The MCP1630/V is a high-speed Pulse Width Modulator (PWM ) used t o devel op int ellige nt power syst ems.
When used with a microcontroller unit (MCU), the
MCP1630/V will control the pow er system dut y cycle to
provide output voltage or current regulation. The MCU
can be used to ad just o utput v olt age o r curren t, switc hing frequency, maximum duty cycle and other features
that make the power system more intelligent.
Typical applications include smart battery chargers,
intelligent power systems, brick dc/dc converters, ac
power-factor correction, multiple output power supplies,
multi-phase power supplies and more.
The MCP1630/V inputs were developed to be easily
attached to the I/O of a MCU. The MC U supplies the
oscillator and reference to the MCP1630/V to provide
the most flexible and adaptable power system. The
power system switching frequency and maximum duty
cycle are set using the I/O of the MCU. The reference
input can be external, a D/A Converter (DAC) output or
as simple as an I/ O ou tput fro m the MCU . This enab les
the power system to adapt to many external signals
and variables in order to optimize performance and
facilitate calib rati on.
When operating in Current mode, a precise limit is set
on the peak current. With the fast comparator speed
(typically 12 ns), the MCP1630 is capable of providing a
tight limit on the maximum switch current over a wide
input voltage range when compared to other high-speed
PWM controllers.
For Voltage mode or Average Current mode
applications, the MCP1630V provides a larger range for
the external ramp voltage.
Additional protection features include: UVLO,
overtemperature and overcurrent.
† Notice: Stresses above those listed under “Maximum
Ratings” may cause permanent damage to the device. This is
a stress rating only and functional operation of the device at
those or any other conditions above those indicated in the
Absolute Maximum Ratings †
operational listings of this specification is not implied.
Exposure to maximum rating conditions fo r ext ended pe riods
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF. TA= -40°C to +125°C.
OSC
A
A
J
θ
JA
-40—+125°CSteady state
-65—+150°C
——+150°CTransient
—50.8—°C/W Typical 4-layer board with two
interconnecting vias
JA
—208—°C/W Typical 4-layer board
MCP1630/MCP1630V
Amplifier Phase Shift
2.0TYPICAL PERFORMANCE CURVES
Note:The graphs and t ables provided following this note are a statistical summar y b as ed on a l im ite d n um ber of
samples and are provided for informational purposes only. The performance characteristics listed herein
are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified
operating range (e.g., outside specified power supply range) and therefore outside the warranted range.
Note: Unless otherwise noted, VIN = 3.0V to 5.5V, F
values = 5.0V, T
3.5
3
2.5
2
1.5
1
0.5
Quiescent Current (mA)
IN
V
0
= -40°C to +125°C.
A
F
= DC
OSC IN
TA = - 40°C
3
3.25
3.5
TA = + 125°C
TA = + 25°C
3.7544.25
Input Voltage (V)
4.5
4.7555.25
5.5
FIGURE 2-1:Input Quiescent Current vs.
Input Voltage.
4.5
F
= 1 MHz
OSC IN
4
3.5
3
2.5
2
1.5
1
Quiescent Current (mA)
0.5
IN
V
0
TA = - 40°C
3
3.25
3.5
TA = + 125°C
TA = + 25°C
3.7544.25
Input Voltage (V)
4.5
4.7555.25
5.5
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF, VIN for typic al
OSC
700
VCM = V
IN
3
3.25
TA = + 125°C
TA = - 40°C
3.5
3.7544.25
Input Voltage (V)
TA = + 85°C
4.5
4.7555.25
TA = + 25°C
Amplifier Input Bias Current
600
500
400
300
(pA)
200
100
0
-100
FIGURE 2-4:Error Amplifier Input Bias
Current vs. Input Voltage.
18
16
14
12
10
8
6
4
2
Amplifier Sink Current (mA)
0
3
3.25
3.5
3.7544.25
Input Voltage (V)
TA = - 40°C
TA = + 25°C
TA = + 125°C
4.5
4.7555.25
5.5
5.5
FIGURE 2-2:Input Quiescent Current vs.
Input Voltage.
2
0
-2
-4
-6
-8
-10
Amplifier Gain (db)
-12
-14
1M 10M 5M
100000010000000
V
= 2V
REF
R
= 4.7 k
LOAD
C
= 67 pF
LOAD
Gain
Ω
Phase
Frequency (Hz)
250
200
150
100
50
0
(degrees)
FIGURE 2-3:Error Amplifier Frequency
Response.
FIGURE 2-5:Error Amplifier Sink Current
vs. Input Voltage.
0
-2
-4
-6
-8
-10
-12
-14
Amplifier Source Current (mA)
3
3.5
3.25
Input Voltage (V)
TA = + 125°C
TA = + 25°C
TA = - 40°C
3.7544.25
4.5
4.7555.25
5.5
FIGURE 2-6:Error Amplifier Source
Current vs. Input Voltage.
COMP is an internal error amplifier out put pin. Externa l
compensation is connected from the FB pin to the
COMP pin for control-loop stabilization. An internal
voltage clamp is used to limit the maximum COMP pin
voltage to 2.7V (typ.). This clamp is used to set the
maximum peak curr ent in t he power s ystem swit ch by
setting a maximum limit on the CS input for Peak
Current mode control systems.
3.2Error Amplifier Inverting Input
(FB)
FB is an internal error amplifier inverting input pin. The
output (v oltage or cu rrent) is se nsed and fe d back to
the FB pin for regulation. Inverting or negative
feedback is used.
3.3Current Sensing Input (CS)
CS is the current sense input pin used for cycle-bycycle control for Peak Current mode converters. The
MCP1630 is typically used for sensed current
applications to reduce the current sense signal, thus
reducing power dissipation.
For Voltage mode or Average Current mode
applications, a ramp is used to compare the error
amplifier output voltage with producing the PWM duty
cycle. For applicatio ns that requ ire higher sign al levels ,
the MCP1630V is used to increase the level from a
maximum of 0.9V (MCP1630) to 2.7V (MCP1630V).
The common mode voltage range for the MCP1630V
CS input is V
CS input should be less than or equal to V
all times.
-1.4V. For normal PWM operation, the
IN
- 1.4V at
IN
3.4Oscillator Input (OSC)
OSC is an external oscillator input pin. Typically, a
microcontroller I/O pin is used to generate the OSC
input. When high, the output driver pin (V
) is driven
EXT
low. The high-to-low transition initiates the start of a
new cycle. The duty cycle of the OSC input pin determines the maximum dut y c yc le of th e po w er co nv erte r.
For example, if the OS C input is low for 75% of the time
and high for 25% of the time, the duty cycle range for
the power co nverter is 0% to 75% maximum.
3.5Ground (GND)
Connect the circuit ground to the GND pin. For most
applications, this s ho uld be connected to the analog or
quiet ground plane . Noise on thi s grou nd can af fect th e
sensitive cycle-by-cycle comparison between the CS
input and the error amplifier output.
3.6External Driver Output Pin (V
V
is an external driver output pin, used to determine
EXT
the power system duty cycle. For high-power or highside drives, this output should be connected to the logiclevel input of the MOSFE T driver. For low-power, lowside applications, the V
drive the gate of an N-channel MOSFET.
pin can be used to dir ectly
EXT
EXT
)
3.7Input Bias Pin (VIN)
VIN is an input voltage pin. Connect the input voltage
source to the V
on the V
0.1 µF bypass capacitor should be connected between
the V
IN
pin and the GND pin.
IN
3.8Reference Voltage Input (V
V
is an external reference input pin used to regulate
REF
the output of the power system. By changing the V
input, the output (voltage or current) of the power system can be changed. The reference voltage can range
from 0V to V
The MCP1630 is comprised of a high-speed comparator, high-bandwidth amplifier and logic gates that can
be combined with a PICmicro MCU to develop an
advanced programmable power supply. The oscillator
and reference voltage inputs are generated by the
PICmicro MCU so that switching frequency, maximum
duty cycle and outpu t volta ge are programm able. Refer
to Figure 4-1.
4.2PWM
The V
the output level of the internal high-speed comparator
and the level of the external oscillator. When the oscillator level is high, the PWM output (V
When the external oscillator is low, the PWM output is
determined by the output level of the internal highspeed comparator. During UVLO, the V
in the low state. During overte mperatu re o perati on, the
V
EXT
4.3Normal Cycle by Cycle Control
The beginning of a cy cl e is def ined when OSC IN transitions from a high st ate to a low state. For no rmal operation, the state of the high-speed comparator output
(R) is low an d the Q
OSC IN high-to-low transition, the S and R input s to the
high-speed latch are both low and the Q output will
remain unchanged (low). The output of the OR gate
(V
turning on the internal P-channel drive transistor in the
output stage of the PWM. This will change the PWM
output (V
on the power-train external switch and ramping current
in the power-train magnetic device.
The sensed current in the magnetic device is fed into
the CS input (shown as a ramp) and increa ses lin ear ly.
Once the sensed curren t ramp (MCP16 30) reaches th e
same voltage l evel as 1 /3 of the EA ou tput, the co mparator output (R) changes states (low-to-high) and resets
the PWM latch. The Q
state to a hig h state, turn ing on the N-chan nel MOSFET
in the output sta ge, which turns of f the V
external MOSFET driver terminating the duty cycle.
The OSC IN will transition from a low state to a high
state while the V
input ramp had ne ve r rea ch ed the same level as 1/3 of
the error amplifier output, the low-to-high transition on
OSC IN would terminate the duty cycle and this would
be considered maximum duty cycle. In either case,
while OSC IN is high, the V
off the external power-train switch. The next cycle will
start on the transition of the OSC IN pin from a high
state to a low state.
output of the MCP1 630/V is det ermined by
EXT
) is forced low .
EXT
EXT
pin is high-impedance (100 kΩ to ground).
output of the latch is low. On the
) will transition from a high state to a low state,
DRIVE
) from a low state to a high state, turning
EXT
output transitions from a low
EXT
pin remains unchanged. If the CS
EXT
drive pin is low, turning
EXT
pin is held
drive to the
For Voltage mode or Averag e Current mode appli cations that utili ze a large signal ra mp at the CS in put, th e
MCP1630V is used to provide more signal (2.7V typ.).
The operation of the PWM does not change.
4.4Error Amp/Comparator Current
Limit Function
The internal amplifier is used to create an error output
signal that is dete rmined by the ext ernal V
the power supply output fed back into the FB pin. The
error amplifier output is rail-to-rail and clamped by a
precision 2.7V. The output of the error amplifier is then
divided down 3:1 (MCP1630) and connected to the
inverting input of the hi gh-speed comp ar ator. Since the
maximum output of th e error ampl ifier i s 2.7V, the maximum input t o t he i nve r t ing p in o f t h e hi gh- s pe ed co mparator is 0.9V. This sets the peak current limit for the
switching power supply.
For the MCP1630V, the maximum error amplifier output is still 2.7V. However, the resistor divider is
removed, raising the max im um inp ut s ig nal lev el at th e
high-speed comparator inverting input (CS) to 2.7V.
As the output load c urrent de mand i ncrea ses, th e error
amplifier output increases, causing the inverting input
pin of the high-speed comparator to increase.
Eventually, the output of the error amplifier will hit the
2.7V clamp, limiting the input of the high-speed com-
parator to 0.9V max (MCP1630). Even if the FB input
continues to decrease (calling for more current), the
inverting input is li mited to 0.9V . By limiting the inve rting
input to 0.9V, the current-sense input (CS) is limited to
0.9V, thus limiting the output current of the power
supply.
For Vo lta ge mo de co ntro l, the error a mplif ier ou tput w ill
increase as input volt age decreas es. A vo ltag e ramp i s
used instead of sensed indu ctor curre nt at the C S input
of the MCP1630V. The 3:1 internal error amplifier output resistor divid er is removed in the MCP163 0V option
to increase the maximum signal level input to 2.7V
(typ.).
4.50% Duty Cycle Operation
The duty cycle of the V
ing 0% when the FB pi n is held highe r than the V
(inverting error amplifier). This is accomplished by the
rail-to-rail output capability of the error amplifier and the
offset voltage of the high-speed comparator. The minimum error amplifier outpu t vo lt a ge, divided by three, is
less than the offset voltage of the high-speed comparator. In the case where the output v oltage of t he converter is above the desired regulation point, the FB
input will be above the V
fier will be pulled to the bottom rail (GND). This low
voltage is divided down 3:1 by the 2R and 1R resistor
(MCP1630) and connected to the input of the highspeed comparator. This voltage will be low enough so
that there is no triggering of the comparator, allowing
narrow pulse widths at V
When the input voltage (VIN) is less than the UVLO
threshold, the V
ensure that, if the voltage is not adequate to operate
the MCP1630/V, the main power supply switch will be
held in the off state. When the UVLO threshold is
exceeded, there is some hy steresis i n the in put volt age
prior to the UVLO off threshold being reached. The
typical hysteresi s is 7 5 mV . T yp ically, the MCP1630 will
not start operating until the input voltage at V
between 3.0V and 3.1V.
is held in the low state. This will
EXT
is
IN
4.7Overtemperature Protection
To protect the V
MCP1630/V V
junction temperature is above the thermal shutdown
threshold. There is an internal 100 kΩ pull-down resistor connected from V
pull-down during overtemperature conditions. The
protection is set to 150°C (typ.), with a hysteresis of
18°C.
The MCP1630/V hig h-speed PWM can be used for any
circuit topology and power-train application when
combined with a microcontroller. Intelligent, costeffective power systems can be developed for applications that require multiple outputs, multiple phases,
adjustable outputs, temperature monitoring and
calibration.
5.2NiMH Battery Charger Application
A typical NiMH battery charger application is shown in
the “Typical Application Circuit – MCP1630” of this
data sheet. In that example, a Single-Ended P rimary
Inductive Converter (SEPIC) is used to provide a
constant charge current to the series-connected
batteries. The MCP1630 is used to regulate the charge
current by monitoring the current through the battery
sense resistor and providing the proper pulse width.
The PIC16F818 monitors the batt ery voltage to pro vide
a termination to the c harg e c urre nt. Addi tio nal fea ture s
(trickle charge, fast charge, overvoltage protection,
etc.) can be added to the sy stem using the programm ability of the microcontroller and the flexibility of the
MCP1630.
5.3Bidirectional Power Converter
A bidirect ional Li-Io n charger/ buck regul ator is show n
in the “Typical Application Circuit” of the this data
sheet. In this example, a synchronous, bidirectional
power converter example is shown using the
MCP1630V. In this application, when the ac-dc input
power is present, the bidirectional power converter is
used to charge 4-series Li-Ion batteries by boo sting th e
input voltage. When ac-dc power is removed, the
bidirectional power conv erter bu cks th e battery volt age
down to provide a dc bus for system power. By using
this method, a single power train is capable of charging
4-series ce ll Li-Ion batt eries and effici ently convert ing
the battery voltage down to a low, usable voltage.
5.4Multiple Output Converters
By using additional MCP1630 devices, multiple output
converters can be developed using a single MCU. If a
two-output converter is desired, the MCU can provide
two PWM outp uts that are phased 180° apart. This will
reduce the input ripple current to the source and
eliminate beat frequencies .
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