Microchip Technology TC110 User Manual

Page 1
TC110
Boost Converter
Demo Board
User’s Guide
©
2007 Microchip Technology Inc. DS51646A
Page 2
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digit al Millennium Copyright Act. If suc h a c t s allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Trademarks
The Microchip name and logo, the Microchip logo, Accuron, dsPIC, K
EELOQ, KEELOQ logo, microID, MPLAB, PIC,
PICmicro, PICSTART, PR O MATE, PowerSmart, rfPIC, an d SmartShunt are registered trademarks of Microchip Tec hnolo gy Incorporated in the U.S.A. and other countries.
AmpLab, FilterLab, Linear Active Thermistor, Migratable Memory, MX DEV, MXLAB, PS logo, SEEVAL, SmartSensor and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, ECAN, ECONOMONITOR, FanSense, FlexROM, fuzzyLAB, In-Circuit Serial Programming, ICSP, ICEPIC, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, PICkit, PICDEM, PICDEM.net, PICLAB, PICtail, PowerCal, PowerInfo, PowerMate, PowerTool, REAL ICE, rfLAB, rfPICDEM, Select Mode, Smart Serial, SmartT el, Total Endurance, UNI/O, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their respective companies.
© 2007, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
DS51646A-page ii
Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona, Gresham, Oregon and Mountain View, California. The Company’s quality system processes and procedures are for its PIC MCUs and dsPIC® DSCs, KEELOQ EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
®
code hopping devices, Serial
©
2007 Microchip Technology Inc.
®
Page 3
TC110 BOOST CONVERTER
DEMO BOARD USER’S GUIDE
Table of Contents
Preface ...........................................................................................................................1
Introduction............................................................................................................1
Document Layout .................................................................................................. 1
Conventions Used in this Guide............................................................................ 2
Recommended Reading............................... .. ................................................. .. ....2
The Microchip Web Site......................... ...................... ...................... ...................3
Customer Support.................................................................................................3
Document Revision History................................................................................... 3
Chapter 1. Product Overview .......................................................................................5
1.1 Introduction .....................................................................................................5
1.2 What is the TC110 Demo Board? ..................................................................6
1.3 What the TC110 Demo Board kit includes .....................................................6
Chapter 2. Installation and Operation .........................................................................7
2.1 Introduction .....................................................................................................7
2.2 Features .......... .................................................................. .. .. ......................... 7
2.3 Getting St a rt ed ......... .. .................................................................................... 8
Appendix A. Schematics and Layouts ......................................................................11
A.1 Introduction ..................................................................................................11
A.2 Board Sche m a t ic .......................................................................... .. .. ............ 12
A.3 Board – Top Silk Layer ................................................................................13
A.4 Board – Top Metal Layer ........................ .....................................................14
A.5 Board – Bottom Silk Layer ...........................................................................15
A.6 Board – Bott o m M et a l La y e r ............................................. .. .. .............. .. ....... 16
Appendix B. Bill Of Materials (BOM) .........................................................................17
Worldwide Sales and Service ....................................................................................18
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TC110 Boost Converter Demo Board User’s Guide
NOTES:
DS51646A-page iv
©
2007 Microchip Technology Inc.
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TC110 BOOST CONVERTER
DEMO BOARD USER’S GUIDE

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available on-line help files.
®
IDE on-line help.

INTRODUCTION

This chapter contains general information that will be useful to know before using the TC110 Boost Converter Demo Board. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History

DOCUMENT LAYOUT

This document describes how to use the TC110 Boost Converter Demo Board as a development tool to emulate and debug firmware on a target board. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the TC110 Boost Converter Demo Board.
Chapter 2. “Installation and Operation” – Includes instructions on how to get started with this user’s guide and a description of the user’s guide.
Appendix A. “Schematics and Layouts” – Shows the schematic and layout diagrams for the TC110 Boost Converter Demo Board.
Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the TC110 Boost Converter Demo Board.
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2007 Microchip Technology Inc. DS51646A-page 1
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TC110 Boost Converter Demo Board User’s Guide

CONVENTIONS USED IN THIS GUIDE

This manual uses the following docum entat io n conven tion s:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB
Emphasized text ...is the only comp ile r...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Te xt in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sam ple source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces r epeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the tota l number of digits, R is th e radi x and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mutually exclusive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
®
IDE User’s Guide

RECOMMENDED READING

This user's guide describes how to use TC110 Boost Converter Demo Board. Other useful documents are listed below.
TC110 Data Sheet, "PFM/PWM Step-Up DC/DC Controller", DS21355
This data sheet provides detailed information regarding the TC110 product family.
MCP73831/2 Data Sheet, "Miniature Single-Cell, Fully Integrated Li-Ion, Li-Polymer Charge Management Controller”, DS21984
This data sheet provides detailed information regarding the MCP73831/2 product family.
DS51646A-page 2
©
2007 Microchip Technology Inc.
Page 7

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com
Preface

DOCUMENT REVISION HISTORY

Revision A (February 2007)
• Initial Release of this Document.
©
2007 Microchip Technology Inc. DS51646A-page 3
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TC110 Boost Converter Demo Board User’s Guide
NOTES:
DS51646A-page 4
©
2007 Microchip Technology Inc.
Page 9

Chapter 1. Product Overview

+
-
Battery
Charger
Li-Ion
TC110
MCP73832
dc-dc
Converter
Battery
+
­+
-
GNDGND GND GND
2-Cell Alkaline
1-Cell Alkaline
5V

1.1 INTRODUCTION

The TC110 Boost Converter Demo Board can charge Li-Ion Batteries with single-cell Alkaline battery or 2-cell Alkaline battery at maximum 500 mA constant current. The TC110 Boost Converter Demo Board is used to evaluate Microchip’s TC110 PFM/PWM Step-Up DC/DC Controller. The TC110 is a step-up (Boost) switching controller that can regulate output voltage with a typical start-up voltage of 0.9V. The TC110 Boost Converter Demo Board also includes a MCP73832 Miniature Single-Cell, Fully Integrated Li-Ion, Li-Polymer Charge Management Controllers. Microchip’s MCP73832 is a highly advanced linear charge management controllers for use in space-limited, cost-sensitive applications. The TC110 Boost Converter Demo Board is a ready to use solution for portable applications when no DC plug is available. The TC110 Boost Con­verter Demo Board can efficiently transfer energy from Alkaline batteries to Li-Ion battery pack.
This chapter covers the following topics:
• What is the TC110 Boost Converter Demo Board?
• What the TC110 Boost Converter Demo Board Kit includes.
TC110 BOOST CONVERTER
DEMO BOARD USER’S GUIDE
FIGURE 1-1: TC110 Boost Converter Demo Board System Level Block Diagram.
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2007 Microchip Technology Inc. DS51646A-page 5
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TC110 Boost Converter Demo Board User’s Guide

1.2 WHAT IS THE TC110 DEMO BOARD?

The TC110 Boost Converter Demo Board demonstrates the use of a PFM/PWM Step-Up DC/DC Controller (TC110) to supply input voltage for a Miniature Single-Cell, Fully Integrated Li-Ion, Li-Polymer Charge Management controller (MCP73832) that charges a Li-Ion Battery from 1-Cell or 2-Cell Alkaline batteries.
The TC110 Boost Converter Demo Board is setup to evaluate simple dc-to-dc conver­sion while demonstrating the potential integration into a portable battery charger appli­cation.The TC110 Boost Converter Demo Board charges Li-Ion battery at constant current of 200 mA for single Alkaline application set-up. However, the charge current can be programmed up to 500 mA by changing a resistor value. This demo board is designed to be able to select between 1-cell Alkaline battery and 2-cell Alkaline battery using a single switch.
The TC110 Boost Converter Demo Board utilizes Microchip's TC110 (PFM/PWM Step-Up DC/DC Controller) with the MCP73832 (Miniature Single-Cell Integrated Li-Ion, Li-Polymer Charge Management Controller) that effectively transfers the energy from 1-cell or 2-cell Alkaline battery source to a single-cell Li-Ion battery.
The additional test probes can connect to DC source and loads directly for bench testings.

1.3 WHAT THE TC110 DEMO BOARD KIT INCLUDES

This TC110 Boost Converter Demo Board kit includes:
• TC110 Boost Converter Demo Board (102-00122)
• Analog and Interface Products Demonstration Boards CD-ROM (DS21912)
- TC110 Boost Converter Demo Board User’s Guide (DS51646)
DS51646A-page 6
©
2007 Microchip Technology Inc.
Page 11

Chapter 2. Installation and Operation

2.1 INTRODUCTION

The TC110 Boost Converter Demo Board demonstrates Microchip's 0.9V start-up PFM/PWM Step-Up DC/DC Controller. A single cell Alkaline battery operates between
0.9V to 1.5V. Thus, the TC1 10 is a good Boost converter for applications that run from
1-cell or 2-cell Alkaline batteries. The TC110 is a Boost switching controller that provides output current of up to 300 mA with a typical efficiency of 84%. The TC110 Boost Converter Demo Board normally operates in pulse width modulation (PWM) mode, but automatically switches to pulse frequency modulation (PFM) mode at low output loads for higher efficiency.
The MCP73832 employs a constant-current/constant-voltage algorithm with selectable preconditioning and charge termination. Both constant-current and constant-voltage features will be reviewed in the section 2.2.
The TC110 Boost Converter Demo Board has built-in mechanical switches to turn off and select voltage source between 1-cell Alkaline or 2-cell Alkaline batteries.
TC110 BOOST CONVERTER
DEMO BOARD USER’S GUIDE

2.2 FEATURES

The TC110 Boost Converter Demo Board has the following features:
• Single-Cell Li-Ion Battery Charger, operates stand-alone without firmware added
• Charges 1-cell Li-Ion battery pack from 0.9V to 3.0V Input (Battery types from
• Regulates output dc voltage to 5.0V. (TC110 Output voltages available in 3.0V,
• 300 kHz fixed frequency (TC110 is available in 100 kHz and 300 kHz fixed
• ON/OFF button used to enable and disable system
• 3-position toggle switch to select single, dual battery input or disable
• LED ON/OFF to show the charging activity and standby mode
• Easy adjust constant charging current with single resistor modification (The
• MCP73832 is used to charge Li-Ion battery pack at constant voltage (The
• TC110 Boost Converter Demo Board operates directly from single cell AA battery
• Ready to use design or simple modification to support various new portable
for economic and fast pace design cycle
1-cell to 2-cell Alkaline batteries or similar rating NiCd and NiMH)
3.3V, and 5V)
frequency)
default current is 200 mA to optimize 1-cell Alkaline battery, but can go up to 500 mA for fast charging cycle while running in 2-cell Alkaline battery
MCP73832 is available in 4.20V, 4.35V, 4.40V, or 4.50V fixed voltage rating to accommodate emerging battery charging requirements)
or DC power source for evaluations
applications.
©
2007 Microchip Technology Inc. DS51646A-page 7
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TC110 Boost Converter Demo Board User’s Guide
ON
OFF2-Cell
1-Cell
Toggle Switch P osition
Li-Ion Battery
-
+
GND

2.3 GETTING STARTED

The TC110 Boost Converter Demo Board is fully assembled and tested for generating a regulated 5V output voltage from TC110 from a 0.9V to 3V input voltage source while charging Li-Ion battery pack at constant current up to 500 mA.
2.3.1 Power Input and Output Connection
2.3.1.1 POWERING THE TC110 BOOST CONVERTER DEMO BOARD
1. Insert the AA Alkaline batteries into battery holders. Brand new Alkaline batteries are recommended to use for each charge.
2. Connect the positive side of the Li-Ion battery pack voltage to TP8 VBAT, connect the battery pack return to the TP7 GND.
3. Turn on the TC1 10 Boost Converter Demo Board by moving dip switch toward Microchip logo. Once the switch is turned on, the TC110 Boost Converter Demo Board is powered. When powered, adjusting toggle switch position can select between 1-cell or 2-cell Alkaline battery source. The charging cycle is disabled, if the switch is keep in OFF position.
4. LED D2 will be illuminated when the charging cycle running.
5. LED D2 blinks when the system is on without Li-Ion battery pack (or load) present.
6. During normal operation of the TC1 10 Boost Converter Demo Board, the system can switch between both input sources or pause by adjusting the toggle switch position.
DS51646A-page 8
FIGURE 2-1: Board Top Assembly and Connections.
©
2007 Microchip Technology Inc.
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Installation and Operation
0
50
100
150
200
250
300
350
400
450
500
550
2 4 6 8 101214161820
Programming Resistor (kΩ)
Charge Current (mA)
2.3.1.2 APPLYING BATTERY TO TC110 BOOST CONVERTER DEMO BOARD A 1-cell Li-Ion battery pack shall be connected to the VBAT and GND connectors before
applying input power and turn on S1 and S2 to start the charging cycle. Once the system starts charging cycle, V Bat (TP2) are test points that used to measure the battery voltage from Alkaline batteries (A good Alkaline battery should rate between 0.9V to 1.5V).
2.3.1.3 LED STATUS INDICATION The LED is connected between VBAT and STAT pins to demonstrate the charging
activity. The LED illuminates when the charging cycle begins (battery pack presents, S1 and S2 are in the ON mode). The LED blinks when no load is present, and remain off when S1 or S2 are disable or OFF.
2.3.1.4 ADJUST CONSTANT CHARGING CURRENT The TC110 Boost Converter Demo Board is designed to operate with 200 mA constant
current. However, it can be easily programmed to operate with various constant charg­ing current by changing the value of R3. As shown in Figure 2-2, the constant pro­grammed current can go up to 500 mA for fast charge by applying 2 kΩ resistor to R3. Therefore, the constant charging current can easily be adjusted from selecting different resistor values.
(TP4) is a constant 5V, 2-cell Bat (TP1) and 1-cell
OUT
FIGURE 2-2: Charging Current (I
©
2007 Microchip Technology Inc. DS51646A-page 9
) vs. Programming Resistor (R3).
OUT
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TC110 Boost Converter Demo Board User’s Guide
NOTES:
DS51646A-page 10
©
2007 Microchip Technology Inc.
Page 15

Appendix A. Schematics and Layouts

A.1 INTRODUCTION

This appendix contains the following schematics and layouts for the TC110 Boost Converter Demo Board:
• Board Sc hematic
• Board Layout – Top Layer
• Board Layout – Top Metal Layer
• Board Layout – Bottom Layer
• Board Layout – Bottom Metal Layer
TC110 BOOST CONVERTER
DEMO BOARD USER’S GUIDE
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2007 Microchip Technology Inc. DS51646A-page 11
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TC110 Boost Converter Demo Board User’s Guide
M
2
S
3
D
1
G
A.2 BOARD SCHEMATIC
DS51646A-page 12
©
2007 Microchip Technology Inc.
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A.3 BOARD – TOP SILK LAYER

Schematics and Layouts
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2007 Microchip Technology Inc. DS51646A-page 13
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TC110 Boost Converter Demo Board User’s Guide

A.4 BOARD – TOP METAL LAYER

DS51646A-page 14
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2007 Microchip Technology Inc.
Page 19

A.5 BOARD – BOTTOM SILK LAYER

Schematics and Layouts
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2007 Microchip Technology Inc. DS51646A-page 15
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TC110 Boost Converter Demo Board User’s Guide

A.6 BOARD – BOTTOM METAL LAYER

DS51646A-page 16
©
2007 Microchip Technology Inc.
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TC110 BOOST CONVERTER
DEMO BOARD USER’S GUIDE

Appendix B. Bill Of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)
Qty Reference Description Manufacturer Part Number
®
2 BT1,BT2 Battery Holder, 1Cell AA PC Mount Keystone Electronics
®
1 C1 CAP 10UF 6.3V Ceramic X5R 0805 Panasonic 1 C2 CAP 47UF 8V SPEC Polymer SMD Panasonic - ECG EEF-CD0K470R 2 C3, C4 CAP Ceramic 4.7uF 10V X5R 0805 Panasonic - ECG ECJ-GVB1A475M 1 D1 DIODE Schottky 40V 1A NMP 2P Panasonic - SSG MA2Q73600L 1 D2 LED Super Red Clear 0603 SMD LITE-ON Inc LTST-C190KRKT 1 L1 Inductor Shield PWR 22 UH SMD Coiltronics DR1050-2 20-R 1 PCB RoHS Compliant Bare PCB, TC110
Demo Board 1 Q1 MOSFET N-CH 20V 5.0A SOT-23 Vishay 1 R1 RES 1.00M OHM 1/10W 1% 0603
SMD 1 R2 RES 475 OHM 1/10W 1% 0603 SMD Panasonic - ECG ERJ-3EKF4750V 1 R3 RES 5.11K OHM 1/10W 1% 0603
SMD 1 S1 Switch Toggle SPDT 3A PC MNT 4 P C E-Switch 200MSP3T1B1M2QEH 1 S2 Switch DIP 1-POS Half Pitch SMD Copal Electronics Inc CHS-01TB 8 TP1, TP2, TP3,
TP4, TP5, TP6, TP7, TP8
1 U1 PFM/PWM Step-Up DC/DC Converter Microchip Technology
1 U2 IC Controller LI-ION 4.2V SOT23-5 Microchip Technology
Note 1: The components liste d in t his Bill of Mat erials are re presen tati ve of the PCB a ssembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
PC Test Point Compact SMT Keystone Electronics 5016
Advanced Circuits 104-00122
Panasonic - ECG ERJ-3EKF1004V
Panasonic - ECG ERJ-3EKF5111V
Inc.
Inc.
- ECG ECJ-2FB0J106M
®
Intertechnology Si2312DS-T1-E3
2460
TC110503ECT
MCP73832T-2ACI/OT
©
2007 Microchip Technology Inc. DS51646A-page 17
Page 22

WORLDWIDE SALES AND SERVICE

AMERICAS
Corporate Office
2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://support.microchip.com Web Address: www.microchip.com
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Boston
Westborough, MA Tel: 774-760-0087 Fax: 774-760-0088
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Detroit
Farmington Hills, MI Tel: 248-538-2250 Fax: 248-538-2260
Kokomo
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Los Angeles
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Toronto
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ASIA/PACIFIC
Asia Pacific Office
Suites 3707-14, 37th Floor Tower 6, The Gateway Habour City, Kowloon Hong Kong Tel: 852-2401-1200 Fax: 852-2401-3431
Australia - Sydney
Tel: 61-2-9868-6733 Fax: 61-2-9868-6755
China - Beijing
Tel: 86-10-8528-2100 Fax: 86-10-8528-2104
China - Chengdu
Tel: 86-28-8665-5511 Fax: 86-28-8665-7889
China - Fuzhou
Tel: 86-591-8750-3506 Fax: 86-591-8750-3521
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ASIA/PACIFIC
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Tel: 886-7-536-4818 Fax: 886-7-536-4803
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Tel: 886-2-2500-6610 Fax: 886-2-2508-0102
Thailand - Bangkok
Tel: 66-2-694-1351 Fax: 66-2-694-1350
EUROPE
Austria - Wels
Tel: 43-7242-2244-39 Fax: 43-7242-2244-393
Denmark - Copenhagen
Tel: 45-4450-2828 Fax: 45-4485-2829
France - Paris
Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79
Germany - Munich
Tel: 49-89-627-144-0 Fax: 49-89-627-144-44
Italy - Milan
Tel: 39-0331-742611 Fax: 39-0331-466781
Netherlands - Drunen
Tel: 31-416-690399 Fax: 31-416-690340
Spain - Madrid
Tel: 34-91-708-08-90 Fax: 34-91-708-08-91
UK - Wokingham
Tel: 44-118-921-5869 Fax: 44-118-921-5820
DS51646A-page 18
12/08/06
©
2007 Microchip Technology Inc.
Page 23
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