MicroAire PAL User Manual

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Power-Assisted Liposuction

In-Service

®

PAL® System Care & Maintenance Training

Console, Cable, & Handpiece

LIT-PAL-CS Rev. A 1

Power Assisted Liposuction System

• PAL-650 Handpiece

• 5006-PAL Cable

• 5020 Console

LIT-PAL-CS Rev. A 2

PAL® Electric Console

• ALL personnel should become familiar with the

equipment prior to use in a procedure.

• Personnel should include, but not be limited to:
central processing
members of surgical team
bioengineering department

• All MicroAire power equipment should be

inspected and tested in accordance with the

facility’s bioengineering policy. The bioengineering

department should document the service.

LIT-PAL-CS Rev. A 3

Power/Stand By Button

USB for MicroAire Service
Center Software Upgrades

PAL® Electric Console

Color Touch Screen

Onboard Irrigation Pump

Foot Pedal Connector

Two Instrument Connectors

Blue LED Powered Instrument
Confirmation Signal

LIT-PAL-CS Rev. A 4

• Dual instruments operation

• Touch screen – pressure sensitive

(this is not a smart device and needs
pressure to activate in an OR gloved
environment)

• Platform for growth

• Smart Loop Instrument Control

• Plug and Play capable

• Intuitive Graphical User Interface

• Incorporated irrigation and foot control

Electric Console

For more information, please reference PAL Electric Console Instruction for Use (IFU) “IM-5025”

LIT-PAL-CS Rev. A 5

PAL® Handpiece

• The PAL Electric Handpiece is designed to operate

for up to 20 minutes of continuous use with
intermittent operation over a period of 2 hours.

• Prolonged usage above and beyond this duty cycle

may result in the device feeling warm to the touch.
This indicates that the device needs to cool down.

For more information, please reference PAL System Instructions for Use (IFU) “IM-PAL-650”

LIT-PAL-CS Rev. A 6

Installation /Set Up

• Before installation of PAL system, ALWAYS read the

provided Instructions for Use (IFU).

• Inspect Handpiece, Console, Cable and Cannulas for
corrosion, damage, excessive wear and residual moisture.

• Ensure the console is placed on a stable flat surface
protected from fluid exposure and accidental damage.

• Attach the electrical connection cable from the back of
the Console (REF 5020) to a wall outlet, and allow the
console to boot up.

LIT-PAL-CS Rev. A 7

Cable Insertion

• Align indexing dots of cable with those on Handpiece and Console before connecting cable into device or Console.

• DO NOT twist the cables into position; this will damage the connections and may prevent cable from attaching to

device or console.

LIT-PAL-CS Rev. A 8

Damaged Connector Contacts

• Indicates misalignment and/or twisting of cable when inserted or removed from the PAL Handpiece or
Console.

• Any indication of damaged or bent pins should prompt return of product for evaluation by MicroAire.

LIT-PAL-CS Rev. A 9

LIT-PAL-CS Rev. A 10

Cleaning & Sterilization

PAL-650, 5020, 5006-PAL

Cleaning & Sterilization Chart

• Your PAL device comes with a laminated cleaning &
sterilization chart to facilitate good practices.

• Always make sure the cleaning & sterilization
instructions are posted and are followed.

LIT-PAL-CS Rev. A 11

Cleaning

Instruments must be cleaned within 30 minutes of
end use to minimize organic material drying.

• Only pH neutral cleaning agents are acceptable

for cleaning your PAL Handpiece and cables. High

pH cleaners will damage the finish, encourage
corrosion, and result in more frequent equipment
maintenance.

• DO NOT utilize cleaning agents with chlorine or

chloride as the active ingredient is corrosive to
stainless steel.

• DO NOT lubricate or oil the PAL Handpiece.

Lubrication may damage the internal motor

mechanism. Also take special precautions to avoid

the use of cleaners that contain lubricants.

For more information, please reference PAL System Instruction for Use (IFU) “IM-PAL-650” and “IM-5025”

LIT-PAL-CS Rev. A 12

PAL® Handpiece Cleaning

ALWAYS connect CAP-600E or PAL Cable to PAL Handpiece prior to commencement of manual cleaning.

ONLY CAP-600E is sufficient to prevent water intrusion with an automated washing system.

LIT-PAL-CS Rev. A 13

PAL® Cable Cleaning

ALWAYS install washer caps on 5006-PAL cable prior to cleaning to ensure electrical contacts are protected.

LIT-PAL-CS Rev. A 14

Manual Cleaning/Processing

• Refer to the PAL-650 Instructions for Use (IFU) for

cleaning parameters, as any deviation from these
parameters may result in inadequate cleaning of
PAL Handpiece and cable.

• Clean the Handpiece thoroughly with warm

(> 60 °C / 140 °F) water, pH neutral enzymatic

detergent, and a soft brush. Scrub the Handpiece
with a brush, paying close attention to
instrument crevices.

• Rinse thoroughly under running (< 50 °C / 122 °F)

water for a minimum of 2 minutes. If possible,
use distilled water for the final rinse.

For more information, please reference PAL System Instructions for Use (IFU) “IM-PAL-650” and “IM-5025”

LIT-PAL-CS Rev. A 15

Cap it!

• Main cause of PAL repairs is improper cleaning and
sterilization.

• Liquid causes corrosion.

• The cable can be used as a plug

when cleaning (manual cleaning only).

• Or use the CAP-600E for manual or automatic cleaning.

“Clean CLOSED”

Prevent liquid water
from entering the body

of the instrument

ALWAYS RUN A COMPLETE DRY CYCLE

LIT-PAL-CS Rev. A 16

“Steam OPEN”

Ensure that steam

can sterilize inside

Preparing for Sterilization

• Prior to sterilization, wipe off any water from
Handpiece with a soft lint-free towel.

• The washer cap or electric cable from the
Handpiece and the washer caps from your PAL
cable MUST BE REMOVED prior to sterilization.

• Caps or cable connected to a device during
sterilization will impede the drying process and
result in residual moisture being left inside of

device or cable.

LIT-PAL-CS Rev. A 17

Technique for Removal of Cap off of Cable

The collar must be pulled back on the cable to release the locking tabs prior to the release of cap.

LIT-PAL-CS Rev. A 18

Packaging

• Verify that the sterilization pouch is breathable
enough to ensure moisture is completely removed
during the dry cycle and the wrap is large enough
to contain the instrument without stressing the
package.

• Single Instruments - A standard medical grade

steam sterilization wrap may be used.
(ASTM/AAMI ST79, EN ISO 17665-1)

• Sets of Instruments - May be loaded into

dedicated instrument trays or general purpose
sterilization trays for sterilization. If applicable,
use standard medical grade steam sterilization
wrap following the AAMI double wrap method
(ANSI/AAMI ST79, EN ISO 17665-1).

For more information, please reference PAL System Instructions for Use (IFU) “IM-PAL-650” and “IM-5025”

LIT-PAL-CS Rev. A 19

IFU Steam Sterilization

• All sterilization cycles require a MINIMUM

DRY CYCLE exposure time of 20 MINUTES.

• This is a minimum requirement and should

be increased accordingly until ALL evidence
of moisture have been removed from the
device and packaging.

• Never shorten the dry cycle, this may result

in service interruptions related to residual

moisture and corrosion that may not be

visible during examination.

• Always allow the PAL Handpiece and Cable

to cool slowly at room temperature.

Attempting use prior to cooling may result in

lost functionality and/or damage the system.

For more information, please reference PAL Cleaning & Sterilization Chart (IM-PAL-CS)

LIT-PAL-CS Rev. A 20

Inadequate Dry Cycle

LIT-PAL-CS Rev. A 21

Damaged Contacts from Residual Moisture

LIT-PAL-CS Rev. A 22

The Internal Effects of Improper Cleaning / Drying

LIT-PAL-CS Rev. A 23

The Impact of Improper Cleaning / Drying

• Moisture induced issues are typically intermittent and can occur at any time the system is in use.

• Moisture and corrosion issues that result from inadequate cleaning/reprocessing are

NOT COVERED UNDER WARRANTY, resulting in significantly higher repair charges.

• Moisture and corrosion issues WILL REOCCUR unless staff responsible for cleaning/reprocessing are

informed.

LIT-PAL-CS Rev. A 24

Encountering Diagnostic Codes

LIT-PAL-CS Rev. A 25

PAL-650, 5020, 5006-PAL

Diagnostic Codes

The 5020 Console is equipped with diagnostic functions to address any errors/anomalies detected with PAL system.

Each diagnostic code is
assigned a number.

Provides explanation
of code.

For more information, please reference PAL Electric Console Instructions for Use (IFU) “IM-5025”

LIT-PAL-CS Rev. A 26

Diagnostic Codes

• In this case, the error code number is 16, and the description is “Instrument Hall Failure Alert”.

• Many codes provide instructions on what is required to clear the codes; however, most indicate an issue with

the system that must be addressed via swapping out that piece of equipment.

For more information, please reference PAL Electric Console Instructions for Use (IFU) “IM-5025”

LIT-PAL-CS Rev. A 27

Diagnostic Codes

• With the exception of Temperature, Communication, Stall, or Electromagnetic Interference codes, most of

the remaining codes can be an indication of a bad connection.

• To verify a proper connection, remove the cable from the Handpiece, and from the Console and inspect the

contacts for the following conditions:

• Moisture

• Signs of Corrosion

• Indications of Damaged or Bent Pins

• Corrosion can impede the electrical signals of your PAL system and may or may not be corrected by

detaching/reattaching the cable. Any visible signs of corrosion should prompt return of the product for
evaluation by MicroAire.

• Any indication of damaged or bent pins should prompt return of the product for evaluation by MicroAire.

For more information, please reference PAL Electric Console Instructions for Use (IFU) “IM-5025”

LIT-PAL-CS Rev. A 28

Alert Icons and Definitions

For more information, please reference PAL Electric Console Instructions for Use (IFU) “IM-5025”

LIT-PAL-CS Rev. A 29

Example of Good Contacts

Contacts are clean, reflective, and gold in color.

LIT-PAL-CS Rev. A 30

Corrosion in Contacts

Contacts are dirty, non-reflective, and green/black in color.

LIT-PAL-CS Rev. A 31

Preventative Maintenance & Repair Service

LIT-PAL-CS Rev. A 32

PAL-650, 5020, 5006-PAL

Required Information for Service Needs

• MicroAire Customer Number.

• A clear description of why you wish to

return your product; Preventative
Maintenance or Repair.

• The part number and serial number of

your Console, Cable and PAL
Handpiece that was in use at the time
of the encountered issue and the
diagnostic code.

• Specific details of the encountered

issue and attempts of trouble shooting
to resolve the matter.

• To avoid delays and to ensure that

your service needs are met MicroAire
wants the best point of contact
regarding the reported issue.

LIT-PAL-CS Rev. A 33

Preventative Maintenance

• MicroAire recommends the PAL System
(PAL-650 Handpiece, 5006-PAL Cable and
5020 Console) be returned to the factory

for routine inspection and service at least

once a year.

• There is no charge for service during the
warranty period.

• 1 year preventative maintenance service is
recommended for devices that are
reprocessed 1-2 times per day.

• More frequent PM service may be required
depending upon the usage of your PAL
Handpiece & Cable.

For more information, please reference PAL System Instructions for Use (IFU) “IM-PAL-650” and “IM-5025”

LIT-PAL-CS Rev. A 34

Part and Serial Number Information on the Handpiece

LIT-PAL-CS Rev. A 35

Part and Serial Number Information on the Console

LIT-PAL-CS Rev. A 36

Part and Serial Number Information on the Cable

LIT-PAL-CS Rev. A 37

Key Information for Service Needs

• After providing the required information you will be issued an Return Material Authorization (RMA) number.
The RMA number will identify your service request and the repair status.

• Note the RMA number on the package or packing slip when returning your equipment for evaluation.

For service contact our Customer Service Department at:

MicroAire Surgical Instruments LLC

3590 Grand Forks Boulevard

Charlottesville, VA 22911 USA

Telephone: FAX: Email:

USA: 800-722-0822 800-438-6309 [e-mail]

OUTSIDE USA: [phone] [phone] [e-mail]

LIT-PAL-CS Rev. A 38

MicroAire Customer Service

For any questions concerning the information in this presentation, please

contact our customer service department:

Telephone / FAX

USA: 800-722-0822 / 800-438-6309

OUTSIDE USA: [phone] / [phone]

Email: [e-mail]

MicroAire Surgical Instruments, LLC

3590 Grand Forks Boulevard
Charlottesville, VA 22911 · USA

© 2016 All rights reserved.

LIT-PAL-CS Rev. A 39

Phone: [phone] or [phone]
Fax: [phone] or [phone]

www.microaire.com