Microchip Technology MCP1630 NiMH User Manual

MCP1630 NiMH
Battery Charger Demo Board
User’s Guide
© 2006 Microchip Technology Inc. DS51505B
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights.
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8-bit MCUs, KEELOQ
®
code hopping devices, Serial
DS51505B-page ii © 2006 Microchip Technology Inc.
MCP1630 NiMH BATTERY CHARGER
DEMO BOARD USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 1
Chapter 1. Product Overview ....................................................................................... 5
1.1 Introduction ..................................................................................................... 5
1.2 What is the MCP1630 NiMH Battery Charger Demo Board? ......................... 6
1.3 What the MCP1630 NiMH Battery Charger Demo Board Kit Includes ........... 6
Chapter 2. Installation and Operation ......................................................................... 7
2.1 Introduction ..................................................................................................... 7
2.2 Features ......................................................................................................... 7
2.3 Getting Started ............................................................................................... 8
Appendix A. Schematic and Layouts ........................................................................ 11
A.1 Introduction .................................................................................................. 11
A.2 Board Schematic - Page 1 ......................................................................... 12
A.3 Board Schematic - Page 2 ......................................................................... 13
A.4 Board - Top Layer ...................................................................................... 14
A.5 Board - Bottom Layer ................................................................................. 15
A.6 Board - Mid-Layer 1 ................................................................................... 16
A.7 Board - Mid-Layer 2 ................................................................................... 17
Appendix B. Bill Of Materials (BOM) ......................................................................... 19
Appendix C. Evaluation Board Firmware .................................................................. 21
C.1 Device Firmware .......................................................................................... 21
Worldwide Sales and Service .................................................................................... 24
© 2006 Microchip Technology Inc. DS51505B-page iii
MCP1630 NiMH Battery Charger Demo Board User’s Guide
NOTES:
DS51505B-page iv © 2006 Microchip Technology Inc.
MCP1630 NiMH BATTERY CHARGER
DEMO BOARD USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available on-line help files.
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IDE on-line help.
INTRODUCTION
This chapter contains general information that will be useful to know before using the MCP1630 NiMH Battery Charger Demo Board. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP1630 NiMH Battery Charger Demo Board. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the MCP1630
NiMH Battery Charger Demo Board.
Chapter 2. “Installation and Operation” – This chapter includes instructions on
how to get started, as well as a description of the MCP1630 NiMH Battery Charger Demo Board.
Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the MCP1630 NiMH Battery Charger Demo Board.
Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the
MCP1630 NiMH Battery Charger Demo Board.
Appendix C. “Evaluation Board Firmware” – Provides information about the
application firmware and where the source code can be found.
© 2006 Microchip Technology Inc. DS51505B-page 1
MCP1630 NiMH Battery Charger Demo Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces repeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the total number of digits, R is the radix and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mutually exclusive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
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IDE User’s Guide
RECOMMENDED READING
This user's guide describes how to use the MCP1630 NiMH Battery Charger Demo Board. The following Microchip documents are available and recommended as supplemental reference resources.
MCP1630 Data Sheet, “High-Speed, Microcontroller-Adaptable, Pulse Width Modulator” (DS21896)
This data sheet provides detailed information regarding the MCP1630 product family.
DS51505B-page 2 © 2006 Microchip Technology Inc.
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
• Development Systems Information Line
Customers should contact their distributor, representative or field application engineer for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com
Preface
DOCUMENT REVISION HISTORY
Revision B (March 2006)
• Updated Bill of Materials (BOM) to show RoHS-compliant part numbers.
Revision A (September 2004)
• Initial Release of this Document.
© 2006 Microchip Technology Inc. DS51505B-page 3
MCP1630 NiMH Battery Charger Demo Board User’s Guide
NOTES:
DS51505B-page 4 © 2006 Microchip Technology Inc.

Chapter 1. Product Overview

1.1 INTRODUCTION

The MCP1630 NiMH Battery Charger Demo Board is used to evaluate the Microchip MCP1630 used in a SEPIC power-converter application. The evaluation board is a complete stand-alone 4-cell NiMH battery charger that utilizes an 8V to 15V input capable of charging 4 NiMH batteries in series.
MCP1630 NiMH Battery Charger and Fuel Gauge Application Diagram
+8V to +15V Input Voltage
MCP1630 NiMH BATTERY CHARGER
DEMO BOARD USER’S GUIDE
C
C
SEPIC Converter
+V
BATT
4 NiMH Cells
Linear
Regulator
+V
BATT
+5V Bias
MCP1700
I2C™ Interface To System
3.0V
SOT-23
MCP1630
V
IN
COMP
V
FB
OSC IN
V
GND
REF
+5V Bias
PIC16LF818
PWM OUT
V
DD
I/O
A/D
C
EXT
CS
I
SW
Cout
I
BATT
3V
0V
V
DD
+
V
DD
+
IN
1:1
N-Channel MOSFET
+
A/D
1/2 MCP6042
A/D
1/2 MCP6042
TC1047A

FIGURE 1-1: NiMH Charger Block Diagram.

© 2006 Microchip Technology Inc. DS51505B-page 5
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