Microchip Technology MCP39F521 User Manual

Page 1
MCP39F521
Power Monitor
Demonstration Board
User’s Guide
2015 Microchip Technology Inc. DS50002413A
Page 2
Note the following details of the code protection feature on Microchip devices:
YSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights unless otherwise stated.

Trademarks

The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, K LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, motorBench, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries.
GestIC is a registered trademark of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries.
All other trademarks mentioned herein are property of their respective companies.
© 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
ISBN: 978-1-63277-821-5
EELOQ, KEELOQ logo, Kleer,
32
logo, RightTouch, SpyNIC,
QUALITY MANAGEMENT S
DS50002413A-page 2 2015 Microchip Technology Inc.
Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
®
MCUs and dsPIC® DSCs, KEELOQ
®
code hopping
Page 3
Object of Declaration: MCP39F521 Power Monitor Demonstration Board
2015 Microchip Technology Inc. DS50002413A-page 3
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MCP39F521 Power Monitor Demonstration Board User’s Guide
NOTES:
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MCP39F521 POWER MONITOR
DEMONSTRATION BOARD
USER’S GUIDE

Table of Contents

Preface ...........................................................................................................................7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Web Site ........................................................................................ 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................... 11
1.2 What the MCP39F521 Power Monitor Demonstration Board Kit Includes ... 12
Chapter 2. Installation and Operation
2.1 Getting Started ............................................................................................. 13
Chapter 3. Hardware Description
3.1 Input and Analog Front End ......................................................................... 17
3.2 Power Supply Circuit .................................................................................... 18
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 19
A.2 Schematics and PCB Layout ....................................................................... 19
A.3 Board – MCP39F521 Schematic ................................................................. 20
A.4 Board – Power and USB Schematic ............................................................ 21
A.5 Board – Top Silk .......................................................................................... 22
A.6 Board – Top Copper and Silk ....................................................................... 23
A.7 Board – Top Copper .................................................................................... 24
A.8 Board – Bottom Copper ............................................................................... 25
A.9 Board – Bottom Copper and Silk ................................................................. 26
A.10 Board – Bottom Silk ................................................................................... 27
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service ....................................................................................32
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MCP39F521 Power Monitor Demonstration Board User’s Guide
NOTES:
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MCP39F521 POWER MONITOR
DEMONSTRATION BOARD USER’S GUIDE

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the p age number. The numbering convention for the DS number is “DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available online help files.

INTRODUCTION

®
IDE online help.
This chapter contains general information that will be useful to know before using the MCP39F521 Power Monitor Demonstration Board. Items discussed in this chapter include:
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History

DOCUMENT LAYOUT

This document describes how to use the MCP39F521 Power Monitor Demonstration Board to evaluate the MCP39F521 device. The manual layout is as follows:
Chapter 1. “Product Overview” – Provides important information about the
MCP39F521 Power Monitor Demonstration Board
Chapter 2. “Installation and Operation” – Provides information on using the MCP39F521 Power Monitor Demonstration Board, including Section 2.1.1 that
describes wiring the line and load connections
Chapter 3. “Hardwa re Desc ript ion ” – Provides details on the functional blocks
of the power monitor, including the analog front-end design and power supply design
Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams
Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP39F521 Power Monitor Demonstration Board
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MCP39F521 Power Monitor Demonstration Board User’s Guide

CONVENTIONS USED IN THIS GUIDE

This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces repeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the total number of digits, R is the radix and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mutually exclusive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
®
IDE User’s Guide
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Page 9

RECOMMENDED READING

This user's guide describes how to use the MCP39F521 Power Monitor Demonstration Board. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources.
MCP39F521 Data Sheet – “I Calculation” (DS20005442)
This data sheet provides detailed information regarding the MCP39F521 device.

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
Preface
2
CSingle Phase Energy and P ower Monitoring IC with

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com

DOCUMENT REVISION HISTORY

Revision A (September 2015)
• Initial release of this document.
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Chapter 1. Product Overview

1.1 INTRODUCTION

The MCP39F521 Power Monitor Demonstration Board is a fully functional single-phase power and energy monitor. The system calculates active power, reactive power, RMS current, RMS voltage, active energy (both import and export), reactive energy and other typical power quantities as defined in the MCP39F521 data sheet.
The “MCP39F521 Power Monitor Utility” software is used to calibrate and monitor the system, and can be used to create custom calibration setups. For most accuracy requirements, only a single-point calibration is needed. The energy meter software offers an automated step-by-step calibration process that can be used to quickly calibrate energy meters.
This demonstration board uses the MCP39F521 Power Monitor Utility software for evaluation via a USB connection to the board. A download link for this software can be found on the evaluation board’s web page. For instructions on the use of this software, refer to the software’s supporting documentation included within the application install package.
MCP39F521 POWER MONITOR
DEMONSTRATION BOARD USER’S GUIDE

FIGURE 1-1: MCP39F521 Power Monitor Demons tratio n Boar d .

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MCP39F521 Power Monitor Demonstration Board User’s Guide

1.2 WHAT THE MCP39F521 POWER MONITOR DEMONSTRATION BOARD KIT INCLUDES

This MCP39F521 Power Monitor Demonstration Board kit includes:
• MCP39F521 Power Monitor Demonstration Board (ADM00686)
• AC Line Cable
• IEC-to-Female AC Load Cable
• Mini-USB Cable
• Important Information Sheet
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Chapter 2. Installation and Operation

LINE
LOAD

2.1 GETTING STARTED

To use the MCP39F521 Power Monitor Demonstration Board, follow the steps described in the following sections. The meter design uses a 5A load for calibration current and a maximum current (I
It is not recommended to put more than 15A through the AC plugs mounted on the Printed Circuit Board (PCB).
To test the calibrated meter, the following connections can be made:
2.1.1 Step 1: Wiring connections
Figure 2-1 identifies the line and load connections of the MCP39F521 Power Monitor
Demonstration Board.
MCP39F521 POWER MONITOR
DEMONSTRATION BOARD USER’S GUIDE
) of 15A.
MAX

FIGURE 2-1: Connecting the MCP39F521 Power Monitor Demonstration Board.

2.1.2 Step 2: Tu rn on line/load power to the meter (power the meter)
The meter will turn on when the line connection is powered by 90V to 220V.
2.1.3 Step 3: Connect the USB cable to a PC with the installed “MCP39F521 Power Monitor Utility” software
Select the appropriate COM port. If the meter is connected correctly, the connection status in the bottom-left corner of the software will display “Meter Connected”. If no meter is found, the status will be “Meter Disconnected”. Check that the correct COM port was selected and try again. Press the “Start” Icon to begin showing output data and UART transmission between the PC and the MCP39F521.
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MCP39F521 POWER MONITOR
Legend:
1 = USB Connection (isolated) 7 = Switching AC/DC Power Supply
2 = Event Digital Output 8 = +9V DC Input (non-isolated)
3 = Zero Cross Digital Output 9 = 1000:1 Voltage Divider for Voltage Input
4 = Header for connection to external master MCU
(isolated)
10 = Connections to external shunt current
sensing resistor
5 = Isolation IC 11 = MCP39F521
6 = Jumper for DC or Switching AC/DC Supply
11
1
2
3
10
8
4
5
9
6
7
DEMONSTRATION BOARD USER’S GUIDE

Chapter 3. Hardware Description

This chapter identifies the main features of the MCP39F521 board and describes the circuits. Figure 3-1 illustrates the components on the top view.

FIGURE 3-1: MCP39F521 Power Monitor Demonstration Board Top View.

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MCP39F521 Power Monitor Demonstration Board User’s Guide
Legend:
12 = Load connection (15A maximum recommended current)
13 = Line connection AC supply (90-230V)
13
12
Figure 3-2 illustrates the components on the board’s bottom view.

FIGURE 3-2: MCP39F521 Power Monitor Demonstration Board Bottom View.

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3.1 INPUT AND ANALOG FRONT END

499 k
LINE
499 k
1k
33 nF
A
GND
A
GND
V1+
1k
NEUTRAL
33 nF
A
GND
I1+
1k
NEUTRAL OUT
33 nF
A
GND
I1-
2m Shunt
MCP39F521
CP1
CP2
The MCP39F521 Power Monitor Demonstration Board will operate from 90V to 230V. At the bottom of the main board are the high-voltage line and neutral connections. The shunt sits on the neutral side, or low side, of a two-wire system. The board comes populated with a surface mount 2 m shunt. If a lower value external shunt is to be used, the wires going from the external shunt to the CP1 and CP2 connections should twisted together.
The neutral side of the two-wire system goes into a resistor divider on the voltage channel input, along with a DC offset added from V included. The voltage channel uses two 499 k resistors to achieve a divider ratio of 1000:1. For a line voltage of 220 V 220 mV
RMS.
Hardware Description
. Anti-aliasing low-pass filters are
DD
, the channel 1 input signal size will be
RMS

FIGURE 3-3: Analog Front-End Circuitry.

2015 Microchip Technology Inc. DS50002413A-page 17
Note that all of the analog circuitry associated with this part of the circuit is connected to the analog ground plane (A
GND
).
Page 18
MCP39F521 Power Monitor Demonstration Board User’s Guide
150 FB
470
4.7 µF
1 3 2
0.1 µF
+3.3 VD
+
10 µF
IN
OUT
GND
MCP1754
0.1 µF
A
GND
GNDB
GNDB
GNDB
GNDB
GNDB
NT
0.1 µF
10 µF
A
GND
A
GND
+3.3 VA
33
+
GNDB
4.7 µF
BP
FB
D
S S S S
0.1 µF
GNDB
GNDB
100 µF
GNDB
470
150 FB
DC SUPPLY
AC/DC SUPPLYAC/DC SUPPLY
JP2
8LNK304
8.2 K
2.05 K
4.7 µF
2.05 k
L
N
GNDB
10 µF
+

3.2 POWER SUPPLY CIRCUIT

The power supply circuit for the MCP39F521 Power Monitor Demonstration Board is shown in Figure 3-4.

FIGURE 3-4: Power Supply Circuit with Option for AC/DC Switching Supply from Mains or DC Supply .

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DEMONSTRATION BOARD USER’S GUIDE
To p L a y er
Bottom Layer

Appendix A. Schematic and Layouts

A.1 INTRODUCTION

This appendix contains the following schematics and layouts for of the MCP39F521 Power Monitor Demonstration Board:
• Board – MCP39F521 Schematic
• Board – Power and USB Schematic
• Board – Top Silk
• Board – Top Copper and Silk
• Board – Top Copper
• Board – Bottom Copper
• Board – Bottom Copper and Silk
• Board – Bottom Silk

A.2 SCHEMATICS AND PCB LAYOUT

The layer order is shown in Figure A-1.
MCP39F521 POWER MONITOR

FIGURE A-1: Layer Order.

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DS50002413A-page 20 2015 Microchip Technology Inc.
AGND
Line shunt
AGND AGND
Current channel
FB1
FB2
VOLTAGE IN
TP PAD PCB 2.5x1.5
CP1
TP PAD PCB 2.5x1.5
CP2
TP1
1%
2.49R 0603
R5
1k 1% 0603
R8
N_OUT
NEUTRAL
0.002R 2512 1%
12
3 4
R1
DGND
3.3D
25V
0.1 μF 0603
C13
AGND
TP PAD PCB 1.2x0.7
TP3
1%
4.7k 0603
R13
3.3A
AGND
3.3A
25V
0.1 μF 0603
C9
AGND
3.3D
25V
0.1 μF 0603
C12
AGND
3.3A
4.7k 1%
0603
R14
DGND
DGND
1k 0603 1%
R7
1k 0603 1%
R6
1k 0603 1%
R9
33 nF 50V 0603
C3
33 nF 50V 0603
C4
33 nF
50V
0603
C2
3.3D
Voltage channel
TEMP_OUT
3.3D
DGND
499k 2010 1%
R2
499k 2010 1%
R3
33 nF 50V 0603
C5
AGND
25V
0.1 μF 0603
C7
DGND
1k 0603 1%
R23
RED
LD1
1k 0603 1%
R27
HCPL-181
2 3
1 4
U7
DGND DGND
HDR-2.54 Male 1x2
12
J6
Event
1k 0603 1%
R25
RED
LD3
1k 0603 1%
R29
HCPL-181
2 3
1 4
U9
DGND DGND
HDR-2.54 Male 1x2
12
J8
Zero Crossing Detection
100R 0603 5%
R11
25V
0.1 μF 0603
C14
DGND
Analog input selection
10 μF 10V 0805
C8
MCP9700
GND
3
VDD
1
VOUT
2
U2
DGND
ZCD
EVENT
EVENT
ZCD
ANALOG_IN
ANALOG_IN
DR
28
NC
2
NC
3
SCL
13
OSCI
6
OSCO
7
AN_IN
20
NC
8
NC
9
EVENT
1
RESET
10
AVDD
11
ZCD
22
SDA
14
A1
15
I1+
16
I1-
17
V1-
18
V1+
19
AGND
21
A0
12
COMMON_B
4
REFIN+ /OUT
23
DGND
24
DVDD
25
DGND
27
MCLR
26
COMMON_A
5
EP
29
MCP39F521
U1
MPU_SCL
MPU_SDA
DGND
0R 0603
R19
0R 0603
R21
DGND
0R 0603 DNP
R15
0R 0603 DNP
R18
3.3D 3.3D
TP5
ZCD
TP4
EVENT
TP Turret
TP2
GND

A.3 BOARD – MCP39F521 SCHEMATIC

MCP39F521 Power Monitor Demonstration Board Us-
Page 21
2015 Microchip Technology Inc. DS50002413A-page 21
+9V IN
PO WER
MRA4005
D3
AGND
3.3A3.3D
DGND
LINE
NEUTRAL
VOLTAGE IN
DGND
+9V IN
FB3
DGND DGND DGNDDGND
FB4
25V
0.1 μF 0603
C26
25V
0.1 μF 0603
C27
25V
0.1 μF 0603
C23
AGND AGND
LINE
NEUTRAL N_OUT
IEC Outlet C13
G
2
N
3
L
1
G
N
J2
[SHUNT]
DISC 14 mm
S14K275
MOV1
GND_ISO
3.3D
3.3D
DGND
DGND
GND_ISO
5VUSB
Isolation Barrier
25V
0.1 μF 0603
C28
25V
0.1 μF 0603
C29
GND_ISO
GND_ISO
5VUSB
33R
0603 5%
R20
HDR-2.54 Male 1x4
Yes
1234
J5
GND_ISO
5VUSB
ISO1541
VCC1
1
SDA1
2
SCL1
3
GND1
4
VCC2
8
SDA2
7
SCL2
6
GND2
5
VCC
S
SC
G
S
SC
G
U6
5VUSB
MRA4005
D2
LNK304
S
8
S
6
BP
1
D
4
S
7
FB
2
S
S
D
S
S
5
U3
0.1 μF 25V 0603
C17
470R 2512 5%
R4
470R 2512 5%
R10
ES1G
D1
MRA4005
D4
100 μF 16V AL-D
C6
8.2k 0603 1%
R17
2.05k 0603 1%
R16
DGND
4.7 μF 25V 0805
C18
10 μF 25V 1206
C24
2.05k 0603 1%
R12
USB_N
USB_P
0.47 μF
6.3V 0603
C32
RESET
10k 0603 1%
R35
VUSB
USB_N
USB_P
4.7 μF 10V 0805
C30
GND_ISO
5VUSB
5VUSB
5VUSB
10 μF 10V 0805
C25
10 μF 10V 0805
C22
4.7 μF 400V RAD_P3.5D8H13
C10
4.7 μF 400V RAD_P3.5D8H13
C11
1mH
L1
1mH
L2
USB MINI-B Female
ID
4
VBUS
1
GND
5
D-
2
D+
3
0
J10
GND_ISO
HDR-2.54 Male 1x3
123
JP2
25V
0.1 μF 0603
C31
IEC Inlet C14
G
2
N
3
L
1
G
N
J1
0.01 μF 330V RAD-P10L13W4H9
C1
MCP2221
VDD
1
GP0
2
GP1
3
RST
4
UART RX
5
UART TX
6
GP2
7
GP3
8
SDA
9
SCL
10
VUSB
11
D-
12
D+
13
VSS
14
VDD
0
G
RST
UART
R
X
UART
G
GP3
S
SC
VU
D-D
+
SS
U11
MCP1754S/3.3V
VOUT
3
VIN
1
GND
2
VOUT
VV
U5
POWER 2.5 mm
2
3
1
J3
S
Vin
Net Tie
NT1
GREEN
LD5
5VUSB
1k
0603 1%
R33
GND_ISO
GND_ISO
GND_PWR
+8.25V
EARTH
SCL
SDA
MPU_SCL
MPU_SDA
LED_I2C
SCL
SDA
2.1k 0603 1%
R37
5VUSB
2.1k 0603 1%
R36
5VUSB
2.1k 0603 1%
R39
2.1k 0603 1%
R38
3.3D 3.3D
LED_I2C
External isolated I²C comm

A.4 BOARD – POWER AND USB SCHEMATIC

GP
P1
P2
V
SB
L
DA
1
VCC2
DA1
DA2
L1
L2
ND1
ND2
Schematic and Layouts
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MCP39F521 Power Monitor Demonstration Board User’s Guide

A.5 BOARD – TOP SILK

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A.6 BOARD – TOP COPPER AND SILK

Schematic and Layouts
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MCP39F521 Power Monitor Demonstration Board User’s Guide

A.7 BOARD – TOP COPPER

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A.8 BOARD – BOTTOM COPPER

Schematic and Layouts
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MCP39F521 Power Monitor Demonstration Board User’s Guide

A.9 BOARD – BOTTOM COPPER AND SILK

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A.10 BOARD – BOTTOM SILK

Schematic and Layouts
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MCP39F521 Power Monitor Demonstration Board User’s Guide
NOTES:
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MCP39F521 POWER MONITOR
DEMONSTRATION BOARD USER’S GUIDE

Appendix B. Bill of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)

Qty. Designator Description M anufacturer Part Number
1 C1 Cap. film 0.01 µF 330V 20% RAD
P10L13W4H9
4 C2, C3, C4, C5 Cap. ceramic 33 nF 50V 10% X7R SMD
0603
1 C6 Cap. aluminum 100 µF 16V 20% SMD D Nichicon Corporation UWX1C101MCL1GB
12 C7, C9, C12,
C13, C14, C17, C23, C26, C27, C28, C29, C31
3 C8, C22, C25 Cap. ceramic 10 µF 10V 10% X7R SMD
2 C10, C11 Cap. aluminum 4.7 µF 400V 20%
1 C18 Cap. ceramic 4.7 µF 25V 10% X7R
1 C24 Cap. ceramic 10 µF 25V 10% X7R SMD
1 C30 Cap. ceramic 4.7 µF 10V 10% X5R
1 C32 Cap. ceramic 0.47 µF 6.3V 10% X5R
1 D1 Diode rec. ES1G 1.25V 1A 400V SMD
3 D2, D3, D4 Diode rec. MRA4005 1.1V 1A 600V
2 FB1, FB2 Ferrite 800 mA 0.15R SMD 0805 Laird Technologies
2 FB3, FB4 Ferrite 7A 0.01R RAD P5L5.3D3.8 Panasonic
1 J1 Conn. IEC 250V 15A Inlet C14 TH R/A SCHURTER Inc. GSP1.9103.1
1 J2 Conn. IEC 250V 15A Outlet C13 TH R/A SCHURTER Inc. 6182.0033
1 J3 Conn. Power 2.5 mm 5.5 mm Switch TH
1 J5 Conn. Header-2.54 Male 1x4 Tin
2 J6, J8 Conn. Header-2.54 Male 1x2 Tin
1 J10 Conn. Header-2.54 Male 1x2 Tin
1 JP2 Conn. Header-2.54 Male 1x3 Gold
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
Cap. ceramic 0.1 µF 25V 10% X7R SMD 0603
0805
RAD_P3.5D8H13
SMD 0805
1206
SMD 0805
SMD 0603
DO-214AC_SMA
DO-214AC_SMA
R/A
5.84 MH TH Vert.
6.10 MH TH Vert.
6.10 MH TH Vert.
5.84 MH TH Vert.
EPCOS AG B32911A3103M
TDK Corporation C1608X7R1H333K
Murata Electronics
TDK Corporation C2012X7R1A106K125AC
Nichicon Corporation 'UVC2G4R7MPD1TD
TDK Corporation C2012X7R1E475K125AB
Taiyo Yuden Co., Ltd. MK316B7106KL-TD
Taiyo Yuden Co., Ltd. LMK212BJ475KD-T
Murata Electronics GRM188R60J474KA01D
®
Diodes
ON Semiconductor
CUI Inc. PJ-002B
FCI 68002-404HLF
Molex
Molex 500075-1517
FCI 68000-103HLF
Incorporated ES1G-13-F
®
®
®
GRM188R71E104KA01D
®
MRA4005T3G
®
LI0805H151R-10
- ECG EXC-ELSR35S
0022284020
2015 Microchip Technology Inc. DS50002413A-page 29
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MCP39F521 Power Monitor Demonstration Board User’s Guide
TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)
Qty. Designator Description M anufacturer Part Number
3 JP4 Mech. HW Jumper 2.54 mm 1x2 Handle
Gold
2 L1, L2 Inductor 1 mH 240 mA 20% SMD
L6W6H2.4
2 LD1, LD3 Diode LED red 1.95V 30 mA 700 mcd
Clear SMD 0603
1 LD5 Diode LED green 2V 30 mA 35 mcd
Clear SMD 0603
1 MOV1 Res. Varistor 275V 130J TH DISC 14 mm EPCOS AG S14K275E2K1
1 PCB MCP39F521 Printed Circuit Board 04-00686-R1
1 R1 Res. Shunt MF 0.002R 1% 2W 2512 Stackpole
2 R2, R3 Res. TKF 499k 1% 3/4W SMD 2010 Vishay/Dale CRCW2010499KFKEF
2 R4, R10 Res. TKF 470R 5% 1W SMD 2512 Panasonic - ECG ERJ-1TYJ471U
1 R5 Res. TKF 2.49R 1% 1/10W SMD 0603 Vishay
9 R6, R7, R8,
R9, R23, R25, R27, R29, R33
1 R11 Res. TKF 100R 5% 1/10W SMD 0603 Vishay
2 R12, R16 Res. TKF 2.05k 1% 1/10W SMD 0603 Yageo Corporation RC0603FR-072K05L
2 R13, R14 Res. TKF 4.7k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF4701V
2 R15, R18 Res. TKF 0R 1/10W SMD 0603 NIC Components
1 R17 Res. TKF 8.2k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF8201V
2 R19, R21 Res. TKF 0R 1/10W SMD 0603 NIC Components Corp. NRC06Z0TRF
1 R20 Res. TKF 33R 5% 1/10W SMD 0603 Yageo Corporation 9C06031A33R0JLHFT
1 R35 Res. TKF 10k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1002V
4 R36, R37, R38,
R39
3 TP2, TP4, TP5 Conn. TP Pin Tin TH Harwin Plc. H2121-01
1 U1 MCHP Analog Energy Measurement
1 U2 MCHP Analog Temperature Sensor
1 U3 IC Switcher LNK304 SO-8C Power Integrations™ LNK304DG-TL
1 U5 MCHP Analog LDO 3.3V
1 U6 IC Isolator ISO1541DR Bidirectional I2C
2 U7, U9 IC Photo HCPL-181 4-SMD Avago Technologies HCPL-181-00CE
1 U11 MCHP Interface USB I2C UART
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
Res. TKF 1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1001V
Res. TKF 2.1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF2101V
4000:1 MCP39F521-E/MQ QFN-28
-40°C to +150°C MCP9700T-E/TT SOT-23-3
MCP1754ST-3302E/DB SOT-223-3
SOIC-8
MCP2221-I/ST TSSOP-14
TE Connectivity, Ltd. 881545-2
Coilcraft LPS6225-105MLB
Kingbright Corp. APTD1608SURCK
®
Lite-On Corporation
Electronics, Inc.
Intertechnology, Inc.
Intertechnology, Inc.
Corp.
Microchip Technology, Inc.
Microchip Technology Inc.
Microchip Technology Inc.
Texas Instruments SO1541DR
Microchip Technology Inc.
Technology
LTST-C190KGKT
CSNL2512FT2L00
CRCW06032R49FKEA
CRCW0603100RJNEA
NRC06Z0TRF
MCP39F521-E/MQ
MCP9700T-E/TT
MCP1754ST-3302E/DB
MCP2221-I/ST
DS50002413A-page 30 2015 Microchip Technology Inc.
Page 31
Bill of Materials (BOM)

TABLE B-2: BILL OF MATERIALS (BOM) MECHANICAL PARTS

Qty. Designator Description Manufacturer Par Number
4 NUT1 Hex Nut 5/16" 6-32 B&F™ Fasteners Supply HNZ 632
4 SCR1 Machine Screw Pan Phillips 6-32 B&F Fasteners Supply PMS 632 0038 PH
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
2015 Microchip Technology Inc. DS50002413A-page 31
Page 32

Worldwide Sales and Service

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07/14/15
DS50002413A-page 32 2015 Microchip Technology Inc.
Page 33
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