Micrel MIC23099 User Manual

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Single AA/AAA Cell Step-Up/Step-Down
Regulators with Battery Monitoring
MIC23099 Evaluation Board
Getting Started
The MIC23099 is a hi gh-efficien cy, low-noise, dual-output, integrated power-management solution for single-cell alkaline or NiMH battery applications. The synchronous boost output voltage (V
) is enabled first and is
OUT1
powered from the battery. Next, the synchronous buck output (V voltage − is enabled. This configuration allo ws V
) − which is powered from the boost output
OUT2
OUT2
t o be independent of batter y vo ltage, thereby allowing the buck output voltage to be higher or lower than the battery voltage.
To minimize switching ar tifacts in th e audio band, both the converters are design t o o p er ate with a minimum switchin g frequency of 80k Hz f or t he buck and 10 0k Hz for th e boost . The high current boost has a maximum switching frequency of 1MHz, minimizing the solution foot-print.
The MIC23099 incorporates both battery-management functions and fault protection. The low-battery level is indicated by an external LE D connected to the LED pin. In addition, a supervisory circuit monitors each output and asserts a power-good ( PG) signal when the s equencing is done or de-asserted when a fault condition occurs.
The basic parameters of the evaluation board are:
• Input: 0.85V to 1.6V
• Output 1: 1.8V/0.2A
• Output 2: 1.0V/30mA
Datasheets and support documentation are available on Micrel’s web site at: www.micrel.com
.
Requirements
The MIC23099 evaluation board requires only a single power supply with at least 1A current capability. The output load can either be an active (electronic ) or passive (resistive) load.
Precautions
The MIC23099 evaluation board does not have reverse polarity protection. Applying a negative voltage to the VIN and GND terminals may damage the device. The maximum oper ating rating for V
is 1.6V. Excee ding 1.6V
IN
on the VIN could damage the device.
1. VIN Supply
Connect a supply to the VIN and GND terminals, paying careful att ention to the polarity and t he supply range (0V < VIN < 1. 6 V) . D o not app ly power until step
4.
2. Connect Load and Monitor Output
Connect a load to the VOUT1 and VOUT2 an d GND terminals. The load can be either a passive (resistive) or an active (as in an e lectronic load) type. A current meter may be placed between the output terminals and load to monitor the out put current. Ensure that the output voltage is monitored at the output terminals.
3. Enable Input
The EN pin has an internal 4MΩ pull-down r esistor to GND, which allows the output to be turned off when the EN jumper is rem oved. Applying an externa l logic signal on the EN pi n to p ull it high or using a jum per to short the EN pin to VIN to turn the outputs on.
4. Turn Power
Turn on the VIN supply and verify that the output voltages VOUT1 = 1.8V and VOUT2 = 1.0V.
5. Power Good Output
This is on open dr ain output that is pulled high when
, V
V
IN
and V
FB1
are within their nominal voltage
FB2
levels. The power good wil l be pulle d lo w w ith out d el a y when the enable pin is set low.
6. LED Output
This is an open drain output that is used for a low battery indicator. Under no rmal conditions, the LED is always ON. If the battery voltage is between 1.2V to
0.85V, the external L ED will blink with a dut y cycle of 25% at 0.25Hz. The LED will be OFF if the battery voltage falls below 0.85V for more than 15 cool-off cycles or the EN pin is low.
7. SW1 and SW2 Test Points
These are switch node test points.
Ordering Information
Part Number Description
MIC23099YFT EB MIC23099 Evaluation Board
HyperLight Load is a registered trademark and Hyper Speed Control is a trademark of Micrel, Inc.
Micrel Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel +1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com
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MIC23099 Evaluation Board
 
 
−
=
1
V6.0
V
1R
2R
OUT
Evaluation Board Features
Feedback Resistors
An external resistive di vider network (R1 and R2) with its center tap connected to the feedback pin sets the output voltage for each regu lator. R1 is t he top resist or and R2 is the bottom resis tor in t h e d i vider str i ng. The resistor values for the desired output voltage are calculated as illustr ated in Equation 1. Large resistor values are rec ommended to reduce light load operat ing c urrent, and im prove eff icienc y. The recommended resistor value for R1 sho uld be ar ound, R1 ≈ 400kΩ.
Eq. 1
In the case of the boost converter, Equation 1 sets the output voltage to its PW M value. The no-load PFM output voltage is 2% higher than the PWM value. This higher PFM output voltag e value is necessary to prevent PF M to PWM mode skipping which can introduce noise into the audio band.
Boost Switching Frequency
To reduce switching artif acts in the audio band, the buck and boost regulators s witching frequency are contr olled to minimize overlap. Figure 1 shows the boost switching frequency versus output load current and Figure 2 shows the buck switching frequency versus output load current.
The boost regulator oper a t es in eith er PWM or PFM mode. To avoid PWM to PFM chatter, the PWM entry and exit points are not the same. When in PFM mode the output current needs to reach 90 m A to enter into PWM mode and exits at 30mA. The boost switching frequency is greater than 100kHz with loads greater than 20mW.
Buck Switching Frequency
The buck converter is designed to operate in PFM mode only. It has peak current control, which turns off the high­side switch when the inductor current hits the current limit threshold. The c ycle repeat s itself when the output v oltage falls below its regulated value. As a result, the switching frequency varies linearly with output current as shown in
Figure 2. The buck switching frequency is greater than
80kHz with loads greater than 8mW.
Figure 2. Buck Switching Frequency vs. Output Current
Power Good
The power good (PG) circu itr y monitors the batter y voltage and feedback pin v olt ag e o f the b oos t and buc k regulators. The PG pin output goes logic high when F B1 and FB2 pin voltages are both greater than 92.5% (typical) of the internal reference voltage and the input voltage is greater than 0.85V (typical). To minimize false triggering, the power-good output has both a turn on delay and a f alling deglitch delay.
Figure 1. Boost Switching Frequency vs. Output Current
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Low-Battery Detection and Output Latch-Off
Figure 3 shows the low-battery power cycling operatio n. If
the battery voltage (V
) drops bel ow 0.85V for more than
IN
100ms to 150ms, the PG de-asserts (goes low) and outputs V
OUT1
and V active discharges resistors are enabled, discharges V and V
to ground and finally the MIC23099 enters a
OUT2
are disabled. Then the 500Ω
OUT2
OUT1
cool off or sleep period. After a cool off period of abou t 1.3 seconds, if the battery voltage is above the 0.85V threshold, then the outputs will power up again. This cycle repeats itself until the end of the 15
th
cycle when both
outputs are latched off for the last time. The outputs can be t urned back on by recycling th e input
power or by toggling the enab le pin. If the battery voltage is still low, the MIC23099 wil l turn itself off again after 15 power-up cycles.
Figure 4. Output Fault Power Cycling
Boost Short-Circuit Protection
The low-side current limit protects the IC from transient­overload conditions, bu t not from a direct short-to-ground. The high-side MOSFET current limit provides the protection from a short-to-ground. In this fault condition, the high-side PMOS switch operates in linear mode and limits the current to approxi mately 80mA. If the short-circuit condition last for more than 30ms, the PMOS switch is latched off as shown in Figur e 5. The outputs are not re­enabled until the input p ower is recycled or the enable pin is toggled.
Figure 3. Low-Battery Power Cycling
Output Fault and Power Cycling
If either V
OUT1
or V
outputs are out of tolerance for
OUT2
longer than the power good deglitch delay of between 60ms to 120ms, then both outputs are disabled. The power-down procedure is the sam e as the low-batter y f ault detection, as shown in Figure 3. The outputs can be turned back on by recycling the input power or by toggling the enable pin. The latch-off feature eliminates the thermal stress on the MIC23099 a nd the external inductors d uring a fault event.
Figure 5. Power-Up into Short Circuit
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Boost Overcurrent Protection
The boost converter has current-limit protection on both the high-side and low-side MOSFETs. The low-side MOSFET provides cycle-by-cycle current limiting. When the peak switch current exceeds the NMOS current limit threshold, then the low-side switch is immediately turned off and the high-side switch is turned on. Peak switch current is limited to approximately 1.5A. The low-side switch is allowed to tur n on again on th e next clock c ycle. If the overload cond ition lasts more than 6 0ms to 120ms, then both ou tputs are disa bled and the IC enters its power cycling mode.
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40
50
60
70
80
90
100
0.001 0.01 0.1
EFFICIENCY (%)
OUTPUT CURRENT (A)
Efficiency (VIN= 1.2V)
vs. Output Current
BOOST V
OUT1
= 1.8V
BUCK V
OUT2
= 1.0V
LED PIN = OPEN L1 = IFSC1515AHER6R8M01 L2 = SPM4012T-4R7M
0.2
40
50
60
70
80
90
100
0.001 0.01
EFFICIENCY (%)
OUTPUT CURRENT (A)
Buck Efficiency (VIN= 1.8V)
vs. Output Current
VIN= 1.8V V
OUT2
= 1.0V
TA= 25⁰C
L2 = SPM4012T-4R7M
L2 = CIG2MW4R7NNE
0.03
0.97
0.98
0.99
1
1.01
1.02
1.03
0 0.01 0.02 0.03
OUTPUT VOLTAGE (V)
OUTPUT CURRENT (A)
Buck Output Voltage
vs. Output Current
VIN= 1.8V V
OUT2
= 1.0V
TA= 25⁰C
PFM
-1.0%
-0.5%
0.0%
0.5%
1.0%
0 0.01 0.02 0.03
LOAD REGULATION (%)
OUTPUT CURRENT (A)
Buck Load Regulation
vs. Output Current
VIN= 1.8V V
OUT2
= 1.0V
TA= 25⁰C
PFM
0.598
0.600
0.602
0.604
0.606
0.608
0.610
0.612
0.614
-50 -25 0 25 50 75 100 125
FEEDBACK VOLTAGE (V)
TEMPERATURE (°C)
Boost Feeback Voltage
vs. Temperature
VIN= 1.2V TA= 25⁰C
PFM I
OUT1
= 100uA
PWM I
OUT1
= 100mA
-4.0%
-2.0%
0.0%
2.0%
0 0.04 0.08 0.12 0.16 0.2
LOAD REGULATION (%)
OUTPUT CURRENT (A)
Boost Output Voltage
vs. Output Current
VIN= 1.2V V
OUT1
= 1.8V
TA= 25⁰C
PFM
PWM
1.75
1.76
1.77
1.78
1.79
1.80
1.81
1.82
1.83
1.84
0 0.04 0.08 0.12 0.16 0.2
OUTPUT VOLTAGE (V)
OUTPUT CURRENT (A)
Boost Output Voltage
vs. Output Current
VIN= 1.2V V
OUT1
= 1.8V
TA= 25⁰C
PWM
PFM
Typical Characteristics
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MIC23099 Evaluation Board
Typical Application Schematic
Pin Configuration
14-Pin 2.5mm × 2.5mm QFN (YFT)
(Top View)
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Bill of Materials
Item Part Number Manufacturer Description Qty.
C1, C5
GRM188R60J106ME47D Murata CL10A106MQ8NNNC Samsung GRM188R60J475ME19D Murata
C2, C3, C4
CL10A475MQ8NNNC Samsung GRM31CR60J476ME19L Murata
C6
CL31A476MQHNNNE Samsung D1 SML-LXT1206SRC Lumex L1 IFSC1515AHER6R8M01 Vishay Dale L2 CIG2MW4R7NNE Samsung 4.7µH, 1.1A Inductor, 140mΩ, 2.0mm × 1.6mm × 1.0mm 1 R1 RC1005F3833CS Samsung 383kΩ Resistor, 0402, 1% 1 R2 RC1005F1913CS Samsung 191kΩ Resistor, 0402, 1% 1 R3 RC1005F3923CS Samsung 392kΩ Resistor, 0402, 1% 1 R4 RC1005F5763CS Samsung 576kΩ Resistor, 0402, 1% 1 R5 RC1005F1003CS Samsung 100kΩ Resistor, 0402, 1% 1 R6 RC1005F80R6CS Samsung 80.6Ω Resistor, 0402, 1% 1
U1 MIC23099YFT Micrel
Notes:
1. Murata: www.murata.com
2. Samsung: www.samsung.com.
3. Lumex: www.lumex.com.
4. Vishay Dale: www.vishay.com.
5. Micrel, Inc.: www.micrel.com.
.
(1)
10µF/6.3V, Ceramic Capacitor, X5R, 0603, ±20% 2
(2)
4.7µF/6.3V, Ceramic Capacitor, X5R, 0603, ±20% 3
47µF/6.3V, Ceramic Capacitor, X5R, 1206, ±20% 1
(3)
1.7V/20mA, LED, 660NM RED WTR CLR, 1206 1
(4)
6.8µH, 1.5A Inductor, 90mΩ, 3.8mm × 3.8mm × 1.8mm 1
(5)
Single AA/AAA Cell Step-Up/Step-Down Regulators with Battery Monitoring
1
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MIC23099 Evaluation Board
PCB Layout Recommendations
Top Layer (Power Trace Layer)
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Layer 2 (Ground Plane)
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MIC23099 Evaluation Board
PCB Layout Recommendations (Continued)
Layer 3 (Routing Layer)
Bottom Layer (Ground Plane)
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MIC23099 Evaluation Board
Package Information and Recommended Landing Pattern
(6)
Note:
6. Package information is correct as of the publication date. For updates and most current information, go to www.micrel.com
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MIC23099 Evaluation Board
MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA
nd whose failure to perform can be reasonably expected to result in a significant injury to the user. A
y
TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com
Micrel makes no representations or warranties with respect to the accuracy or completeness of the information furnished in this data sheet. This
information is not intended as a warranty and Micrel does not assume responsibility for its use. Micrel reserves the right to change circuitry,
specifications and descriptions at any time without notice. No license, whether express, implied, arisi ng by estoppel or otherwise, t o any intellectual
property rights is granted by this document. Except as provided in Micrel’s terms and condit i ons of sale for such products, Micrel assum es no liabil ity
whatsoever, and Micrel disclaims any express or implied warranty relating to the sale and/or use of Micrel products including liability or warranties
relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intel l ect ual property right.
Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product
can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, a Purchaser’s use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser’s own risk and Purchaser agrees to full
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indemnify Micrel for any damages resulting from such use or sale.
© 2014 Micrel, Incorporated.
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