Advanced Single or Dual Cell, Fully Integrated Li-Ion /
Li-Polymer Charge Management Controllers
Features
• Linear Charge Management Controllers
- Integrated Pass Transistor
- Integrated Current Sense
- Reverse-Blocking Protection
• High-Accuracy Preset V olt age Regulat ion: +
0.5%
• Four Selectable Voltage Regulation Options:
- 4.1V, 4.2V – MCP73861/3
- 8.2V, 8.4V – MCP73862/4
• Programmable Charge Current: 1.2A Maximum
• Programmable Safety Charge Timers
• Preconditioning of Deeply Depleted Cells
• Automatic End-of-Charge Control
• Optional Continuous Cell Temperature Monitoring
• Charge Status Output for Direct LED Drive
• Fault Output for Direct LED Drive
• Automatic Power-Down
• Thermal Regulation
• Temperature Range: -40°C to +85°C
• Packaging: 16-Pin, 4 x 4 QFN
16-Pin SOIC
Applications
• Lithium-Ion/Lithium-Polymer Battery Chargers
• Personal Data A ssistants (PDAs)
• Cellular Telep hon es
• Hand-Held Instruments
• Cradle Chargers
•Digital Cameras
• MP3 Players
Package Types
Description
The MCP7386X family of devices are h ighly ad vanced
linear charge management controllers for use in spacelimited, cost-sensiti ve applications. The devices combine high-accuracy, constant voltage and current r egulation, cell preconditioning, cell temperature monitoring,
advanced safety timers , automatic charge t ermination,
internal current sensing, reverse-blocking protection,
charge status and fault indication in either a spacesaving 16-pin, 4 x 4 QFN or 16-pin SOIC package. The
MCP7386X provides a complete, fully-functional, standalone charge management solution with a minimum
number of external components.
The MCP73861/3 is intended for applications utilizing
single-cell Lithium-Ion or Lithium-Polymer battery
packs, while the MCP73862/4 is intended for dual
series cell Lithium-Ion or Lithium-Polymer battery
packs. The MCP73861/3 have two selectable voltageregulation options available (4.1V and 4.2V), for use
with either coke or graphite anode s and operate wi th an
input voltage range of 4.5V to 12V. The MCP73862/4
have two selectable voltage-regulation options available (8.2V and 8.4V), for use with coke or graphite
anodes, and operate with an input voltage range of
8.7V to 12V.
The only difference between the MCP73861/2 and
MCP73863/4, respectivel y , is the function of the charge
status output (STAT1) when a charge cycle has been
completed. The MCP73861/2 flash the output, while
the MCP73863/4 turn the output off. Refer to
Section 5.2.1 “Charge Status Outputs
(STAT1,STAT2)”.
The MCP7386X family of devices are fully specified
over the ambient temperature range of -40°C to +85°C.
† Notice: Stresses above those listed under “Maximum
Ratings” may cause permanent damage to the device. This is
a stress rating only and functional operation of the device at
those or any other conditions above those indicated in the
Absolute Maximum Ratings†
operational listings of this specification is not implied.
Exposure to maximum rating condit ions fo r ext ended pe riods
Note:The graphs and t ables provided following this note are a statistical summary based on a l im ite d n um ber of
samples and are provided for informational purposes only. The performance characteristics listed herein
are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified
operating range (e.g., outside specified power supply range) and therefore outside the warranted range.
Battery Management 0V Reference
Battery Charge Control Output
Battery Charge Control Output
Battery Voltage Sense
Battery Management 0V Reference
3.1Voltage Regulation Selection
(V
)
SET
MCP73861/3: Connect V
voltage, connect to V
MCP73862/4: Connect V
voltage, connect to V
to VSS for 4.1V regulation
SET
for 4.2V regulation voltage.
DD
to VSS for 8.2V regulation
SET
for 8.4V regulation voltage.
DD
3.2Battery Management Input Supply
(V
, V
DD2
A supply voltage of [V
recommended. Bypass to V
)
DD1
(typ.) + 0.3V] to 12V is
REG
with a minimum of
SS
4.7 µF.
3.3Battery Management 0V Reference
(V
SS1
, V
SS2
, V
SS3
)
Connect to negative terminal of battery and input
supply.
3.4Current Regulation Set (PROG)
Preconditioning, fast and termination currents are
scaled by placing a resistor from PROG to V
SS
.
3.5Cell Temperature Sensor Bias
(THREF)
THREF is a voltage reference to bias external
thermistor for cont inuous cell tem peratur e monitoring
and prequalification.
3.6Cell Temperature Sensor Input
(THERM)
THERM is an input for a n external therm istor for conti nuous cell-temperature monitoring and prequalification.
Connect to THREF/3 to disable temperature sensing.
3.7Timer Set
All safety timers are scaled by C
TIMER
/0.1 µF.
3.8Battery Charge Control Output
(V
Connect to positive terminal of battery. Drain terminal
of internal P-channe l MOSFET pass tran si stor. Bypass
to VSS with a minimum of 4.7 µF to ensure loop stability
when the battery is disconnected.
3.9Battery Voltage Sense (V
V
is a voltage sense input. Connect to positive
BAT3
terminal of battery. A precision internal resistor divider
regulates the final voltage on this pin to V
BAT1
, V
BAT2
)
)
BAT3
.
REG
3.10Logic Enable (EN)
EN is an input to force charge termination, initiate
charge, clear faults or disable automatic recharge.
3.1 1Fault Status Output (STAT2)
STAT2 is a current-limited, open-drain drive for direct
connection to a LED for charge status indication.
Alternatively, a pull-up resistor can be applied for
interfacing to a host microcontroller.
3.12Charge Status Output (STAT1)
STAT1 is a current-limited, open-drain drive for direct
connection to a LED for charge status indication.
Alternatively, a pull-up resistor can be applied for
interfacing to a host microcontroller.
The MCP7386X family of devices are highly advanced
linear charge management controllers. Refer to the
functional block diagram. Figure 4-2 depicts the
operational flow algorithm from charge initiation to
completion and automatic recharge.
4.1Charge Qualification and
Preconditioning
Upon insertion of a ba ttery , or a pplication of an external
supply, the MCP7386X family of devices automatically
performs a series of safety checks to qualify the
charge. The input source voltage must be above the
Undervoltage Lockout (UVLO) threshold, the enable
pin must be above the logic-high level and the cell
temperature must be within the upper and lower
thresholds. The qualification parameters are
continuously monitored. Deviation beyond the limits
automatically suspen ds or terminat es the charge cycle.
The input voltage must deviate below the UVLO stop
threshold for at l east one cloc k peri od to b e con sidere d
valid.
Once the qualification parameters have been met, the
MCP7386X initiates a charge cycle. The charge status
output is pulled low throughout the charge cycle (see
Table 5-1 for charge status outputs). If the battery
voltage is below the preconditioning threshold (V
the MCP7386X precond iti ons th e ba tte ry w i th a tric kl echarge. The preconditioning current is set to approximately 10% of the fast charge regulation current. The
preconditioning trickle-charge safely replenishes
deeply depleted cells and minimizes heat dissipation
during the initial ch arge cycle. If the batter y volt age has
not exceeded the preconditioning threshold before the
preconditioning timer has expired, a fault is indicated
and the charge cycle is terminated.
4.2Constant Current Regulation –
Fast Charge
Preconditioning ends, and fast charging begins, when
the battery volta ge exceeds the p reconditioni ng threshold. Fast charge regulate s to a const ant current (I
which is set via an external resistor connected to the
PROG pin. Fast charge continues until the battery
voltage reaches the regulation voltage (V
fast charge timer expires; in which case, a fault is
indicated and the charge cycle is terminated.
4.3Constant Voltage Regulation
When the battery voltage reaches the regulation
voltage (V
The MCP7386X monitors the battery voltage at the
pin. This input is tied directly to the positive
V
BAT
terminal of the battery. The MCP7386X selects the
voltage regulation value based on the state of V
With V
), constant voltage regulation begins.
REG
tied to VSS, the MCP73861/3 and
SET
REG
PTH
REG
), or the
SET
MCP73861/2/3/4
MCP73862/4 regulate to 4.1V and 8.2V, respectively.
With V
MCP73862/4 regulate to 4.2V and 8.4V, respectively.
4.4Charge Cycle Completion and
The MCP7386X monitors t he charging current during
the Constant-voltage regulation mode. The charge
cycle is considered complete whe n the charge c urrent
has diminished below approximately 8% of the
regulation current (I
expired.
The MCP7386X automatically begins a new charge
cycle when the bat tery v olt age fa lls b elow the recharge
threshold (V
parameters are met.
4.5Thermal Regulation
The MCP7386X family limits the charge current based
on the die temperature. Thermal regulation optimizes
the charge cycle time while maintaining device reliability . If thermal regulation is ente red, the timer i s automatically slowed down to ensure that a charge cycle will
not terminate prematurely. Figure 4-1 depicts the
),
thermal regulation profile.
FIGURE 4-1:Typical Maximum Charge
),
Current vs. Die Temperature.
4.6Thermal Shutdown
The MCP7386X family suspends charge if the die
temperature exceeds 155°C. Charging will resume
when the die temperatu re has cool ed by appro ximatel y
10°C. The thermal shutdown is a secondary safety
feature in the event that there is a failure within the
thermal regulation circuitry.
The VDD input is the input supply to the MCP7386X.
The MCP7386X automatically enters a Power-down
mode if the v oltage on the V
UVLO vol tage (V
STOP
the battery pack when the V
5.1.2PROG INPUT
Fast charge current regulation can be scaled by placing
a programmin g r es ist or (R
to V
. Connecting the PROG input to VSS allows for a
SS
maximum fast charge current of 1.2A, typically. The
minimum fast charge current is 100 mA, set by letting
the PROG input float. The following formula calculates
the value for R
PROG
R
PROG
:
where:
= the desired fast charge current in amps
I
REG
R
= measured in kΩ.
PROG
The preconditioning trickle-charge current and the
charge termination current are sca led to a pproxima tely
10% and 8% of I
, respectively.
REG
5.1.3CELL TEMPERATURE SENSOR
BIAS (THREF)
A 2.5V voltage reference is provided to bias an ext ernal
thermistor for continuous cell temperature monitoring
and prequalification. A ratio metri c window c omp ariso n
is performed at threshold levels of V
V
THREF
/4.
, V
DD1
)
DD2
input falls below the
DD
). This feature prevents draining
supply is no t present.
DD
) from the PR OG i npu t
PROG
13.2 11 I
----------------------------------------
=
12 I
×–
×1.2–
REG
REG
THREF
/2 and
Figure 6-1 depicts a typical application circuit with
connection of the THERM input. The resistor values of
RT1 and RT2 are calculated with the following
equations.
For NTC thermistors:
2R
----------------------------------------------
R
=
T1
2R
----------------------------------------------
R
=
T2
R
R
COLD
××
COLDRHOT
–
COLDRHOT
××
COLDRHOT
3R×
–
HOT
For PTC thermistors:
2R
----------------------------------------------
R
=
T1
2R
----------------------------------------------
R
=
T2
R
R
HOT
××
COLDRHOT
–
HOTRCOLD
××
COLDRHOT
3R×
–
COLD
Where:
R
COLD
and R
are the thermistor
HOT
resistance values at the temperature window
of interest.
Applying a voltage equal to V
/3 to the THERM
THREF
input disables temperature monitoring.
5.1.5TIMER SET INPUT (TIMER)
The TIMER input programs the period of the safety
timers by placing a timing capacitor (C
the TIMER input pin and V
. Three safety timers are
SS
programmed via the timing capacitor.
The preconditioning safety timer period:
C
TIMER
t
PRECON
-------------------
0.1μF
1.0Hour×s=
The fast charge safety timer period:
C
TIMER
t
FAST
-------------------
0.1μF
1.5Hours×=
TIMER
) between
5.1.4CELL TEMPERATURE SENSOR
INPUT (THERM)
The MCP73861/2/3/4 continuously monitors temperature by comparing the voltage between the THERM
input and V
thresholds. A negative or positive temperature
coefficient, NTC or PTC thermistor and an external
voltage-divider typically develop this voltage. The
temperature sensing circuit has its own reference to
which it performs a ratio m etric com pa rison. Ther efore,
it is immune to fluctuations in the supply input (V
The temperature-sensing circuit is removed from the
system when VDD is not applied, eliminating additional
discharge of the battery pack.
with the upper and lower temperature
SS
DD
).
The elapsed time termination period:
C
TIMER
t
TERM
-------------------
0.1μF
3.0Hours×=
The preconditioning timer starts after qualification and
resets when the charge cycle transitions to the fast
charge, Constant-current mode. The fast charge timer
and the elapsed timer start once the MCP7386X
transitions from preconditioning. The fast charge timer
resets when the charge cycle transitions to the
Constant-voltage mode. The elapsed timer will expire
and terminate the charge if the sensed current do es not
diminish below the termination threshold.
During thermal regulation, the timer is slowed down
proportional to the charge curren t.
The battery charge control output is the drain terminal
of an internal P-channel MOSFET. The MCP7386X
provides constant cu rren t and vol t ag e reg ula tio n to th e
battery pack by control ling this MO SFET in th e linear
region. The battery charge control output should be
connected to the positive terminal of the battery pack.
BAT1
, V
BAT2
)
5.2Digital Circuitry
5.2.1CHARGE STATUS OUTPUTS
(STAT1,STAT2)
Two status outputs provide information on the state of
charge. The current-l imited, open-drain outp ut s can be
used to illuminate external LEDs. Optionally, a pull-up
resistor can be used on the output for communication
with a host mic rocontroll er. Table 5 -1 summarize s the
state of the status outputs during a charge cycle.
On state: Open-drain can sink current
Flashing: Toggles between off state and
STAT1STAT2
OnOff
OnOff
Flashing (1 Hz,
50% duty cycl e)
(MCP73861/2)
Off
(MCP73863/4)
50% duty cycl e)
OffOff
OffOff
typically 7 mA
on state
Off
(All Devices)
)
The flash ing rate (1 H z) is based off a time r capaci tor
(C
value of the timer capacitor.
During a fault condition, the STAT1 status output will be
off and the STAT2 status output will be on. To recover
from a fault condition, the input voltage must be
removed and then reapplied, or the enable input (EN)
must be de-asserted to a logic-low, then asserted to a
logic-high.
When the voltage on the THERM input is outside the
preset window, the charge cycle will not start, or will be
suspended. The charge cycle is not terminated and
recovery is automatic. The ch arge cycle will resum e (or
start) once the THERM input is valid and all other
qualification parameters are met. During an invalid
THERM condition, the STAT1 status output will be off
and the STAT2 status output will flash.
5.2.2V
The V
the MCP7386X. With V
MCP73861/3 and MCP73862/4 regulate to 4.1V and
8.2V, respectively. With V
MCP73861/3 and MCP73862/4 regulate to 4.2V and
8.4V, respectively.
) of 0.1 µF. The rate will vary based on the
TIMER
INPUT
SET
input selects the regulated output voltage of
SET
tied to VSS, the
SET
tied to VDD, the
SET
5.2.3LOGIC ENABLE (EN)
The logic enable input pin (EN) can be used to
terminate a charge at any ti me du ring the c harge cy cle,
as well as to in itiate a charge cycle or initi ate a recharge
cycle.
Applying a logic- high in put signa l to the EN pin, o r tying
it to the input source, enables the device. Applying a
logic-low input signal disables the device and terminates a charge cycle. When disabled, the device’s
supply current is reduced to 0.17 µA, typically.
The MCP7386X is desi gned to operate in conjunction
with a host microcon troller or in stand- alone applications. The MCP738 6X provides t he preferred c harge
algorithm for Lithium-Ion and Lithium-Polymer cells
Unregulated
Wall Cube
V
SET
1
V
DD1
2
V
DD2
3
V
SS1
4
5678
R
PROG
ENSTAT1
STAT2
141516
MCP73861
THREF
THERM
R
T1
R
T2
Constant-current followed by Constant-voltage.
Figure 6-1 depicts a typical stand-alone application
circuit, while Figures 6-2 and 6-3 depict the
accompanying charge pro file.
FIGURE 6-3:Typical Charge Profile in Thermal Regulation.
6.1Application Circuit Design
Due to the low efficiency of linear charging, the most
important fa ctors are thermal design and cost, which
are a direct function of th e input voltage, output current
and thermal impedance between the battery charger
and the ambient cool ing air. The worst-case situation is
when the device has transitioned from the
Preconditioning mode to the Constant-c urrent mode. In
this situation, the battery charger has to dissipate the
maximum power. A trade-off must be made between
the charge current, cost and thermal requirements of
the charger.
6.1.1COMPONENT SELECTION
Selection of the external components in Figure6-1 is
crucial to the integrity and reliability of the charging
system. The follow ing discussion is intended as a guide
for the component selection process.
1200 mA is the maximum charge current obtainable
from the MCP7386X. For this situation, the PROG input
should be connected directly to V
6.1.1.2Thermal Considerations
The worst-case power dissipation in the battery
charger occurs when the input voltage is at the
maximum and the device has transitioned from the
Preconditioning mode to the Const ant-current mo de. In
this case, the power dissipation is:
PowerDissipationV
Where:
V
DDMAX
I
REGMAX
V
PTHMIN
6.1.1.1Current Prog ra mmi ng Resis tor
(R
The preferred fast charge current for Lithium-Ion cells
is at the 1C rate, with an absolute maximum current at
the 2C rate. For example, a 500 mAh battery pack has
a preferred fast charge current of 500 mA. Charging at
this rate provides the shortest charge cycle times without degradation to the ba ttery pa ck perform ance or lif e.
PROG
)
.
SS
–()I
DDMAXVPTHMIN
×=
REGMAX
= the maximum input voltage
= the maximum fast charge current
= the minimum transition threshold
Power dissipatio n with a 5V, ±10% input v oltage so urce
is:
PowerDissipation5.5V 2.7V–()575mA×1.61W==
With the battery charger mounted on a 1 in2 pad of
1 oz. copper, the junction temperature rise is 60°C,
approximately. This would allow for a maximum oper ating ambient temperature of 50°C before thermal
regulation is entered.
6.1.1.3External Capacitors
The MCP7386X is stable with or without a battery load.
In order to maintain good AC stability in the Constantvoltage mode, a minimum capacitance of 4.7 µF is
recommended to bypass the V
capacitance provides compensation when there is no
battery load. In addition, the battery and interconnections appear inductive at high frequencies. These
elements are in the control feedback loop during
Constant-vol t ag e mo de . Therefore, the bypass capacitance may be necessary to compensate for the
inductive nature of the battery pack.
Virtually any good quality output filter capacitor can be
used, independent of the capacitor’s minimum
Effective Series Resistance (ESR) value. The actual
value of the capacitor (and its associated ESR)
depends on the output load current. A 4.7 µF ceramic,
tantalum or aluminum electrolytic capacitor at the
output is usually suf ficien t to ensure stability for up to a
1A output current.
pin to VSS. This
BAT
6.2PCB Layout Issues
For optimum voltage regulation, place the batte ry pack
as close as possibl e to the devi ce’ s V
recommended to minimize voltage drops along the
high current-carrying PCB traces.
If the PCB layout is used as a heatsink, adding many
vias in the heats ink p ad can help conduct more heat to
the backplane of the PCB, thus red ucing the ma ximum
junction temperature.
and VSS pins,
BAT
6.1.1.4Revers e-Bl ocki ng Prote cti on
The MCP7386X provides protection from a faulted or
shorted input, or from a reversed-p ol arit y inp ut so urc e.
Without the protecti on, a fa ulted o r sh orted in put woul d
discharge the battery pack through the body diode of
the internal pass transistor.
6.1.1.5Enable Interface
In the stand-alone configuration, the enable pin is
generally tied to the input voltage. The MCP7386X
automatically enters a Low-power mode when voltage
on the V
reducing the battery drain current to 0.23 µA, typically.
input falls below the U VLO voltag e (V
DD
STOP
6.1.1.6Charge Status Interface
Two status outputs provide information on the state of
charge. The current-limited, ope n-drain outp uts can be
used to illuminate external LEDs . Refer to Table 5-1 for
a summary of the state of the status outputs during a
charge cycle.
16-Lead Plastic Small Outline (SL) – Narrow 150 mil Body (SOIC)
E
E1
p
D
2
B
n
45°
1
h
α
c
φ
L
β
Number of Pins
Pitch
Foot Angle
Lead Thickne ss
Mold Draft Angle Top
Mold Draft Angle Bottom
* Controlling Parameter
§ Significant Characteristic
Notes:
Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed .010” (0.254mm) per side.
JEDEC Equivalent: MS-012
Drawing No. C04-108
To order or obtain information, e.g., on pricing or delivery, refer to the factory or the listed sales office.
PART NO.XXX
Device
PackageTemperature
Range
DeviceMCP73861:Single-Cell C har ge Cont rol le r with
MCP73861T: Single-Cell Charge Control le r with
MCP73862:Dual Series Cells Charge Controller with
MCP73862T: Dual Series Cells Charge Controller with
MCP73863:Single-cell Charge Controller with
MCP73863T: Single-Cell Charge Control le r with
MCP73864:Dual Series Cells Charge Controller with
MCP73864T: Dual Series Cells Charge Controller with
Temperature Monitor
Temperature Monitor, Tape and Reel
Temperature Monitor
Temperature Monitor, Tape and Reel
Temperature Monitor
Temperature Monitor, Tape and Reel
Temperature Monitor
Temperature Monitor, Tape and Reel
Examples:
a)MCP73861-I/ML: Single-Cell Controller
b)MCP73861T-I/ML: Tape and Reel,
c)MCP73861-I/SL:Single-Cell Controller
d)MCP73861T-I/SL: Tape and Reel,
a)MCP73862-I/ML:Dual-Cell Controller
b)MCP73862T-I/ML: Tape and Reel,
c)MCP73862-I/SL:Dual-Cell Controller
d)MCP73862T-I/SL: Tape and Reel,
Note the following details of the code protection feature on Microchip devices:
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intended manner and under normal conditions.
•There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
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•Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as “unbreakable.”
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Fax: 630-285-0075
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Addison, TX
Tel: 972-818-7423
Fax: 972-818-2924
Detroit
Farmington Hills, MI
Tel: 248-538-2250
Fax: 248-538-2260
Kokomo
Kokomo, IN
Tel: 765-864-8360
Fax: 765-864-8387
Los Angeles
Mission Viejo, CA
Tel: 949-462-9523
Fax: 949-462-9608
San Jose
Mountain View, CA
Tel: 650-215-1444
Fax: 650-961-0286