Microchip Technology MCP73871 Demo Board with Voltage Proportional Current Control User guide

MCP73871
Demo Board
with Voltage Proportional
Current Control
User’s Guide
© 2009 Microchip Technology Inc. DS51812B
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights.
Trademarks
The Microchip name and logo, the Microchip logo, dsPIC, K
EELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART,
rfPIC and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MXDEV, MXLAB, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Octopus, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, PIC
32
logo, REAL ICE, rfLAB, Select Mode, Total Endurance, TSHARC, UniWinDriver, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their respective companies.
© 2009, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and T empe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC devices, Serial EEPROMs, microperipherals, nonvolatile memo ry and analog products. In addition, Microchip’s quality system for the desig n and manufacture of development systems is ISO 9001:2000 certified.
®
MCUs and dsPIC® DSCs, KEELOQ
®
code hopping
DS51812B-page 2 © 2009 Microchip Technology Inc.
MCP73871 DEMO BOARD WITH
VOLTAGE PROPORTIONAL CURRENT
CONTROL USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 1
Introduction............................................................................................................ 1
Document Layout .................................................................................................. 1
Conventions Used in this Guide ............................................................................ 2
Recommended Reading........................................................................................ 3
The Microchip Web Site ........................................................................................ 3
Customer Support ................................................................................................. 3
Document Revision History ................................................................................... 3
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 5
1.2 What is the MCP73871 Demo Board with Voltage Proportional Current
Control? .................................................................................................... 6
1.3 What the MCP73871 Demo Board with Voltage Proportional Current Control
kit Includes? .............................................................................................. 6
Chapter 2. Installation and Operation
2.1 Introduction ..................................................................................................... 7
2.2 Features ......................................................................................................... 7
2.3 Getting Started ............................................................................................... 8
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 13
A.2 Board – Schematic ....................................................................................... 14
A.3 Board – Top Silk and Pads .......................................................................... 15
A.4 Board – Top Metal Layer ............................................................................. 16
A.5 Board – Bottom Layer .................................................................................. 17
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service .................................................................................... 20
© 2009 Microchip Technology Inc. DS51812B-page 3
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide
NOTES:
DS51812B-page 4 © 2009 Microchip Technology Inc.
MCP73871 DEMO BOARD WITH
VOLTAGE PROPORTIONAL
CURRENT CONTROL USER’S GUIDE

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available on-line help files.
®
IDE on-line help.

INTRODUCTION

This chapter contains general information that will be useful to know before using the MCP73871 Demo Board with Voltage Proportional Current Control. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History

DOCUMENT LAYOUT

This document describes how to use the MCP73871 Demo Board with Voltage Proportional Current Control as a linear Li-Ion battery charge controller that can share a load. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the MCP73871
Demo Board with Voltage Proportional Current Control.
Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with this user’s guide and a description of the user’s guide.
Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the MCP73871 Demo Board with Voltage Proportional Current Control.
Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP73871 Demo Board with Voltage Proportional Current Control.
© 2009 Microchip Technology Inc. DS51812B-page 5
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide

CONVENTIONS USED IN THIS GUIDE

This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces repeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the total number of digits, R is the radix and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mutually exclusive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
DS51812B-page 6 © 2009 Microchip Technology Inc.

RECOMMENDED READING

This user's guide describes how to use MCP73871 Demo Board with Voltage Proportional Current Control. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources.
• MCP73871 Data Sheet - “Stand-Alone System Load Sharing and Li-Ion / Li-Polymer Battery Charge Management Controller”, DS22090
This data sheet provides detailed information regarding the MCP73871 product family.

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
Preface

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com.
© 2009 Microchip Technology Inc. DS51812B-page 7
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide

DOCUMENT REVISION HISTORY

Revision B (November 2009)
Initial Release of this Document.
• Updated Section 2.2 “Features” with information on the Voltage Proportional
Current Control Input Voltage.
• Added footnote to Table 2-1.
• Updated Section 2.3.3 “Voltage Proportional Charge Control (VPCC) Function”.
• Added Section 2.3.3.1 “Example”.
Revision A (April 2009)
• Initial Release of this Document.
DS51812B-page 8 © 2009 Microchip Technology Inc.

Chapter 1. Product Overview

System Load
Low
Hi
Low
Hi
Low
Hi
Low
Hi
17
CE V
SS
IN
PG
STAT2
SEL
STAT1
VPCC
PROG2
TE
LBO
Single-Cell Li-Ion Battery
OUT
V
BAT
THERM
V
BAT_SENSE
PROG3
PROG1
9
4
1, 20
14, 15, 16
18, 19
6
7
8
2
3
13
10,11 (EP)
12
5
OUT
NTC
10 F
4.7 F
4.7 F
110 k
10 k
R
PROG3
R
PROG1
470
470
470
AC-DC Adapter
or USB Port
MCP73871
330 k

1.1 INTRODUCTION

The MCP73871 Demo Board with Voltage Proportional Current Control is designed to demonstrate Microchip's stand-alone linear Li-Ion battery charger with system power path and load sharing management control solution. The MCP73871 integrates the required elements to meet design challenges when developing new Li-Ion / Li-Polymer batteries powered products.
The MCP73871 requires minimum external components to power the system load and charge single cell Li-Ion batteries independently. When input power is absent or insufficient, the Li-Ion battery becomes the primary power source and supports the required system load current. The MCP73871 Demo Board with Voltage Proportional Current Control feature added is developed to assist engineers in reducing product design cycle and time by utilizing Microchip’s favorite stand-alone Li-Ion battery charger and system load sharing management controller.
This chapter provides an overview of the MCP73871 Demo Board with Voltage Proportional Current Control and covers the following topics:
• What is the MCP73871 Demo Board with Voltage Proportional Current Control?
• What the MCP73871 Demo Board with Voltage Proportional Current Control Kit includes?
MCP73871 DEMO BOARD WITH
VOLTAGE PROPORTIONAL
CURRENT CONTROL USER’S GUIDE
FIGURE 1-1: MCP73871 With System Power Path and Voltage Proportional Current Control (VPCC) Management Typical Application.
© 2009 Microchip Technology Inc. DS51812B-page 9
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide

1.2 WHAT IS THE MCP73871 DEMO BOARD WITH VOLTAGE PROPORTIONAL CURRENT CONTROL?

The MCP73871 Demo Board with Voltage Proportional Current Control demonstrates the features of Microchip’s MCP73871 “Stand-Alone System Load Sharing and Li-Ion / Li-Poly Battery Charge Management Controller”.The MCP73871 Demo Board with Voltage Proportional Current Control is designed to deliver minimum 1.5A total current to system load and to a single cell Li-Ion battery at 4.2V preset voltage regulation (4.1V,
4.35V and 4.4V options are also available for MCP73871). The MCP73871 Demo Board with Voltage Proportional Current Control has one dip switch (S1) with four poles to control input current limits, enable charge timer and enable charging. The first switch decides the input power source between AC-DC wall adapter and USB port (AC/USB). The second switch of S1 determines the 500 mA high-power USB port or the 100 mA low-power USB port (High/Low), if the first switch of S1 is enabled (ON). The input current limit is governed by the USB specification when selecting USB on S1 switch.
The maximum fast current when AC is selected on S1 is programmed by the resistor R (see Figure 1-1).
The MCP73871 Demo Board with Voltage Proportional Current Control offers three status LED (for charge status outputs and a power-good indicator).
at 1A, and the termination current is set at 100 mA by R
PROG1
PROG3
Note: Refer to Table 2-1 for charge status outputs and Figure 2-1 for charge
current setups.
The MCP73871 Demo Board with Voltage Proportional Current Control comes with a factory preset low-battery indicator (LBO) when input is absent. The preset value is
3.2V and STAT1 LED (Green) will turn ON if the battery voltage is below the threshold voltage.
The MCP73871 Demo Board with Voltage Proportional Current Control is designed to cover all the features of the MCP73871 device. A thermistor can be added at test points TP6 and TP7, but resistor R6 must be removed (see the A.2 “Board – Schematic”). The board layout easily permit to change the two programmable resistors: R R
PROG3
.
PROG1

1.3 WHAT THE MCP73871 DEMO BOARD WITH VOLTAGE PROPORTIONAL CURRENT CONTROL KIT INCLUDES?

This MCP73871 Demo Board with Voltage Proportional Current Control kit includes:
• One MCP73871 Demo Board with Voltage Proportional Current Control, 102-00244
• Important Information "Read First"
and
DS51812B-page 10 © 2009 Microchip Technology Inc.

Chapter 2. Installation and Operation

2.1 INTRODUCTION

The MCP73871 Demo Board with Voltage Proportional Current Control demonstrates Microchip's standalone linear Li-Ion battery charger with system power path and load sharing management control solution. The system load is also powered by the Li-Ion battery when the input power is disconnected. A number of device options allow the MCP73871 to be utilized in a variety of applications. Please refer to the MCP73871 Data Sheet (DS22090) and/or contact local Microchip supports for additional device options.
Typical applications for the reference design are in Smart Phones, PDA, Portable Media Players, MP3 Players, Digital Cameras, Handheld Medical devices, Bluetooth headsets, Ultra-Mobile PC and Portable Communicators.

2.2 FEATURES

The MCP73871 Demo Board with Voltage Proportional Current Control has the following features:
• Integrated System Load Sharing
• Voltage Proportional Current Control (VPCC) Input voltage: 5.5V with ±0.5V tolerance (additional information available in the MCP73871 Data Sheet)
• Input Current Limit Control hardware selected (typical 1650 mA, USB-High maximum 500 mA, and USB-Low maximum 100 mA)
• Three LEDs to indicate charge status, low battery and power good signal
• Preset Li-Ion battery charge voltage: 4.2V ± 0.5%
• Temperature monitoring is disabled by default, but can be enabled to use with a NTC thermister (tied at TP6 and TP7 and removing R6)
• Factory preset 0.1C preconditioning current of deeply depleted cells
• Factory preset Safety Timer with Timer Enable feature (by S1 switch)
• Constant Current/Constant Voltage (CC/CV) charge algorithm
• Resistor programmed maximum charge current (R
• Resistor programmed termination set point (R
• Automatic Charge Termination
• Automatic Recharge
• Internal Thermal Regulation
• Exposed Pad with extra via underneath for better heat dissipations
MCP73871 DEMO BOARD WITH
VOLTAGE PROPORTIONAL
CURRENT CONTROL USER’S GUIDE
): 1A
PROG1
): 100 mA
PROG3
© 2009 Microchip Technology Inc. DS51812B-page 11
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide

2.3 GETTING STARTED

The MCP73871 Demo Board with Voltage Proportional Current Control is fully assembled and tested for charging a single-cell Li-Ion or Li-Polymer battery with or without system load.
2.3.1 Power Input and Output Connection
2.3.1.1 POWERING THE MCP73871 DEMO BOARD WITH VOLTAGE PROPORTIONAL CURRENT CONTROL
1. Connect the positive battery terminal to V
+ (TP4) and negative battery
BAT
terminal to GND (TP1 or TP5).
2. Connect the 5V – 6V DC power supply Negative Terminal to GND (TP1 or TP5).
3. Connect the 5V – 6V DC power supply Positive Terminal to V
DD
(TP2).
4. Connect positive of load to OUT (TP3) on the board and negative of load to GND
(TP1 or TP5). The system load can be a power resistor or E-Load.
5. The maximum current that system load requires should not violate the
specification of Li-Ion battery manufacturer (typical at 1C or less) or 1A for safety and performance concerns.
6. You should initiate the battery charging cycle when turning CE switch of S1 OFF.
Turning the CE switch ON disables the Li-Ion battery charger function.
7. The S1 switch #1 in OFF position (SEL - “AC-DC”) allows maximum input current
of 1.8A to support both system load and Li-Ion battery charger at 1000 mA fast charge current rate.
8. The S1 switch #1 in ON position (SEL - “USB”) limits the input current to meet
USB specifications.
9. If switch SEL is in ON position (PROG2), the user has two options for switch #2:
- OFF - limits the total input current to 500 mA
- ON - for maximum input current at 100 mA.
Note 1: For setup/configuration follow the information in Table 2-2.
2: Fast Charge Current and Termination Current can be easily programmed
with various resistors based on Figure 2-1.
3: The Li-Ion battery pack can be replaced with test circuit or electronic load
that can sink current with DC power supply. Refer to Figure 2-2 for details.
10. If DC power is removed, the load should be supported by the Li-Ion battery.
2.3.2 Programming Resistors
The resistors that connected at R current in constant current mode from ac-dc adapter and termination current, respectively. The relationship between fast charge current and value of R resistor is illustrated in Figure 2-1. The correspondence of R Demo Board with Voltage Proportional Current Control is R which sets the maximum charge current at 1A.
For R
, the correspondent resistor is R2. A 10 k resistor sets the charge
PROG3
termination current at 100 mA and a 100 k value results a 10 mA termination point. Read carefully the additional information on the schematic in A.2 “Board – Sche- matic”. The boards comes with R
DS51812B-page 12 © 2009 Microchip Technology Inc.
PROG1
=10 k.
2
and R
pins select the maximum charge
PROG3
on MCP73871
PROG1
. The default value is 1 k,
1
PROG1
Installation and Operation
1
0
100
200
300
400
500
600
700
800
900
1000
1 3 5 7 9 1113151719
Programming Resistor (kΩ)
Charge Current (mA)
0V – 5V
Power
Source
Microchip
Battery Charge
Management
Controller
V
BAT
-
V
BAT
+
Amp
Meter
Volt
Meter
R
5
10W
100 F
GND
FIGURE 2-1: MCP73871 Charge Current (I (R
FIGURE 2-2: Simulated Battery Load.
PROG1
).
) vs. Programming Resistor
OUT
© 2009 Microchip Technology Inc. DS51812B-page 13
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide
Resistive Load
or
E-Load
5V DC
Power Supply
min 2A
Battery or
Battery
Emulation
Circuit
FIGURE 2-3: MCP73871 Top Board and Application Circuit.
TABLE 2-1: MCP73871 CHARGE STATUS OUTPUTS
Charge Cycle State STAT1 (Green) STAT2 (Red) PG (Blue)
Shutdown OFF OFF OFF
Standby OFF OFF ON
Charge in Progress ON OFF ON
Charge Complete (EOC) OFF ON ON
Temperature Fault ON ON ON
Timer Fault ON ON ON
Low Battery Indicator (LBO) ON OFF OFF
No Battery Present OFF OFF ON
No Input Power OFF OFF OFF
Note: LED Status Outputs are given for the battery connected at V
TABLE 2-2: MCP73871 DEMO BOARD DIP SWITCH CONFIGURATION
Switch # / Name
1 / SEL AC-DC Adapter Power from USB
2 / PROG2 USB maximum 500 mA USB max 100 mA Only if SEL is ON
3 / TE
4 / CE Charge is enabled Charge function OFF CE = Chip Enable
Timer Enable OFF Timer Enable activated Factory preset at 4h, 6h and 8h
OFF ON
State / Function
Observations
and GND.
BAT
DS51812B-page 14 © 2009 Microchip Technology Inc.
Installation and Operation
VPCC
R7
R7 R8+
-------------------- -
V
DDmin
×
=
1.23V
110k
110k R8+
------------------------- -
4.5V
×
=
R8 292.43k
Ω
=
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
3.5 4 4.5 5 5.5 Input Voltage (V)
Battery Volatge (V)
VPCC pin Voltage (V)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Input Current (A)
V
BAT
I
IN
V
VPCC
2.3.3 Voltage Proportional Charge Control (VPCC) Function
If the input voltage drops to a preset value, determined by the threshold established at the VPCC input (1.23V at pin #2), due to a limited amount of input current or input source impedance, the battery charging current is reduced. The VPCC control tries to reach a steady state condition where the system load has priority and the battery is charged with the remaining current. Therefore, if the system demands more current that the input can provide, the MCP73871 changes its status and the battery is able to supplement the input current to the system load.
The VPCC function sustains the system load as its highest priority. It does this by reducing the noncritical charge current while maintaining the maximum power output of the adapter. Further demand from the system is supported by the battery, if possible. The VPCC feature functions are identical for USB port or AC-DC adapter inputs. This feature can be disabled by removing resistor R 0603 resistor.
The demo board is designed to operate with 5.5V with +/-0.5V tolerance input voltage, by setting accordingly the voltage on VPCC pin by R7 and R8 resistors (see A.2 “Board – Schematic”). Additional information on the configuration of the VPCC function is available in the MCP73871 Data Sheet.
2.3.3.1 EXAMPLE
A system is designed with a 5.0V rated DC power supply with ±0.5V tolerance. The worst condition of 4.5V is selected, which is used to calculate the VPCC supply voltage with divider. The voltage divider equation is shown below:
and replacing R8 with a zero ohms
7
The calculated R resistor is selected for R
Figure 2-4 illustrates the influence of various input voltages.
© 2009 Microchip Technology Inc. DS51812B-page 15
FIGURE 2-4: Input and Output Parameters when Input Voltage is Variable, from 2.5V to 5.5V. See the Influence of VPCC Pin.
equals to 292.43 k when 110 k is selected for R7. The 294 k
8
to build the voltage divider for VPCC pin.
8
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide
0
1
2
3
4
5
0 25 50 75 100 125 150
Time (min)
Battery Volatge (V)
(°C)
0
0.2
0.4
0.6
0.8
1
Charge Current (A)
V
BAT
Cell Temperature / 10
I
Charge
2.3.4 Temperature Monitoring Option
The MCP73871 device monitors continuously the battery temperature during a charge cycle by measuring the voltage between the THERM and V source provides the bias for most common 10 k negative-temperature coefficient thermistors (NTC). The MCP73871 device compares the voltage at the THERM pin to factory set thresholds of 1.24V and 0.25V, typically. Once a voltage outside the thresholds is detected during a charge cycle, the MCP73871 device immediately suspends the charge cycle, by turning off the charge and holding the timer value. The charge cycle resumes when the voltage at the THERM pin returns to the normal range.
To activate this feature, remove R6 resistor and connect a 10 k NTC thermistor to TP6 and TP7 test points.
pins. An internal current
SS
Cell Temperature / 10
FIGURE 2-5: MCP73871 Charge Profile in Constant Voltage Mode for a 900 mAh Li-Ion Cell.
DS51812B-page 16 © 2009 Microchip Technology Inc.

Appendix A. Schematic and Layouts

A.1 INTRODUCTION

This appendix contains the following schematics and layouts for the MCP73871 Demo Board with Voltage Proportional Current Control:
• Board – Schematic
• Board – Top Silk and Pads
• Board – Top Metal Layer
• Board – Bottom Layer
MCP73871 DEMO BOARD WITH
VOLTAGE PROPORTIONAL
CURRENT CONTROL USER’S GUIDE
© 2009 Microchip Technology Inc. DS51812B-page 17
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide
M

A.2 BOARD – SCHEMATIC

DS51812B-page 18 © 2009 Microchip Technology Inc.

A.3 BOARD – TOP SILK AND PADS

Schematic and Layouts
© 2009 Microchip Technology Inc. DS51812B-page 19
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide

A.4 BOARD – TOP METAL LAYER

DS51812B-page 20 © 2009 Microchip Technology Inc.

A.5 BOARD – BOTTOM LAYER

Schematic and Layouts
© 2009 Microchip Technology Inc. DS51812B-page 21
MCP73871 Demo Board with Voltage Proportional Current Control User’s Guide
NOTES:
DS51812B-page 22 © 2009 Microchip Technology Inc.
MCP73871 DEMO BOARD WITH
VOLTAGE PROPORTIONAL
CURRENT CONTROL USER’S GUIDE

Appendix B. Bill of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)
Qty Reference Description Manufacturer Part Number
3 C1, C2, C3 CAP CERAMIC 4.7 uF 10 X5R 0603 Taiyo Yuden
1 LED1 True Green Water Clear 0603 SMD
LED
1 LED2 Super Red Water Clear 0603 SMD
LED
1 LED3 Blue Water Clear 0603 SMD LED Para Light USA L-C191LBCT-U1
1 PCB RoHS Compliant Bare PCB,
MCP73871 Demo Board w/ Voltage Proportional Current Control
4 R1, R3, R4, R5 RES 1K OHM 1/10W 1% 0603 SMD Panasonic
2 R2, R6 RES 10K OHM 1/10W 1% 0603 SMD Panasonic - ECG ERJ-3EKF1002V
5 R7, R9, R10,
R11, R12
1 R8 RES 330K OHM 1/10W 5% 0603
1 S1 SWITCH DIP TAPE SEALED 4POS
5 TP1, TP2, TP3,
TP4, TP5
1 U1 Stand-Alone System Load Sharing
4 Bump BUMPON HEMISPHERE .44X.20
RES 110K OHM 1/10W 1% 0603 SMD
SMD
SMD
PC Test Point Compact SMT Keystone
and Li-Ion / Li-Polymer Battery Charge Management Controller
WHITE
Para Light USA L-C191LGCT-U1
Para Light USA L-C191KRCT-U1
Advanced Circuits 104-00244
Panasonic - ECG ERJ-3EKF1103V
Panasonic - ECG ERJ-3GEYJ334V
C&K Components SDA04H0SB
Electronics
Microchip Technology Inc.
3M SJ5003-9-ND
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
®
®
- ECG ERJ-3EKF1001V
®
LMK107BJ475KA-T
5016
MCP73871-2CCI/ML
© 2009 Microchip Technology Inc. DS51812B-page 23

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03/26/09
DS51812B-page 24 © 2009 Microchip Technology Inc.
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