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Warning!
When electrical equipment is in operation dangerous voltage will be present in
⚫
certain parts of the equipment. Failure to observe warning notices, incorrect
use or improper use may endanger personnel and equipment and cause
personal injury or physical damage.
Before working in the terminal strip area, the P631 must be isolated. Where
stranded conductors are used, insulated crimped wire end ferrules must be
employed.
The signals MAIN: Blocked/faulty and SFMON: Warning (LED)
(permanently assigned to the LEDs labeled OUT OF SERVICE and ALARM) can
be assigned to output relays to indicate the health of the P631. Schneider
Electric strongly recommends that these output relays are hardwired into the
substation's automation system, for alarm purposes.
Any modifications to this P631 must be in accordance with the manual. If any
other modification is made without the express permission of Schneider
Electric, it will invalidate the warranty, and may render the product unsafe.
Proper and safe operation of this P631 depends on appropriate shipping and
handling, proper storage, installation and commissioning, and on careful
operation, maintenance and servicing.
For this reason only qualified personnel may work on or operate this P631.
The User should be familiar with the warnings in the Safety Guide
(SFTY/4LM/J11 or later version), with the warnings in Chapter 5, (p. 5-1),
and with the content of Chapter 14, (p. 14-1), before working on the
equipment. If the warnings are disregarded, it will invalidate the warranty, and
may render the product unsafe.
Installation of the DHMI:
A protective conductor (ground/earth) of at least 1.5 mm² (US: AWG14 or
thicker) must be connected to the DHMI protective conductor terminal to link
the DHMI and the main relay case; these must be located within the same
substation.
To avoid the risk of electric shock the DHMI communication cable must not be
in contact with hazardous live parts.
The DHMI communication cable must not be routed or placed alongside highvoltage cables or connections. Currents can be induced in the cable which
may result in electromagnetic interference.
Qualified Personnel
are individuals who
are familiar with the installation, commissioning and operation of the P631
●
and of the system to which it is being connected;
are able to perform switching operations in accordance with safety
●
engineering standards and are authorized to energize and de-energize
equipment and to isolate, ground and label it;
are trained in the care and use of safety apparatus in accordance with
●
safety engineering standards;
are trained in emergency procedures (first aid).
●
Note
This operating manual gives instructions for installation, commissioning and
operation of the P631. However, the manual cannot cover all conceivable
circumstances or include detailed information on all topics. In the event of
questions or specific problems, do not take any action without proper
authorization. Contact the appropriate technical sales office of Schneider Electric
and request the necessary information.
Any agreements, commitments, and legal relationships and any obligations on
the part of Schneider Electric, including settlement of warranties, result solely
from the applicable purchase contract, which is not affected by the contents of
the operating manual.
Changes after going to press
P631
TABLE OF CONTENTS
1APPLICATION AND SCOPE ................................................................................... 1-1
2.2General Data ...............................................................................................................2-2
2.2.1General Device Data ..................................................................................................................................... 2-2
2.5.2Binary Signal Inputs .....................................................................................................................................2-11
2.5.4Direct Current Input .....................................................................................................................................2-12
2.5.6Direct Current Output ..................................................................................................................................2-12
2.6.1Local Control Panel ......................................................................................................................................2-14
2.6.3Serial Communication Interface .................................................................................................................. 2-14
2.6.4IEC Communication Interface ......................................................................................................................2-15
2.8Settings – Typical Characteristic Data .......................................................................2-17
2.8.1Main Function ..............................................................................................................................................2-17
2.9.1Deviations of the Operate Values ................................................................................................................2-18
2.9.2Deviations of the Timer Stages ................................................................................................................... 2-19
2.9.3Deviations of Measured Data Acquisition ....................................................................................................2-20
2.10Resolution of the Fault Data Acquisition ...................................................................2-21
3.10.2BCD Measured Data Output ........................................................................................................................ 3-49
3.10.3Analog Measured Data Output .................................................................................................................... 3-52
3.10.4Output of “External” Measured Data ...........................................................................................................3-58
3.11Configuration and Operating Mode of the LED Indicators (Function Group LED) ...... 3-59
3.11.1Configuring the LED Indicators ....................................................................................................................3-59
3.11.2Layout of the LED Indicators ........................................................................................................................3-59
3.11.3Operating Mode of the LED Indicators .........................................................................................................3-60
3.12Main Functions of the P631 (Function Group MAIN) ..................................................3-62
3.12.1Conditioning of the Measured Values ..........................................................................................................3-62
3.12.2Phase Reversal Function ..............................................................................................................................3-65
3.12.3Operating Data Measurement ..................................................................................................................... 3-67
3.12.4Configuring and Enabling the Device Functions .......................................................................................... 3-74
3.12.5Activation of “Dynamic Parameters” ...........................................................................................................3-76
3.13Parameter Subset Selection (Function Group PSS) ................................................... 3-89
2P631/EN M/R-11-C // P631-310-650
Table of Contents
3.14Self-Monitoring (Function Group SFMON) ..................................................................3-91
3.14.1Tests During Start-up .................................................................................................................................. 3-91
3.14.5Monitoring Signal Memory ...........................................................................................................................3-93
3.14.6Monitoring Signal Memory Time Tag ...........................................................................................................3-93
3.15Operating Data Recording (Function Group OP_RC) ................................................. 3-94
3.16Monitoring Signal Recording (Function Group MT_RC) ..............................................3-95
3.17Overload Data Acquisition (Function Group OL_DA) ................................................. 3-96
3.17.2Acquiring Measured Overload Data from the Thermal Overload Protection ................................................3-97
3.18Overload Recording (Function Group OL_RC) ............................................................3-98
3.18.1Start of Overload Recording ........................................................................................................................3-98
3.19Fault Data Acquisition (Function Group FT_DA) ...................................................... 3-100
3.19.1Running Time and Fault Duration ..............................................................................................................3-100
3.19.2Fault Data Acquisition Time .......................................................................................................................3-100
3.19.3Acquisition of the Fault Currents ............................................................................................................... 3-102
3.19.4Acquisition of the Differential and Restraining Currents ............................................................................3-102
3.19.5Fault Data Reset ........................................................................................................................................3-103
3.20Fault Recording (Function Group FT_RC) ................................................................ 3-104
3.20.1Start of Fault Recording .............................................................................................................................3-104
3.20.5Fault Value Recording ............................................................................................................................... 3-107
3.21Differential Protection (Function Group DIFF) ......................................................... 3-109
3.21.1Enabling or Disabling Differential Protection .............................................................................................3-109
3.21.3Vector Group Matching ..............................................................................................................................3-113
3.21.4Zero-sequence Current Filtering ................................................................................................................3-113
3.21.10Measured Operating Data of Differential Protection ..................................................................................3-121
3.22Definite-Time Overcurrent Protection (Function Groups DTOC1 and DTOC2) .........3-123
3.22.1Enabling or Disabling DTOC Protection ......................................................................................................3-123
3.22.2Phase Current Stages ................................................................................................................................3-124
3.22.3Negative-Sequence Current Stages ...........................................................................................................3-126
3.22.4Residual Current Stages ............................................................................................................................3-127
3.23.3Phase Current Stage ..................................................................................................................................3-136
3.23.4Negative-Sequence Current Stage ............................................................................................................ 3-138
3.23.5Residual Current Stage ..............................................................................................................................3-140
3.23.6Hold Time ..................................................................................................................................................3-142
3.24.4Coolant Temperature Acquisition .............................................................................................................. 3-147
3.24.5Warning Signal .......................................................................................................................................... 3-148
3.25Current Transformer Supervision (Function Group CTS) .........................................3-151
3.25.2Enabling or Disabling the CTS Function .....................................................................................................3-151
3.25.5Signaling and Indication ............................................................................................................................3-153
3.27.3Assigning the Trip Command .....................................................................................................................3-158
3.27.4Enabling or Disabling the CBF Function .....................................................................................................3-158
3.27.5Readiness of Circuit Breaker Protection .................................................................................................... 3-159
3.27.6Detecting a CB Tripping .............................................................................................................................3-160
3.27.8Evaluation of CB Status Signals .................................................................................................................3-161
5.6.1Connecting Measuring and Auxiliary Circuits .............................................................................................. 5-12
5.6.2Connecting the IRIG‑B Interface .................................................................................................................. 5-14
5.6.3Connecting the Serial Interfaces ................................................................................................................. 5-14
5.7Location and Connection Diagrams .......................................................................... 5-18
6.2.3Contrast of the Display ..................................................................................................................................6-2
6.2.4Short Description of Keys .............................................................................................................................. 6-3
6.5Menu Tree and Data Points .........................................................................................6-7
6.6List Data Points ...........................................................................................................6-8
6.7Note Concerning the Step-by-Step Descriptions .........................................................6-9
6.8Configurable Function Keys ...................................................................................... 6-10
6.8.1Configuration of the Function Keys F1 to Fx ................................................................................................6-11
6.9Changing Between Display Levels ............................................................................ 6-14
6.10Control at Panel Level ...............................................................................................6-15
6.11Control at the Menu Tree Level .................................................................................6-16
6.11.1Navigation in the Menu Tree ....................................................................................................................... 6-16
6.11.2Switching Between Address Mode and Plain Text Mode ..............................................................................6-17
6.11.3Change-Enabling Function ...........................................................................................................................6-18
6.11.8Password-Protected Control Actions ............................................................................................................6-29
6.11.9Changing the Password ...............................................................................................................................6-31
8.1.2Control and Testing ..............................................................................................................................8-82
8.1.3Operating Data Recording ..................................................................................................................8-92
8.2.2Measured Event Data ...........................................................................................................................8-96
9.4.2External Server 1 ...........................................................................................................................................9-5
9.4.3External Server 2 ...........................................................................................................................................9-5
9.9.2Uniqueness of Control ................................................................................................................................. 9-13
10.2.3Checking the Binary Signal Inputs ...............................................................................................................10-5
10.2.4Checking the Output Relays ........................................................................................................................10-5
10.2.5Checking the Protection Function ................................................................................................................10-5
A5P631 VERSION HISTORY ................................................................................... A5-1
P631/EN M/R-11-C // P631-310-6507
P631
Table of Contents
8P631/EN M/R-11-C // P631-310-650
1APPLICATION AND SCOPE
1.1Overview - P631
The P631 differential protection device is intended for the fast and selective
short-circuit protection of transformers, motors, generators and other
installations with 2 windings.
P631
Fig. 1-1: P631 in 40 TE case.
The P631 provides high-speed three-system differential protection using a tripleslope characteristic and two high-set differential elements in combination with
transformer inrush restraint, overfluxing restraint and through-stabilization.
Amplitude and vector group matching is done just by entering the nominal values
of transformer windings and associated current transformers. An (optional)
overreaching current measuring circuit monitoring function will prevent
unwanted tripping by differential protection for faults in the CT's secondary
circuit.
Phase swapping allows motor / generator protection applications with enlarged
protection zones.
In addition many supplementary protective functions are incorporated in the
devices. These can be individually configured and cancelled.
The relevant protection parameters can be stored in four independent parameter
subsets in order to adapt the protection device to different operating and power
system management conditions.
During operation, the user-friendly interface makes it easy to set the device
parameters and allows safe operation of the substation by preventing nonpermissible switching operations.
These features give the user the means to adapt the P631 to the protection and
control capacity required in a specific application.
The powerful programmable logic provided by the protection device also makes
it possible to accommodate special applications.
P631/EN M/R-11-C // P631-310-6501-1
I
Y,b
I
Y,a
I
P,a
I
P,b
87
DIFF
49
THRM1
51
IDMT1
51
IDMT2
50
DTOC2
Metering
LIM_1
Overload rec.
Self Monitoring
LIM_2
Fault rec.
Communication
to SCADA / substation control / RTU / modem ...
via RS485 or Fiber optics
using IEC 60870-5-101, -103, Modbus, DNP3, Courier
resp.
via RJ45 or Fiber optics using IEC 61850
16S
COMM1
16S
COMM2
16E
IEC
CLK
IRIGB
CMD_1SIG_1
26
MEASIMEASO
Transformer Differential Protection
P631
Always availableOptional
LIMIT
50
DTOC1
50/62BF
CBF_2
50/62BF
CBF_1
MCM_2MCM_1
CTS
Recording and
Data Acquisition
LGC
LOGIC / LOG2
P631
1 Application and Scope
Fig. 1-2: Function diagram
For a list of all available function groups see the Appendix.
1-2P631/EN M/R-11-C // P631-310-650
1 Application and Scope
1.2Including Function Groups in the Configuration
Functions listed in the tables in Section 1.3, (p. 1-4) are self-contained
function groups and can be individually configured or de-configured according to
the specific application requirements by using the MiCOM S1 operating program.
Unused or cancelled function groups are hidden to the user, thus simplifying the
menu of the MiCOM S1.
This concept provides a large choice of functions and makes wide-ranging
application of the protection device possible, with just one model version. On the
other hand, simple and clear parameter settings can be made.
In this way the protection and control functions can be included in or excluded
from the configuration.
Example
For example, the current transformer supervision (function group CTS)
can be included in the configuration by setting
●
CTS: Function group CTS to With
can be excluded from the configuration by setting
●
CTS: Function group CTS to Without
P631
P631/EN M/R-11-C // P631-310-6501-3
P631
1 Application and Scope
1.3Overview of Function Groups - Part 1
The following tables list the function groups that can be included in or excluded
from the configuration of the P631.
The following tables list the function groups that are generally available for the
P631, and which cannot be excluded from the configuration.
✓ = Standard; (✓) = Ordering option.
Inputs and outputs
Abbrev.Description
1 Application and Scope
P631ANSIIEC 61850Function group
Measuring inputs
Phase currents
●
INP
●
INP
●
OUTP
●
Binary inputs and outputs
Optical coupler inputs
●
Add. optical coupler inputs
●
Output relays
●
2×3
●
4 … 10
●
24
●
8 … 22
●
1-6P631/EN M/R-11-C // P631-310-650
1 Application and Scope
General functions
Abbrev.Description
P631
P631ANSIIEC 61850Function group
DVICEDevice✓
LOCLocal control panel✓
PCPC link✓
F_KEY6 configurable function keys✓
LEDLED indicators✓
MAINMain function✓
LLN0.SGCBPSSParameter subset selection✓
SFMONComprehensive self-monitoring✓
OP_RCOperating data recording (time-tagged event
logging)
MT_RCMonitoring Signal Recording✓
OL_DAOverload Data Acquisition✓
OL_RCOverload recording (time-tagged event logging)✓
✓
PTRCx /
RDRE1
FT_DAFault data acquisition for a particular, settable point
in time during a fault
FT_RCFault recording (time-tagged event logging together
with fault value recording of the three phase
currents, the residual current as well as the three
phase-to-ground voltages and the neutral-point
displacement voltage)
✓
✓
P631/EN M/R-11-C // P631-310-6501-7
P631
1.5Design
The P631 is modular in design. The plug-in modules are housed in a robust
aluminum case and electrically interconnected via one analog p/c board and one
digital p/c board.
1 Application and Scope
1-8P631/EN M/R-11-C // P631-310-650
1 Application and Scope
1.6Configurable Function Keys
To the right of the text display, there are six freely configurable function keys
available. These may be used for easy control operation access.
P631
P631/EN M/R-11-C // P631-310-6501-9
P631
1.7Inputs and Outputs
The nominal current and voltage values of the measuring inputs on the P631 can
be set with the function parameters.
The nominal voltage range of the optical coupler inputs is 24 to 250 V DC. As an
option binary signal input modules with a higher operate threshold are available.
The auxiliary voltage input for the power supply is also designed for an extended
range. The nominal voltage ranges are 60 to 250 V DC and 100 to 230 V AC. A 24
to 60 V DC version is also available.
All output relays can be utilized for signaling and command purposes.
The optional PT 100 input is lead-compensated, balanced and linearized for
PT 100 resistance thermometers as per IEC 751 / DIN EN 60751.
The optional 0 to 20 mA input provides open-circuit and overload monitoring,
zero suppression defined by a setting, plus the option of linearizing the input
variable via 20 adjustable interpolation points.
Two selectable measured values (cyclically updated measured operating data
and stored measured fault data) can be output as a burden-independent direct
current via the two optional 0 to 20 mA outputs. The characteristics are defined
via 3 adjustable interpolation points allowing a minimum output current (4 mA,
for example) for slave-side open-circuit monitoring, knee-point definition for fine
scaling, and a limitation to lower nominal currents (10 mA, for example). Where
sufficient output relays are available, a selectable measured value can be output
in BCD-coded form by contacts.
1 Application and Scope
1-10P631/EN M/R-11-C // P631-310-650
1 Application and Scope
1.8Control and Display
Local control panel with an LC display containing 4 × 20 alphanumeric
●
characters.
23 LED indicators, 18 of which allow freely configurable function
●
assignment for the colors red and green. Furthermore there are various
operating modes and flashing functions available.
PC interface.
●
One or two communication interface(s) for connection to a substation
●
control system (optional).
P631
P631/EN M/R-11-C // P631-310-6501-11
P631
1.9Information Interfaces
Information is exchanged through the local control panel, the PC interface, or two
optional communication interfaces (channel 1 and channel 2).
Using the first channel of the communication interfaces (COMM1), the P631 can
be wired either to the substation control system or to a telecontrol system. This
channel is optionally available with a switchable protocol (per IEC 60870‑5‑103,
IEC 870‑5‑101, DNP 3.0, MODBUS or Courier).
The second communication interface (COMM2, communication protocol per
IEC 60870‑5‑103 only) is designed for remote control.
As an order option, there is an Ethernet interface for communication per
IEC 61850 available instead of channel 1.
External clock synchronization can be accomplished via one of the
communication protocols or by using the optional IRIG‑B input.
1 Application and Scope
1-12P631/EN M/R-11-C // P631-310-650
2TECHNICAL DATA
2.1Conformity
Notice
Applicable to P631, version -310 -409/410 -650.
Declaration of Conformity
The product designated “P631 Transformer Differential Protection Device” has
been designed and manufactured in conformance with the European standards
EN 60255‑26 and EN 60255‑27 and with the “EMC Directive” and the “Low
Voltage Directive” issued by the Council of the European Community.
P631
P631/EN M/R-11-C // P631-310-6502-1
P631
2.2General Data
2.2.1General Device Data
Design
Surface-mounted case suitable for wall installation, or
●
Flush-mounted case for 19″ cabinets and for control panels.
●
Installation Position
Vertical ± 30°.
●
Degree of Protection
Per DIN VDE 0470 and EN 60529 or IEC 529.
IP 52 for the front panel.
●
Flush-mounted case:
●
■
IP 50 for the case (excluding the rear connection area)
■
IP 20 for the rear connection area, pin-terminal connection
■
IP 10 for the rear connection area, ring-terminal connection
2 Technical Data
Surface-mounted case:
●
■
■
Weight
Approx. 7 kg
●
Dimensions and Connections
See dimensional drawings (Section 4.2, (p. 4-4)), and the location and
terminal connection diagrams (Section 5.7, (p. 5-18)).
Terminals
PC interface (X6)
EIA RS232 (DIN 41652) connector, type D-Sub, 9-pin
●
Communication interfaces COMM1, COMM2
Fiber (X7, X8)
●
■
■
IP 50 for the case
IP 50 for the fully enclosed connection area with the supplied rubber
grommets fitted
F-SMA optical fiber connection per IEC 60874‑2 (for plastic fibers), or
optical fiber connection BFOC-ST® connector 2.5 per IEC 60874‑10‑1 (for
glass fibers).
(ST® is a registered trademark of AT&T Lightguide Cable Connectors.)
Wire leads (X9, X10)
●
■
M2 threaded terminal ends for wire cross-sections up to 1.5 mm² (US:
AWG16).
IRIG-B Interface (X11)
●
■
BNC plug
2-2P631/EN M/R-11-C // P631-310-650
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