Microchip Technology MCP39F501 User Manual

MCP39F501

Power Monitor PICtail™

Evaluation Board

User’s Guide

 2014 Microchip Technology Inc. DS20005319A

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ISBN: 978-1-63276-535-2

EELOQ, KEELOQ logo, Kleer,

32

logo, RightT ouch, S pyNIC,

QUALITY MANAGEMENT S

DS20005319A-page 2  2014 Microchip Technology Inc.

Microchip received ISO/TS-16949:2009 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
Tempe, Arizona; Gresham, Oregon and design centers in California
and India. The Company’s quality system processes and procedures
are for its PIC
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.

®

MCUs and dsPIC® DSCs, KEELOQ

®

code hopping

Object of Declaration: MCP39F501 Power Monitor PICtail™ Evaluation Board

 2014 Microchip Technology Inc. DS20005319A-page 3

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

NOTES:

DS20005319A-page 4  2014 Microchip Technology Inc.

MCP39F501 POWER MONITOR

PICTAIL™ EVALUATION BOARD

USER’S GUIDE

Table of Contents

Preface ...........................................................................................................................3

Introduction............................................................................................................3

Document Layout .................................................................................................. 3

Conventions Used in this Guide............................................................................ 4

Recommended Reading.............................................................. .. ........................5

The Microchip Web Site........................................................................................ 5

Customer Support....................... ....................................................... ...................5

Document Revision History................................................................................... 5

Chapter 1. Product Overview

1.1 Introduction .....................................................................................................7

1.2 What the MCP39F501 Power Monitor PICtail™ Evaluation Board

Kit Includes ............................................................................................... 8

Chapter 2. Installation and Operation

2.1 Getting Sta rted ............................................................................................... 9

Chapter 3. Hardware

3.1 Input and Analog Front End .........................................................................12

3.2 Low-Cost Power Suppl y C ir cuit ................. .. .. ............. ... .......................... .. ... 13

Appendix A. Schematic and Layouts

A.1 Introduction ..................................................................................................15

A.2 Schematics and PCB Layout ............................................... ........................15

A.3 Board – Schematic 1 .. .. ....................................................... ......................... 16

A.4 Board – Schematic 2 . .. .......................................... ...................................... 17

A.5 Board – Assembly Top ................................................................................18

A.6 Board – Top Sil k ............. ................ ............................................................ 19

A.7 Board – Top Copper and Silk ......................................................................20

A.8 Board – Top Copper ...................................................................................21

A.9 Board – Bottom Copper ..............................................................................22

Appendix B. Bill of Materials

Worldwide Sales and Service ....................................................................................26

 2014 Microchip Technology Inc. DS20005319A-page 5

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

NOTES:

DS20005319A-page 6  2014 Microchip Technology Inc.

MCP39F501 POWER MONITOR

PICTAIL™ EVALUATION BOARD

USER’S GUIDE

Preface

NOTICE TO CUSTOMERS

All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.

Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the p age number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.

For the most up-to-date information on development tools, see the MPLAB
Select the Help menu, and then Topics to open a list of available online help files.

®

IDE online help.

INTRODUCTION

This chapter contains general information that will be useful to know before using the
MCP39F501 Power Monitor PICtail™ Evaluation Board. Items discussed in this
chapter include:

• Document Layout

• Conventions Used in this Guide

• Recommended Reading

• The Microchip Web Site

• Customer Support

• Document Revision History

DOCUMENT LAYOUT

This document describes how to use the MCP39F501 Power Monitor PICtail™
Evaluation Board as a development board for the MCP39F501 device. The manual
layout is as follows:

• Chapter 1. “Product Overview” – Provides important information about the
MCP39F501 Power Monitor PICtail™ Evaluation Board.

• Chapter 2. “Installation and Operation” – Provides important information on
using the MCP39F501 Power Monitor PICtail™ Evaluation Board including a get­ting started section that describes wiring the line and load connections.

• Chapter 3. “Hardwa re ” – Includes details on the function blocks of the power
monitor including the analog front end design, and power supply design.

• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams

• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP39F501 Power Monitor PICtail™ Evaluation Board.

 2014 Microchip Technology Inc. DS20005319A-page 7

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

CONVENTIONS USED IN THIS GUIDE

This manual uses the following docum entat io n conven tion s:

DOCUMENTATION CONVENTIONS

Description Represents Examples

Arial font:

Italic chara c ters Referenced books MPLAB

Emphasized text ...is the only compiler...

Initial caps A window the Output window

A dialog the Settings dialog
A menu selection select Enable Programmer

Quotes A field name in a window or

dialog

Underlined, italic text with
right angle bracket

Bold characters A dialog button Click OK

N‘Rnnnn A number in verilog format,

Te xt in angle brackets < > A key on the keyboard Press <Enter>, <F1>

Courier New font:

Plain Courier New Sample source code #define START

Italic Courier New A variable argument file.o, where file can be

Square brackets [ ] Optional arguments mcc18 [options] file

Curly brackets and pipe
character: { | }

Ellipses... Replaces r epeated text var_name [,

A menu path File>Save

A tab Click the Power tab

where N is the tota l number of
digits, R is th e radi x and n is a
digit.

Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’

Choice of mut ually exclus ive
arguments; an OR selection

Represents code supplied by
user

“Save project before build”

4‘b0010, 2‘hF1

any valid filename

[options]
errorlevel {0|1}

var_name...]
void main (void)

{ ...
}

®

IDE User’s Guide

DS20005319A-page 8  2014 Microchip Technology Inc.

RECOMMENDED READING

This user's guide describes how to use MCP39F501 Power Monitor PICtail™
Evaluation Board. Another useful documents is listed below. The following Microchip
document is available and recommended as a supplemental reference resource.

MCP39F501 Data Sheet – “Single-Phase Power-Monitoring IC with Calculation
and Event Detection” (DS20005256)

This dat a sheet provides detailed information regarding the MCP39F501 device.

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:

• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software

• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing

• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives

Preface

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:

• Distributor or Representative

• Local Sales Office

• Field Application Engineer (FAE)

• Technical Support

Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.

Technical support is available through the web site at:

http://www.microchip.com/support.

DOCUMENT REVISION HISTORY

Revision A (August 2014)

• Initial Release of this Document.

 2014 Microchip Technology Inc. DS20005319A-page 9

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

NOTES:

DS20005319A-page 10  2014 Microchip Technology Inc.

Chapter 1. Product Overview

1.1 INTRODUCTION

The MCP39F501 Power Monitor PICtail™ Evaluation Board provides the option of a
fully functional single-phase power monitor, along with a development platform. This
low-cost design does not use any transformers and requires few external components.
The device calculates active power, reactive power, RMS current, RMS voltage, power
factor, line frequency and other typical power quantities as defined in the MCP39F501
data sheet.

The MCP39F501 Power Monitor Utility software is used to calibrate and monitor the
system, and can be used to create custom calibration setups. For some accuracy
requirements, only a single point calibration may be needed.

MCP39F501 POWER MONITOR

PICTAIL™ EVALUATION BOARD

USER’S GUIDE

FIGURE 1-1: MCP39F501 Power Monitor PICtail™ Evaluation Board.

 2014 Microchip Technology Inc. DS20005319A-page 11

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

1.2 WHAT THE MCP39F501 POWER MONITOR PICTAIL™ EVALUATION BOARD KIT INCLUDES

This MCP39F501 Power Monitor PICtail™ Evaluation Board kit includes:

• MCP39F501 Power Monitor PICtail™ Evaluation Board and Case (ADM00509)

• Line Cable

• Load Cable

•USB Cable

• Important Information Sheet

DS20005319A-page 12  2014 Microchip Technology Inc.

Chapter 2. Installation and Operation

LINE CONNECTION LOAD CONNECTION

2.1 GETTING STARTED

To use the MCP39F501 Power Monitor PICtail™ Evaluation Board, follow the steps
described below. The meter design uses a 5A load for nominal current and a maximum
current (I
plugs mounted on the Printed Circuit Board (PCB).

To get started, follow the next steps.

2.1.1 Step 1: Wiring connections

Figure 2-1 identifies the line and load connections of the MCP39F501 Power Monitor

PICtail™ Evaluation Board.

MAX

MCP39F501 POWER MONITOR

PICTAIL™ EVALUATION BOARD

USER’S GUIDE

) of 15A. It is not recommended to draw more than 15A through the AC

FIGURE 2-1: Connecting the MCP39F501 Power Monitor PICtail™ Evaluation
Board.

2.1.2 Step 2: Connect the Line Cable to the Meter and plug into appropriate power plug

The meter will turn on when the line connection has between 90V to 230V.

2.1.3 Step 3: Connect the USB cable to a PC with the install ed “MCP39F501 Power Monitor Utility” software

Select the correct COMM port and the following message should appear:

FIGURE 2-2: Successful Connection Between PC and Evaluation Board.

 2014 Microchip Technology Inc. DS20005319A-page 13

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

NOTES:

DS20005319A-page 14  2014 Microchip Technology Inc.

MCP39F501 POWER MONITOR

2

4

1

10

8

7

6

Legend:

1 = PICtail connector 7 = Line connection
2 = Digital Isolation IC for UART communication 8 = Current sensing shunt (2 m)
3 = CP1, CP2, conn ections for external

high-current shunt
current sensing resistor (high-current shunt
not included)

9 = Load connection

4 = MCP2200 UART to USB converter 10 = MCP39F501 power monitor IC
5 = +9V DC Input for low voltage debugging

(non-isolated)

11 = Headers for isolated DIO testing (isolated)

6=Power supply

3

5

9

11

PICTAIL™ EVALUATION

BOARD USER’S GUIDE

Chapter 3. Hardware

FIGURE 3-1: Top View – Hardware Components.

 2014 Microchip Technology Inc. DS20005319A-page 15

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

499 k

LINE

499 k

1k

100 nF

A

GND

A

GND

V1+

MCP39F501

1k

NEUTRAL

33 nF

A

GND

I1+

1k

NEUTRAL OUT

33 nF

A

GND

I1-

2m
Shunt

:

:

:

:

:

:

3.1 INPUT AND ANALOG FRONT END

The MCP39F501 Power Monitor PICtail™ Evaluation Board comes populated with
components designed for 90V to 230V line voltage. The neutral side of the phase goes
through a 2 m shunt connected directly to the MCP39F501 for current measurement.
The line side of the phase goes through a 1000:1 voltage divider and into the device
for voltage measurement.

FIGURE 3-2: Analog Front End Circuitry.

Note: All of the analog circuitry associated with this part of the circuit is connected

to the analog ground plane, AGND. Similar grounding and layout
approaches should be used in all MCP39F501 applications. For complete
schematic and PCB layout information, see Appendix A. “Schematic and

Layouts” and Appendix B. “Bill of Materials (BOM)”.

DS20005319A-page 16  2014 Microchip Technology Inc.

3.2 LOW-COST POWER SUPPLY CIRCUIT

150 FB

33

1.5 μF

470 μF

1
3
2

+9V DC Power In
(Do Not Use While

Meter Is Connected
To Mains!)

N

L

+3.3VD

+

10 μF

IN

OUT

GND

MCP1754

AGND

GNDB

GNDB

GNDB

GNDB

GNDB

GNDB

GNDB

NT

‘

10 μF

AGND

AGND

+3.3VA

100

0.1 μF

0.1 μF

0.1 μF

:

:

The low-cost power supply circuit for the MCP39F501 Power Monitor PICtail™
Evaluation Board uses a capacitively divided half-wave rectified signal, and a +3.3V
voltage regulator.

.

Hardware

FIGURE 3-3: Low-Cost Power Supply Circuit.

 2014 Microchip Technology Inc. DS20005319A-page 17

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

NOTES:

DS20005319A-page 18  2014 Microchip Technology Inc.

MCP39F501 POWER MONITOR

Top Layer
Bottom Layer

PICTAIL™ EVALUATION BOARD

Appendix A. Schematic and Layouts

A.1 INTRODUCTION

This appendix contains the following schematics and layouts for of the MCP39F501
Power Monitor PICtail™Evaluation Board:

• Board – Schematic 1

• Board – Schematic 2

•Board – Assembly Top

• Board – Top Silk

• Board – Top Copper and Silk

• Board – Top Copper

• Board – Bottom Copper

A.2 SCHEMATICS AND PCB LAYOUT

USER’S GUIDE

The layer order is shown in Figure A-1.

FIGURE A-1: Layer Order.

 2014 Microchip Technology Inc. DS20005319A-page 19

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

GND_ISO

MPU_RX1

MPU_TX1

3.3D

3.3D

GNDB

GNDB

GND_ISO

GND_ISO

GND_ISO

GND_ISO

GND_ISO

Isolation

Barrier

USB_D-

USB_D+

0.1uF

0603

C24

greenred

IL721-3E

VDD11OUT12IN23GND1

4

VDD2

8

IN1

7

OUT2

6

GND2

5

N2

N1

U5

0.1uF

0603

C26

MCP2200_RX

MCP2200_TX

GND_ISO

VDD_ISO

1

2

3

BAS40-05

D4

5V_USB

VDD_ISO

USB_D-

USB_D+

GND_ISO

5V_USB

VDD_ISO

VDD_ISO

VDD_ISO

+9V IN POWER

3.3A3.3D

LINE

NEUTRAL

VOLTAGE IN

GNDB

+9V IN

FB4

GNDB GNDB

GNDBGNDB

GNDB

FB3

16V

0.1uF

0603

C17

16V

0.1uF

0603

C23

AGND

AGND

LINE

NEUTRAL N_OUT[SHUNT]

Disc 10mm

MOV1

VDD_ISO

MEC1-160-02-L-D-EM2

1 2

3

21 22

23 24

25 26

27 28

29 30

33 34

35 36

37 38

39 40

41 42

43 44

45 46

47 48

49 50

51 52

53 54

55 56

57 58

59 60

61 62

65 66

67 68

69 70

71 72

73 74

75 76

77 78

79 80

81 82

83 84

85 86

87 88

89 90

91 92

93 94

95 96

97 98

99 100

101 102

103 104

105 106

107 108

109 110

111 112

113 114

115 116

117 118

119 120

4

5 6

7 8

9 10

11 12

13 14

15 16

17 18

19 20

J3

GND_ISO

GND_ISOGND_ISO

GND_ISO

GND_ISO GND_ISO

GND_ISO GND_ISO

GND_ISO GND_ISO

1

2

3

HDR M 1X3

J17

Shunt 2.54mm 1x2 Handle

JP1

3.3V_EXP16

3.3V_EXP16 3.3V_EXP16

3.3V_EXP16

3.3V_EXP16

3.3V_EXP16

3.3V_EXP16

EXP16_TX

MCP2200_RX

EXP16_TX

ID

4

VBUS

1

GND

5

D-

2

D+

3

D

0

USB-B-Mini

J2

G2N

3

L

1

N

IEC Outlet

J7

G2N

3

L

1

N

IEC Inlet

J6

VDD1OSC12OSC23RST4GP7/TxLED5GP6/RxLED6GP57GP48GP39TX

10

RTS

11

RX

12

CTS

13

GP214GP115GP0

16

VUSB

17

D-

18

D+

19

VSS

20

/
D

/
D

3

S

S

2

MCP2200

U4

2 1

43

GREEN

RED

RED, GREEN

LD1

1uF

0603

C25

1uF

0603

C27

MRA4005

D1

MRA4005

D2

15V

D3

470uF

25V

AL-G

C20

0.1uF

25V

0603

C15

390R

0603

R38

390R

0603

R39

390R

0603

R37

2

31

12MHz

X1

10uF

0805

C16

10uF

0805

C22

VOUT

3

VIN

1

GND

2

GND

MCP1754-3.3V

U2

0.01uF

330V

RAD-P10L13W4H9

C19

0.47uF

305V

DNP

C18

1.5uF

310V

C21

33R

R34

100R

0603

R27

3

231

J1

15V

Net Tie

NT1

Bumpon Hemisphere Black

PAD1

OC0 OC1

OC2OC3

1

2

DNP

J18

A.3 BOARD – SCHEMATIC 1

BUS

DS20005319A-page 20  2014 Microchip Technology Inc.

-

+

ID

N

T2

T1

I

-

+

1

X

P

T

TxLE

RxLE

2

T

P5P4P

P7

P6

TX RT

A.4 BOARD – SCHEMATIC 2

DIO0

DIO1

SINGLE

SINGLE

12

12

J10

J12

123

123

A1

A0

J11

J13

HIGH LOW

HIGH LOW

0603

1k 5%

0603

GNDB

DNP

J8

3.3D

SINGLE MULT.

TP1

123

MODE_DIR

GNDB

3.3D

R18

R19

5%

4.7k

Schematic and Layouts

DIO2

123

J16

AN_DIO2

TEMP_IN

ANALOG IN DIO2

3

DNP

2

VOUT

U10

C5

GNDBGNDB

GNDB

GND

VDD

MCP9700

1

3.3D

DIO3MODE_DIR

X2

C1

DNP

R15

3.3V_EXP16

3.3k5%0603

R24

5%

4.7k

R23

12

OC3

J15

5%

1

2

1k

0603

GND_ISO

U9

PC365N

2 3

1 4

RED

LD6

0603

GNDB GNDB

DIO3

3.3D

3.3A

3.3A

3.3A

3.3A

3.3D

DIO3

AN_DIO2

5

1

15

13

14

TEST_A

TEST_B

A0/DIO0

A1/DIO1

MODE/DIR

RESET10AVDD

CH0+16CH0-17CH1-18CH1+19AGND

11

5%

4.7k

0603

R1

16V

0.1uF

0603

C9

GNDB

16V

0.1uF

0603

C4

AGND

16V

0.1uF

0603

C3

AGND

R4

3

NC2NC

1%1k0603

NC8NC

22

9

20

DIO3

AN_IN/DIO2

21

AGND

1%1k0603

R2

25V

33nF

C10

25V

33nF

C2

1%2.49R

R10

FB1

Via_2.5x1.5

CP1

1%

0.002R

R6

3

4

12

NEUTRAL

MPU_TX1

MPU_RX1

R41

12

6

7

28

4

26

DR

OSCI

OSCO

REFIN+/OUT23DGND24DVDD25DGND

29

GNDB

AGND

EP

UART_TX

3.3D

16V

C11

MCLR

UART_RX

27

GNDB

0.1uF

0603

TP3

25V

33nF

C6

AGND

1%1k0603

R14

DNP

0603

FB2

Current Channel

CP2

Via_2.5x1.5

2512

N_OUT

10k

U6

AGND

AGND

MCP39F501

499k

R8

499k

R7

VOLTAGE IN

C8

R20

33nF

25V

1k1%0603

2010

1%

2010

1%

AGND

AGND

Voltage channel

3.3V_EXP16

R12

R11

DIO1

R13

R3

OC1

5%
1k

0603

R9

U1

3.3k5%0603

LD3

5%

4.7k

0603

12

DIO1

U3

3.3k5%0603

LD4

5%

4.7k

0603

12

MODE/DIR

5%
1k

R17

3.3V_EXP16

3.3k5%0603

R22

5%

4.7k

0603

R21

12

OC0

5%
1k

0603

R16

U8

1 4

RED

LD2

4.7k

0603

12

0603

U7

LD5

DIO2

2

OC2

J14

1

2

GND_ISO

PC365N

2 3

1 4

RED

GNDB GNDB

J4

1

GND_ISO

PC365N

2 3

GNDB GNDB

J5

1

2

GND_ISO

PC365N

2 3

1 4

RED

GNDB GNDB

DIO2

J9

1

2

GND_ISO

3.3V_EXP16

PC365N

2 3

1 4

RED

GNDB GNDB

R51

R50

3.3k5%0603

5%

DIO0

DIO0

Line shunt

 2014 Microchip Technology Inc. DS20005319A-page 21

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

A.5 BOARD – ASSEMBLY TOP

DS20005319A-page 22  2014 Microchip Technology Inc.

A.6 BOARD – TOP SILK

Schematic and Layouts

 2014 Microchip Technology Inc. DS20005319A-page 23

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

A.7 BOARD – TOP COPPER AND SILK

DS20005319A-page 24  2014 Microchip Technology Inc.

A.8 BOARD – TOP COPPER

Schematic and Layouts

 2014 Microchip Technology Inc. DS20005319A-page 25

MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide

A.9 BOARD – BOTTOM COPPER

DS20005319A-page 26  2014 Microchip Technology Inc.

MCP39F501 POWER MONITOR

PICTAIL™ EVALUATION BOARD

USER’S GUIDE

Appendix B. Bill of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)

Qty Reference Description Manufactur er Part Number

2 C1, C5 Cap. ceramic 18 pF 50V 5% NP0

SMD 0603 - DO NOT POPULATE

1 C15 Cap. ceramic 0.1 µF 25V 5% X7R

SMD 0603

2 C16, C22 Cap. ceramic 10 µF 10V 20% Y5V

SMD 0805

0 C18 Cap. film 0.47 µF 305V 20% RAD

P15L18W11H18.5 -

DO NOT POPULATE

1 C19 Cap. film 0.01 µF 330V 20% RAD

P10L13W4H9

4 C2, C6, C8,

C10
1 C20 Cap. alum. 470 µF 25V 20% SMD G Nichicon Corporation UWT1E471MNL1GS
1 C21 Cap. film 1.5 µF 310V 20% RAD

2 C25, C27 Cap. ceramic 1µF 10V 20% X7R

8 C3, C4, C9,

C1 1, C17, C23,

C24, C26
2 D1, D2 Diode rect. MRA4005 1.1V 1A 600V

1 D3 Diode zener 1N4744A 15V 1W DO-41 Fairchild Semiconductor
1 D4 Diode Sctky. Arr. bas. 40-05 1V

4 Fasten J6 &J7

to PCB at four

locations
4 Fasten J6 &J7

to PCB at four

locations
2 FB1, FB2 Ferrite 800 mA 0.15R SMD 0805 Laird Technologies
2 FB3, FB4 Ferrite 7A 0.01R RAD P5L5.3D3.8 Panasonic® - ECG EXC-ELSR35S
1 Included in Box

at time of

packing
1 Included in Box

at time of

packing

Cap. ceramic 33 nF 25V 5% C0G,
NP0 SMD 0805

P27.5L31.5W13.5H23

SMD 0603
Cap. ceramic 0.1 µF 16V 10% X7R

0603

DO-214AC_SMA

200 mA 40V SOT-23-3
Machine screw pan Phillips 6-32 B&F

Hex nut 5/16" nylon 6-3 2 B&F

USB a male to mini USB B 5 pin cable

- 3 foot (distributor Katerno.com)

6 foot 16 AWG universal power cord
(IEC320C13 to NEMA 5-15P)

Panasonic

AVX C orpo rati on 06033C104JA T2A

TDK Corporation C2012Y5V1A106Z

EPCOS AG B32932A3474M

EPCOS AG B32911A3103M

TDK Corporation C2012C0G1E333J

EPCOS AG B32924A2155M

TDK Corporation C1608X7R1A105M

TDK Corporation C1608X7R1C104K

ON Semiconductor

Vishay BAS40-05-V-GS08

Katerno.com 10UM-02103BK

Katerno.com 25545_c2g

Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The

released BOM used in manufacturing uses all RoHS-compliant components.

®

- ECG ECJ-1VC1H180J

®

MRA4005T3G

®

1N4744A

™ Fasteners Supply NY PMS 632 0038 PH

™ Fasteners Supply NY HN 632

®

LI0805H151R-10

 2014 Microchip Technology Inc. DS20005319A-page 27

Bill of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)

Qty Reference Description Manufactur er Part Number

1 Included in Box

at time of

packing
1 J1 Conn. jack power jack 2.5 mm CUI Inc. PJ-006B-SMT
0 J18 Conn. header-2.54 ma le 1x2 th. vert. -

1 J2 Conn. USB mini USB-B female SMD

1 J3 Conn. edge mini edge card MEC1-EM

7 J4, J5, J9, J10,

J12, J14, J15
1 J6 Conn. IEC 250V 15A Inlet th. R/A SCHURTER Inc. GSP1.9103.1
1 J7 Conn. IEC 250V 15A Outlet th. R/A SCHURTER Inc. 6182.0033
5 J8, J11, J13,

J16, J17
1 JP1 Mech. hw. jumper 2.54mm 1x2

1 LD1 Diode LED bi. red, green 1.95V, 2.1V

5 LD2, LD3, LD4,

LD5, LD6
1Meter

Enclosure
1 MOV1 Resistor varistor mo. 420V 45J disc

4 PAD1 Mech. hw. rubber pad Bumpon Hemi-

7 R1, R3, R11,

R18, R21, R23,

R50
0 R10 Resistor tkf. 2.49R 1% 1/10W SMD

5 R12, R13, R22,

R24, R51
4 R2, R4, R14,

R20
1 R27 Res. tkf. 100R 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1000V
1 R34 Res. 33 ohm 5W 1% AXIAL Ohmite
3 R37, R38, R39 Res. tkf. 390R 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ391V
1 R41 Res. tkf. 10k 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ103V
1 R6 Res. shunt MF 0.002R 1% 2W 2512 Stackpole Electronics, Inc. CSNL2512FT2L00
2 R7, R8 Res. 499K ohm 3/4W 1% 2010 SMD Vishay Dale CRCW2010499KFKEF
5 R9, R15, R16,

R17, R19
5 U1, U3, U7, U8, U9IC photo PC365N 4-SMD Sharp Microelectronics PC365NJ0000F

1 foot 18 A WG mo nitor p ower adap ter
cord (NEMA 5-15R to IEC320C14)

DO NOT POPULATE

R/A

1mm female 2x60 SMD R/A
Conn. header-2.54 male 1x2 th. vert. FCI 77311-118-02LF

Conn. header-2.54 male 1x3 th. vert. FCI 68000-103HLF

handle gold

30 mA 0805
Diode LED red 1.65V 30mA RAD

T-1_3/4
Clear acrylic enclosure Tech-Demos.com 072612 R6

10 mm

sphere 0.44" x 0.20" Black
Resistor tkf. 4.7k 5% 1/10W SMD

0603

0603 - DO NOT POPULATE
Resistor tkf. 3.3k 5% 1/10W SMD

0603
Resistor tkf. 1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1001V

Resistor tkf. 1k 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ102V

Katerno.com 03147_c2g

FCI 77311-118-02LF

Hirose Electric Co., Ltd. UX60-MB-5ST

Samtec, Inc. MEC1-160-02-L-D-EM2

TE Connectivity, Ltd. 881545-2

Kingbright Corp. APHBM2012SURKCGKC

Kingbright Corp. WP7113LSRD

EPCOS AG S10K420

3M SJ-5003 (BLACK)

Panasonic - ECG ERJ-3GEYJ472V

Vishay CRCW06032R49FKEA

Panasonic - ECG ERJ-3GEYJ332V

®

Manufacturing 45F33RE

Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The

released BOM used in manufacturing uses all RoHS-compliant components.

 2014 Microchip Technology Inc. DS20005319A-page 28

Bill of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)

Qty Reference Description Manufactur er Part Number

1 U10 Microchip Analog Temperature

Sensor MCP9700 SOT-23-3

1 U2 Microchip Analog LDO

MCP1754ST-3302E/MB SOT-89-3

1 U4 Microchip int. USB MCP2200

SSOP-20

1 U5 IC isolator IL721-3E SOIC-8 NVE Corp./Isolation

1 U6 MCP39F501 QFN-28 Microchip T echnology Inc. MCP39F501-E/MQ
1 X1 Resonator 12MHz 0.1% SMD

CSTCE-G

1 X2 Crystal 4MHz 18pF SMD HC49/US -

DO NOT POPULATE

Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The

released BOM used in manufacturing uses all RoHS-compliant components.

Microchip T echnology Inc. MCP9700T-E/TT

Microchip T echnology Inc. MCP1754ST-3302E/MB

Microchip T echnology Inc. MCP2200-I/SS

IL721-3E

Products

Murata Manufacturing
Co., Ltd.

Abracon

®

Corporation ABLS-4.000MHZ-B4-T

CSTCE12M0G15L99-R0

 2014 Microchip Technology Inc. DS20005319A-page 29

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Tel: [phone]

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Thailand - Bangkok

Tel: [phone]
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EUROPE

Austria - Wels

Tel: [phone]
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Tel: [phone]
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03/25/14

DS20005319A-page 30  2014 Microchip Technology Inc.

Mouser Electronics

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