Note the following details of the code protection feature on Microchip devices:
•Microchip products meet the specification contained in their particular Microchip Data Sheet.
•Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
•There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
•Microchip is willing to work with the customer who is concerned about the integrity of their code.
•Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break Microchip’s code protection feature may be a violation of the Digit al Millennium Copyright Act. If suc h a c t s
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device
applications and t he lik e is provided only for your convenience
and may be su perseded by upda t es . It is y our responsibility to
ensure that your application meets with your specifications.
MICROCHIP MAKES NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND WHETHER EXPRESS OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR
OTHERWISE, RELATED TO THE INFORMATION,
INCLUDING BUT NOT LIMITED TO ITS CONDITION,
QUALITY, PERFORMANCE, MERCHANTABILITY OR
FITNESS FOR PURPOSE. Microchip disclaims all liability
arising from this information and its use. Use of Microchip
devices in life supp ort and/or safety ap plications is entir ely at
the buyer’s risk, and the buyer agrees to defend, indemnify and
hold harmless M icrochip from any and all dama ges, claims,
suits, or expenses re sulting from such use. No licens es are
conveyed, implicitly or otherwise, under any Microchip
intellectual property rights.
Trademarks
The Microchip name and logo, the Microchip logo, Accuron,
dsPIC, K
EELOQ, microID, MPLAB, PIC, PICmicro, PICSTART,
PRO MATE, PowerSmart, rfPIC and SmartShunt are
registered trademarks of Microchip Technology Incorporated
in the U.S.A. and other countries.
AmpLab, FilterLab, Migratable Memory, MXDEV, MXLAB,
SEEVAL, SmartSensor and The Embedded Control Solutions
Company are registered trademarks of Microchip Technology
Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, CodeGuard,
dsPICDEM, dsPICDEM.net, dsPICworks, ECAN,
ECONOMONITOR, FanSense, FlexROM, fuzzyLAB,
In-Circuit Serial Programming, ICSP, ICEPIC, Linear Active
Thermistor, Mindi, MiWi, MPASM, MPLIB, MPLINK, PICkit,
PICDEM, PICDEM.net, PICLAB, PICtail, PowerCal,
PowerInfo, PowerMate, PowerTool, REAL ICE, rfLAB,
rfPICDEM, Select Mode, Smart Serial, SmartT el, Total
Endurance, UNI/O, WiperLock and ZENA are trademarks of
Microchip Technology I ncorporat ed in the U.S.A. and other
countries.
SQTP is a service mark of Microchip Technology Incorporated
in the U.S.A.
All other trademarks mentioned herein are property of their
respective companies.
Microchip received ISO/TS-16949:2002 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
Tempe, Arizona, Gresham, Oregon and Mountain View, California. The
Company’s quality system processes and procedures are for its
PICmicro
EEPROMs, microperipherals, nonvolatile memory and analog
products. In addition, Microchip’s quality system for the design and
manufacture of development systems is ISO 9001:2000 certified.
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the
document.
For the most up-to-date information on development tools, see the MPLAB
Select the Help menu, and then Topics to open a list of available on-line help files.
INTRODUCTION
®
IDE on-line help.
This chapter contains general information about this user’s guide and customer support
that will be useful prior to using the PICDEM™ Mechatronics development kit. Items
discussed in this chapter are:
• Document Layout
• Conventions Used in this Guide
• Warranty Registration
• Recommended Reading
• The Microchip Web Site
• Development Systems Customer Notification Service
This document describes how to use the PICDEM™ Mechatronics Demonstration
Board. The manual layout is as follows:
• Chapter 1: PICDEM Mechatronics – An overview of the PICDEM Mechatronics
Demo Board. PCB layout, parts and how to connect the provided jumper wires to
the board.
• Chapter 2:Example Projects – Projects that describe how to read the sensors
on the board, drive the LCD and control several motors. These motors include a
Brushed DC (BDC) motor and a bipolar stepper motor.
• Chapter 3:Troubleshooting – Provides resolutions for solving common
problems associated with using the PICDEM Mechatronics Demo Board.
Please complete the enclosed Warranty Registration Card and mail it promptly.
Sending in your Warranty Registration Card entitles you to receive new product
updates. Interim software releases are available at the Microchip web site.
RECOMMENDED READING
It is recommended that you become familiar with the documents listed below, prior to
using the PICDEM Mechatronics Demo Board.
Consult this document for instr ucti ons on how to use the PICkit2 Microcontroller
Programmer hardware and software.
MPLAB
Consult this document for information pertaining to Microchip’s In-Circuit Debugger,
MPLAB ICD 2. MPLAB ICD 2 utilizes the in-circuit debugging capability built into the
Flash devices.
PIC16F91X Data Sheet (DS41250)
Consult this document for information regarding the PIC16F91X 28/40/44-pin
Flash-based, 8-bit CMOS Microcontroller with LCD Driver device specifications.
PIC16F631/677/685/687/689/690 Data Sheet (DS41262)
Consult this document for information regarding the PIC16F631/677/685/687/689/690
20-pin Flash-based, 8-bit CMOS Microcontroller device specifications.
PIC12F508/509/16F505 Data Sheet (DS41236)
Consult this document for information regarding the PIC12F508/509 8/14-pin
Flash-based, 8-bit CMO S Micr oc ont ro ll er devi ce spec ifi ca tio ns .
MPLAB
Consult this document for more information pertaining to the installation and features
of the MPLAB Integrated Development Environment (IDE) Software.
Mechatronics Design Center
The Mechatronics Design Center (www.microchip.com\mechatronics) provides a
wealth of information on design applications involving Mechatronics. All documentation
is in Adobe
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
DEVELOPMENT SYSTEMS CUSTOMER CHANGE NOTIFICATION SERVICE
Microchip’s customer notification service helps keep customers current on Microchip
products. Subscribers will receive e-mail notification whenever there are changes,
updates, revisions or errata related to a specified product family or development tool of
interest.
To register, access the Microchip web site at www.microchip.com, click on Customer Change Notification and follow the registration instructions.
The Development Systems product group categories are:
• Compilers – The latest information on Microchip C compilers and other language
tools. These include the MPLAB C18 and MPLAB C30 C compilers; MPASM™
and MPLAB ASM30 assemblers; MPLINK™ and MPLAB LINK30 object linkers;
and MPLIB™ and MPLAB LIB30 object librarians.
• Emulators – The latest information on Microchip in-circuit emulators. This
includes the MPLAB ICE 2000 and MPLAB ICE 4000.
• In-Circuit Debuggers – The latest information on the Microchip in-circuit
debugger, MPLAB ICD 2.
• MPLAB
Integrated Development Environment for development systems tools. This list is
focused on the MPLAB IDE, MPLAB SIM simulator, MPLAB IDE Project Manager
and general editing and debugging features.
• Programmers – The latest information on Microchip programmers. These include
the MPLAB PM3 and PRO MATE
Plus and PICkit
®
IDE – The latest information on Microchip MPLAB IDE, the Windows®
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
• Development Systems Information Line
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com
DOCUMENT REVISION HISTORY
Revision A (May 2005)
• Initial Release of this Document.
Revision B (June 2005)
• Changed PIC® Communicator to PIC® MCU Communicator.
The PICDEM™ Mechatronics is intended to be a learning tool for individuals interested
in Mechatronic design. Mechatronics refers to integrating electronic controls into
mechanical systems or replacing mechanical components with an electronic solution.
PICmicro
size, high efficiency, speed and abundance of peripheral configurations. Mechatronic
systems range in complexity from a simple electromechanical switch with output
multiplexing to the complex stabilizer control of a supersonic jet. The appliance and
automotive markets are notable markets in which mechatronic designs are becoming
more common place. The modern washing machine, for instance, once an entirely
mechanical design, incorporates microcontrollers to manage cycle times, read human
inputs and regulate the speed of the agitate and spin cycles.
This chapter introduces the PICDEM™ Mechatronics development board. It describes
the PCB layout, parts and electrical connection to the PICkit™ 2 Flash Programmer
and MPLAB ICD 2 In-Circuit Debugger.
PICDEMTM MECHATRONICS
DEMO BOARD USER’S GUIDE
®
microcontrollers are ideal for use in Mechatronic systems due to their small
1.2HIGHLIGHTS
This chapter discusses:
• Quick Start Guide
• The PICDEM™ Mechatronics Development Kit Contents
The PICDEM Mechatronics Demo Board is programmed at the factory with a
demonstration program. The board must be configured as described in this chapter in
order to use the demonstration program. Once the board is configured and powered
up, the speed of the Brushed DC (BDC) motor on the board may be varied using the
potentiometer (POT1). The 8-bit hexadecimal interpretation of the position of POT1 is
displayed on the LCD.
Board Setup
Using the provided wire jumpers, screwdriver and shunts (2-pin black hard plastic
jumpers), configure the board as shown in Figure 1-1.
1. Attach the leads of the Brushed DC motor to Drive 1 and Drive 2 using the
screwdriver.
2. Connect POT1 (on J4) to C1- (on J13) using a wire jumper.
3. Connect P1 (on J1) to RD7 (on J10) using a wire jumper.
4. Connect N2 (on J1) to RD2 (on J10) using a wire jumper.
5. Connect the right and center pins on JP8 using a shunt.
Board Power-Up
Supply power to the board in one of the following ways:
• Connect a 9-12 V
• Connect a 9-12 V
terminals.
• Connect a 9 V
• Connect a 5 V
Note:
The power supply part number is AC162039 (see buy.microchip.com). Packaged
with the MPLAB ICD 2, the part number is DV164007.
DC (0.75 amp minimum) supply using J9 (see note below)
DC (0.75 amp minimum) supply to the P21 and P20 screw
DC battery to the battery connector.
DC (1.2 amp minimum) supply to TP2 or TP3.
Demonstration Program
Press CLR FAULT (SW5), which is near the bottom right corner of the board. Turn
POT1 clockwise to increase the speed of the motor. Note that the number displayed on
the LCD increases as you turn the potentiometer clockwise.
Try experimenting with the other sensors on the board:
• Move the jumper wire on POT1 (J4) to Light (J4). Vary the intensity of light shining
on the light sensor located near the top left corner of the board. Notice what
happens to the motor.
• Move the jumper to TEMP (J4). Blow on the temperature sensor located on the
top left corner of the board. Note what happens to the number displayed on the
LCD.
• Move the jumper back to POT1. Move the jumper from N2 (J1) to D0 (J14). Watch
what happens to the intensity of LED D0 as you turn the potentiometer.
The PICDEM™ Mechatronics Development Kit contains the following items:
1. The PICDEM™ Mechatronics Printed Circuit Board (PCB) with motors
2. Pre-programmed PIC16F917 PICmicro
3. 10 wire jumpers
4. 8 2-pin shunts
5. CD-ROM including:
•PICDEM™ Mechatronics User’s Guide
•Workshop-in-a-Box presentation for training students on the board
(speaker notes included)
•Data sheets for the PIC16F91X, PIC16F631/677/685/687/689/690
and motors
•Application notes and other technical documentation
6. Sample kit including a PIC16F690 and PIC12F509 device
7. Microchip screwdriver
8. Registration Card
1.5PICDEM™ MECHATRONICS LAYOUT
®
device
The PICDEM™ Mechatronics is shown in Figure 1-2.
A PIC16F917 microcontroller is populated in the 40-pin socket, in which 22 out of the
36 available I/O pins are dedicated connections to several components on the board.
The remaining 14 pins are available for the user to connect to the other components on
the board, using the provided jumper wires. The dedicated connections connect to the
following components:
• In-Circuit Serial Programming™ Connector – ICSPDAT, ICSPCLK, MCLR
• RS-232 COM port – 2 pins: RX, TX
A 20-pin socket is provided and is compatible with 8/14/20-pin Flash-based
microcontrollers. A PIC16F690 microcontroller is provided to use in the 20-pin socket,
in which 5 out of the 18 available I/O pins are dedicated connections to several
components on the board. The remaining 13 pins are available for the user to connect
to the other components on the board using the provided jumper wires. The dedicated
connections connect to the following components:
• Switch 1 – 1 pin: MCLR
• In-Circuit Serial Programming (ICSP™) Connector – ICSPDAT, ICSPCLK, MCLR
• RS-232 COM port: RX, TX
Note:Only one microcontroller should be loaded into the board at any given time.
Dedicated pins are indicated by a white box enclosing the pin designation next to each
socket. Pay close attention to this designation, as the functionality of the dedicated pins
are affected by the circuitry these pins are connected to. It is recommended that you
use only the pins not designated as dedicated connections in your design.
The remaining components on the board must be connected to the microcontroller
using the provided wire jumpers. The jumpers connect between the headers on either
side of the microcontroller and the header pins next to the respective components on
the board. The components on the board are labeled in Figure 1-2.
The reasons for requiring you to use the provided jumpers to connect components to
the microcontroller are three-fold.
1. Y ou will gain knowledge and experience by physically connecting components to
the microcontroller.
2. There are more peripherals than pins on the microcontrollers so that you can do
more with the board.
3. Should you choose to use the board to experiment on your own, the board allows
you the flexibility to do so. You can try experimenting with peripherals not
covered in the projects in Chapter 2. “Example Projects”.
1.6REQUIRED TOOLS
One of the following programming tools is needed in order to complete the projects in
the next chapter:
Figures 1-3 and 1-4 illustrate how to connect each of these tools to the PICDEM
Mechatron ics Demo Board.
®
ICD 2 In-Circuit Debugger/Programmer (Part# DV164007 includes a
DC power supply and serial cable)
1.7PICDEM™ MECHATRONICS SETUP
Please take a moment to review the following steps, prior to using the board. These
steps ensure the board is configured correctly before beginning the projects.
1.7.1Jumper Settings
Remove all 2-pin shunts (jumpers), except for JP8. On JP8, the shunt should be
connected in the right most position (indicated by the “+5V” label), which ensures that
the drive stage is powered by +5 V
1.7.2Board Power-Up
Supply power to the board in one of the following ways:
• Connect a 9-12 V
is grounded externally and positive internally.
• Connect a 9-12 V
terminals.
• Connect a 9 V
• Connect a 5 VDC (1.2 amp minimum) supply to TP2 or TP3.
When power is initially connected, the “PWR ON” LED should light up. The “FAULT”
LED in the over-current sense circuit will also be on when the board is powered up.
Clear the Fault by pressing SW5 (CLR FAULT) switch. The board is now properly
configured for the projects.
DC (0.75 amp minimum) supply via J9. The connector’s polarity
DC (0.75 amp minimum) supply to the P21 and P20 screw
1.8GENERAL PICDEM™ MECHATRONICS DEMONSTRATION BOARD
INFORMATION
Power Supply Maximum Ratings
Supply voltage: 12 VDC
Output current (drive stage): 1.2A (total)
1.8.1Experimentation
The PICDEM Mechatronics Demo Board was designed for your experimentation. After
completing the projects in Chapter 2. “Example Projects”, please experiment freely
on your own. Voltage power supplies and motors, other than those provided in the kit,
may be used.
The driver portion of the board (the part that supplies power to the motors) has an
over-current sense circuit and will trip should the motor draw more than 1.2 amps. The
LM7805 regulator also protects the circuit by limiting the current consumed by the
board. Logic has also been put in place to ensure that the P and N-Channel MOSFET s
connected to each of the output drives can not be turned on simultaneously.
Note:Although reasonable measures have been taken to protect the board from
the occasional mistake, THE BOARD MA Y BE DAMAGED if proper design
techniques are not used and special attention to the schematic is not made.
1.8.2On-Board Status LEDs
There are eight status LEDs on the board specifically provided to assist the user in the
developing and debugging of your code. The user can output register values on one of
the Ports of the microcontroller and have a binary reading of the value of that register.
Connect the LEDs as shown in Figure 1-5. For instance, if it is suspected that the
STATUS register is not being set appropriately , move the STATUS value into PORTC.
If PORTC is attached as shown in Figure 1-5, the LEDs will show the value of STATUS.
FIGURE 1-5:CONNECTING PORTC PINS TO LEDS FOR DEBUGGING
1.8.3OVER-CURRENT PROTECTION CIRCUIT
The over-current protection circuit included on the board shuts down the drive portion
of the circuit if the board drives 1.2 amps continually for 100 ms or longer. Upon
powering up the board, the “FAULT” LED will be on. The drive circuit must be reset
manually by pressing the CLEAR FAULT button in the lower right hand portion of the
board every time the board is initially supplied with power. Otherwise, a Fault is present
when the “FAUL T” LED is illuminated and must be manually reset by pressing the same
button. If you use your own motor, keep current draw less than 1.2A, as the
over-current protection circuit will not allow driving a motor at or above this rating.
1.8.4MOTOR CONNECTION
The motors provided on the PICDEM Demo Board must be manually connected to the
Drive screw terminals. The kit includes a Microchip screwdriver to facilitate in making
these connections.
Note:The supplied Brushed DC motor and Bipolar Stepper motor are subject to
change as the motor manufacturers cannot guarantee the same model
numbers will be available indefinitely. Please refer to Microchip’s web page
(www.microchip.com) for the current data sheets for the motors supplied
with this kit, if the motor supplied on your board differs from the motor data
sheets found on the CD-ROM.
1.8.5SERIAL COMMUNICATION
The JP2 jumper is normally not populated with a shunt. With no shunt present, the
board is configured for serial communications via the PICmicro
Connecting a shunt between the bottom two pins (TX and RX) allows the user to
transmit and receive serial communication via one pin (jumper between the
microcontroller and the TX/RX pin on JP2).
The temperature sensor and light sensor can be snapped off to give greater flexibility
in using these sensors. For example, the temperature sensor may be snapped off and
moved into a more hostile environment, while keeping the board within sight. Once,
snapped off, solder wires of the same length between the adjoining holes (i.e., JP3 and
JP4 for the temperature sensor) on the PICDEM Mechatronics Demo Board and the
sensor board.
1.8.7BACK EMF SCALING RESISTORS
If choosing to drive your own Brushed DC motor with the PICDEM Mechatronics Demo
Board at a voltage higher than +5 V
of 0-5 V
locations may be populated with resistors to create a simple voltage divider circuit. TP1
is the output of this voltage divider. See the schematic in Appendix A. “Hardware Schematics” for further clarification.
DC. Resistor locations, R55 and R56, are provided for this purpose. These
1.8.8CURRENT SENSE
The output stage of the board incorporates a simple current sensing circuit, which is
assessable at J15 (CURRENT SENSE). At this pin, the voltage is equal to current
± 10%. For instance, if a motor is being driven and it is drawing 0.9 amps, the voltage
at the header is 0.9 volts (± 10%).