Microchip Technology MTD6505 User guide

MTD6505
3-Phase BLDC
Sensorless Fan Controller
Demonstration Board
User’s Guide
© 2011 Microchip Technology Inc. DS52009A
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Trademarks

The Microchip name and logo, the Microchip logo, dsPIC, K
EELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART,
32
PIC
logo, rfPIC and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MXDEV, MXLAB, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE, rfLAB, Select Mode, Total Endurance, TSHARC, UniWinDriver, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their respective companies.
© 2011, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
ISBN: 978-1-61341-886-4
Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
®
MCUs and dsPIC® DSCs, KEELOQ
®
code hopping
DS52009A-page 2 © 2011 Microchip Technology Inc.
MTD6505 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMO BOARD USER’S GUIDE

Table of Contents

Preface ...........................................................................................................................5
Introduction............................................................................................................ 5
Document Layout .................................................................................................. 5
Conventions Used in this Guide ............................................................................ 6
Recommended Reading........................................................................................ 7
The Microchip Web Site ........................................................................................ 7
Customer Support ................................................................................................. 7
Document Revision History ................................................................................... 7
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 9
1.2 MTD6505 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Hardware Description .......................................... 10
1.3 What the MTD6505 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit Includes .......................................................... 10
Chapter 2. Installation and Operation
2.1 Getting Started ............................................................................................. 11
2.1.1 Software Installation .................................................................................. 11
2.1.2 Board Installation ....................................................................................... 11
2.2 MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board
Software Description .............................................................................. 13
2.2.1 Controlling and Monitoring Tab ................................................................. 13
2.2.2 Measurement Tab ..................................................................................... 15
2.3 How to Define the Correct R
2.3.1 Operation ................................................................................................... 18
Appendix A. Schematics and Layouts
A.1 Introduction .................................................................................................. 19
A.2 Board – Schematic: Power Management Part and Resistor for
Programming Part .................................................................................. 20
A.3 Board – Schematic: Direction Pin Management Part, PIC Reserves Part,
and MTD6505 Voltage and Current Monitoring Part .............................. 21
A.4 Board – Schematic: PIC24FJ256GB106 Part .............................................. 22
A.5 Board – Schematic: IC Part/MTD6505 Plug-in Module Socket Part,
USB Connection Part, LED Part, and Reset Switch Part ....................... 23
A.6 Board – Top Silk and Pads .......................................................................... 24
A.7 Board – Top Trace and Pads ....................................................................... 25
A.8 Board – Bottom Trace and Pads .................................................................. 26
Value ...................................................... 18
PROG
Appendix B. Bill of Materials
Worldwide Sales and Service ....................................................................................30
© 2011 Microchip Technology Inc. DS52009A-page 3
MTD6505 3-Phase BLDC Sensorless Fan Controller Demo Board User’s Guide
DS52009A-page 4 © 2011 Microchip Technology Inc.
MTD6505 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMO BOARD USER’S GUIDE

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the p age number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available online help files.
®
IDE online help.
INTRODUCTION
This chapter contains general information that will be useful to know before using the MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board as a development tool to emulate and debug firmware on a target board. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the MTD6505
3-Phase BLDC Sensorless Fan Controller Demonstration Board.
Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board.
Appendix A. “Schematics and Layouts” – Shows the schematic and layout
diagrams for the MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstra­tion Board.
Appendix B. “Bill of Materials” – Lists the parts used to build the MTD6505
3-Phase BLDC Sensorless Fan Controller Demonstration Board.
© 2011 Microchip Technology Inc. DS52009A-page 5
MTD6505 3-Phase BLDC Sensorless Fan Controller Demo Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces repeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the total number of digits, R is the radix and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mutually exclusive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
®
IDE User’s Guide
DS52009A-page 6 © 2011 Microchip Technology Inc.
RECOMMENDED READING
This user's guide describes how to use MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources.
• MTD6505 Data Sheet, “3-Phase BLDC Sinusoidal Sensorless Fan Motor Drive”
(DS22281)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
Preface
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Tech nical support is availabl e through the web site at: h ttp://www.microchip.com/support .

DOCUMENT REVISION HISTORY

Revision A (December 201 1)
• Initial Release of this Document.
© 2011 Microchip Technology Inc. DS52009A-page 7
MTD6505 3-Phase BLDC Sensorless Fan Controller Demo Board User’s Guide
NOTES:
DS52009A-page 8 © 2011 Microchip Technology Inc.

Chapter 1. Product Overview

1.1 INTRODUCTION

The MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board allows the control and monitoring of the MTD6505 device, using a PC software connected to the MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board via a USB connection.
The MTD6505 3-Phase BLDC Sensorless Fan Controller Demonstration Board Software provides several features, such as V modulation (PWM) control, speed and current consumption monitoring. It also allows controlling the R
MTD6505 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMO BOARD USER’S GUIDE
control and monitoring, pulse-width
DD
resistor value for fan fitting.
PROG
WVU
MTD6505
Plug-in
Module
USB Connection
MTD6505 3-Phase BLDC
Sensorless Fan Controller
Demonstration Board
6V V
IN
FIGURE 1-1: System Overview.
© 2011 Microchip Technology Inc. DS52009A-page 9
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