
^D565
^A2^D865
^A1^D845
^A5^D855
^A3^D755
^D25
205
^D35
A sample program using the multiple serial number feature:
^D575
35
1,400,25,4,1,65
2,100,75,4,1,65
3,100,125,4,1,65
^D565
^A2^D885
^A1^D885
^A3^D895
^A3^D755
^D25
1005
2005
3005
^D35
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5.3.6 SAVING FORMAT COMMANDS
The printer has the capability to store up to 128 format files in RAM without processing them. Later,
these files can be accessed repeatedly at very high speeds, because access is now a direct
memory fetch. With the use of battery backed RAM socket, the printer will retain these format files
after the removal of power. The printer can be configured through software dip switch 2 (see section
5.3), to automatically process the file at power up. The printer treats these files exactly as if they
were sent through the communication port.
The maximum number of stored files depends on the size of the files and the amount of memory
installed in the printer. The standard 512K RAM configuration offers 320K of format storage area .
^A^DCommand
XX54Send Saved Format File to Serial Port: ^A selects which one (1-128).
XX58Process Saved Format: ^A selects which user entered format (1-128) is to be
printed.
XX59Save Format File: ^A selects which slot (1-128) in which the user entered format
is to be placed. The format file must be terminated by an ESC (1B hex) character.
100Clear User RAM: This command will clear all downloaded fonts, graphics, and
stored label formats. This command must be issued before saving format files or
when saved format files need to be changed. There is no way to erase or change a
single slot.
USAGE:
Before sending the first downloadable format file, graphic, or font, the RAM must be initiated
by sending ^D1005. When this command is issued, all previously saved files will be erased.
Therefore, it also works as a memory clear operation. Only use this command before
sending the first file or when a total RAM clear is needed.
Next send the ^A1^D595 command sequence. This indicates to the printer that file #1 of a
possible 128 is being sent to the printer. After this command, follows the format file.
The format file must be terminated with an escape character (1B hex) so that the printer
knows that the complete file has been sent down. The printer will not accept an ASCII
representation of the escape character (^[).
To access the stored file, serially send ^A1^D585, where ^A1 indicates the number of the file
that is accessed. The printer will now process the stored file.
All proceeding files sent to the printer to be saved also receive the ^AX^D59 command,
where X denotes the number of the file. Be sure that the ^D100 command is not sent again.
This will erase all stored files.
It is important to note that the saved format file mode works very well with variable text.
Configure the format file with all the positioning data, header information and fixed text.
Terminate the file with an escape character. Select the saved format and send the variable
data as normal. It may be the difference between sending a few lines of data versus the
entire format! Access is very fast.
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To list a file that has previously been sent to the printer, use the ^AX^D54 command, where
^AX denotes the file to be read. The printer will send the file to the serial port.
Sample files: File #1 initiates the save format file memory and downloads saved format file
#1. File #1 includes all the fixed data on the label. File #2 is the file that initiates processing
of file #1 and includes all variable data for the format. File #2 also prints the label. File #3
shows how a second saved format would look if the entire format was in one file.
NOTE: <ESC> = 1B hex or ESC character
File #1
^D1005;Remember, send this string first time.
^A1^D595
The above file would be selected by sending an ^A2^D585.
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5.3.7 LABEL PRESENCE SENSOR CONTROL
The label presence sensor that is standard on the 466 printer gives the printer the ability to print at
the operators pace. The following modes define its operation.
^A^DCommand
XX96Load Advance Delay: ^A specifies how many milliseconds to delay repositioning
of the label in tag/tear and peel-and-dispense modes. Example usage: ^A1000^D96
would delay label advance by one second.
97Tag/Tear Operation: A method of dispensing a label where the label is advanced
so the perforation between labels is on the tear bar. This allows heavy tag stock and
regular label stock to be torn off easier. The distance of advancement may also be
defined by the user, if used in conjunction with the ^D95 command. There are three
modes of operation:
0Disable tag/tear operation.
1Advance after every label: Causes the paper to be advanced to the perforation after
every label is printed. As soon as the label is taken, the paper is backed up to the
beginning of the next label. This mode forces the printer and computer to operate at
the speed of the operator.
2Advance after copies count: Causes the paper to be advanced to the perforation
after the number of labels specified by the copy count (^D73) or label count (^D75)
commands have been printed. As soon as the labels are taken, the paper is backed
up to the beginning of the next label.
3Advance when idle: This causes the paper to be advanced to the perforation
whenever the printer does not have a label request pending. When another label
request is made, the paper backs up and the next label is printed.
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^A^DCommand
XX95Load User Defined Steps for Label to Advance: Used in conjunction with tag/tear
mode. This value, after print, will advance the label a user defined distance instead
of defaulting to the measure specified by the peel-and-dispense and tag/tear modes.
This printer feature accommodates special stock and special circumstances (very
small labels, label applicator, etc.). While the user may specify 64,000 steps, it is not
recommended that the number of steps create a situation where the entire label is
back fed into the printer. This may create labels jamming in the printer when the
back edge of the label meets the print head unit.
5.3.8 TEXT STRINGS COMMANDS
The following commands support special editing features that allows the positioning of new text,
protects existing text, and enters text without using the ^D25 or ^B delimiter. These commands are
generally used when there is a format already loaded in RAM. They are used to edit that file in order
to print variations, often only the text in one field.
^A^DCommand
60Clears command 61
XX61Mark Text Starting Position: ^A designates which text field to start entering new
data. This is useful for creating variable data fields after a string of fixed data fields.
^AXX^D615 marks the text starting position, where XX is the text string number
where the new text will begin. If XX is a 2, the first line of new text entered following
a ^D25 will overwrite text line two. If two new text strings are entered, the existing text
lines two and three will be over-written. If three new text strings are entered, the
existing lines two, three and four will be overwritten, and so forth.
62Pre-padded Text: This command is sent after text that is to appear at the
beginning of each field. Text sent after this command will be appended to the pre-
padded text. This is useful, for example, if the first two numbers of a bar code are
always constant and only the new bar code numbers need to be sent. The printer
would automatically update the new bar code with the two fixed numbers. A ^D62
prevents existing text lines from being over-written. Any new text entered after a
^D625 will be appended to the existing lines.
63Text Mode Control: Allows entry of new text without a ^D2 and/or clears all text
when new text is added. The following ^AXX values have the following effects:
0Disable 1 & 2.
1Enable auto-print mode: New text entered after this command are recognized as text
lines and will overwrite existing text. The ^D25 is not needed at the beginning of new
text.
2Clear all previous text upon receiving new data. When one or more characters of
new text is entered, the existing text area will be erased in its entirety. The printer can
be programmed to enter this mode automatically upon power-up by setting position
7 of software dip switch 2 (See ^D21, section 5.3.1).
3Enable 1 & 2.
^A^DCommand
XX64Auto Print String Count: ^A tells the printer how many text strings to accept before
printing. Used in conjunction with ^A1^D63.
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When the printer is put in auto-print mode, it is not necessary to send a ^D25 to
inform the printer that text is coming or send a ^D35 to tell the printer to print a label.
The printer will accept all incoming data as text strings (except control codes) and
will print a label as soon as the number of strings equals the amount specified by the
^D64 command. At this point, the printer will print a label and continue to accept data.
This mode is useful for interfacing to a device that transmits raw data, such as a
scale or meter.
This is an example of the D63, 64 and 65 Commands...
;clear any old settings
;load new format mode
;header
;field info
;field info
;field info
;field info
;field info
;field info
;field info
;field info
;field info
;field info
;field info
;select RAM format
;begin text entry mode
;data line 01 (protected)
;data line 02 (protected)
;data line 03 (protected)
;data line 04 (protected)
;data line 05 (protected)
;data line 06
;data line 07
;data line 08
;data line 09
;data line 10
;enable auto print and clear text
;tell printer to print after 6 (CR)
;tell printer to start new data entry
at data line 6 instead of 1
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CHAPTER 6: DOWNLOADABLE GRAPHIC IMAGES
The 466 printer is capable of storing up to 20 graphic images. You may either use the Microcom
"PCX2466.EXE" software utility to convert a PCX or PCC file, or use your own software to convert
a graphics file into a format that the printer can accept.
6.1PROCEDURE FOR USING PCX2466.EXE UTILITY
A) Type at DOS prompt - PCX2466 filename.ext
B) Follow the on screen instructions and note the slot # the image was placed in.
C) Download resulting file (filename.N66 or .R66) file to printer
D) Section 4.5.3 explains how to access loaded images.
6.2GRAPHIC IMAGE STRUCTURE
The following graphics file structure is offered to programmers who with to use their own programs
to convert graphic images.
Note: The 48-466 does not differentiate between graphics and fonts. They are both accessed by
using a TCI of 8. Therefore a font and a graphic cannot have the same CGN number. A graphic is
simply a font with only one character and all characters point to the same character.
The 48-466 font structure consists of Microcom LDS commands, a header, a look-up table, a
character descriptor, and character data. All words are in Intel format: low byte, high byte. The
graphic image structure is the same as the font structure. Since a graphic does not need to include
offsets and is generally one 'character' in a 0 degree rotation, the structure can be condensed to
the following...
^AXX^D1065;tells printer that a font is coming, XX is the CGN number;
dw;character orientation
dw ?;number of pixels high
db 0
db 20h
db 20h
db 20h
dd 4
dw ?;number of pixels high
dw ?;number of pixels wide
dw 0
dw 0
dw 0
dw 0
dw 0
dw 0
dw ?;bytes wide = (pixels_wide + 7) / 8
db ?...;logo data
^A1^D1065;tells printer that a font/graphic is coming, 1 is the CGN
00;character orientation
B2000000;maximum cell width if 90/270 or cell height if 0/180
1E00;default character spacing
0020;first character
20;last character
20;default character
04000000;character offset
1E00;character height
2800;character width
0000;offset from top of character to MCS
0000;offset from bottom of character to MCS
0000;signed right offset for non-proportional fonts
0000;signed left offset for non-proportional fonts
0000;signed right offset for proportional fonts
0000;signed left offset for proportional fonts
0500;bytes wide of character data (pixels wide+7)/8
6060606060;character data (rows are separated for clarity only)
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
F0F0F0F0F0
The following commands refer to the use of downloadable fonts and graphic images:
^A^DCommand
100Clear User RAM: This command will clear all downloaded fonts, graphics, and
stored label formats.
101List Memory Bytes Available: The printer will send a < character followed by the
amount of bytes and finally a > character. (ie. >192680<)
XX106Load Graphic Image or Font into User Memory: ^A select which slot to place the
image/font in (1-20).
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Downloadable Graphic ImagesChapter 6
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CHAPTER 7: DOWNLOADABLE FONTS
The 48-466 is capable of storing up to 20 downloadable fonts. The printer treats downloadable fonts
just like the standard bit mapped fonts mentioned in chapter 4. You may either purchase
downloadable fonts from Microcom (see section 11.3) or use the Microcom "JET2466.EXE"
software utility to create an 466 file from your own collection of LaserJet II™ compatible fonts. (Note:
The "JET2466.EXE" program uses the Portrait or 0 degree source rotation for both normal and
rotated fonts.)
Downloadable Font fields use the same structure as bit mapped fields. The only difference is that
the TCI must be 8 for downloadable fonts. The CGN refers to the actual downloaded font to be used.
The following is a list of commands referring to downloadable font functions.
^A^DCommand
100Clear User RAM: This command will clear all downloaded fonts, graphics, and
stored label formats.
101List Memory Bytes Available: The printer will send a < character followed by the
amount of bytes and finally a > character. (ie. >192680<)
XX106Load Font/Graphic Image into User Memory: ^A select which slot to place the
font/image in (1-20).
The following section details the process required to convert and load user defined fonts. The
conversion utility "JET2466.EXE" is available on request. This DOS utility converts fonts from the
popular .SFP format in to a format suitable for downloading to the 466 printer.
7.1PROCEDURE FOR USING JET2466.EXE UTILITY
A) Type at DOS prompt - JET2466 filename.ext
B) Follow the on screen instructions and note the slot # the image was placed in.
C) Down-load resulting file (filename.N66 or .R66) file to printer
D) Section 4.5.3 explains how to access loaded images.
7.2FONT STRUCTURE
The following font structure is offered to programmers who with to use their own programs to
convert fonts.
Note: The 48-466 does not differentiate between graphics and fonts. They both are accessed by
using a TCI of 8. Therefore a font and a graphic cannot have the same CGN number. A graphic is
simply a font with only one character and all characters point to the same character.
The 48-466 font structure consists of Microcom LDS commands, a header, a look-up table, a
character descriptor, and character data. All words are in Intel format: low byte, high byte.
The font structure...
^AXX^D1065;tells printer that a font is coming, XX is the CGN number;
;Font descriptor
dwMCS;maximum cell width in font if 90 or 270 deg
;maximum cell height in font if 0 or 180 deg
dw DCS;(signed) default character spacing
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Downloadable FontsChapter 7
; 0 -> 255 = positive spacing
; 256 -> 511 = -1 -> - 255 kerning or negative spacing
dwFAC;first decodable ASCII character
dbLAC;last decodable ASCII character
dbDAC;default ASCII character, if user requests character not decodable
; between FAC and LAC
;Jump table -> An offset between the current position in the jump ; table and the character descriptor
of the decoded character...
ddCHAR1-$,CHAR2-$,...
;Character descriptor -> defines the character attributes
; (unlike DCS above, the signed quantities use the normal 'C'
; conventions)
CHAR1 label word
dwHGT;height of character cell data
dwWID;width of character cell data
dwTOP;offset from top of character to MCS
dwBOT;offset from bottom of char to MCS
; note: these are the same for all rotations
dwROFFP;signed - right offset for mono-spaced character
dwLOFFP;signed - left offset for mono-spaced character
dwROFFN;signed - right offset for non-proportional character
dwLOFFN;signed - left offset for non-proportional character
dwBWID;bytes wide of character data (pixels_wide + 7)/8
CHAR_DATA label word
db ?....;character data
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CHAPTER 8: BAR CODES
Although bar codes are accessed in the same manner as text fields, bar codes often limit or expand
the type of data that can be used. The purpose of this chapter is to explain and eliminate many of
the questions that surface when dealing with bar codes for the first time.
8.1 TYPES OF BAR CODES
Universal Product Code - Version A (UPC-A), TCI=12
The UPC-A bar code is primarily used in the supermarket industry. It contains 11 numeric data
characters and a single numeric check digit. The 48-466 must be provided 11 digits in order to print
a scanable bar code. The first 6 digits are supplied by the UCC council and are the Manufacture's
ID number. The next 5 digits uniquely identify each of the Manufacture's products and are assigned
by the Manufacturer. The 12th digit is the checksum and should be omitted because the printer will
automatically insert the correct value if a checksum is not sent (Caution: The printer will accept and
print an invalid check digit if an incorrect check digit is provided). UPC-A bar codes do not use inter
character spacing and therefore the character spacing element CS must be defaulted.
Universal Product Code - Version E (UPC-E, send 11 digits), TCI=13
The UPC-E bar code is primarily used in the supermarket industry to label small packages. The bar
code algorithm uses a zero suppression routine to reduce certain 11 digit UPC-A bar codes to only
6 numeric digits and a conversion type numeric digit. The following chart illustrates how 11 digits
are reduced to only 6. (Note: When using TCI 13, the printer requires the unconverted 11 digits.)
UPC-E bar codes do not use inter character spacing and therefore the character spacing element
CS must be defaulted. Note: The Manufacturer's ID number must begin with 0 in order to use UPCE.
Universal Product Code - Version E (UPC-E, send 7 digits), TCI=13
TCI 13 is the same as TCI 12 except that only the actual 7 numeric digits are used to produce
the bar code. (Caution: It is very important that the valid 7 digits are used. Failure to use valid
numbers may result in incorrect bar codes.)
European Article Numbering System - Version 13 (EAN-13), TCI=20
EAN-13 is not generally used in the United States. It contains 13 digits and is constructed in the
same manner as UPC-A.
European Article Numbering System - Version 8 (EAN-8), TCI=21
EAN-8 is not generally used in the United States. It contains 8 digits and is constructed in the
same manner as EAN-13. Please note that EAN-8 does not use compression and is not a
condensed version of EAN-13 (as with UPC-A and UPC-E).
Interleaved 2 of 5 TCI=15 (I2of5)
I2of5 is a high density, variable length, numeric bar code that is used mainly in the distribution
industry. Although the data can be any length, there must always be an even number of
characters. If an odd amount of characters is required, a 0 is normally padded at the beginning.
I2of5 bar codes actually encode characters in the spaces as well as the bars. Therefore the
character spacing element (CS) must be defaulted.
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Chapter 8Bar Codes
Code 3 of 9 (Code 39), TCI=16
Code 39 is one of the more popular variable length, alphanumeric, bar code in use today. It can
encode numeric characters 0 through 9, all upper case letters, and the characters -.*$/+% and
space. Although most specifications require a specific inter character spacing, Code 39 will
allow custom inter character spacing as long as the maximum does not exceed the timeout
zone of the intended scanning equipment.
Modified Plessey (MSI 1), TCI=24
MSI is primarily used on retail self labels. It is a low density and numeric only bar code due to the
amount of space that each character consumes. MSI 2 and MSI 3 are variations which contain 1
or 2 check digits respectively.
Postnet, TCI=36
Postnet is a numeric only bar code that is used in postal applications to sort mail.
Code 128 (Automatic Compression), TCI=40
Code 128 is a very high density, variable length, full alphanumeric bar code. It contains 3
separate character sets (A, B, and C) and separate shift characters to access them in the same
bar code. Subset C contains 99 matched numeric pairs, each encoded as a single character.
The pairing of numeric characters allows numeric portions of the bar code to consume half as
much space as they would using Subsets A or B. If TCI 40 is selected, the printer will
automatically decide which subset is most efficient and insert the appropriate shift character. It
is also possible to manually change the subset. This would be necessary if function character
access was required. Please note that the printer will still try to find the most efficient subset
after the temporary switch has been made.
Code 128 Special Function Access
#ValueCODE ACODE BCODE C
#096FNC3FNC3----#197FNC2FNC2----#298SHIFTSHIFT----#399CODE CCODE C----#4100CODE BFNC4CODE B
#5101FNC4CODE ACODE A
#6102FNC1FNC1FNC1
#7103START---------#8104-----START----#9105----------START
##3##-----
Table 13
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Bar CodesChapter 8
For example: The UCC-128 shipping container specification requires the 128 bar code to start in
subset C and contain the character function 1. The following format example illustrates how this
is done.
Codabar (Rationalized Codabar), TCI=42
The Codabar bar code is typically used to identify air shipping containers, library items and blood
information. It can encode the characters 0 through 9, -$:.+ABCD and four different start/stop
characters.
Code 93, TCI=43
Code 93 is a high density, full alphanumeric, variable length, bar code. Through the use of
reserved shift characters, it can encode all of the first 128 ASCII characters.
AS-10, TCI=44
AS-10 is not widely used. It is variable length and encodes the numeric values 1234567890 only.
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Bar CodesChapter 8
8.2 DESIGNING WITH BAR CODES
When 0 and 180 degree bar codes are X multiplied (CMX), the space between characters is
also multiplied to maintain the correct ratios. The printer will do this internally. Therefore, when
multiplying bar codes, use the default value for the spacing element (SP) in the field parameters.
On some bar codes (CODE 39 ...) you may choose a larger spacing than the printer default, but
you may not use a smaller spacing.
If the Y multiplier (CMY) is not multiplied, a bar code with a vertical length of one dot is produced.
Of course, this will not be picked up by scanners. Multiply the Y co-ordinate to the proper height.
For example: Multiply the Y co-ordinate (CMY) by 203 to create a one inch tall bar code.
If the bar code is in a ladder (or vertical) orientation (90 and 270 degrees), multiply CMY for
width, and CMX for bar code length. It may be necessary to slightly adjust the contrast window
and/or adjust the print speed due to the "bleeding" effect caused by heat build up in the print
head.
Program sample: Bar codes in four rotations (See Figure 11)
^D575
Text conversion identifiers (TCI position in field description) 32 and 33 refer to the human
readable portion of UPC-A bar codes. They are designed to be used in conjunction with UPC-A
bar codes, They only create the text equivalent of the UPC-A bar code and optionally add the
extended portions of the bar code lines. This lower portion must them be lined up with the upper
to create a correct UPC-A bar code. (See Figure 12)
<---------------- UPC-A BAR CODE
<---------------- Human Readable
UPC-A Bar Code
Figure 12
Text conversion identifiers 28 and 29 are MSI human readables that do not border themselves
with bar lines like 32 and 33. Their purpose is only to add the calculated check digit(s) to text
lines. To design with these TCI's, select a text character generator number and multiply as with
any other text field. Place this field underneath the MSI bar code. TCI 3 works in this same way
but for UPC-A bar codes. All other bar code human readables only require a text TCI of 1, a user
selectable text character generator, and text positioning under the desired bar code. This field
must refer to the bar code number.
The 48-466 has the ability to print a white image on a user definable black background.
Reversed imaging can be produced by manually placing a black box on top of or under an
existing image by using the line command and setting the attribute numbers (AN) to a value of 1.
It should be noted that the above method produces a fixed background that will not automatically
adjust to the image size printed on top of or under it.
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APPENDIX A: QUICK REFERENCE COMMAND
SUMMARY
The following is a list of HEADER element mnemonics and the default values:
The following is a combined list of all TCI (Text Conversion Identifier) numbers:
1Embedded Fonts (standard)
2Embedded Fonts Surrounded by Asterisks
3Embedded Fonts with UPC-A/UPC-E Checksum Digit Added
6Square Line/Box
8Downloadable Fonts and Graphics
12UPC-A Bar Code
13UPC-E Bar Code (SEND 11 DIGITS)
14UPC-E Bar Code (SEND 7 DIGITS)
15Interleaved 2 of 5 Bar Code
16Code 3 of 9 bar code
17Embedded Fonts with UPC-E Checksum and Extended Bars Added
20EAN-13 Bar Code
21EAN-8 Bar Code
22Embedded Fonts with EAN-13 Checksum and Extended Bars Added
23Embedded Fonts with EAN-8 Checksum and Extended Bars Added
24MSI 1 (Plessey)
25MSI 2 (Plessey)
26MSI 3 (Plessey)
28Embedded Fonts with MSI Checksum Added - Type 1
29Embedded Fonts with MSI Checksum Added - Type 2
32Embedded Fonts with UPC-A Checksum and Extended Bars Added
33Embedded Fonts with UPC-A With Extended Bars Added
36Postnet (Zip+4)
37Postnet (Zip+6)
40Code 128 bar code (Automatic Compression)
42Codabar bar code
43Code 93 bar code
44AS-10 bar code
46PDF417 bar code
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Appendix AQuick Reference Command Summary
^A^DCommand
2Text string entry mode: Precedes the text strings that are supplied to the
various fields in the label (Equivalent to ^B).
3Print Command: Prints a single label or starts the printing of a
batch of labels. (Equivalent to ^C)
5Send Printer Status: (Equivalent to ^E)
11Print a Test Label: (Equivalent to ^K)
12Print a Blank Label: (Equivalent to ^L)
21Change SW1: Software dip switch #1. An EEPROM command. Below is the ^AB
Power-up Label Format
000=ALWAYS EPROM Format 1
001=ROM or Saved Format File 1
010=ROM or Saved Format File 2
011=ROM or Saved Format File 3
100=ROM or Saved Format File 4
101=ROM or Saved Format File 5
110=ROM or Saved Format File 6
111=ROM or Saved Format File 7
1=Use Saved Format File, 0=Rom Format
1=Print Button Enable, 0=Disable
1=Disable Button Use, 0=Enable
1=>RESTARTED< Response Enable, 0=Disable
1=Clear Text Enable, 0=Disable
23Change SW3: Software dip switch #3. Below is the ^AB sequence:
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Always 0
29Printer Statistics:
0Print statistics to serial port
1Print statistics on a label
2Clear the printed labels variable in the statistics
3Clear the printed inches variable in the statistics
30Change Clock: Use the sequence below to set the time and date of the optional
real-time clock:
^D30 (return)
HH:MM:SS (return)
DD/MM/YY/W (return)
31Show Clock: This command will send the date and time to the serial port.
32Reset Machine: Restores printer to power-up settings. Also used to set the
EEPROM fields in memory. Section 5.3.
33Display Model and Revision Number.
XX35Contrast Window Adjust: This is the temporary contrast adjustment. The ^AXX
is between 10 and 200%
XX36Adjust Contrast Base: Non-Volatile command. The ^AXX is between 10 and
200%. Section 5.3.
XX37Show Voltages: This command will send the values of the internal printer
voltages.
40Clear Commands 41-51.
XX41Load number of fields in layout (HFM): Preceded by ^A.
XX42Load label width in dots (LXS): Preceded by ^A.
XX43Load label height in dots (LSY): Preceded by ^A.
XX44Load web size in dots (WEB): Preceded by ^A.
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Appendix AQuick Reference Command Summary
XX45Load gap size in dots (GAP): Preceded by ^A.
XX46Load print speed (DPS): Preceded by ^A.
XX47Load label control byte (LCB): Preceded by ^A.
XX48Load number of steps to activate gap detector (AGD): Preceded by ^A.
XX49Load number of steps past gap (SPG): Preceded by ^A.
XX50Load X direction offset (OFX): Preceded by ^A.
XX51Load Y direction offset (OFY): Preceded by ^A.
XX54Send Saved Format File to Serial Port: ^A selection which one (1-128).
Section 5.3.6.
XX55Select Default Label Layout: Select from the ROM power-up layouts. ^AXX
ranges from 1 to 8.
56Select User Defined Layout: Signals to the printer the end of the label fields and
precedes the text fields in a format file.
57Enter Label Format Mode: This tells the printer that information for a label is
following.
XX58Process Saved Format: ^A selects which one (1-128). Section 5.3.6.
XX59Save Format File: ^A selects which one (1-128). Section 5.3.6.
60Clears command 61
XX61Mark Text Starting Position: ^A designates which text field to start entering new
data. Section 5.3.8.
62Pre-padded Text: This command is sent after text that is to appear at the
beginning of each field is sent.
63Text Mode Control: Section 5.3.8.
0Disable 1 & 2.1Enable auto-print mode
2Clear all previous text upon receiving new data.
3Enable 1 & 2.
XX64Auto Print String Count: ^A tells the printer how many text strings to accept
before printing. Section 5.3.
70Clear commands 73-76.
72Clock Initialization:
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Quick Reference Command SummaryAppendix A
XX73Load copies count: Tells the printer to print a group of labels. Will not increment
serial numbers (use ^D75).
174Infinity Print: Prints a batch of labels like ^D75 but will continue to print until the
machine is turned off.
XX75Load Label Count: Tells the printer to print a batch of labels using the serial
number function if enabled.
XX76Load Delay Time Between Labels: Preceded by ^A which contains the wait in
1/10ths of a second. Maximum value is 650.
71Load PDF-417 Bar Code Data:
80Clears Commands 86, 88, 89.
81Disable Serial Number Function: Will disable either single or multiple serial
number commands.
XX84Load Text String Number to increment/decrement: Tells the printer which
text string number to increment or decrement. For single serial numbers. Section
5.3.8.
XX85Load increment/decrement step value: This is the value that the single serial
number is incremented or decremented.
86Single Serial Number Status:
0Disable increment and decrement.
1Enable increment. The serial number will be decreased by the value from ^D85.
2Enable Decrement. The serial number will be decreased by the value from ^D85.
XX87Load Field Number to Clear Increment/Decrement
status: Clear the status of one or more serial numbers with this command.
XX88Load Field Number to Increment by 1: For multiple serial numbers.
XX89Load Field Number to Decrement by 1: For multiple serial numbers.
90Piezo Beep Control:
0Enable continuous beep on error.
1Disable continuous beep on error
XX91Load Value for Printer to See Valid Gap. Section 5.3.
XX92Load Value for Slices to Process: This command adjusts the number of slices
generated before the drive motor starts moving. The default is 256 and the valid
range is 1 to 366.
93Load Control Code Recognition Status:
0Enable control code recognition.
1Disable control code recognition.
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Appendix AQuick Reference Command Summary
94Piezo On/Off:
0Enable piezo.
1Disable piezo.
XX95Load User Defined Steps for Label to Advance:
XX96Load Advance Delay: ^A specifies how many milliseconds to delay repositioning
of the label in tag/tear and peel-and-dispense modes.
97 Tag/Tear Operation:
0Turns off tag/tear operation.
1Advance after every label.
2Advance after copies count.
3Advance when idle.
98Peel-and-Dispense Mode: Section 2.1.2.
0Turn off peel-and-dispense mode.
1Turn on peel-and dispense mode.
2(Custom Applicator Mode - peel and dispense with no delay.)
100Clear User RAM: This command will clear all downloaded fonts, graphics, and
stored label formats. See Section 5.3.8.
101Send User RAM Available: The printer will send the number of free bytes to the
serial port (IE. >192480<).
102Allocate XX amount of blocks for PDF Memory: The remaining blocks will be
XX103User memory configuration:
0Send the size (in bytes) of PDF Memory to serial port 1.
1Send the size (in bytes) of total User Memory to serial port 1. Note: This is the
total size of user memory, not the size of unused User Memory, which can still be
obtained by the ^D101 command.
106Load font or graphic:
161RAM checksum control: If enabled, this command will cause the printer to verify
the integrity of internal user RAM. The RAM checksum is updated each time that
a file is stored in user RAM. This command should only be enabled if the printer