Stand-Alone System Load Sharing and Li-Ion / Li-Polymer
Battery Charge Management Controller
Features
• Integrated System Load Sharing and Battery
Charge Management
- Simultaneously Power the System and
Charge the Li-Ion Battery
- Voltage Proportional Current Control (VPCC)
ensures system load has priority over Li-Ion
battery charge current
- Low-Loss Power-Path Management with
Ideal Diode Operation
• Complete Linear Charge Management Controller
- Integrated Pass Transistors
- Integrated Current Sense
- Integrated Reverse Discharge Protection
- Selectable Input Power Sources: USB Port or
AC-DC Wall Adapter
• Preset High Accuracy Charge Voltage Options:
- 4.10V, 4.20V, 4.35V or 4.40V
- ±0.5% Regulation Tolerance
• Constant Current / Constant Voltage (CC/CV)
Operation with Thermal Regulation
• Maximum 1.8A Total Input Current Control
• Resistor Programmable Fast Charge Current
Control: 50 mA to 1A
• Resistor Programmable Termination Set Point
• Selectable USB Input Cur rent Control
- Absolute Maximum: 100 mA (L) / 500 mA (H)
• Automatic Recharge
• Automatic End-of-Charge Control
• Safety Timer With Timer Enable/Disable Control
• 0.1C Preconditioning for Deeply Depleted Cells
• Battery Cell Temperature Monitor
• Undervoltage Lockout (UVLO)
• Low Battery Status Indicator (LBO
• Power-Good Status Indicator (PG
• Charge Status and Fault Condition Indicators
• Numerous Selectable Options Available for a
Variety of Applications:
- Refer to Section 1.0 “Electrical
Characteristics” for Selectable Options”
- Refer to the “Product Identification
System” for Standard Options
• Temperature Range: -40°C to 85°C
• Packaging: 20-Lead QFN (4 mm x 4 mm)
)
)
Applications
• GPSs / Navigators
• PDAs and Smart Phones
• Portable Media Players and MP3 Players
• Digital Cameras
• Bluetooth Headsets
• Portable Medical Devices
• Charge Cradles / Docking Stations
•Toys
Description
The MCP73871 device is a fully integrated linear
solution for system load sharing and Li-Ion / Li-Polymer
battery charge management with ac-dc wall adapter
and USB port power sources selection. It’s also
capable of autonomous power source selection
between input or battery. Along with its small physical
size, the low number of required external components
makes the device ideally suited for portable
applications.
The MCP73871 device automatically obtains power for
the system load from a single-cell Li-Ion battery or an
input power source (ac-dc wall adapter or USB port).
The MCP73871 device specifically adheres to the
current drawn limits governed by the USB specification.
With an ac-dc wall adapter providing power to the
system, an external resistor sets the magnitude of 1A
maximum charge current while supports up to 1.8A
total current for system load and battery charge
current.
The MCP73871 device employs a constant current /
constant voltage (CC/CV) charge algorithm with selectable charge termination point. The constant voltage
regulation is fixed with four available options: 4.10V,
4.20V , 4.35V , or 4.40V to accommodate new , emerging
battery charging requirements. The MCP73871 device
also limits the charge current based on die temperature
during high power or high ambient conditions. This
thermal regulation optimizes the charge cycle time
while maintaining device reliability.
The MCP73871 device includes a low battery indicator,
a power-good indicator and two charge status indicators that allows for outputs with LEDs or communication with host microcontrollers. The MCP73871 device
is fully specified over the ambient temperature range of
† Notice: Stresses above those listed under “Maximum
Ratings” may cause permanent damage to the device. This is
a stress rating only and functional operation of the device at
those or any other conditions above those indicated in the
Note:The graphs and tables provided following this note are a statistical summary based on a limited number of
samples and are provided for informational purposes only. The performance characteristics listed herein
are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified
operating range (e.g., outside specified power supply range) and therefore outside the warranted range.
Note: Unless otherwise indicated, VIN = [V
(typical) + 1V], I
REG
FIGURE 2-1:Battery Regulation Voltage
(V
) vs. Supply Voltage (VDD).
BAT
= 10 mA and TA= +25°C, Constant-voltage mode.
OUT
Battery Regulation Voltage
FIGURE 2-4:Charge Current (I
Battery Regulation Voltage (V
BAT
OUT
).
= 5.2V
) vs.
FIGURE 2-2:Battery Regulation Voltage
) vs. Ambient Temperature (TA).
(V
BAT
FIGURE 2-3:Charge Current (I
Programming Resistor (R
FIGURE 2-28:Typical Charge Profile in
Preconditioning (1000 mAh Battery).
3.0PIN DESCRIPTION
The descriptions of the pins are listed in Table 3-1.
TABLE 3-1:PIN FUNCTION TABLES
MCP73871
Pin
Number
1, 20OUTOSystem Output Terminal
2VPCCIVoltage proportional charge control
3SELIInpu t type selection (Low for USB port, High for ac-dc adapter)
4PROG2IUSB port input current limit selection when SEL = Low.
5THERMI/OThermistor monitoring input and bias current
6PG
7STAT2OCharge Status Output 2 (Open-Drain)
8STAT1 /
9TEITimer Enable; Enables Safety Timer when active Low
10, 11, EPV
12PROG3I/OTermination set point for both ac-dc adapter and USB port
13PROG1I/OFast charge current regulation setting with SEL = High. Preconditioning set point
14, 15V
16V
17CEIDevice Charge Enable; Enabled when CE = High
18, 19INIPower Supply Input.
Legend: I = Input, O = Output, I/O = Input/Output
Note:The input pins should always tie to either High or Low, and never allow floating to ensure operation properly .
SymbolI/OFunction
(Low = 100 mA, High = 500 mA)
OPower-Good Status Output (Open-Drain)
OCharge Status Output 1 (Open-Drain). Low battery output indicator when
LBO
SS
BAT
BAT_SENSE
V
BAT>VIN
—Battery Management 0V Reference. EP (Exposed Thermal Pad); There is an
internal electrical connection between the exposed thermal pad and VSS. The EP
must be connected to the same potential as the V
Board (PCB)
for both USB port and ac-dc adapter.
I/OBattery Positive Input and Output connection
I/OBattery Voltage Sense
pin on the Printed Circuit
SS
3.1Power Supply Input (IN)
A supply voltage of V
recommended. Bypass to V
4.7 µF.
+ 0.3V to 6V is
REG
with a minimum of
SS
3.2System Output Terminal (OUT)
The MCP73871 device powers the system via output
terminals while independently charging the battery.
This feature reduces the charge and discharge cycles
on the battery, allows for proper charge termination and
the system to run with an absent or defective battery
pack. Also, this feature gives the system priority on
input power, allowing the system to power-up with
deeply depleted battery packs. Bypass to V
minimum of 4.7 µF is recommended.
If the voltage on the IN pin drops to a preset value,
determined by the threshold established at the VPCC
input, due to a limited amount of input current or input
source impedance, the battery charging current is
reduced. Further demand from the system is supported
by the battery, if possible. To active this feature, simply
supply 1.23V or greater to VPCC pin. This feature can
be disabled by connecting the VPCC pin to IN.
For example, a system is designed with a 5.5V rated
DC power supply with ±0.5V tolerance. The worst
condition of 5V is selected, which is used to calculate
the VPCC supply voltage with divider.
MCP73871
V
VPCC
R
2
R1R2+
-------------------
⎝⎠
⎛⎞
V
IN
1.23V=
×
=
1.23V
110k
Ω
110kΩR1+
----------------------------- -
⎝⎠
⎛⎞
5V
×
=
R
1
337.2kΩ=
330 kΩ
110 kΩ
V
IN
VPCC
The voltage divider equation is shown below:
The calculated R
selected for R2. The 330 kΩ resistor is selected for R
to build the voltage divider for VPCC.
equals to 337.2 kΩ when 110 kΩ is
1
FIGURE 3-1:Voltage Divider Example.
3.8Charge Current Regulation Set
(PROG1)
The maximum constant charge current is set by placing
a resistor from PROG1 to VSS. PROG1 sets the maximum constant charge current for both ac-dc adapter
and USB port. However, the actual charge current is
based on input source type and system load requirement.
1
3.9USB-Port Current Regulation Set
(PROG2)
The MCP73871 device USB-Port current regulation set
input (PROG2) is a digital input selection. A logic Low
selects a 1 unit load input current from USB port
(100 mA); a logic High selects a 5 unit loads input current from USB port (500 mA).
3.10Charge Status Output 1 (STAT1)
STAT1 is an open-drain logic output for connection to
an LED for charge status indication. Alternatively, a
pull-up resistor can be applied for interfacing to a host
microcontroller. Refer to Table 5-1 for a summary of the
status output during a charge cycle.
3.4Input Source Type Selection (SEL)
The input source type selection (SEL) pin is used to
select input power source for input current limit control
feature. With the SEL input High, the MCP73871
device is designed to provide a typical 1.65A to system
power and charge Li-Ion battery from a regular 5V wall
adapter. The MCP73871 device limits the input current
up to 1.8A. When SEL active Low, the input source is
designed to provide system power and Li-Ion battery
charging from a USB Port input while adhering to the
current limits governed by the USB specification.
3.5Battery Management 0V Reference
(V
)
SS
Connect to negative terminal of battery, system load
and input supply.
3.6Battery Charge Control Output
)
(V
BAT
Connect to positive terminal of Li-Ion / Li-Polymer
batteries. Bypass to V
ensure loop stability when the battery is disconnected.
with a minimum of 4.7 µF to
SS
3.7Battery Voltage Sense
(V
BAT_SENSE
Connect to positive terminal of battery. A precision
internal voltage sense regulates the final voltage on
this pin to V
STAT2 is an open-drain logic output for connection to
an LED for charge status indication. Alternatively, a
pull-up resistor can be applied for interfacing to a host
microcontroller. Refer to Table 5-1 for a summary of the
status output during a charge cycle.
3.12Power-Good (PG)
The power-good (PG) is an open-drain logic output for
input power supply indication. The PG output is low
whenever the input to the MCP73871 device is above
the UVLO threshold and greater than the battery voltage. The PG
user via an illuminated LED or to the system via a pullup resistor for interfacing to a host microcontroller that
an input source other than the battery is supplying
power. Refer to Table 5-1 for a summary of the status
output during a charge cycle.
output can be used as an indication to the
3.13Low Battery Output (LBO)
STAT1 also serves as low battery output (LBO) if the
selected MCP73871 is equipped with this feature. It
reminds the system or end user when the Li-Ion battery
voltage level is low. The LBO
system is running from the Li-Ion batteries. The LBO
indicator can be used as an indication to the user via lit
up LED or to the system via a pull-up resistor for interfacing to a host microcontroller that an input source
other than the battery is supplying power. Refer to
Table 5-1 for a summary of the status output during a
charge cycle.
feature enables when the
3.14Timer Enable (TE)
The timer enable (TE) feature is used to enable or disable the internal timer. A low signal on this pin enables
the internal timer and a high signal disables the internal
timer. The TE
when the system load is substantially limiting the
available supply current to charge the battery. The TE
input is compatible with 1.8V logic.
Note:The built-in safety timer is available for the
input can be used to disable the timer
following options: 4 HR, 6 HR and 8 HR.
3.15Battery Temperature Monitor
(THERM)
The MCP73871 device continuously monitor battery
temperature during a charge cycle by measuring the
voltage between the THERM and V
50 µA current source provides the bias for most
common 10 kΩ negative-temperature coefficient
thermistors (NTC). The MCP73871 device compares
the voltage at the THERM pin to factory set thresholds
of 1.24V and 0.25V, typically. Once a voltage outside
the thresholds is detected during a charge cycle, the
MCP73871 device immediately suspends the charge
cycle. The charge cycle resumes when the voltage at
the THERM pin returns to the normal range. The
charge temperature window can be set by placing fixed
value resistors in series-parallel with a thermistor.
Refer to Section 6.0 “Applications” for calculations
of resistance values.
pins. An internal
SS
3.16Charge Enable (CE)
With the CE input Low, the Li-Ion battery charger
feature of the MCP73871 will be disabled. The charger
feature is enabled when CE is active High. Allowing the
CE pin to float during the charge cycle may cause
system instability . The CE input is compatible with 1.8V
logic. Refer to Section 6.0 “Applications” for various
applications in designing with CE features.
The MCP73871 device is a simple, but fully integrated
linear charge management controllers with system
load sharing feature. Figure 4-1 depicts the operational flow algorithm.
An internal undervoltage lockout (UVLO) circuit
monitors the input voltage and keeps the charger in
shutdown mode until the input supply rises above the
UVLO threshold.
In the event a battery is present when the input power
is applied, the input supply must rise approximately
100 mV above the battery voltage before the
MCP73871 device become operational.
The UVLO circuit places the device in shutdown mode
if the input supply falls to approximately 100 mV of the
battery voltage.
The UVLO circuit is always active. At any time, the
input supply is below the UVLO threshold or approximately 100 mV of the voltage at the V
pin, the
BAT
MCP73871 device is placed in a shutdown mode.
During any UVLO condition, the battery reverse
discharge current shall be less than 2 µA.
4.2SYSTEM LOAD SHARING
The system load sharing feature gives the system
priority on input power, allowing the system to powerup with deeply depleted battery packs.
With the SEL input active Low, the MCP73871 device
is designed to provide system power and Li-Ion battery
charging from a USB input while adhering to the current
limits governed by the USB specification.
With the SEL input active High, the MCP73871 device
limits the total supply current to 1.8A (system power
and charge current combined).
4.3Charge Qualification
For a charge cycle to begin, all UVLO conditions must
be met and a battery or output load must be present.
A charge current programming resistor must be
connected from PROG1 to V
when SEL = High.
SS
When SEL = Low, PROG2 needs to tie to High or Low
for proper operation.
4.4PRECONDITIONING
If the voltage at the V
tioning threshold, the MCP73871 device enters a preconditioning mode. The preconditioning threshold is
factory set. Refer to Section 1.0 “Electrical Charac-teristics” for preconditioning threshold options.
In this mode, the MCP73871 device supplies 10% of
the fast charge current (established with the value of
the resistor connected to the PROG1 pin) to the battery.
When the voltage at the V
preconditioning threshold, the MCP73871 device
enters the constant current (fast charge) mode.
pin is less than the precondi-
BAT
BAT pin rises above the
4.5CONSTANT CURRENT MODE FAST CHARGE
During the constant current mode, the programmed
charge current is supplied to the battery or load. The
charge current is established using a single resistor
from PROG1 to V
charge current are calculated using the following
equation:
Constant current mode is maintained until the voltage
at the V
pin reaches the regulation voltage, V
BAT
REG
.
When constant current mode is invoked, the internal
timer is reset.
4.5.1TIMER EXPIRED DURING
CONSTANT CURRENT - FAST
CHARGE MODE
If the internal timer expires before the recharge voltage
threshold is reached, a timer fault is indicated and the
charge cycle terminates. The MCP73871 device
remains in this condition until the battery is removed. If
the battery is removed, the MCP73871 device enters
the Stand-by mode where it remains until a battery is
reinserted.
MCP73871
0
200
400
600
800
1000
1200
255075100125150
Ambient Temperature (°C)
Charge Current (mA)
VDD = 5.2V
R
PROG
= 1 kΩ
4.6CONSTANT VOLTAGE MODE
When the voltage at the V
regulation voltage, V
, constant voltage regulation
REG
begins. The regulation voltage is factory set to 4.10V
or 4.20V with a tolerance of ±0.5%.
pin reaches the
BAT
4.7CHARGE TERMINATION
The charge cycle is terminated when, during constant
voltage mode, the average charge current diminishes
below a threshold established with the value of a
resistor connected from PROG3 to V
or internal timer
SS
has expired. A 1 ms filter time on the termination
comparator ensures that transient load conditions do
not result in premature charge cycle termination. The
timer period is factory set and can be disabled. Refer to
Section 1.0 “Electrical Characteristics” for timer
period options.
The charge current is latched off and the MCP73871
device enters a charge complete mode.
4.8AUTOMATIC RECHARGE
The MCP73871 device continuously monitors the voltage at the V
voltage drops below the recharge threshold, another
charge cycle begins and current is once again supplied
to the battery or load. The recharge threshold is factory
set. Refer to Section 1.0 “Electrical Characteristics”
for recharge threshold options.
Note:Charge termination and automatic
pin in the charge complete mode. If the
BAT
recharge features avoid constant charging
Li-Ion batteries to prolong life of Li-Ion
batteries while keeping their capacity at
healthy level.
4.9Thermal Regulation
The MCP73871 device limits the charge current based
on the die temperature. The thermal regulation optimizes the charge cycle time while maintaining device
reliability. Figure 4-3 depicts the thermal regulation for
the MCP73871 device. Refer to Section 1.0 “Electri-cal Characteristics” for thermal package resistances
and Section 6.1.1.2 “Thermal Considerations” for
calculating power dissipation.
.
FIGURE 4-3:Thermal Regulation
4.10THERMAL SHUTDOWN
The MCP73871 device suspends charge if the die temperature exceeds 150°C. Charging will resume when
the die temperature has cooled by approximately 10°C.
The thermal shutdown is a secondary safety feature in
the event that there is a failure within the thermal
regulation circuitry.
4.11TEMPERATURE QUALIFICATION
The MCP73871 device continuously monitor battery
temperature during a charge cycle by measuring the
voltage between the THERM and V
50 µA current source provides the bias for most
common 10 kΩ negative-temperature coefficient
thermistors (NTC). The MCP73871 device compares
the voltage at the THERM pin to factory set thresholds
of 1.24V and 0.25V, typically. Once a voltage outside
the thresholds is detected during a charge cycle, the
MCP73871 device immediately suspends the charge
cycle. The MCP73871 device suspends charge by
turning off the charge pass transistor and holding the
timer value. The charge cycle resumes when the
voltage at the THERM pin returns to the normal range.
If the voltage on the IN pin drops to a preset value,
determined by the threshold established at the VPCC
input, due to a limited amount of input current or input
source impedance, then the battery charging current is
reduced. The VPCC control tries to reach a steadystate condition where the system load has priority and
the battery is charged with the remaining current.
Therefore, if the system demands more current than
the input can provide, the ideal diode will become
forward biased and the battery is able to supplement
the input current to the system load.
The VPCC sustains the system load as its highest
priority. It does this by reducing the noncritical charge
current while maintaining the maximum power output of
the adapter. Further demand from the system is supported by the battery, if possible.
The VPCC feature functions identically for USB port or
ac-dc adapter inputs. This feature can be disabled by
connecting the VPCC to IN pin.
4.13INPUT CURRENT LIMIT CONTROL
(ICLC)
If the input current threshold is reached, then the
battery charging current is reduced. The ICLC tries to
reach a steady-state condition where the system load
has priority and the battery is charged with the remaining current. No active control limits the current to the
system. Therefore, if the system demands more
current than the input can provide or the input ICLC is
reached, the ideal diode will become forward bia sed
and the battery is able to supplement the input current
to the system load.
The ICLC sustains the system load as its highest
priority. This is done by reducing the non-critical charge
current while adhering to the current limits governed by
the USB specification or the maximum ac-dc adapter
current supported. Further demand from the system is
supported by the battery, if possible.
1.24V and 0.25V, typically. Once a voltage outside the
thresholds is detected during a charge cycle, the
5.1Analog Circuitry
5.1.1LOAD SHARING AND LI-ION
BATTERY MANAGEMENT INPUT
SUPPLY (V
The VIN input is the input supply to the MCP73871
device. The MCP73871 device can be supplied by
either AC Adapter (VAC) or USB Port (V
)
IN
) with SEL
USB
MCP73871 device immediately suspends the charge
cycle.
The MCP73871 device suspends charge by turning off
the pass transistor and holding the timer value. The
charge cycle resumes when the voltage at the THERM
pin returns to the normal range.
If temperature monitoring is not required, place a
standard 10 kΩ resistor from THERM to V
SS
pin. The MCP73871 device automatically powers the
system with the Li-Ion battery when the V
input is not
IN
5.2Digital Circuitry
present.
5.2.1STATUS INDICATORS AND POWER-
5.1.2FAST CHARGE CURRENT
REGULATION SET (PROG1)
For the MCP73871 device, the charge curre nt regulation can be scaled by placing a programming resistor
(R
) from the PROG1 pin to VSS. The program
PROG1
resistor and the charge current are calculated using
the following equation:
EQUATION 5-1:
The fast charge current is set for maximum charge
current from ac-dc adapter and USB port. The preconditioning current is 10% (0.1C) to the fast charge
current.
5.1.3BATTERY CHARGE CONTROL
OUTPUT (V
The battery charge control output is the drain terminal
of an internal P-channel MOSFET. The MCP73871
device provides constant current and voltage regulation to the battery pack by controlling this MOSFET in
the linear region. The battery charge control output
should be connected to the positive terminal of the
battery pack.
BAT
)
5.1.4TEMPERATURE QUALIFICATION
(THERM)
The MCP73871 device continuously monitors battery
temperature during a charge cycle by measuring the
voltage between the THERM and V
50 µA current source provides the bias for most
common 10 kΩ negative-temperature coefficient
(NTC) or positive-temperature coefficient (PTC)
thermistors.The current source is controlled, avoiding
measurement sensitivity to fluctuations in the supply
voltage (V
voltage at the THERM pin to factory set thresholds of
The charge status outputs have two different states:
Low (L), and High Impedance (Hi-Z). The charge status
outputs can be used to illuminate LEDs. Optionally, the
charge status outputs can be used as an interface to a
host microcontroller. Table 5-1 summarizes the state of
the status outputs during a charge cycle.
TABLE 5-1:STATUS OUTPUTS
CHARGE CYCLE STATE STAT1STAT2PG
Shutdown (VDD = V
Shutdown (V
PreconditioningLHi-ZL
Constant CurrentLHi-ZL
Constant VoltageLHi-ZL
Charge Complete - StandbyHi-ZLL
Temperature FaultLLL
Timer FaultLLL
Low Battery OutputLHi-ZHi-Z
No Battery PresentHi-ZHi-ZL
No Input Power PresentHi-ZHi-ZHi-Z
5.2.2AC-DC ADAPTER AND USB PORT
With the SEL input Low, the MCP73871 device is
designed to provide system power and Li-Ion battery
charging from a USB input while adhering to the current
limits governed by the USB specification. The host
microcontroller has the option selecting either a
100 mA (L) or a 500 mA (H) current limit based on the
PROG2 input. With the SEL input High, the MCP73871
device limits the input current to 1.8A. The programmed charge current is established using a single
resistor from PROG1 to V
GOOD (P
= IN)Hi-ZHi-ZL
DD
G)
)Hi-ZHi-ZHi-Z
BAT
POWER SOURCE REGULATION
SELECT (SEL)
when driving SEL High.
SS
MCP73871
5.2.3USB PORT CURRENT
REGULATION SELECT (PROG2)
Driving the PROG2 input to a logic Low selects the low
USB port source current setting (maximum 100 mA).
Driving the PROG2 input to a logic High selects the
high USB port source current setting (Maximum
500 mA).
5.2.4POWER-GOOD (PG)
The power-good (PG) option is a pseudo open-drain
output. The PG output can sink current, but not source
current. However, there is a diode path back to the
input, and as such, the output should only be pulled up
to the input. The PG
to the MCP73871 device is above the UVLO threshold
and greater than the battery voltage. The PG
can be used as an indication to the system that an input
source other than the battery is supplying power.
output is low whenever the input
output
5.2.5TIMER ENABLE (TE) OPTION
The timer enable (TE) input option is used to enable or
disable the internal timer. A low signal on this pin
enables the internal timer and a high signal disables
the internal timer. The TE
the timer when the charger is supplying current to
charge the battery and power the system load. The TE
input is compatible with 1.8V logic.
The MCP73871 device is designed to operate in
conjunction with a host microcontroller or in standalone applications. The MCP73871 device provides
the preferred charge algorithm for Lithium-Ion and
Lithium-Polymer cells Constant-current followed by
Constant-voltage. Figure 6-1 depicts a typical standalone MCP73871 application circuit, while Figures 6-
2 and 6-3 depict the accompanying charge profile.
FIGURE 6-1:MCP73871Typical Stand-Alone Application Circuit with VPCC.
FIGURE 6-3:Typical Charge Profile in
Preconditioning (1000 mAh Battery).
MCP73871
PowerDissipationV
DDMAXVPTHMIN
–()I
REGMAX
×=
Where:
V
DDMAX
= the maximum input voltage
I
REGMAX
= the maximum fast charge current
V
PTHMIN
= the minimum transition threshold
voltage
PowerDissipation5.5V 2.7V–()550mA×1.54W==
24k
Ω
R
T1
RT2R
COLD
×
R
T2
R+
COLD
-------------------------------- -+=
5k
Ω
R
T1
RT2R
HOT
×
R
T2
R+
HOT
---------------------------- -+=
Where:
R
T1
=the fixed series resistance
R
T2
=the fixed parallel resistance
R
COLD
=the thermistor resistance at the
lower temperature of interest
R
HOT
=the thermistor resistance at the
upper temperature of interest
6.1Application Circuit Design
Due to the low efficiency of linear charging, the most
important factors are thermal design and cost, which
are a direct function of the input voltage, output current
and thermal impedance between the battery charger
and the ambient cooling air. The worst-case situation is
when the device has transitioned from the
Preconditioning mode to the Constant Current mode. In
this situation, the battery charger has to dissipate the
maximum power. A trade-off must be made between
the charge current, cost and thermal requirements of
the charger.
6.1.1COMPONENT SELECTION
Selection of the external components in Figure 6-1 is
crucial to the integrity and reliability of the charging
system. The following discussion is intended as a guide
for the component selection process.
6.1.1.1Charge Current
The preferred fast charge current for Lithium-Ion cells
should always follow references and guidances from
battery manufacturers. For example, a 1000 mAh
battery pack has a preferred fast charge current of
0.7C. Charging at 700 mA provides the shortest charge
cycle times without degradation to the battery pack
performance or life.
6.1.1.2Thermal Considerations
The worst-case power dissipation in the battery
charger occurs when the input voltage is at the
maximum and the device has transitioned from the
Preconditioning mode to the Constant-current mode. In
this case, the power dissipation is:
EQUATION 6-1:
This power dissipation with the battery charger in the
QFN-20 package will cause thermal regulation to be
entered as depicted. Alternatively, the 4 mm x 4 mm
DFN package could be utilized to reduce heat by adding vias on the exposed pad.
6.1.1.3External Capacitors
The MCP73871 device is stable with or without a
battery load. In order to maintain good AC stability in
the Constant Volt age mode, a minimum capacitance of
4.7 µF is recommended to bypass the V
pin to VSS.
BAT
This capacitance provides compensation when there is
no battery load. In addition, the battery and interconnections appear inductive at high frequencies. These
elements are in the control feedback loop during
Constant Voltage mode. Therefore, the byp ass cap acitance may be necessary to compensate for the
inductive nature of the battery pack.
Virtually any good quality output filter capacitor can be
used, independent of the capacitor’s minimum
Effective Series Resistance (ESR) value. The actual
value of the capacitor (and its associated ESR)
depends on the output load current. A 4.7 µF ceramic,
tantalum or aluminum electrolytic capacitor at the
output is usually sufficient to ensure stability for charge
currents up to a 1000 mA.
6.1.1.4Reverse-Blocking Protection
The MCP73871 device provides protection from a
faulted or shorted input. Without the protection, a
faulted or shorted input would discharge the battery
pack through the body diode of the internal pass
transistor.
6.1.1.5Temperature Monitoring
The charge temperature window can be set by placing
fixed value resistors in series-parallel with a thermistor.
The resistance values of R
with the following equations in order to set the
temperature window of interest.
For NTC thermistors:
and RT2 can be calculated
T1
For example, power dissipation with a 5V, ±10% input
voltage source and 500 mA, ±10% fast charge current
is:
For example, by utilizing a 10 kΩ at 25°C NTC
thermistor with a sensitivity index, β, of 3892, the
charge temperature range can be set to 0°C - 50°C by
placing a 1.54 kΩ resistor in series (R
69.8 kΩ resistor in parallel (RT2) with the thermistor.
), and a
T1
6.1.1.6Charge Status Interface
A status output provides information on the state of
charge. The output can be used to illuminate externa l
LEDs or interface to a host microcontroller. Refer to
Table 5-1 for a summary of the state of the status
output during a charge cycle.
6.1.1.7System Load Current
The preferred discharge current for Lithium-Ion cells
should always follow references and guidance from
battery manufacturers. Due to the safety concerns
when using Lithium-Ion batteries and power dissipation of linear solutions, the system load when design
with the MCP73871 device is recommended to be less
than 1A or the maximum discharge rate of the
selected Lithium-Ion cell. Whichever is smaller is
recommended.
The idea diode between V
drive a maximum current up to 2A. The built-in thermal
shutdown protection may turn the MCP73871 device
off with high current.
and OUT is designed to
BAT
6.2PCB Layout Issues
For optimum voltage regulation, place the battery pack
as close as possible to the device’s V
recommended to minimize voltage drops along the
high current-carrying PCB traces.
If the PCB layout is used as a heatsink, adding many
vias in the heatsink pad can help conduct more heat to
the backplane of the PCB, thus reducing the maximum
junction temperature.
MCP73871-1AAI/ML1AAMCP73871T-1AAI/ML1AA
MCP73871-1CAI/ML1CAMCP73871T-1CAI/ML1CA
MCP73871-1CCI/ML1CCMCP73871T-1CCI/ML1CC
MCP73871-2AAI/ML2AAMCP73871T-2AAI/ML2AA
MCP73871-2CAI/ML2CAMCP73871T-2CAI/ML2CA
MCP73871-2CCI/ML2CCMCP73871T-2CCI/ML2CC
MCP73871-3CAI/ML3CAMCP73871T-3CAI/ML3CA
MCP73871-3CCI/ML3CCMCP73871T-3CCI/ML3CC
MCP73871-4CAI/ML4CAMCP73871T-4CAI/ML4CA
MCP73871-4CCI/ML4CCMCP73871T-4CCI/ML4CC
* Consult Factory for Alternative Device Options.
Legend: XX...XCustomer-specific information
YYear code (last digit of calendar year)
YYYear code (last 2 digits of calendar year)
WWWeek code (week of January 1 is week ‘01’)
NNNAlphanumeric traceability code
Pb-free JEDEC designator for Matte Tin (Sn)
*This package is Pb-free. The Pb-free JEDEC designator ()
can be found on the outer packaging for this package.
Note:In the event the full Microchip part number cannot be marked on one line, it will
be carried over to the next line, thus limiting the number of available
characters for customer-specific information.
Note the following details of the code protection feature on Microchip devices:
•Microchip products meet the specification contained in their particular Microchip Data Sheet.
•Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
•There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
•Microchip is willing to work with the customer who is concerned about the integrity of their code.
•Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device
applications and the like is provided only for your convenience
and may be superseded by updates. It is your responsibility to
ensure that your application meets with your specifications.
MICROCHIP MAKES NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND WHETHER EXPRESS OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR
OTHERWISE, RELATED TO THE INFORMATION,
INCLUDING BUT NOT LIMITED TO ITS CONDITION,
QUALITY, PERFORMANCE, MERCHANTABILITY OR
FITNESS FOR PURPOSE. Microchip disclaims all liability
arising from this information and its use. Use of Microchip
devices in life support and/or safety applications is entirely at
the buyer’s risk, and the buyer agrees to defend, indemnify and
hold harmless Microchip from any and all damages, claims,
suits, or expenses resulting from such use. No licenses are
conveyed, implicitly or otherwise, under any Microchip
intellectual property rights.
Trademarks
The Microchip name and logo, the Microchip logo, Accuron,
dsPIC, K
EELOQ, KEELOQ logo, MPLAB, PIC, PICmicro,
PICSTAR T, rfPIC and SmartShunt are registered trademarks
of Microchip T echnology Incorporated in the U.S.A. and other
countries.
FilterLab, Linear Active Thermistor, MXDEV, MXLAB,
SEEVAL, SmartSensor and The Embedded Control Solutions
Company are registered trademarks of Microchip Technology
Incorporated in the U.S.A.
logo, PowerCal, PowerInfo,
PowerMate, PowerT ool, REAL ICE, rfLAB, Select Mode, Total
Endurance, UNI/O, WiperLock and ZENA are trademarks of
Microchip Technology Incorporated in the U.S.A. and other
countries.
SQTP is a service mark of Microchip Technology Incorporated
in the U.S.A.
All other trademarks mentioned herein are property of their
respective companies.
Microchip received ISO/TS-16949:2002 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
T empe, Arizona; Gresham, Oregon and design centers in California
and India. The Company’s quality system processes and procedures
are for its PIC
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the desig n
and manufacture of development systems is ISO 9001:2000 certified.