Microchip Technology MCP1630 Reference Manual

MCP1630
+12V In Dual Output
Buck Converter
Reference Design
© 2008 Microchip Technology Inc. DS51531B
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights.
Trademarks
The Microchip name and logo, the Microchip logo, Accuron, dsPIC, K
EELOQ, KEELOQ logo, MPLAB, PIC, PICmicro,
PICSTAR T, rfPIC and SmartShunt are registered trademarks of Microchip T echnology Incorporated in the U.S.A. and other countries.
FilterLab, Linear Active Thermistor, MXDEV, MXLAB, SEEVAL, SmartSensor and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, In-Circuit Serial Programming, ICSP, ICEPIC, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, PICkit, PICDEM, PICDEM.net, PICtail, PIC
32
logo, PowerCal, PowerInfo, PowerMate, PowerT ool, REAL ICE, rfLAB, Select Mode, Total Endurance, UNI/O, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their respective companies.
© 2008, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and T empe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC devices, Serial EEPROMs, microperipherals, nonvolatile memo ry and analog products. In addition, Microchip’s quality system for the desig n and manufacture of development systems is ISO 9001:2000 certified.
®
MCUs and dsPIC® DSCs, KEELOQ
®
code hopping
DS51531B-page ii © 2008 Microchip Technology Inc.
MCP1630 DUAL BUCK
REFERENCE DESIGN
Table of Contents
Preface ...........................................................................................................................1
Chapter 1. Product Overview
1.1 Introduction .....................................................................................................5
1.2 What IS the MCP1630 Dual Buck Reference Design? ..................................6
1.3 What the MCP1630 Dual Buck Reference Design kit includes ...................... 6
Chapter 2. Installation and Operations
2.1 Introduction .....................................................................................................7
2.2 Features .........................................................................................................7
2.3 Getting Started ...............................................................................................7
Appendix A. Schematic and Layouts
A.1 Introduction and Highlights ..........................................................................13
A.2 Board - Schematic - Sheet 1 ........................................................................14
A.3 Board - SchEmatic - Sheet 2 .......................................................................15
A.4 Board - Top Layer ........................................................................................16
A.5 Board - Mid-Layer 1 ..................................................................................... 17
A.6 Board - Mid-Layer 2 ..................................................................................... 18
A.7 Board - Bottom Layer ...................................................................................19
Appendix B. Bill Of Materials (BOM) Appendix C. Evaluation Board Firmware
C.1 Device Firmware ..........................................................................................23
Worldwide Sales and Service ....................................................................................24
© 2008 Microchip Technology Inc. DS51531B-page iii
MCP1630 Dual Buck Reference Design
NOTES:
DS51531B-page iv © 2008 Microchip Technology Inc.
MCP1630 DUAL BUCK
REFERENCE DESIGN

Preface

NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB Select the Help menu, and then Topics to open a list of available on-line help files.
®
IDE on-line help.

INTRODUCTION

This chapter contains general information that will be useful to know before using the MCP1630 Dual Buck Reference Design. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History

DOCUMENT LAYOUT

This document describes how to use the MCP1630 Dual Buck Reference Design as a development tool. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the MCP1630 Dual Buck Reference Design.
Chapter 2. “Installation and Operations” – Includes instructions on how to get started with this reference design and a description of the reference design operation.
Appendix A. “Schematic and Layouts” - Shows the schematic and layout diagrams for the MCP1630 Dual Buck Reference Design.
Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the MCP1630 Dual Buck Reference Design.
Appendix C. “Evaluation Board Firmware” - Provides information about the application firmware and where the source code can be found.
© 2008 Microchip Technology Inc. DS51531B-page 1
MCP1630 Dual Buck Reference Design

CONVENTIONS USED IN THIS GUIDE

This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
Underlined, italic text with right angle bracket
Bold characters A dialog button Click OK
N‘Rnnnn A number in verilog format,
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Italic Courier New A variable argument file.o, where file can be
Square brackets [ ] Optional arguments mcc18 [options] file
Curly brackets and pipe character: { | }
Ellipses... Replaces repeated text var_name [,
A menu path File>Save
A tab Click the Power tab
where N is the total number of digits, R is the radix and n is a digit.
Filenames autoexec.bat File paths c:\mcc18\h Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’
Choice of mutually exclusive arguments; an OR selection
Represents code supplied by user
“Save project before build”
4‘b0010, 2‘hF1
any valid filename
[options] errorlevel {0|1}
var_name...] void main (void)
{ ... }
DS51531B-page 2 © 2008 Microchip Technology Inc.

RECOMMENDED READING

This reference guide describes how to use MC P16 3 0 Dual Buck Refe rence Design. Other useful documents are listed below. The following Microchip documents are available and recommended as supple me n tal refere nce re sou r ces .
MCP1630 Data Sheet, “High-Speed, Microcontroller-Adaptable, Pulse Width Modulator”, DS21896
MCP1630 NiMH Demo Board User's Guide, DS51505 AN960 - “New Components and Design Methods Bring Intelligence to Battery
Charger Applications”, DS00960 MCP14628 Data Sheet, “2A Synchronous Buck Power MOSFET Driver”, DS22083 MCP1703 Data Sheet, “250 mA, 16V, Low Quiescent Current LDO”, DS22049

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser , the web site contains the following information:
Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing
Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
Preface

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Lo cal sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com

DOCUMENT REVISION HISTORY

Revision B (July 2008)
• Changed U2 and U7 to MCP14628;
• Changed U4 to MCP1703.
Revision A (February 2005)
• Inital Release of this Document.
© 2008 Microchip Technology Inc. DS51531B-page 3
MCP1630 Dual Buck Reference Design
NOTES:
DS51531B-page 4 © 2008 Microchip Technology Inc.

Chapter 1. Product Overview

+
Synch
Gate Drive
CS
PWM
OSC
FB
COMP
V
REF
+
+V
IN
V
OUT1
CS
+
Synch
Gate Drive
CS
PWM
OSC
FB
COMP
V
REF
V
OUT2
PIC16F684
+
+
Active-Filter MCP6231 SC-70
Active-Filter MCP6231 SC-70
L
BUCK
L
BUCK
C
OUT1
C
OUT2
V
OUT1
V
OUT2
CS
CS
60T
1T
Temp
Sense
#1
Temp
Sense
#2
Temperature sensor located close to the power switches of each channel
“Bit bang reference”
MCP1630
MCP1630
+V
CC

1.1 INTRODUCTION

The MCP1630 Dual Buck Reference Design is used to evaluate the Microchip MCP1630 analog, high-speed Pulse Width Modulator (PWM) used in a dual synchro­nous, buck regulator , power-converter application. The evaluation board is a comple te, stand-alone, dual-output, dc-dc converter with +12V input, adjustable dual output at 20A per output.
This chapter also covers the following topics:
• What is the MCP1630 Dual Buck Reference Design?
• What the MCP1630 Dual Buck Reference Design kit includes.
MCP1630 DUAL BUCK
REFERENCE DESIGN
FIGURE 1-1: Dual Buck Converter Block Diagram.
© 2008 Microchip Technology Inc. DS51531B-page 5
MCP1630 Dual Buck Reference Design

1.2 WHAT IS THE MCP1630 DUAL BUCK REFERENCE DESIGN?

The MCP1630 Dual Buck Reference Design is a complete, stand-alone, dual-output power supply capable of 20A per output, po wered from a +12V input source. This board utilizes Microchip’s MCP1630 (high-speed PIC SOT-89), PIC16F 684 (MCU Flash TSSOP14 ), MCP6231U (Op Amp SC-70) , TC6501 (Temperature Switch SOT23A-5) and MCP14628 (synchronous MOSFET driver SOIC8). The input voltage range for the reference design is +9.0V to +13.5V. Both adjustable regulated outputs are capable of 20A.
Input terminals are provided to apply an intput voltage to the power supply. Output terminals are also provided as a way to connect the 20A outputs to a load.

1.3 WHAT THE MCP1630 DUAL BUCK REFERENCE DESIGN KIT INCLUDES

This MCP1630 Dual Buck Reference Design Kit includes:
• The MCP1630 Dual Buck Reference Design (102-00035)
• Analog and Interface Product Demonstration Boards CD-ROM (DS21912)
- MCP1630 Dual Buck Reference Design (DS51531)
- MCP1630 Data Sheet (DS21896)
®
MCU PWM MSOP8), MCP1703 (LDO
DS51531B-page 6 © 2008 Microchip Technology Inc.

Chapter 2. Installation and Operations

2.1 INTRODUCTION

The MCP1630 Dual Buck Reference Design demonstrates Microchip’s MCP1630 high-speed PWM, used in an adjustable, dual-output, buck regulator application. The MCP1630 is a high-speed, microcontroller-adaptable, PWM that, when used in conjunction with a microcontroller, will control the power system duty cycle to provide output voltage regulation. The PIC16F684 microcontroller can be used to regulate output voltage or current, switching frequency and setting maximum duty cycle. The MCP1630 generates duty cycle, provides fast overcurrent protection and utilizes variable external inputs. External signals include the input oscillator and the reference voltage. The power train signals include the current sense and the feedback voltage. The output signal is a square-wave pulse. The power train used fo r the MCP1630 Dual Buck Reference Design is a dual synchronous buck regulator.

2.2 FEATURES

The MCP1630 Dual Buck Reference Design has the following features:
• Input Voltage Range: +9.0V to +13.5V
• Adjustable Output Voltage Capable of Calibration
• Sequencing or Tracking Outputs
• Outputs are180° out of phase, each capable of 20A
• Independent Overcurrent Protection
• Independent Overtemperature Protection
• Input Overvoltage and Undervoltage Lockout (UVLO)
• Power Good Indication (LED) with Adjustable Delay
• Switching Frequency Dithering
MCP1630 DUAL BUCK
REFERENCE DESIGN

2.3 GETTING STARTED

The MCP1630 Dual Buck Reference Design is fully assembled and tested over its range of input voltage, output voltage and output current. This board requires the use of an external input voltage source (+9.0V to +13.5V) and external load (electronic or resistive).
Note: It is recommended that a minimum 300 linear feet per minute of airflow
blown directly across the board to cool the power dissip ating components when operating above 10A loads.
© 2008 Microchip Technology Inc. DS51531B-page 7
MCP1630 Dual Buck Reference Design
2.3.1 Power Input and Output Connections Powering the MCP1630 Dual Buck Reference Design.
1. Apply the input voltage to the connector (J3) provided. Connect the positive side of the input source (+) to the test point (J3-1). Connect the negative (or return side (-)) of the input source to the GND terminal (J3-2). J3 is the center two position terminal block located on the left side of the board. A 14-gauge wire size is recommended for evaluating the boar d at 20A pe r ou tp u t. The po we r su pp ly input voltage must be in the specified operating range for the board to operate. An undervoltage lockout circuit prevents the converter from running when the input voltage is too low.
2. An on/off push-button switch (SW3) is used to turn the converter ou tputs on and off. During normal power-up, the outputs are turned on by pressing SW3 once. To turn the outputs off, press SW3 again.
3. In the event of a fault, (input voltage out-of-range, output volt age out-of-range or power train overtemperature), both V by the D1 power good LED flashing. T o rest art, the input voltage must be brought to 0V and raised back to the specified input voltage range o f the co nverte r p rior to pressing the on/off button. A solid D1 power good LED indicates that the regulator outputs are operating properly at their programmed values.
OUT1
and V
OUT2
will shut down, indicated
Applying the load to the MCP1630 Dual Buck Reference Design.
1. To apply a load to V the positive side of th e V (J2-2). The negative side of the V GND (J2-1).
2. To apply a load to V the positive side of th e V (J4-2). The negative side of the V GND (J4-1).
3. Outputs V
and VO2 are independent of each other and are loaded sep arately.
O1
Both outputs have independent over current protection, overtemperature and short-circuit protection.
Note: The maximum rated load is 20A per output. When loading the board over
10A, airflow is necessary to prevent the overtemperature protection circuitry from automatically turing off the power train that has the overtemperature condition.
of the MCP1630 Dual Buck Reference Design,
OUT1
OUT2
load (+) should be connected to the terminal +VO1
O1
load should be connected to the terminal
O1
of the MCP1630 Dual Buck Reference Design,
load (+) should be connected to the terminal +VO2
O2
load should be connected to the terminal
O2
2.3.2 Power Present and Power Good Indication
1. The MCP1630 Dual Buck Reference Design has two status LED’s. One LED (D3) is used to determine if input voltage is present.
2. The second LED (D1) is used for fault and power good indication. During normal operation, if both regulator outputs are within regulation, D1 is illuminated to provide indication that power is good. If either output is out of regulation, D1 will blink, providing indication that one or both of the outputs are not in regulation.
DS51531B-page 8 © 2008 Microchip Technology Inc.
Installation and Operations
BOARD
On/Off
Select
Mode
2.3.3 Programming
1. The MCP1630 Dual Buck Reference Design can be programmed to calibrate
V
, V
OUT1
on or off.
2. To enter the programming mode, apply input voltage within the specified
operating range (9V to 13.5V). Press and hold the M (SW1) button. While still holding the M button, press and release the on/off (SW3) button. The flashing rate of LED D1 should increase, indicating Programming mode.
3. Once in Programming mode, the first variable to set is V
S button to increase V it wraps around to the minimum setting.
, output sequencing or tracking and switching frequency dith er ing
OUT2
. Press the select
. Keep pressing the S button to increase V
OUT1
OUT1
OUT1
until
Note: The range of V
R
. The range of V
10
is controlled by the value of fixed resistors R34, R35 and
OUT1
is typically from 2.42V (minimum) to 3.39V
OUT1
(maximum).
4. Press M once to select V
similar to setting V
Note: The range of V
R
. The range of V
42
OUT1
OUT2
OUT2
. V
in increased by pressing the S button
OUT2
.
is controlled by the value of fixed resistors R14, R15 and
is typically from 1.22V (minimum) to 2.3V
OUT2
(maximum).
5. Press M once to select between output sequencing or tracking. D1 flashing
indicates that sequencing is selected. Press M to change from sequencing to tracking, or from tracking to sequencing.
6. Press M once to select between frequency dithering on and frequency dithering
off. D1 flashing indicates that frequency dithering is selected.
7. By pressing and holding the M button, the selected settings will be programmed.
The next power-up cycle for the converter will return to the programmed settings.
FIGURE 2-1: Mode, Select and On/Off Switch Location.
© 2008 Microchip Technology Inc. DS51531B-page 9
MCP1630 Dual Buck Reference Design
NOTES:
DS51531B-page 10 © 2008 Microchip Technology Inc.

Appendix A. Schematic and Layouts

A.1 INTRODUCTION AND HIGHLIGHTS

This appendix contains the following schematics and layouts for the MCP1630 Dual Buck Reference Design:
• Board Schematic - Sheet 1
• Board Schematic - Sheet 2
• Board - Top Layer
• Board - Mid-Layer 1
• Board - Mid-Layer 2
• Board - Bottom Layer
MCP1630 DUAL BUCK
REFERENCE DESIGN
© 2008 Microchip Technology Inc. DS51531B-page 13
MCP1630 Dual Buck Reference Design
MM
U3
D
G
S
G
S
D

A.2 BOARD SCHEMATIC - SHEET 1

DS51531B-page 14 © 2008 Microchip Technology Inc.

A.3 BOARD SCHEMATIC - SHEET 2

MM
D
G
S
S
G
D
Schematic and Layouts
© 2008 Microchip Technology Inc. DS51531B-page 15
MCP1630 Dual Buck Reference Design
BOARD

A.4 BOARD - TOP LAYER

DS51531B-page 16 © 2008 Microchip Technology Inc.

A.5 BOARD - MID-LAYER 1

BOARD
Schematic and Layouts
© 2008 Microchip Technology Inc. DS51531B-page 17
MCP1630 Dual Buck Reference Design
MIDLAYER2
BOARD

A.6 BOARD - MID-LAYER 2

DS51531B-page 18 © 2008 Microchip Technology Inc.

A.7 BOARD - BOTTOM LAYER

Schematic and Layouts
© 2008 Microchip Technology Inc. DS51531B-page 19
MCP1630 Dual Buck Reference Design
NOTES:
DS51531B-page 20 © 2008 Microchip Technology Inc.
MCP1630 DUAL BUCK
REFERENCE DESIGN

Appendix B. Bill Of Materials (BOM)

TABLE B-1: BILL OF MATERIALS (BOM)
Qty Reference Description Manufacturer Part Number
®
9 C1, C9, C16,
C25, C26, C29,
C33, C36, C38 4 C2, C4, C20, C37 CAP 1500PF 50V CERAMIC NPO 0603 Panasonic - ECG ECJ-1VB1H152K 2 C3, C15 CAP 220UF 4V AO X7343 Kemet 2 C5, C19 CAP 9.0PF 50V CERAMIC NPO 0603 Panasonic - ECG ECJ-1VC1H090D
10 C6, C7, C11,
C14, C17, C27,
C30, C31, C32,
C34 2 C8, C18 CAP 4.7UF 10V CERAMIC X5R 0603 Panasonic - ECG ECJ-1VB0J475M 2 C10, C35 CAP .22UF 10V CERAMIC X5R 0603 Panasonic - ECG ECJ-1VB1A224K 2 C12, C13 CAP 22UF 16V CERAMIC X5R 1210 TDK Electronics
2 C21, C22 CAP DNP0603 2 C23, C39 CAP 33PF 50V CERAMIC NPO 0603 Panasonic - ECG ECJ-1VC1H330J 2 C24, C40 CAP 1000PF 50V CERAMIC NPO 0603 Panasonic - ECG ECJ-1VC1H102J 1 C28 CAP CERAMIC 18PF 50V 0603 SMD Panasonic - ECG ECJ-1VC1H180J 2 D1, D3 LED 660NM SUPER RED DIFF 0603SMD Lumex
1 D2 DIODE SCHOTTKY 25V 1.0A MINI-2P Panasonic - SSG MA2YD2300L 1 J1 CONN MOD JACK 6-6 R/A PCB 50AU AMP/Tyco
3 J2, J3, J4 CONN TERM BLOCK 2POS 5MM PCB Phoenix Contact 2 L1, L2 HIGH CURRENT SMT 1UH INDUCTORS Cooper Electronics HC1-1R1 2 Q1, Q4 N-CHANNEL MOSFET DPAK Fairchild
2 Q2, Q3 N-CHANNEL MOSFET DPAK Fairchild
10 R1, R6, R12,
R17, R20, R23,
R27, R31, R43,
R52 6 R2, R19, R22,
R25, R29, R50 2 R3, R24 RES 3.30 OHM 1/4W 1% 1206 SMD Yageo America 9C12063A3R30FGHFT 2 R4, R46 RES 1.00K OHM 1/16W 1% 0603 SMD Panasonic - ECG P1.00KHCT-ND 2 R5, R18 RES 221 OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF2210V 4 R7, R9, R16, R21 RESISTOR 1.0 OHM 1/10W 5% 0603 Panasonic - ECG ERJ-3GEYJ1R0V 2 R8, R45 RES 14.7K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF1472V 2 R10, R15 RES 24.9K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF2492V
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
CAP 1.0UF 10V CERAMIC X5R 0603 Panasonic
CAP .10UF 10V CERAMIC X7R 0603 Kemet
Corporation
Components Inc.
Electronics
Semiconductor
Semiconductor
RES 10.0 OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF10R0V
RES DNP0603
- ECG ECJ-1VB1A105K
Electronics®A700X227M004ATE015
Electronics C0603C104K8RACTU
C3225X5R1C226M
®
Opto/
®
SML-LX0603SRW-TR
555165-1
®
1715022
FDD6676S
FDD6670A
© 2008 Microchip Technology Inc. DS51531B-page 21
MCP1630 Dual Buck Reference Design
TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)
Qty Reference Description Manufacturer Part Number
3 R11, R39, R44 RES 7.87K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF7871V 1 R13 RES 4.99K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF4991V 1 R14 RES 22.1K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF2212V 3 R26, R40, R51 RES 3.01K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF3011V 2 R28, R49 RES 30.1K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF3012V 1 R30 RES 4.75K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF4751V 1 R32 RES 2.0K OHM 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ202V 3 R33, R36, R48 RES 100K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF1003V 2 R34, R41 RES 15.0K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF1502V 2 R35, R42 RES 10.0K OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF1002V 1 R37 RES 2.2 OHM 1/4W 1% 1206 SMD Panasonic - ECG ERJ-8RQF2R2V 1 R38 RES 332 OHM 1/16W 1% 0603 SMD Panasonic - ECG ERJ-3EKF3320V 1 R47 RES 2.21K OHM 1/16W 1% 0603 SMD Panasonic - ECG P2.21KHCT-ND 3 SW1, SW2, SW3 SWITCH TACT 6MM 260GF SMT E-Switch Inc. TL3301NF260QG 1 T1 SMD Current Sense Transformer Datatronics™ CT323-060 1 TP6 PC TEST POINT COMPACT SMT Keystone
Electronics
2 U1, U8 High-Speed Analog PWM MSOP8 Microchip
Technology Inc.
2 U2, U7 2A Synchronous MOSFET Driver Microchip
Technology Inc.
2 U3, U6 5 Lead SC70 OP AMP Microchip
Technology Inc.
1 U4 250 mA Low Iq LDO Regulator Microchip
®
1U5 IC PIC
2 U9, U10 MCP6501 TEMPERAT URE SWITCH 75°C Microchip
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
MCU FLASH 2KX14 14TSSOP Microchip
Technology Inc.
Technology Inc.
Technology Inc.
5016
MCP1630-E/MS
MCP14628-E/SN
MCP6231U
MCP1703-5002E/MB
PIC16F684-I/ST
TC6501P075VCTTR
DS51531B-page 22 © 2008 Microchip Technology Inc.

Appendix C. Evaluation Board Firmware

Power-Up
Initialize:
Ports, Clocks, A/D,
PWM, IIC and
Interrupts
Yes
No
ON
Detected?
No
Mode
Pressed?
No
Start Converter
Using programmed
settings
LED Flashing
Turn V
OUT1
On
Mode
Pressed?
No
Set
Pressed?
No
Set up V
OUT2
Select
Sequencing
Select Frequency
Dithering On or
Off
Setup
Complete
No
Increment
PWM
Yes
Yes
Yes
Yes
Fault
Detected
Yes
Shutdown Converter
Flash LED
No
Off
Detected
No
End
Yes
Yes
V
IN
ok?
or Tracking

C.1 DEVICE FIRMWARE

For the latest version of the MCP1630 Dual Buck Re ference Design firmware, visit the Microchip web site at www.microchi p.com.
MCP1630 DUAL BUCK
REFERENCE DESIGN
FIGURE C-1: Firmware Flowcharge - Page 1.
© 2008 Microchip Technology Inc. DS51531B-page 23

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DS51531B-page 24 © 2008 Microchip Technology Inc.
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