Microchip Technology MCP1630V, MCP1630 User Manual

MCP1630/MCP1630V
High-Speed, Microcontroller-Adaptable,
Pulse Width Modulator
Features
• High-S pe ed PWM Op era tion (12ns Current Sense to Output Delay)
• Operating Temperature Range:
- -40°C to +125°C
• Precise Peak Current Limit (±5%) (MCP1630)
• CMOS Output Driver (drives MOSFET driver or low-side N-channel MOSFET directly)
• External Oscillator Input (from PICmicro
®
Microcontroller (MCU))
• External Voltage Reference Input (for adjustable voltage or current out put app lic at ion )
• Peak Current Mode Operation > 1 MHz
• Low Operating Current: 2.8 mA (typ.)
• Fast Output Rise and Fall Times: 5.9 ns and
6.2 ns
• Undervoltage Lockout (UVLO) Protection
• Output Short Circuit Protection
• Overtemperature Protection
Applications
• Intelligent Power Systems
• Smart Battery Charger Applications
• Multiple Output/Multiple Phase Converters
• Output V oltage Calibration
• AC Power Factor Correction
• VID Capability (programmed and cal ibrated by PICmicro
• Buck/Boost/Buck-Boost/SEPIC/Flyback/Isolated Converters
• Parallel Power Supplies
®
microcontroller)
Description
The MCP1630/V is a high-speed Pulse Width Modula­tor (PWM ) used t o devel op int ellige nt power syst ems. When used with a microcontroller unit (MCU), the MCP1630/V will control the pow er system dut y cycle to provide output voltage or current regulation. The MCU can be used to ad just o utput v olt age o r curren t, switc h­ing frequency, maximum duty cycle and other features that make the power system more intelligent.
Typical applications include smart battery chargers, intelligent power systems, brick dc/dc converters, ac power-factor correction, multiple output power supplies, multi-phase power supplies and more.
The MCP1630/V inputs were developed to be easily attached to the I/O of a MCU. The MC U supplies the oscillator and reference to the MCP1630/V to provide the most flexible and adaptable power system. The power system switching frequency and maximum duty cycle are set using the I/O of the MCU. The reference input can be external, a D/A Converter (DAC) output or as simple as an I/ O ou tput fro m the MCU . This enab les the power system to adapt to many external signals and variables in order to optimize performance and facilitate calib rati on.
When operating in Current mode, a precise limit is set on the peak current. With the fast comparator speed (typically 12 ns), the MCP1630 is capable of providing a tight limit on the maximum switch current over a wide input voltage range when compared to other high-speed PWM controllers.
For Voltage mode or Average Current mode applications, the MCP1630V provides a larger range for the external ramp voltage.
Additional protection features include: UVLO, overtemperature and overcurrent.
Related Literature
Package Type
• “MCP1630 NiMH Demo Board User’s Guide”, Microchip Technology Inc., DS51505, 2004
• “MCP1630 Low-Cost Li- Ion Battery Charger User’s Guide”, Microchip Technology Inc., DS51555, 2005
• “MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide”, Microchip Technology Inc., DS51515, 2005
8-Lead DFN
(2 mm x 3 mm)
COMP
1
FB
2
CS
3
OSC IN
4
8 7 6 5
V
REF
V
IN
V
EXT
GND
COMP
FB
CS
OSC IN
8-Lead MSOP
1 2 3 4
V
8
REF
7
V
IN
6
V
EXT
5
GND
• “MCP1630 Dual Buck Demo Board User’s Guide”, Microchip Technology Inc., DS51531, 2005
© 2005 Microchip Technology Inc. DS21896B-page 1
MCP1630/MCP1630V
Functional Block Diagram – MCP1630
MCP1630 High-Speed PWM
V
IN
Overtemperature
V
IN
0.1 µA
OSC IN
V
IN
0.1 µA CS COMP
V
IN
FB
REF
EA
+
2R
2.7V Clamp
V
Note: During overtemperat ure, V
S
+ Comp
EXT
R
R
driver is high-impedance.
UVLO
Note
Q
Q
Latch Truth Table
SRQ
00Qn 011 100 111
V
EXT
GND
100 kΩ
DS21896B-page 2 © 2005 Microchip Technology Inc.
Functional Block Diagram – MCP1630V
MCP1630V High-Speed PWM
V
IN
MCP1630/MCP1630V
V
Overtemperature
IN
0.1 µA
OSC IN
V
IN
0.1 µA CS COMP
V
IN
FB
REF
EA
+
2.7V Clamp
V
Note: During overtemperature, V
+ Comp
S
R
driver is high-impedance.
EXT
UVLO
Note
Q
Q
Latch Truth Table
SRQ
00Qn 011 100 111
V
EXT
GND
100 kΩ
© 2005 Microchip Technology Inc. DS21896B-page 3
MCP1630/MCP1630V
Typical Application Circuit – MCP1630
MCP1630 NiMH Battery Charger and Fuel Gauge Application Diagram
+8V to +15V Input Voltage
SEPIC Converter
C
C
+V
BATT
4 NiMH Cells
5.7V
+5V Bias
+V
BATT
I2C™ To System
MCP1700
3.0V
SOT23
Cin
MCP1630
V
IN
COMP
V
EXT
FB OSC IN
V
REF
CS
GND
+5V Bias
PIC16LF818
PWM OUT
V
DD
+
A/D
A/D
1:1
N-channel MOSFET
I
SW
1/2 MCP6042
1/2 MCP6042
C
OUT
I
BATT
3V
0V
V
DD
+
V
DD
+
DS21896B-page 4 © 2005 Microchip Technology Inc.
Typical Application Circuit - MCP1630V
Bidirectional Power Converter/Battery Charger for 4-Series Cell Li-Ion Batteries
Bidirectional Buck/Boost
MCP1630/MCP1630V
4-Cell Li-Ion Battery Pack
+
DC Bus Voltage
Boost Buck
L
Sync.
FET
Driver
Boost Switch
REF
+
C
IN
V
SENSE
0V to 2.7V
+DC Bus V
MCP1630V
V
Comp
REF
V
FB
IN
V
CS
EXT
GND
OSC
(1/2) MCP6021
+ –
GND
R
SENSE
Battery Protection Switches
SMBus
Charge Current Loop
Battery Protection and Monitor
+2.5 V
REF
Fuse
PS501
+V
BATT
-V
BATT
Buck Switch
+
C
OUT
I
SENSE
(1/2) MCP6021
+ –
PIC16F88
DC bus Voltage Loop
SMBus
I
Voltage (PWM)
REF
Filter
+ –
(1/2) MCP6021
© 2005 Microchip Technology Inc. DS21896B-page 5
MCP1630/MCP1630V

1.0 ELECTRICAL CHARACTERISTICS

† Notice: Stresses above those listed under “Maximum
Ratings” may cause permanent damage to the device. This is a stress rating only and functional operation of the device at those or any other conditions above those indicated in the
Absolute Maximum Ratings †
operational listings of this specification is not implied. Exposure to maximum rating conditions fo r ext ended pe riods
VDD...................................................................................6.0V
Maximum Voltage on Any Pin .. (V V
Short Circuit Current...........................Internally Limited
EXT
- 0.3)V to (VIN + 0.3)V
GND
may affect device reliability.
Storage temperature....................... .. .... .. ..... .-65°C to +150°C
Maximum Junction Temperature, T
...........................+150°C
J
Continuous Operating T emperature Range..-40°C to +125°C
ESD protection on all pins, HBM......................................... 3kV
AC/DC CHARACTERISTICS
AC/
Electrical Specifications: Unless otherwise noted, VIN = 3.0V to 5.5V, F
for typical values= 5.0V, TA= -40°C to +125°C.
V
IN
Parameters Sym Min Typ Max Units Conditions
Input Voltage
Input Operating Voltage V Input Quiescent Current I(V
IN
)—2.84.5mAI
IN
3.0 5.5 V
Oscillator Input
External Oscillator Range F Min. Oscillator High Time
Min. Oscillator Low Time
T
OH_MIN
T
OL_MIN
Oscillator Rise Time T Oscillator Fall Time T Oscillator Input Voltage Low V Oscillator Input Voltage High V Oscillator Input Capacitance C
OSC
RISE FALL
L H
OSC
—— 1MHzNote 1 —10 ns
0.01 10 µs Note 2
0.01 10 µs Note 2 ——0.8V
2.0 V 5pf
External Reference Input
Reference Voltage Input V
REF
0—VINV Note 2, Note 3
Error Amplifier
Input Offset Voltage V
OS
-4 0.1 +4 mV Error Amplifier PSRR PSRR 80 99 dB V Common Mode Input Range V
GND - 0.3 V
CM
Common Mode Rejection Ratio 80 dB V Open-loop Voltage Gain A
Low-level Output V
VOL
OL
85 95 dB RL=5kΩ to VIN/2, 100 mV < V
25 GND + 50 m V RL = 5 kΩ to VIN/2 Gain Bandwidth Product GBWP 3.5 MHz V Error Amplifier Sink Current I
Error Amplifier Source Current I
SINK
SOURCE
511—mAV
-2 -9 mA VIN=5V, V
Note 1: Capable of higher frequency operation depending on minimum and maximum duty cycles needed.
2: External oscillator input (OSC IN) rise and fall times between 10 ns and 10 µs used for characterization testing. Signal
levels between 0.8V and 2.0V with rise and fall times measured between 10% and 90% of maximum and minimum values. Not production tested.
3: The reference input of the internal amplifier is capable of rail-to-rail operation.
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF,
OSC
=0mA, F
EXT
= 3.0V to 5.0V, VCM=1.2V
IN
IN
V Note 2, Note 3
=5V, VCM= 0V to 2.5V
IN
< V
- 100 mV, VCM=1.2V
IN
=5V
IN
=5V, V
IN
V
COMP
V
COMP
OSC IN
= 1.2V, VFB=1.4V,
REF
=2.0V
= 1.2V, VFB=1.0V,
REF
= 2.0V, Absolute Value
=0Hz
EAOUT
DS21896B-page 6 © 2005 Microchip Technology Inc.
MCP1630/MCP1630V
AC/DC CHARACTERISTICS (CONTINUED)
Electrical Specifications: Unless otherwise noted, VIN = 3.0V to 5.5V, F
for typical values = 5.0V, TA= -40°C to +125°C.
V
IN
Parameters Sym Min Typ Max Units Conditions
Current Sense Input
Maximum Current Sense Signal
V
CS_MAX
0.85 0.9 0.95 V Set by maximum error amplifier
MCP1630 Delay From CS to V
EXT
T
CS_VEXT
—1225ns
MCP1630 Maximum Current Sense Signal
MCP1630V
Delay From CS to V
EXT
V
CS_MAX
T
CS_VEXT
2.55 2.7 2.85 V VIN > 4.25V
17.5 35 ns
MCP1630V Minimum Duty Cycle DC
Current Sense Input Bias Current I
MIN
CS_B
—— 0 %V
—-0.1— µAV
Internal Driver
P-channel R
R
DSON
R
N-channel R
DSON
Rise Time T
V
EXT
V
Fall Time T
EXT
DSon_P DSon_N
RISE
FALL
—1030 Ω —730Ω 5.9 18 ns CL= 100 pF
6.2 18 ns CL= 100 pF
Protection Features
Under Voltage Lockout UVLO 2.7 3.0 V V
Under Voltage Lockout Hysteresis UVLO Thermal Shutdown T Thermal Shutdown Hysteresis T
SHD_HYS
HYS
SHD
50 75 150 mV
150 °C —18—°C
Note 1: Capable of higher frequency operation depending on minimum and maximum duty cycles needed.
2: External oscillator input (OSC IN) rise and fall times between 10 ns and 10 µs used for characterization testing. Signal
levels between 0.8V and 2.0V with rise and fall times measured between 10% and 90% of maximum and minimum values. Not production tested.
3: The reference input of the internal amplifier is capable of rail-to-rail operation.
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF,
OSC
clamp voltage, divided by 3.
Maximum CS input range limited by comparator input common mode range. V
V
Typical for V
Typical for V
CS_MAX=VIN
FB=VREF
=GND
CS
=5V
IN
falling, V
IN
+0.1V,
=3V
IN
=3V
IN
low state when in
EXT
UVLO
-1.4V
TEMPERATURE SPECIFICATIONS
Electrical Specifications: V
= 3.0V to 5.5V, F
IN
Parameters Sym Min Typ Max Units Conditions
Temperature Ranges
Operating Junction Temperature Range T Storage Temperature Range T Maximum Junction Temperature T
Thermal Package Resistances
Thermal Resistance, 8L-DFN (2 mm x 3 mm)
Thermal Resistance, 8L-MSOP θ
© 2005 Microchip Technology Inc. DS21896B-page 7
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF. TA= -40°C to +125°C.
OSC
A A
J
θ
JA
-40 +125 °C Steady state
-65 +150 °C — +150 °C Transient
50.8 °C/W Typical 4-layer board with two
interconnecting vias
JA
208 °C/W Typical 4-layer board
MCP1630/MCP1630V
Amplifier Phase Shift
2.0 TYPICAL PERFORMANCE CURVES
Note: The graphs and t ables provided following this note are a statistical summar y b as ed on a l im ite d n um ber of
samples and are provided for informational purposes only. The performance characteristics listed herein are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified operating range (e.g., outside specified power supply range) and therefore outside the warranted range.
Note: Unless otherwise noted, VIN = 3.0V to 5.5V, F values = 5.0V, T
3.5 3
2.5 2
1.5 1
0.5
Quiescent Current (mA)
IN
V
0
= -40°C to +125°C.
A
F
= DC
OSC IN
TA = - 40°C
3
3.25
3.5
TA = + 125°C
TA = + 25°C
3.7544.25
Input Voltage (V)
4.5
4.7555.25
5.5

FIGURE 2-1: Input Quiescent Current vs. Input Voltage.

4.5
F
= 1 MHz
OSC IN
4
3.5 3
2.5 2
1.5 1
Quiescent Current (mA)
0.5
IN
V
0
TA = - 40°C
3
3.25
3.5
TA = + 125°C
TA = + 25°C
3.7544.25 Input Voltage (V)
4.5
4.7555.25
5.5
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF, VIN for typic al
OSC
700
VCM = V
IN
3
3.25
TA = + 125°C
TA = - 40°C
3.5
3.7544.25
Input Voltage (V)
TA = + 85°C
4.5
4.7555.25
TA = + 25°C
Amplifier Input Bias Current
600 500 400 300
(pA)
200 100
0
-100

FIGURE 2-4: Error Amplifier Input Bias Current vs. Input Voltage.

18 16 14 12 10
8 6 4 2
Amplifier Sink Current (mA)
0
3
3.25
3.5
3.7544.25 Input Voltage (V)
TA = - 40°C
TA = + 25°C
TA = + 125°C
4.5
4.7555.25
5.5
5.5

FIGURE 2-2: Input Quiescent Current vs. Input Voltage.

2 0
-2
-4
-6
-8
-10
Amplifier Gain (db)
-12
-14
1M 10M 5M
1000000 10000000
V
= 2V
REF
R
= 4.7 k
LOAD
C
= 67 pF
LOAD
Gain
Ω
Phase
Frequency (Hz)
250
200
150
100
50
0
(degrees)

FIGURE 2-3: Error Amplifier Frequency Response.

FIGURE 2-5: Error Amplifier Sink Current vs. Input Voltage.

0
-2
-4
-6
-8
-10
-12
-14
Amplifier Source Current (mA)
3
3.5
3.25 Input Voltage (V)
TA = + 125°C
TA = + 25°C
TA = - 40°C
3.7544.25
4.5
4.7555.25
5.5

FIGURE 2-6: Error Amplifier Source Current vs. Input Voltage.

DS21896B-page 8 © 2005 Microchip Technology Inc.
MCP1630/MCP1630V
DSON
Note: Unless otherwise noted, VIN = 3.0V to 5.5V, F
values = 5.0V, T
10
9 8 7 6 5 4
Rise Time (ns)
3
EXT
2
V
1 0
FIGURE 2-7: V
= -40°C to +125°C.
A
TA = + 25°C
3
3.25
3.5
TA = + 125°C
TA = - 40°C
3.7544.25 Input Voltage (V)
EXT
4.5
Rise Time vs. Input
CL = 100 pF
4.7555.25
5.5
Voltage.
Fall Time (ns) V
EXT
9 8 7 6 5 4
TA = + 25°C
3 2 1 0
3
3.25
3.5
TA = + 125°C
TA = - 40°C
3.7544.25 Input Voltage (V)
4.5
4.7555.25
CL = 100 pF
5.5
= 1 MHz with 10% Duty Cycle, CIN = 0.1 µF, VIN for typic al
OSC
0.9
TA = - 40°C
TA = + 125°C
TA = + 25°C
3
3.25
3.5
3.7544.25 Input Voltage (V)
4.5
4.7555.25
CS Clamp Voltage (V)
0.899
0.898
0.897
0.896
0.895

FIGURE 2-10: Current Sense Clamp Voltage vs. Input Voltage (MCP1630).

2.96
2.94
2.92
2.90
2.88
UVLO Threshold (V)
2.86
2.84
-40 -25 -10 5 20 35 50 65 80 95 110 125
Turn On Thresh old
Turn Off Thres hold
Ambient Temperature (°C)
5.5
FIGURE 2-8: V
Fall Time vs. Input
EXT
Voltage.
25
20
15
delay (ns)
EXT
10
5
CS to V
0
3
3.25
3.5
TA = + 125°C
TA = - 40°CTA = + 25°C
3.7544.25
Input Voltage (V)
4.5
4.7555.25
FIGURE 2-9: Current Sense to V Delay vs. Input Voltage (MCP1630).
EXT

FIGURE 2-11: Undervoltage Lockout vs. Temperature.

12 10
8 6
(ohms)
4 2 0
EXT Output N-Channel R
5.5
FIGURE 2-12: EXT Output N-channel R
DSON
3
vs. Input Voltage.
3.5
3.25
TA = + 125°C
TA = - 40°CTA = + 25°C
4
3.75
4.25
Input Voltage (V)
4.5
5
4.75
5.5
5.25
© 2005 Microchip Technology Inc. DS21896B-page 9
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