Microchip Technology MCP1640 User Manual

Page 1
MCP1640
12V/50 mA Two Cells Input
Boost Converter Reference Design
User’s Guide
© 2011 Microchip Technology Inc. DS51999A
Page 2
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device applications and t he lik e is provided only for your convenience and may be su perseded by upda t es . It is y our responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life supp ort and/or safety ap plications is entir ely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless M icrochip from any and all dama ges, claims, suits, or expenses re sulting from such use. No licens es are conveyed, implicitly or otherwise, under any Microchip intellectual property rights.

Trademarks

The Microchip name and logo, the Microchip logo, dsPIC, K
EELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART,
32
PIC
logo, rfPIC and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MXDEV, MXLAB, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE, rfLAB, Select Mode, Total Endurance, TSHARC, UniWinDriver, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their respective companies.
© 2011, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
ISBN: 978-1-61341-634-1
Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
®
MCUs and dsPIC® DSCs, KEELOQ
®
code hopping
DS51999A-page 2 © 2011 Microchip Technology Inc.
Page 3
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Table of Contents
Preface ...........................................................................................................................5
Introduction............................................................................................................5
Document Layout .................................................................................................. 5
Conventions Used in this Guide............................................................................ 6
Recommended Reading.............................................................. .. ........................7
The Microchip Web Site........................................................................................ 7
Customer Support.................... .................................... .................. .......................7
Document Revision History................................................................................... 7
Chapter 1. Product Overview
1.1 Introduction .....................................................................................................9
1.2 MCP1640 Short Overview .............................. ......................... .......................9
1.3 What is the MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference D e si g n ? ................................................................................. 11
1.4 What Does the MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference Design Kit Include? ............................ .................. .................11
Chapter 2. Installation and Operation
2.1 Introduction ...................................................................................................13
2.2 Getting Sta rted .... .................................................................................. ....... 15
Appendix A. Schematic and Layouts
A.1 Introduction ..................................................................................................19
A.2 Board – Schematic ... .................................................................... ................ 2 0
A.3 Board – Top Silk and Pads ..........................................................................21
A.4 Board – Top Copper and Pads ....................................................................22
A.5 Board – Bottom Copper and Pads ...............................................................23
Appendix B. Bill of Materials
Worldwide Sales and Service ....................................................................................26
© 2011 Microchip Technology Inc. DS51999A-page 3
Page 4
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 4 © 2011 Microchip Technology Inc.
Page 5
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the p age number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available online help files.
®
IDE online help.

INTRODUCTION

This chapter contains general information that will be useful to know before using the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History

DOCUMENT LAYOUT

This document describes how to use the MCP1640 12V/50 mA Two Cells Input Boost Converter Refere nce Des ign as a develop ment t ool to ev aluate the MC P1640 de vice’ s capability to boost low voltages to a high output value, using a single inductor. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the MCP1640 Input Boost Converter.
Chapter 2. “Installation and Operation” – Includes instructions on how to get started with the MCP1640 Input Boost Converter and a description of the User’s Guide.
Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams for the MCP1640 Input Boost Converter.
Appendix B. “Bill of Materials” – Lists the parts used to build the MCP1640 Input Boost Converter.
© 2011 Microchip Technology Inc. DS51999A-page 5
Page 6
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design

CONVENTIONS USED IN THIS GUIDE

This manual uses the following docum entat io n conven tion s:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic chara c ters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brac kets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces r epeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the tota l number of digits, R is th e radi x and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mut ually exclus ive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
DS51999A-page 6 © 2011 Microchip Technology Inc.
Page 7

RECOMMENDED READING

This user’s guide describes how to use the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design. Other useful documents are listed below. The following Microchip document is available and recommended as a supplemental reference resource.
• MCP1640/B/C/D Data Sheet – “0.65V Start-up Synchronous Boos t Regula tor with True Output Disconnect or Input/Output Bypass Option” (DS22234)

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
Preface

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support

DOCUMENT REVISION HISTORY

Revision A (September 2011)
• Initial Release of this Document.
© 2011 Microchip Technology Inc. DS51999 A-page 7
Page 8
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 8 © 2011 Microchip Technology Inc.
Page 9
MCP1640 12V/50 mA TWO CELLS

Chapter 1. Product Overview

1.1 INTRODUCTION

This chapter provides an overview of the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design and covers the following topics:
MCP1640 Short Overview
What is the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference
Design?
What Does the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference
Design Kit Include?

1.2 MCP1640 SHORT OVERVIEW

The MCP1640 device is a compact, high-efficiency, fixed frequency, step-up DC-DC converter. It provides an easy-to-use power supply solution, with a minimum number of external components, for applications powered by one-cell, two-cell, or three-cell alkaline, NiCd, NiMH, one-cell Li-Ion or Li-Polymer batteries.
The MCP1640/C device automatically selects the best operating mode for efficiency, PWM (Pulse-Width Modulation) or PFM (Pulse Frequency Modulation). The MCP1640B/D device is running in PWM mode only and is ideal for noise sensitive applications. It has a low quiescent current (19 µA, PFM mode typical), a wide input voltage range (0.35 to 5.5V) and a low start-up voltage (0.65V at 1 mA load current). The MCP1640 device consumes less than 1 µA in Shutdown mode.
Microchip Technology Inc. provides the MCP1640 device in four variants, which help engineers to meet different system requirements. The devices and their available options are presented in Table 1-1.
INPUT BOOST CONVERTER
REFERENCE DESIGN
TABLE 1-1: PART NUMBER SELECTION
True Output
Part Number
MCP1640 X X — MCP1640B X X — MCP1640C X X MCP1640D X X
The MCP1640 is available in SOT23-6 and 8-LD DFN (2x3 mm) packages. For additional information on the MCP1640 device, refer to the “MCP1640/B/C/D Data Sheet” (DS22234).
© 2011 Microchip Technology Inc. DS51999A-page 9
PWM/PFM
Mode
PWM
Mode
Disconnect
Shutdown
Option
Input to Output
Bypass
Shutdown
Option
Page 10
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
1.2.1 MCP1640 Key Features
• Up to 96% Typical Efficiency
800 mA Typical Peak Input Current Limit:
-I
-I
-I
• Low Start-up Voltage: 0.65V, typical 3.3V V
• Low Operating Input Voltage: 0.35V, typical 3.3V
• Adjustable Output Voltage Range: 2.0V to 5.5V
Maximum Input Voltage V
• Automatic PFM/PWM Operation (MCP1640/C):
- PFM Operation Disabled (MCP1640B/D)
- PWM Operation: 500 kHz
• Low Device Quiescent Current: 19 µA, typical PFM mode
• Internal Synchronous Rectifier
• Internal Compensation
• Inrush Current Limiting and Internal Soft-Start
• Selectable, Logic Controlled, Shutdown States:
- True Load Disconnect Option (MCP1640/B )
- Input to Output Byp a ss Op ti on (MC P16 40 C/D )
• Shutdown Current (All States): < 1 µA
• Low Noise, Anti-Ringing Control
• Overtemperature Protection
> 100 mA @ 1.2V VIN, 3.3V V
OUT
> 350 mA @ 2.4V VIN, 3.3V V
OUT
> 350 mA @ 3.3V V
OUT
5.0V V
IN,
OUT
OUT OUT OUT
< 5.5V
OUT
@ 1 mA
@ 1 mA
OUT
L
1
4.7 µH
V
VIN
1.5V
+
Alkaline
-
C
IN
4.7 µF
V
EN
SW
IN
GND
V
OUT
V
FB
536 KΩ
309 KΩ
OUT
3.3V @ 100 mA
C
OUT
10 µF
FIGURE 1-1: Typical MCP1640 Single Cell Input Boost Converter.
DS51999A-page 10 © 2011 Microchip Technology Inc.
Page 11
Product Overview

1.3 WHAT IS THE MCP1640 12V/50 mA TWO CELLS INPUT BOOST CONVERTER REFERENCE DESIGN?

The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is designed to demonstrate the MCP1640 device’s high-voltage boost capability above its typical output range of 5.5V. This board boosts the low-voltage input to 12V and up to 70 mA load. By changing the sense resistors (R output than 12V will be obtained. The MCP1640 Input Boost Converter was developed to help engineers reduce product design cycle time.
At 2.0V input and 12V o utp ut, th e bo ard is ca p able of a maxi m um of 50mA load current. The N-MOS switch is connected between the inductor and the main switch, allowing
the application to output higher voltage (see Figure 1-2). The converter is configured as nonsynchronous; a Schottky diode is connected
between the inductor and the High-Voltage Output (V starts as the current generator for the Output Capacitor (C the internal N-MOS switch is OFF, a St art-up Resistor (R the N-MOS switch, should be used.
L
Two Cell s I npu t
Boost
and RB on Figure 1-2), a lower/higher
T
High). At start-up, MCP1640
OUT
Start
). Because at this time,
OUT
), connected in parallel with
V
OUT
High > 6V
C
IN
N-MOS
Switch
V
IN
SW
EN
FB
V
OUT
GND
R
Start
C
OUT
R
T
R
B
FIGURE 1-2: MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design Block Diagram.

1.4 WHAT DOES THE MCP1640 12V/50 mA TWO CELLS INPUT BOOST CONVERTER REFERENCE DESIGN KIT INCLUD E?

The MCP1640 Input Boost Converter kit includes:
• MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design, 102-00386
• Important Information Sheet
Load
© 2011 Microchip Technology Inc. DS51999A-page 11
Page 12
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 12 © 2011 Microchip Technology Inc.
Page 13

Chapter 2. Installation and Operation

2.1 INTRODUCTION

The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is developed to demonstrate how the MCP1640 device can operate as a high output voltage DC-DC converter when powered from two batteries. This reference design allows boosting from the input range of 2.0V-5V to an output higher than 5.5V of the typical MCP1640 application. High-voltage outputs, such as 9V, 12V or 24V, can be generated from just two alkaline cells.
For this reference design, the output voltage is set at 12V. Typically, a minimum of a 50 mA load can be supported from a 2.0V input. The board can deliver more output cur­rent (up to 70 mA) if it is powered with 3.0V. A small 3x3x1 mm inductor offers a good efficiency of up to 75%. Good converter stability is obtained with the B option of MCP1640 (PWM Mode Only and True Output Disconnect options).
2.1.1 Board Features
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
The MCP1640 Input Boost Converter has the following features:
• Input Voltage: Two Alkaline or Lithium Cells, 2.0-3.0V Typical
- Supports extended input range of 2.0V-5.0V
• Output Capability:
- Dependent on the input voltage
- 12V/50 mA typical @ 2.0V input
- 12V/70 mA @ 3.3V input
• No Load Input Current: 0.2 mA @ 3.0V Input
• Efficiency: up to 75%
• PWM Operation at 500 kHz
© 2011 Microchip Technology Inc. DS51999A-page 13
Page 14
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
50.0
20
u
80.0
75.0
70.0
65.0
60.0
55.0
VIN = 2.4V
VIN = 3.0V
Efficiency (%)
45.0
40.0
10 20 30 40 50
Load Current (mA)
FIGURE 2-1: Efficiency vs. Load Current for 12V Output at 2.4V and
3.0V Input.
80
70
60
50
40
30
m Load Current (mA)
10
Maxim
0
2 2.4 2.8 3.2 3.6
Input Voltage (V)
FIGURE 2-2: Maximum Load Current vs. Input Voltage at 12V Output.
DS51999A-page 14 © 2011 Microchip Technology Inc.
Page 15

2.2 GETTING STARTED

The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is fully assembled and tested to evaluate and demonstrate the MCP1640 family of products.
2.2.1 Powering the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
The extended input range of the MCP1640 Input Boost Converter is 2.0 to 5.0V input. Good efficiency is obtained by supplying from two cells (primary and secondary batter­ies).
Input power connectors are placed on the left side of the board:
•V
for positive power
IN
• GND for negative power
The maximum input voltage should not exceed 5.0V. The output voltage will be out of regulation for input voltages lower than 2.0V.
The output connector is called V current is 50 mA when the board is powered by two alkaline batteries that are close to the end of their run time, at approximately 1V each.
2.2.2 Board Testing
Installation and Operation
and is referenced to GND. The minimum output
OUT
Set 3.0V
PWR Supply
Because this board is boosting the input voltage, the input current is greater than the output current. The variable power supply for testing requires output capability of at least 1A and a voltage range of 2.0V to 5V.
To test the board, follow these steps:
1. Connect the power at V
and GND terminals of the board.
IN
2. Set the power supply to 3.0V.
3. Connect a voltmeter and a 240Ω/0.5W resisto r betw een V
and GND
OUT
connectors, as shown in Figure 2-3.
4. Check to be sure the voltmeter indicates 12V.
5. Set the power supply to 2.0V and verify if the output of the converter stays
regulated (V
OUT
=12V).
V-meter
R
240R/0.5W
FIGURE 2-3: MCP1640 12V/50 mA Two Cells Input Boost Converte r Reference Design Setup Circuit.
© 2011 Microchip Technology Inc. DS51999A-page 15
Page 16
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
The board has several test points that help engineers analyze the switch node’s waveforms or MCP1640’s output:
• The high-voltage switch node test point (SWH).
• The test point of the MCP1640 device’s switch node (SWL).
• VO test point shows the MCP1640 device’s V The difference between SWH and SWL signals is their amplitude. For 12V output, the
amplitude of SWL is approximately 5V, while SWH shows the sum of MCP1640's SW node (SWL signal) and external n-channel MOS voltage.
Figures 2-4 and 2-5 show the Discontinuous (25 mA load for 2.4V V mode waveforms (60 mA load at 2.4V V
, where the inductor peak current is close to
IN
the maximum input peak current limit of the MCP1640 device, 800 mA). Once the 800 mA limit is reached, V value of the inductor current (I
value is decreasing (goes out of regulation). The mean
OUT
) is equal for a boost converter with the input current
L
(except the current consumption of MCP1640).
pin (this output is unregulated).
OUT
) and Continuous
IN
FIGURE 2-4: MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design Test Points (SWH, SWL), Inductor (I_L) and Load Current (I_OUT) Waveforms for 25 mA Load and 2.4V Input in Discontinuous Mode.
DS51999A-page 16 © 2011 Microchip Technology Inc.
Page 17
Installation and Operation
FIGURE 2-5: MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design Test Points (SWH, SWL), Inductor (I Waveforms for 60 mA Load and 2.4V Input in Continuous mode.
) and Load Current (I
L
OUT
)
2.2.3 How Does the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design Works?
The board was designed to boost low voltage from two alkaline cells or NiCd/NiMH cells to high voltage. The topology used in this reference design is adapting a low-voltage boost converter into a high-voltage boost converter using a single inductor, instead of using a flyback topology that requires a more expensive flyback transformer. Another advantage is that the switching voltage spikes are kept below the safe value, 6V, for MCP1640 device’s SW pin.
The converter is configured as nonsynchronous; an external diode, D, is connected between the inductor and the high-voltage output (V
The two sense resistors, R
and RB, set the output (V
T
following equation:
EQUATION 2-1:
V
OUT
R
=
T
⎛⎞
R
------------ -1
×
B
⎝⎠
V
FB
Where:
VFB=1.21V
= Reference voltage of the FB pin
V
FB
V
= 12.0V
OUT
R
= Resisto r’s value is selected by the designer
B
).
OUT
) at 12.0V according to the
OUT
Note: The reference board is tested up to 24V output with a maximum load of
20 mA. The internal error amplifier is a transconductance type; its gain is not related to the feedback resistors’ values.
© 2011 Microchip Technology Inc. DS51999A-page 17
Page 18
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
Attention should be paid to the values of the sense resistors. When testing the board for other output voltage, a potential issue with higher value resistors is environmental contamination, which can create a leakage current path on the PCB. This will affect the feedback voltage and the output voltage regulation. Engineers should use resistors that are larger than 1 MΩ with precaution. In normal humidity conditions, the V leakage is very low and the resistors’ values will not affect the stability of the system.
When the board is powered up, the internal MCP1640 device’s start-up logic circuitry turns the internal rectifying switch on until the output capacitor, connected at the V pin (C switch limits the maximum current. Because at start-up, the external n-channel MOS (Q) transi stor i s OFF, a start-up res istor (R MCP1640 starts switching, and the external N-MOS is turned on, cascading the internal N-MOS switch of the MCP1640 to work with high voltage, more than 6V.
Notice that the MCP1640 is working internally as a synchronous rectifier and delivers on its output (Pin 5) a part of the total output power. This output is unregulated because the sense resistors, R MCP1640 gets its start-up bias from V comes from the output. The C of MCP1640. This voltage is used to supply the internal blocks after start-up (including the compensation circuitry). In case of instability, a few mA loads may be required (R is not populated on the board; for 12V output, use a 2k or 3k resistor). On the output of MCP1640 (VO test point), a maximum 5 mA load can be connected. Exceeding the load produces unregulated board V
The board works well in Discontinuous mode. However, once entered into Continuous mode, V
There is no undervoltage lockout feature for the MCP1640 family of devices. The device will start up at the lowest voltage possible and run down to the lowest voltage possible.
), is charged to a value close to the input voltage. During start-up, the rectifying
L
) is bypassing it and the CL cap is supplied.
S
and RB, are connected to the high output voltage. The
T
goes out of regulation.
OUT
capacitor is mandatory, because it smooths the output
L
. Once the ou tput exceeds the input, bias
IN
.
OUT
FB
input
OUT
L
Note: Because this configuration is an nonsynchronous converter, the MCP1640
device’s features, true disconnect output and short-circuit protection, will be lost for this reference board. In case of a short circuit, inductor L, and diode D, can be broken. Notice that the MCP1640 will not be affected.
DS51999A-page 18 © 2011 Microchip Technology Inc.
Page 19

Appendix A. Schematic and Layouts

A.1 INTRODUCTION

This appendix contains the following schematics and layouts for the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design:
Board – Schematic
Board – Top Silk and Pads
Board – Top Copper and Pads
Board – Bottom Copper and Pads
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
© 2011 Microchip Technology Inc. DS51999A-page 19
Page 20
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design

A.2 BOARD – SCHEMATIC

VOUT
OUT
10µ
C
12
VIN
VOUT
2µ2
MCP1640
4μ7L
10µ
CIN
in case of instabili ty,
use 2k o r 3k re sis tors
No te s:
* Do not populate -
DS51999A-page 20 © 2011 Microchip Technology Inc.
Page 21

A.3 BOARD – TOP SILK AND PADS

Schematic and Layouts
© 2011 Microchip Technology Inc. DS51999A-page 21
Page 22
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design

A.4 BOARD – TOP COPPER AND PADS

DS51999A-page 22 © 2011 Microchip Technology Inc.
Page 23

A.5 BOARD – BOTTOM COPPER AND PADS

Schematic and Layouts
© 2011 Microchip Technology Inc. DS51999A-page 23
Page 24
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 24 © 2011 Microchip Technology Inc.
Page 25
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN

Appendix B. Bill of Mater ials

TABLE B-1: BILL OF MATERIALS (BOM)
Qty Reference Description Manufacturer Part Nu mber
1C
IN
1C
OUT
1C
L
1 D SCHOTTKY RECT. 40V 0.5A SOD323 NXP Semiconductors PMEG4005AEA,115 0 J1, J2 DO NOT POPULATE
1 L INDUCTOR POWER 4.7 µH 1.1A SMD TDK Corporation VLS3015ET-4R7M 1 PCB RoHS-compliant bare PCB, MCP1640
1 Q MOSFET N-CH 30V 2.2A SSOT3 Fairchild Semiconductor 1R
E
1R
S
0R
L
1R
B
1R
T
1 U1 MCP1640 PWM Synchronous Boost
4V
4 3M – SJ5382TRANS – FEET, STICK ON,
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released
, V
IN
OUT
GND(s)
BOM, used in manufacturing, uses all RoHS-compliant components.
CAP. CER 10 µF 6.3V X5R 20% 0603 TDK® Corporation C1608X5R0J106M CAP. CER 10 µF 16V X5R 0805 TDK Corporation C2012X5R1C106M CAP. CER 2.2 µF 6.3V X5R 20% 0603 TDK Corporation C1608X5R0J225M
CONN. HEADER 2POS .100" R/A TIN
12V/50 mA Two Cells Input Boost Converter Reference Design
RES. 1.0M OHM 1/10W 5% 0603 SMD Panasonic® – ECG ERJ-3GEYJ105V RES. 300 OHM 1/10W 5% 0603 SMD YAGEO DO NOT POPULATE
RES. 1.0k OHM 1/10W 5% 0603 SMD RES. 180k OHM 1/10W .5% 0603 SMD YAGEO RT0603DRD07180KL RESISTOR 1.60M OHM 1/10W 1% 0603 Panasonic – ECG ERJ-3EKF1604V
Converter – SOT23-6
,
PC TEST POINT TIN SMD Harwin PLC. S1751-46R
PK144
(1)
®
Molex
104-00386
®
Panasonic – ECG ERJ-3GEYJ102V
Microchip Technology Inc. MCP1640BT-I/CHY
3M SJ5382TRANS
90121-0122
®
FDN337N
RC0603JR-07300RL
© 2011 Microchip Technology Inc. DS51999A-page 25
Page 26

Worldwide Sales and Service

AMERICAS
Corporate Office
2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792- 7200 Fax: 480-792-7277 Technical Support:
http://www.microchip.com/ support
Web Address:
www.microchip.com
Atlanta
Duluth, GA Tel: 678-957- 9614 Fax: 678-957-1455
Boston
Westborough, MA Tel: 774-760- 0087 Fax: 774-760-0088
Chicago
Itasca, IL Tel: 630-285- 0071 Fax: 630-285-0075
Cleveland
Independence, OH Tel: 216-447- 0464 Fax: 216-447-0643
Dallas
Addison, TX Tel: 972-818- 7423 Fax: 972-818-2924
Detroit
Farmington Hills, MI Tel: 248-538- 2250 Fax: 248-538-2260
Indianapolis
Noblesville, IN Tel: 317-773- 8323 Fax: 317-773-5453
Los Angeles
Mission Viejo, CA Tel: 949-462- 9523 Fax: 949-462-9608
Santa Clara
Santa Clara, CA Tel: 408-961- 6444 Fax: 408-961-6445
Toronto
Mississauga, Ontario, Canada Tel: 905-673- 0699 Fax: 905-673-6509
ASIA/PACIFIC
Asia Pacific Office
Suites 3707-14, 37th Floor Tower 6, The Gateway Harbour City, Kowloon Hong Kong Tel: 852-2401-1200 Fax: 852-2401-3431
Australia - Sydney
Tel: 61-2-9868-6733 Fax: 61-2-9868-6755
China - Beijing
Tel: 86-10-8569-7000 Fax: 86-10-8528-2104
China - Chengdu
Tel: 86-28-8665-5511 Fax: 86-28-8665-7889
China - Chongqing
Tel: 86-23-8980-9588 Fax: 86-23-8980-9500
China - Hangzhou
Tel: 86-571-2819-3187 Fax: 86-571-2819-3189
China - Hong Kong SAR
Tel: 852-2401-1200 Fax: 852-2401-3431
China - Nanjing
Tel: 86-25-8473-2460 Fax: 86-25-8473-2470
China - Qingdao
Tel: 86-532-8502-7355 Fax: 86-532-8502-7205
China - Shanghai
Tel: 86-21-5407-5533 Fax: 86-21-5407-5066
China - Shenyang
Tel: 86-24-2334-2829 Fax: 86-24-2334-2393
China - Shenzhen
Tel: 86-755-8203-2660 Fax: 86-755-8203-1760
China - Wuhan
Tel: 86-27-5980-5300 Fax: 86-27-5980-5118
China - Xian
Tel: 86-29-8833-7252 Fax: 86-29-8833-7256
China - Xiamen
Tel: 86-592-2388138 Fax: 86-592-2388130
China - Zhuhai
Tel: 86-756-3210040 Fax: 86-756-3210049
ASIA/PACIFIC
India - Bangalore
Tel: 91-80-3090-4444 Fax: 91-80-3090-4123
India - New Delhi
Tel: 91-11-4160-8631 Fax: 91-11-4160-8632
India - Pune
Tel: 91-20-2566-1512 Fax: 91-20-2566-1513
Japan - Yokohama
Tel: 81-45-471- 6166 Fax: 81-45-471-6122
Korea - Daegu
Tel: 82-53-744-4301 Fax: 82-53-744-4302
Korea - Seoul
Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934
Malaysia - Kuala Lumpur
Tel: 60-3-6201-9857 Fax: 60-3-6201-9859
Malaysia - Penang
Tel: 60-4-227-8870 Fax: 60-4-227-4068
Philippines - Manila
Tel: 63-2-634-9065 Fax: 63-2-634-9069
Singapore
Tel: 65-6334-8870 Fax: 65-6334-8850
Tai wan - Hsin Chu
Tel: 886-3-5778-366 Fax: 886-3-5770-955
Taiwan - Kaohsiung
Tel: 886-7-536-4818 Fax: 886-7-330-9305
Taiwan - Taipei
Tel: 886-2-2500-6610 Fax: 886-2-2508-0102
Thailand - Bangkok
Tel: 66-2-694-1351 Fax: 66-2-694-1350
EUROPE
Austria - Wels
Tel: 43-7242-2244-39 Fax: 43-7242-2244-393
Denmark - Copenhagen
Tel: 45-4450-2828 Fax: 45-4485-2829
France - Paris
Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79
Germany - Munich
Tel: 49-89-627-144-0 Fax: 49-89-627-144-44
Italy - Milan
Tel: 39-0331-742611 Fax: 39-0331-466781
Netherlands - Drunen
Tel: 31-416-690399 Fax: 31-416-690340
Spain - Madrid
Tel: 34-91-708-08-90 Fax: 34-91-708-08-91
UK - Wokingham
Tel: 44-118-921-5869 Fax: 44-118-921-5820
08/02/11
DS51999A-page 26 © 2011 Microchip Technology Inc.
Page 27
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Microchip: ARD00386
Loading...