Microchip Technology MCP16301 User guide

Page 1
MCP16301
300 mA D2PAK
Demo Board
User’s Guide
© 2011 Microchip Technology Inc. DS51983A
Page 2
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.

Trademarks

The Microchip name and logo, the Microchip logo, dsPIC, K
EELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART,
32
PIC
logo, rfPIC and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MXDEV, MXLAB, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE, rfLAB, Select Mode, Total Endurance, TSHARC, UniWinDriver, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their respective companies.
© 2011, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
ISBN: 978-1-61341-179-7
Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
®
MCUs and dsPIC® DSCs, KEELOQ
®
code hopping
DS51983A-page 2 © 2011 Microchip Technology Inc.
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MCP16301 300 mA D2PAK
DEMO BOARD USER’S GUIDE
Table of Contents
Preface ...........................................................................................................................5
Introduction............................................................................................................5
Document Layout .................................................................................................. 5
Conventions Used in this Guide............................................................................ 6
Recommended Reading.............................................................. .. ........................7
The Microchip Web Site........................................................................................ 7
Customer Support................................................................. ................................7
Document Revision History................................................................................... 7
Chapter 1. Product Overview
1.1 Introduction .....................................................................................................9
1.2 MCP16301 Short Overview ............................................................................9
1.3 What is the MCP16301 300 mA D
1.4 What Does the MCP16301 300 mA D
2
PAK Demo Board? ...............................10
2
PAK Demo Board Kit Contain? .......10
Chapter 2. Installation and Operation
2.1 Introduction ...................................................................................................11
2.2 Getting Sta rted ............................................................................................. 12
Appendix A. Schematics and Layouts
A.1 Introduction ..................................................................................................13
A.2 Board – Schematic ... .................................................................... ................ 14
A.3 Board – Top Silk and Pads ..........................................................................15
A.4 Board – Top Copper Layer ..........................................................................15
A.5 Board – Bottom Copper Layer .....................................................................16
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service ....................................................................................18
© 2011 Microchip Technology Inc. DS51983A-page 3
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide
DS51983A-page 4 © 2011 Microchip Technology Inc.
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MCP16301 300 mA D2PAK
DEMO BOARD USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the p age number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available on-line help files.
®
IDE on-line help.
INTRODUCTION
This chapter contains general information that will be useful to know before using the MCP16301 300 mA D
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP16301 300 mA D2PAK Demo Board as a development tool to emulate and debug firmware on a target board. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the MCP16301 300 mA D
Chapter 2. “Installation and Operation” – Includes instructions on how to get started with MCP16301 300 mA D user’s guide.
Appendix A. “Schematics and Layouts” – Shows the schematic and layout diagrams for the MCP16301 300 mA D
Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the MCP16301 300 mA D
2
PAK Demo Board. Items discussed in this chapt er include:
2
PAK Demo Board.
2
PAK Demo Board.
2
PAK Demo Board and a description of the
2
PAK Demo Board.
© 2011 Microchip Technology Inc. DS51983A-page 5
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following docum entat io n conven tion s:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic chara c ters Referenced books MPLAB
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brac kets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces r epeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the tota l number of digits, R is th e radi x and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mut ually exclus ive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
®
IDE User’s Guide
DS51983A-page 6 © 2011 Microchip Technology Inc.
Page 7
RECOMMENDED READING
This user's guide describes how to use the MCP16301 300 mA D2PAK Demo Board. Other useful documents are listed below. The following Microchip documents are avail­able and recommended as supplemental reference resources.
• MCP16301 Data Sheet – “High Voltage Input Integrated Switch Step-Down Regulator” (DS25004)
AN1385 Application Note – “Dynamic Analysis of the MCP16301 Switch- mode Power Converter Utilizing the MCP16301 Design Analyzer” (DS01385)
MCP16301 User’s Guide – “MCP16301 600 mA Demo Board User’s Guide” (DS51978)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
Preface
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (May 201 1)
• Initial Release of this Document.
© 2011 Microchip Technology Inc. DS51983 A-page 7
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide
NOTES:
DS51983A-page 8 © 2011 Microchip Technology Inc.
Page 9
Chapter 1. Product Overview

1.1 INTRODUCTION

This chapter provides an overview of the MCP16301 300 mA D2P AK Demo Board, and covers the following topics:
• MCP16301 Short Overview
• What is the MCP16301 300 mA D
• What Does the MCP16301 300 mA D

1.2 MCP16301 SHORT OVERVIEW

The MCP16301 device is a highly integrated, high-efficiency, fixed frequency, step-down DC-DC c onverter in a popular 6-pin SOT-23 package, that operates from input voltage sources up to 30V. The integrated features include a high- side switch, fixed frequency p eak current m ode control, intern al compensation , peak current limit and overtemperature pr ote ction . Mi nim al ex ternal c omp onen ts are nee ded to d ev elo p a high-efficiency power supply, operating from a high-voltage input.
High-converter efficiency is achieved by integrating the current limited, low resistance, high-speed N-Channel MOSFET and associated drive circuitry. High-switching frequency minimizes the size of the exter nal filter ing compo nents, re sulting in a sm all solution size.
The MCP16301 300 mA D rent, while regulat ing the ou tput vol tage from 2.0V t o 15V. An integrated, high-perfor­mance peak cu rrent mo de archit ecture keeps the output vo ltag e tightl y regula ted, ev en during input voltage steps and outpu t current transi ent conditio ns that are common in power systems. For this evaluation board, the external components are sized such that they can fit into a smaller s pace than a D nents, namely the Schottky di ode and the inductor, limit the maximum outp ut current for this application to less than 300 mA.
MCP16301 300 mA D2PAK
DEMO BOARD USER’S GUIDE
2
PAK Demo Board?
2
PAK Demo Board Kit Contain?
2
PAK Demo Board can supply 300 mA of continuous cur-
2
PAK linear regulator. The external compo-
1N4448
V
IN
4.0V to 26V
C
IN
2.2 µF
BOOST
V
IN
EN
GND
SW
V
FB
C
BOOST
100 nF
L
1
15 µH
30V Schottky Diode
V
3.3V @ 150 mA
31.2 KΩ
10 KΩ
OUT
C
OUT
22 µF
FIGURE 1-1: 300 mA Typical, MCP16301 Step-Down Application.
© 2011 Microchip Technology Inc. DS51983A-page 9
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide

1.3 WHAT IS THE MCP16301 300 MA D2PAK DEMO BOARD?

The MCP16301 300 mA D2PAK Demo Board is designed to operate from a 4V to 26V input and regulate the output to 3.3V while delivering 300 mA of load current. Test points for input power and load are provided to demonstrate the capability of the demo board over the entire range. The board was designed using small surface mount components, to show the small board area necessary for a high-input voltage, 300 mA design, that fits into less board area than the popular D regulators.

1.4 WHAT DOES THE MCP16301 300 MA D2PAK DEMO BOARD KIT CONTAIN?

The MCP16301 300 mA D2PAK Demo Board kit includes:
2
• MCP16301 300 mA D
• Important Information Sheet.
PAK Demo Board (102-00360)
2
P AK, commonly used for linear
DS51983A-page 10 © 2011 Microchip Technology Inc.
Page 11
Chapter 2. Installation and Operation

2.1 INTRODUCTION

2.1.1 MCP16301 Features

The MCP16301 device has been developed to provide high input voltage applications with a precise low voltage regulated rail, while operating at high efficiency.
The key features of the MCP16301 include:
• Up to 96% Typical Efficiency
• Input Voltage Range: 4.0V to 30V
• Output Voltage Range: 2.0V to 15V
• 2% Output Voltage Accuracy
• Integrated N-Channel Buck Switch: 460 mΩ
• 600 mA Output Current
• 500 kHz Fixed Frequency
• Adjustable Output Voltage
• Low Device Shutdown Current
• Peak Current Mode Control
• Internal Compensation
• Stable with Ceramic Capacitors
• Internal Soft-Start
• Cycle-by-Cycle Peak Current Limit
• Under Voltage Lockout (UVLO): 3.5V
• Overtemperature Protection
• Available Package: SOT-23 -6
A high performance peak current mode control system is used to deliver fast response to sudden line and load changes.
MCP16301 300 mA D2PAK
DEMO BOARD USER’S GUIDE

2.1.2 MCP16301 300 mA D2PAK Demo Board Features

The MCP16301 300 mA D2PAK Demo Board is developed to demonstrate how the MCP16301 operates over a wide input voltage and load range. T est points are provided for input and output, allowing the demo board to be connected directly to a system.
© 2011 Microchip Technology Inc. DS51983A-page 11
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide

2.2 GETTING STARTED

The MCP16301 300 mA D2PAK Demo Board is fully assembled and tested to evaluate and demonstrate the MCP16301 capability.

2.2.1 Power Input and Output Connection

2.2.1.1 POWERING THE MCP16301 300 MA D2PAK DEMO BOARD The MCP16301 300 mA D

evaluation. Apply positive input voltage to the V return to the GND terminal. The maximum input voltage should not exceed 26V. An electronic load or resistive load can be used for evaluation or the intended system load can be connected. The electronic loads attempt to sink current at 0V during startup. A resistive load or constant resistance is recommended for startup evaluation. Connect the positive voltage terminal of the load to the V connect the negative or return side of the load to the GND terminal.

2.2.1.2 BOARD TESTING To test the board, follow the next steps:

1. Apply the input voltage.
2. An internal pull up resistor is connected from V MCP16301. Once the input voltage is greater than 3.5V, the device begins to switch. Apply greater than 4V supply to the input for proper operation. A minimum load is required to regulate the output to 3.3V. For minimum load requirements (light load conditions), detailed information is provided in the data sheet.
3. The measured output voltage should be 3.3V typical. Adjusting the input voltage and load should not cause the output to vary more than a few mV over the oper­ating range of the converter.
2
PAK Demo Board is fully assembled, tested and ready for
terminal and the corresponding
IN
terminal on the demo board, and
OUT
to the EN input of the
IN
2.2.2 How the MCP16301 300 mA D2PAK Demo Board Boost Strap
Operates
The MCP16301 integrates a low resistance N-Channel MOSFET. A high side or floating supply is needed to drive the gate of the N-Channel MOSFET above the input voltage to turn it on. The demo board uses the output voltage (3.3V) to charge the boost cap, while inductor current flows, clamping the SW node to a diode drop below ground. Prior to start up, there is no inductor current, so an internal pre-charge circuit charges the boost cap up to a minimum threshold. Once charged, the N-Channel can be turned on, ramping current into the inductor.
The worst case operating conditions for charging the boost capacitor occur at minimum V
and no load. At minimum VIN (4V), there is not enough head room to pre-charge
IN
the boost cap to a high value. At no load, the converter is operating at a minimum or very low duty cycle, putting a small amount of current into the inductor. When the switch turns off the inductor, current decays very quickly, resulting in a small time to recharge the boost capacitor.
DS51983A-page 12 © 2011 Microchip Technology Inc.
Page 13
Appendix A. Schematics and Layouts

A.1 INTRODUCTION

MCP16301 300 mA D2PAK
DEMO BOARD USER’S GUIDE
This appendix contains the following schematics and layouts for the MCP16301 300 mA D
• Board – Schematic
• Board – Top Silk and Pads
• Board – Top Copper Layer
• Board – Bottom Copper Layer
2
PAK Demo Board:
© 2011 Microchip Technology Inc. DS51983A-page 13
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide

A.2 BOARD – SCHEMATIC

OUT
V
1
TP3
C2
22µ
GND1
0603
1
TP4
D2
R3
10k
2
0402
1
R2
2
31.6k
0603
D1
30V 1A
SCHOTTKY
1
2
1
L1
15µ
LPS3015
SOD-323
2
1
2
C3
0402
0.1 µF
U1
1
BOOST
MCP16301 SOT23
Vin
5
6
SW
EN
4
3
FB
GND
2
100k
0805
GND
2
0402
TP2
1
1
R1
C1
2.2 µ
TP1
1
VIN
DS51983A-page 14 © 2011 Microchip Technology Inc.
Page 15

A.3 BOARD – TOP SILK AND PADS

Schematics and Layouts

A.4 BOARD – TOP COPPER LAYER

© 2011 Microchip Technology Inc. DS51983A-page 15
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MCP16301 300 mA D2PAK Demo Board Use r’s Guide

A.5 BOARD – BOTTOM COPPER LAYER

DS51983A-page 16 © 2011 Microchip Technology Inc.
Page 17
MCP16301 300 mA D2PAK
DEMO BOARD USER’S GUIDE
Appendix B. Bill of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)

Qty Reference Description Manufacturer Part Number
1 C1 CAP CER 2.2 µF 50V X5R 0805 TDK 1 C2 CAP CER 10uF 6.3V X5R 0603 Taiyo Yuden 1 C3 CAP CER 0.10uF 6.3V X5R 0402 TDK Corporation C1005X5R0J104M 1 D1 DIODE SCHOTTKY 30V 1A
PWRDI-323
1 D2 DIODE SWITCH 75V 200mW
SOD-323 1 L1 Sheilded Power Inductor 15 µH Coilcraft® Inc. LPS3015-153MLB 1 PCB RoHS Compliant Bare PCB MCP16301
1 R1 RES 1.00M OHM 1/10W 1% 0402 SMD Panasonic®-ECG ERJ-2RKF1004X 1 R2 RES 31.6K OHM 1/10W 1% 0402 SMD Panasonic-ECG ERJ-2RKF3162X 1 R3 RES 10.0K OHM 1/10W 1% 0402 SMD Panasonic-ECG ERJ-2RKF1002X 4TP1, TP2,
TP3, TP4
1 U1 MCP16301 High Input Buck Converter
2
PAK Board
D
PC TEST POINT TIN SMD Harwin Inc S1751-46R
SOT-23
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
®
Corporation C2012X5R1H225K
®
®
Diodes
Diodes Incorporated 1N4448WS-7-F
Microchip Technology Inc. MCP16301T-I/CHY
Incorporated PD3S130HDICT-ND
104-00360
JMK107BJ106MA-T
© 2011 Microchip Technology Inc. DS51983A-page 17
Page 18

Worldwide Sales and Service

AMERICAS

Corporate Office

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http://www.microchip.com/ support
Web Address:
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Tel: 44-118-921-5869 Fax: 44-118-921-5820
05/02/11
DS51983A-page 18 © 2011 Microchip Technology Inc.
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