IMPORTANT INFORMATION
NOTICE:Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, or maintain it. The following
special messages may appear throughout this documentation or on the equipment
to warn of potential hazards or to call attention to information that clarifies or
simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an
electrical hazard exists, which will result in death or serious injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to a potential personal injury
hazard. Obey all safety messages that follow this symbol to avoid possible injury or
death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
can result in minor or moderate injury.
NOTICE
NOTICE, used without safety alert symbol, indicates a potentially hazardous
situation which, if not avoided, can result in equipment damage.
WARNING
When electrical equipment is in operation dangerous voltage will be present in certain parts of the
equipment. Failure to observe warning notices, incorrect use or improper use may endanger personnel
and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the P634 must be isolated. Where stranded conductors are
used, insulated crimped wire end ferrules must be employed.
The signals MAIN: Blocked/faulty and SFMON: Warning (LED) (permanently assigned to the
LEDs labeled OUT OF SERVICE and ALARM) can be assigned to output relays to indicate the health of
the P634. Schneider Electric strongly recommends that these output relays are hardwired into the
substation's automation system, for alarm purposes.
Any modifications to this P634 must be in accordance with the manual. If any other modification is
made without the express permission of Schneider Electric, it will invalidate the warranty, and may
render the product unsafe.
Proper and safe operation of this P634 depends on appropriate shipping and handling, proper storage,
installation and commissioning, and on careful operation, maintenance and servicing.
For this reason only qualified personnel may work on or operate this P634.
The User should be familiar with the warnings in the Safety Guide (SFTY/4LM/J11 or later version), with
the warnings in Chapter 5, (p. 5-1), Chapter 10, (p. 10-1), Chapter 11, (p. 11-1) and
Chapter 12, (p. 12-1) and with the content of Chapter 14, (p. 14-1), before working on the
equipment. If the warnings are disregarded, it will invalidate the warranty, and may render the
product unsafe.
Installation of the DHMI:
A protective conductor (ground/earth) of at least 1.5 mm² (US: AWG14 or thicker) must be connected
to the DHMI protective conductor terminal to link the DHMI and the main relay case; these must be
located within the same substation.
To avoid the risk of electric shock the DHMI communication cable must not be in contact with
hazardous live parts.
The DHMI communication cable must not be routed or placed alongside high-voltage cables or
connections. Currents can be induced in the cable which may result in electromagnetic interference.
PLEASE NOTE:
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the
use of this material. A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and the installation, and has received safety training to
recognize and avoid the hazards involved.
Qualified Personnel
are individuals who
are familiar with the installation, commissioning and operation of the P634 and of the system to
●
which it is being connected;
are able to perform switching operations in accordance with safety engineering standards and
●
are authorized to energize and de-energize equipment and to isolate, ground and label it;
are trained in the care and use of safety apparatus in accordance with safety engineering
●
standards;
are trained in emergency procedures (first aid).
●
Note
This operating manual gives instructions for installation, commissioning and operation of the P634.
However, the manual cannot cover all conceivable circumstances or include detailed information on all
topics. In the event of questions or specific problems, do not take any action without proper
authorization. Contact the appropriate technical sales office of Schneider Electric and request the
necessary information.
Any agreements, commitments, and legal relationships and any obligations on the part of Schneider
Electric, including settlement of warranties, result solely from the applicable purchase contract, which
is not affected by the contents of the operating manual.
Changes after going to press
P634
Table of Contents
1Application and Scope ........................................................................................ 1-1
2.2General Data ...............................................................................................................2-2
2.2.1General Device Data ..................................................................................................................................... 2-2
2.5.2Binary Signal Inputs .....................................................................................................................................2-11
2.5.4Direct Current Input .....................................................................................................................................2-12
2.5.6Direct Current Output ..................................................................................................................................2-12
2.6.1Local Control Panel ......................................................................................................................................2-14
2.6.3Serial Communication Interface .................................................................................................................. 2-14
2.6.4IEC Communication Interface ......................................................................................................................2-15
2.8Settings – Typical Characteristic Data .......................................................................2-17
2.8.1Main Function ..............................................................................................................................................2-17
2.9.1Deviations of the Operate Values ................................................................................................................2-18
2.9.2Deviations of the Timer Stages ................................................................................................................... 2-20
2.9.3Deviations of Measured Data Acquisition ....................................................................................................2-20
2.10Resolution of the Fault Data Acquisition ...................................................................2-21
3.9.1Configuration of the Output Relays ............................................................................................................. 3-45
3.9.2Operating Mode of the Output Relays ......................................................................................................... 3-45
3.9.3Blocking the Output Relays ......................................................................................................................... 3-46
3.9.4Testing the Output Relays ...........................................................................................................................3-47
3.10Measured Data Output (Function Group MEASO) ......................................................3-48
3.10.2BCD Measured Data Output ........................................................................................................................ 3-50
3.10.3Analog Measured Data Output .................................................................................................................... 3-53
3.10.4Output of “External” Measured Data ...........................................................................................................3-59
3.11Configuration and Operating Mode of the LED Indicators (Function Group LED) ...... 3-60
3.11.1Configuring the LED Indicators ....................................................................................................................3-60
3.11.2Layout of the LED Indicators ........................................................................................................................3-60
3.11.3Operating Mode of the LED Indicators .........................................................................................................3-61
3.12Main Functions of the P634 (Function Group MAIN) ..................................................3-63
3.12.1Conditioning of the Measured Values ..........................................................................................................3-63
3.12.2Phase Reversal Function ..............................................................................................................................3-67
3.12.4Selection of the Residual Current to be Monitored ......................................................................................3-72
3.12.5Forming a Virtual Transformer End ..............................................................................................................3-72
3.12.6Operating Data Measurement ..................................................................................................................... 3-75
3.12.7Configuring and Enabling the Device Functions .......................................................................................... 3-86
3.12.8Activation of “Dynamic Parameters” ...........................................................................................................3-88
3.13Parameter Subset Selection (Function Group PSS) ................................................. 3-100
3.14Self-Monitoring (Function Group SFMON) ................................................................3-102
3.14.1Tests During Start-up ................................................................................................................................ 3-102
3.14.5Monitoring Signal Memory .........................................................................................................................3-104
3.14.6Monitoring Signal Memory Time Tag .........................................................................................................3-104
3.15Operating Data Recording (Function Group OP_RC) ............................................... 3-105
3.16Monitoring Signal Recording (Function Group MT_RC) ............................................3-106
3.17Overload Data Acquisition (Function Group OL_DA) ............................................... 3-107
3.17.2Acquiring Measured Overload Data from the Thermal Overload Protection ..............................................3-108
3.18Overload Recording (Function Group OL_RC) ..........................................................3-109
3.18.1Start of Overload Recording ......................................................................................................................3-109
3.19Fault Data Acquisition (Function Group FT_DA) ...................................................... 3-111
3.19.1Running Time and Fault Duration ..............................................................................................................3-112
3.19.2Fault Data Acquisition Time .......................................................................................................................3-113
3.19.3Acquisition of the Fault Currents ............................................................................................................... 3-114
3.19.4Acquisition of the Differential and Restraining Currents ............................................................................3-115
3.19.5Fault Data Reset ........................................................................................................................................3-117
3.20Fault Recording (Function Group FT_RC) ................................................................ 3-118
3.20.1Start of Fault Recording .............................................................................................................................3-118
3.20.5Fault Value Recording ............................................................................................................................... 3-121
3.21Differential Protection (Function Group DIFF) ......................................................... 3-123
3.21.1Enabling or Disabling Differential Protection .............................................................................................3-123
3.21.3Vector Group Matching ..............................................................................................................................3-128
3.21.4Zero-sequence Current Filtering ................................................................................................................3-128
3.22.6Applying Current Transformer Supervision ................................................................................................3-148
3.22.7Measured Operating Data of Ground Differential Protection .....................................................................3-148
3.22.8Protection of Autotransformers ................................................................................................................. 3-149
Table of Contents
3.23Definite-Time Overcurrent Protection (Function Groups DTOC1 to DTOC4) ............3-152
3.23.1Enabling or Disabling DTOC Protection ......................................................................................................3-152
3.23.2Phase Current Stages ................................................................................................................................3-154
3.23.3Negative-Sequence Current Stages ...........................................................................................................3-156
3.23.4Residual Current Stages ............................................................................................................................3-157
3.23.6General Trip Signal ....................................................................................................................................3-159
3.23.7Counters of the DTOC Protection Function ................................................................................................3-160
3.24Inverse-time Overcurrent Protection (Function Groups IDMT1 to IDMT3) ............... 3-161
3.24.1Enabling or Disabling IDMT Protection .......................................................................................................3-161
3.24.3Phase Current Stage ..................................................................................................................................3-167
3.24.4Negative-Sequence Current Stage ............................................................................................................ 3-168
3.24.5Residual Current Stage ..............................................................................................................................3-170
3.24.6Hold Time ..................................................................................................................................................3-171
3.24.8Counters of the IDMT Protection Function .................................................................................................3-173
3.25Thermal Overload Protection (Function Groups THRM1 and THRM2) ......................3-174
3.25.1Enabling or Disabling Thermal Overload Protection .................................................................................. 3-174
3.25.2Readiness of Thermal Overload Protection ................................................................................................3-174
3.25.3Selection of Current ...................................................................................................................................3-176
3.25.5Coolant Temperature Acquisition .............................................................................................................. 3-178
3.25.6Warning Signal .......................................................................................................................................... 3-180
3.26Time-Voltage Protection (Function Group V<>) ..................................................... 3-182
3.26.1Disabling and Enabling V<> Protection .....................................................................................................3-182
3.28Overfluxing Protection (Function Group V/f) ........................................................... 3-190
3.28.1Enabling or Disabling Overfluxing Protection ............................................................................................ 3-190
3.28.2Conditioning the Measured Value ..............................................................................................................3-190
3.29Current Transformer Supervision (Function Group CTS) .........................................3-196
3.29.1Enabling or Disabling the CTS Function .....................................................................................................3-196
3.29.4Signaling and Indication ............................................................................................................................3-199
3.31.3Assigning the Trip Command .....................................................................................................................3-204
3.31.4Enabling or Disabling the CBF Function .....................................................................................................3-204
3.31.5Readiness of Circuit Breaker Protection .................................................................................................... 3-205
3.31.6Detecting a CB Tripping .............................................................................................................................3-206
3.31.8Evaluation of CB Status Signals .................................................................................................................3-207
3.32Limit Value Monitoring (Function Group LIMIT) .......................................................3-213
3.32.1Enabling or Disabling the Limit Value Monitoring Function ....................................................................... 3-213
3.32.2Monitoring the Linearized Measured DC Values ........................................................................................ 3-213
3.32.3Monitoring the Measured Temperature Value ........................................................................................... 3-214
3.33Limit Value Monitoring (Function Groups LIM_1 to LIM_3) .......................................3-216
3.33.1Monitoring Minimum and Maximum Phase Currents ................................................................................. 3-216
3.34Transformer Monitoring (Function Group TRMON) ..................................................3-218
3.35Programmable Logic (Function Groups LOGIC and LOG_2) .....................................3-219
3.36Binary Counts (Function Group COUNT) ..................................................................3-227
3.36.1Enable/Disable the Counting Function .......................................................................................................3-227
3.36.3Counting Function ..................................................................................................................................... 3-227
3.36.4Transmitting the Counter Values via Communications Interface ...............................................................3-227
5.6.1Connecting Measuring and Auxiliary Circuits .............................................................................................. 5-13
P634/EN M/R-42-A // P634‑311‑6535
P634
5.6.2Connecting the IRIG‑B Interface .................................................................................................................. 5-17
5.6.3Connecting the Serial Interfaces ................................................................................................................. 5-17
Table of Contents
5.7Location and Connection Diagrams .......................................................................... 5-22
6.2.3Contrast of the Display ..................................................................................................................................6-2
6.2.4Short Description of Keys .............................................................................................................................. 6-3
6.5Menu Tree and Data Points .........................................................................................6-7
6.6List Data Points ...........................................................................................................6-8
6.7Note Concerning the Step-by-Step Descriptions .........................................................6-9
6.8Configurable Function Keys ...................................................................................... 6-10
6.8.1Configuration of the Function Keys F1 to Fx ................................................................................................6-11
6.9Changing Between Display Levels ............................................................................ 6-14
6.10Control at Panel Level ...............................................................................................6-15
6.11Control at the Menu Tree Level .................................................................................6-16
6.11.1Navigation in the Menu Tree ....................................................................................................................... 6-16
6.11.2Switching Between Address Mode and Plain Text Mode ..............................................................................6-17
6.11.3Change-Enabling Function ...........................................................................................................................6-18
6.11.8Password-Protected Control Actions ............................................................................................................6-29
6.11.9Changing the Password ...............................................................................................................................6-31
8.1.2Control and Testing ............................................................................................................................8-151
8.1.3Operating Data Recording ................................................................................................................8-160
8.2.2Measured Event Data .........................................................................................................................8-163
9.4.2External Server 1 ...........................................................................................................................................9-5
9.4.3External Server 2 ...........................................................................................................................................9-5
9.9.2Uniqueness of Control ................................................................................................................................. 9-13
10.2.3Checking the Binary Signal Inputs ...............................................................................................................10-6
10.2.4Checking the Output Relays ........................................................................................................................10-6
10.2.5Checking the Protection Function ................................................................................................................10-7
A5P634 Version History ........................................................................................A5-1
8P634/EN M/R-42-A // P634‑311‑653
1Application and Scope
1.1Overview - P634
The P634 differential protection device is intended for the fast and selective
short-circuit protection of transformers, motors, generators and other
installations with 4 windings.
P634
Fig. 1-1: P634 in 84 TE case.
The P634 provides high-speed three-system differential protection using a tripleslope characteristic and two high-set differential elements in combination with
transformer inrush restraint, overfluxing restraint and through-stabilization.
Amplitude and vector group matching is done just by entering the nominal values
of transformer windings and associated current transformers. An (optional)
overreaching current measuring circuit monitoring function will prevent
unwanted tripping by differential protection for faults in the CT's secondary
circuit.
For ring bus and breaker-and-a-half applications a virtual winding can be defined
for which the current measuring inputs are based on the vector sum of currents
from two or three freely selectable windings.
Phase swapping allows motor / generator protection applications with enlarged
protection zones.
In addition many supplementary protective functions are incorporated in the
devices. These can be individually configured and cancelled.
The relevant protection parameters can be stored in four independent parameter
subsets in order to adapt the protection device to different operating and power
system management conditions.
The powerful programmable logic provided by the protection device also makes
it possible to accommodate special applications.
For a list of all available function groups see the Appendix.
P634/EN M/R-42-A // P634‑311‑6531-1
24
V/f
27/59
V<>
81
f<>
I
Y,b
I
Y,a
I
Y,c
V
I
P,a
I
P,b
I
P,c
I
P,d
I
virtual
87
DIFF
49
THRM1
49
THRM2
51
IDMT1
51
IDMT2
51
IDMT3
50
DTOC2
50
DTOC3
87G
REF_1
87G
REF_3
Metering
LIM_1
Overload rec.
Self Monitoring
LIM_2LIM_3
Fault rec.
Communication
to SCADA / substation control / RTU / modem ...
via RS485 or Fiber optics
using IEC 60870-5-101, -103, Modbus, DNP3, Courier
resp.
via RJ45 or Fiber optics using IEC 61850
16S
COMM1
16S
COMM2
16E
IEC
CLK
IRIGB
CMD_1SIG_1
26
MEASIMEASO
Transformer Differential Protection
P634
Always availableOptional
LIMIT
50
DTOC1
87G
REF_2
50/62BF
CBF_2
50/62BF
CBF_1
50/62BF
CBF_3
50/62BF
CBF_4
MCM_4MCM_3MCM_2MCM_1
CTS
Recording and
Data Acquisition
∑ ∑ ∑ ∑∑Φ ∑
LGC
LOGIC / LOG2
TRMON
P634
1 Application and Scope
Fig. 1-2: Function diagram.
1.1.1Design
The P634 is modular in design. The plug-in modules are housed in a robust
aluminum case and electrically interconnected via one analog p/c board and one
digital p/c board.
1-2P634/EN M/R-42-A // P634‑311‑653
1 Application and ScopeP634
1.2Including Function Groups in the Configuration
Functions listed in the tables in Section 1.3, (p. 1-4) are self-contained
function groups and can be individually configured or de-configured according to
the specific application requirements by using the MiCOM S1 operating program.
Unused or cancelled function groups are hidden to the user, thus simplifying the
menu of the MiCOM S1.
This concept provides a large choice of functions and makes wide-ranging
application of the protection device possible, with just one model version. On the
other hand, simple and clear parameter settings can be made.
In this way the protection and control functions can be included in or excluded
from the configuration.
Example
For example, the current transformer supervision (function group CTS)
can be included in the configuration by setting
●
CTS: Function group CTS to With
can be excluded from the configuration by setting
●
CTS: Function group CTS to Without
P634/EN M/R-42-A // P634‑311‑6531-3
P6341 Application and Scope
1.3Overview of Function Groups - Part 1
The following tables list the function groups that can be included in or excluded
from the configuration of the P634.
The following tables list the function groups that are generally available for the
P634, and which cannot be excluded from the configuration.
✓ = Standard; (✓) = Ordering option.
Inputs and outputs
P634ANSIIEC 61850Function group
Abbrev.Description
Measuring inputs
Phase currents
●
Residual current or star-point current
●
Voltage
●
INP
●
INP
●
OUTP
●
Binary inputs and outputs
Optical coupler inputs
●
Add. optical coupler inputs
●
Output relays
●
4×3
●
3
●
1
●
4 (… 10)
●
24
●
8 (… 22)
●
1-6P634/EN M/R-42-A // P634‑311‑653
1 Application and ScopeP634
General functions
P634ANSIIEC 61850Function group
Abbrev.Description
DVICEDevice✓
LOCLocal control panel✓
PCPC link✓
F_KEY6 configurable function keys✓
LEDLED indicators✓
MAINMain function✓
LLN0.SGCBPSSParameter subset selection✓
SFMONComprehensive self-monitoring✓
OP_RCOperating data recording (time-tagged event
logging)
MT_RCMonitoring Signal Recording✓
OL_DAOverload Data Acquisition✓
OL_RCOverload recording (time-tagged event logging)✓
✓
PTRCx /
RDRE1
FT_DAFault data acquisition for a particular, settable point
in time during a fault
FT_RCFault recording (time-tagged event logging together
with fault value recording of the phase and residual
currents as well as the voltage)
✓
✓
P634/EN M/R-42-A // P634‑311‑6531-7
P6341 Application and Scope
1.5Configurable Function Keys
To the right of the text display, there are six freely configurable function keys
available. These may be used for easy control operation access.
1-8P634/EN M/R-42-A // P634‑311‑653
1 Application and ScopeP634
1.6Inputs and Outputs
The nominal current and voltage values of the measuring inputs on the P634 can
be set with the function parameters.
The nominal voltage range of the optical coupler inputs is 24 to 250 V DC. As an
option binary signal input modules with a higher operate threshold are available.
The auxiliary voltage input for the power supply is also designed for an extended
range. The nominal voltage ranges are 60 to 250 V DC and 100 to 230 V AC. A 24
to 60 V DC version is also available.
All output relays can be utilized for signaling and command purposes.
The optional PT 100 input is lead-compensated, balanced and linearized for
PT 100 resistance thermometers as per IEC 751 / DIN EN 60751.
The optional 0 to 20 mA input provides open-circuit and overload monitoring,
zero suppression defined by a setting, plus the option of linearizing the input
variable via 20 adjustable interpolation points.
Two selectable measured values (cyclically updated measured operating data
and stored measured fault data) can be output as a burden-independent direct
current via the two optional 0 to 20 mA outputs. The characteristics are defined
via 3 adjustable interpolation points allowing a minimum output current (4 mA,
for example) for slave-side open-circuit monitoring, knee-point definition for fine
scaling, and a limitation to lower nominal currents (10 mA, for example). Where
sufficient output relays are available, a selectable measured value can be output
in BCD-coded form by contacts.
P634/EN M/R-42-A // P634‑311‑6531-9
P6341 Application and Scope
1.7Control and Display
Local control panel with an LC display containing 4 × 20 alphanumeric
●
characters.
23 LED indicators, 18 of which allow freely configurable function
●
assignment for the colors red and green. Furthermore there are various
operating modes and flashing functions available.
PC interface.
●
One or two communication interface(s) for connection to a substation
●
control system (optional).
1-10P634/EN M/R-42-A // P634‑311‑653
1 Application and ScopeP634
1.8Information Interfaces
Information is exchanged through the local control panel, the PC interface, or two
optional communication interfaces (channel 1 and channel 2).
Using the first channel of the communication interfaces (COMM1), the P634 can
be wired either to the substation control system or to a telecontrol system. This
channel is optionally available with a switchable protocol (per IEC 60870‑5‑103,
IEC 870‑5‑101, DNP 3.0, MODBUS or Courier).
The second communication interface (COMM2, communication protocol per
IEC 60870‑5‑103 only) is designed for remote control.
As an order option, there is an Ethernet interface for communication per
IEC 61850 available instead of channel 1.
External clock synchronization can be accomplished via one of the
communication protocols or by using the optional IRIG‑B input.
P634/EN M/R-42-A // P634‑311‑6531-11
P6341 Application and Scope
1-12P634/EN M/R-42-A // P634‑311‑653
2Technical Data
2.1Conformity
Notice
Applicable to P634, version -311 -410/411 -653.
Declaration of Conformity
The product designated “P634 Transformer Differential Protection Device” has
been designed and manufactured in conformance with the European standards
EN 60255‑26 and EN 60255‑27 and with the “EMC Directive” and the “Low
Voltage Directive” issued by the Council of the European Community.
P634
P634/EN M/R-42-A // P634‑311‑6532-1
P634
2.2General Data
2.2.1General Device Data
Design
Surface-mounted case suitable for wall installation, or
●
Flush-mounted case for 19″ cabinets and for control panels.
●
Installation Position
Vertical ± 30°.
●
Degree of Protection
Per DIN VDE 0470 and EN 60529 or IEC 529.
IP 52 for the front panel.
●
Flush-mounted case:
●
o
IP 50 for the case (excluding the rear connection area)
o
IP 20 for the rear connection area, pin-terminal connection
o
IP 10 for the rear connection area, ring-terminal connection
Surface-mounted case:
●
o
IP 50 for the case
o
IP 50 for the fully enclosed connection area with the supplied rubber
grommets fitted
2 Technical Data
Weight
●
●
Dimensions and Connections
See dimensional drawings (Section 4.2, (p. 4-4)), and the location and
terminal connection diagrams (Section 5.7, (p. 5-22)).
Terminals
PC interface (X6)
●
Communication interfaces COMM1, COMM2
●
●
●
40 TE case: Approx. 7 kg
84 TE case: Approx. 11 kg
EIA RS232 (DIN 41652) connector, type D-Sub, 9-pin
Fiber (X7, X8)
o
F-SMA optical fiber connection per IEC 60874‑2 (for plastic fibers), or