MHS Boilers EURON 24, EURON 24 HG, EURON 30 HG, EURON 30 HSG Installation Manual

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Installation and Operation Guide
EURON 24/30HG
Manual Ref: L307
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Contents ......................................................................... 2
General Information ......................................................................... 3
Regulations ......................................................................... 3
Conditions of warranty ......................................................................... 3
Quality of heating circuit water ......................................................................... 4
 5
Technical Data .................................................. 6 - 7
Dimensions ....................................................... 8
Minimum clearances ........................................ 9
Connection Kits ................................................ 10
Access to Boiler / Case removal ....................... 11
Connections ..................................................... 12
 13
Ciculation Pump ............................................... 14
Electrical Connections .................................... 15 - 16
Connection of air/flue gas pipes ....................... 17
Air/flue gas routing ........................................... 18
Flue variants and dimensioning ....................... 19
Commissioning Preparation for operation / Control Panel ......... 21 - 22
Parameter adjustment to control unit QAA73 . . 23
Flue gas Measurement and Adjustment ........... 24 - 27
Safety check of heating appliance .................... 28
Parameters ....................................................... 29
Gas Changeover ............................................... 30 - 32
Service and Maintenance Monitoring and checks ...................................... 33 - 34
Error Indication ................................................. 35 - 36
Service Access to Boiler / Cover Removal ....... 37
Dismantling burner and heat exchanger ........... 38
Service Requirments ........................................ 46
Appendix QAA 73 End User Parameters ...................... 40
QAA 73  Engineer Parameters ........................ 41
LMU 54  Engineer Parameters ........................ 42
LMU 54  Specialist Engineer Parameters ....... 43 - 44
Flue Termination Guidlines ............................... 45
Typical Hydraulic Schemes ............................... 46
Notes ......................................................................... 47
Contents
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General Information, Regulations Conditions of warranty
General Information
Installation, assembly, gas connection, electrical connection and first commissioning must be carried out by, and is the responsibility of, a competent specialist(s).
Operator/End user Information
To ensure the continuing safety, reliability and efficient functioning of the boiler, the equipment must be regularly serviced by a competent specialist.
To ensure regular and essential Servicing and Maintenance we would recommend entering into a Service Contract (Please contact MHS Boilers Service Department for more details)
Clarification of Warranty conditions
Faults arising from the following are excluded from our warranty:
- Inappropriate or incorrect use
- incorrect installation i.e. not as per MHS installation requirements
- Commissioning not carried out by MHS Parts Only Warranty
- use of non-genuine spare parts
- Poor system water quality and failure to maintain water treatment
- Use of inappropriate fuel
- Operation of boiler with excessive or insufficient water pressure
- Operation of boiler using incorrect power ratings
- Unauthorised modification or alteration
- Failure to observe the information in the manual and the instruction plate on the burner equipment
Instructions, data badge and warning labels on the boiler must never be removed or altered. If damaged or missing should be replaced as soon as possible.
This appliance manual must be handed to, and left with, the end user following successful completion of the installation.
This appliance should never be left to operate with the outer casing removed
Regulations and Standards
For safe, environmentally sustainable and energy saving operation, observe the following standards:
BS 5440-1:2008 Flueing and ventilation for gas appliances of rated input not exceeding 70 kW net. Specification for installation of gas
appliances to chimneys and for maintenance of chimneys
BS 5440-2:2000 Flueing and ventilation for gas appliances of rated input not exceeding 70 kW net. Specification for installation and
maintenance of ventilation for gas appliances.
BS 5449: Part 1 1977 Code of practice for central heating for domestic premises
BS 6798:2000 Specification for installation of gas fired boilers of rated input not exceeding 70 kW net.
BS 7671. Requirements for electrical installations. IEE wiring regulations.
BS EN 12828: 2003 Heating systems
in buildings. Design for water-based heating systems
Water Regulations (Water Fittings) Regulations 1999. Gas Safety (Installation & Use) Regulations 1998.
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Heating circuit water quality
Heating circuit water quality
The composition and quality of the system water have a direct influence on the performance of the whole system and the life of the boiler. On first filling, and any subsequent refilling, a pH balance of 7-8 should be maintained. Please see the table below
The system must be flushed, cleansed and treated with a good quality corrosion inhibitor suitable for all the materials in the system before the boiler is put into use.
Failure to do this may affect the boilers warranty.
No Chemical anti-corrosion medium should be introduced to the system
Recommended Water treatment Specialists:
Fernox Forsyth Road Sheerwater Woking Surrey GU21 5RZ
www.fernox.com
Office Tel: 01483 793200 Technical Support: 0870 870 0362
Criterion
Appropriate Value
Effect of Deviation
PH - balance
7 - 8
Danger of corrosion for boiler and system components.
Hardness
14dH
- Raised calcium deposits
- Low life expectancy of boiler
Chloride content
150 mg/l
Corrosion of alloyed materials
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Product Description Overview
EURON HG
Legend
1 Air intake openings 2 Concentric air intake/flue gas connection 3 Manual air vent 4 Flue gas discharge / Flue hood 5 Burner Door / Burner 6 Stainless steel heat exchanger 7 Condensate drain hose 8 NTC Return sensor 9 NTC Flow Sensor 10 Condensate discharge Siphon 11 Low water pressure switch 12 Supply air hose 13 Heating system pressure gauge 14 Pump 15 Gas valve 16 Premix air/gas burner supply tube 17 Modulating burner fan 18 Ionisation electrode 19 Ignition electrode 20 Ignition transformer 21 STB flue gas 85 °C
22 Air/flue gas sampling points
EURON 30 HSG Combi
Legend
1 Air intake openings 2 Concentric air intake/flue gas connection 3 Manual air vent
4 Flue gas discharge connection 5 Burner 6 Stainless steel heat exchanger 7 Condensation drain hose 8 NTC Flow sensor 9 NTC Return sensor 10 3 way diverter valve 11 Condensate discharge Siphon 12 NTC domestic water sensor 13 Low water pressure switch 14 Supply air hose 15 Domestic hot water plate heat exchanger 16 Cold water inlet with filter 17 Hot water flow regulator 18 Heating system manometer 19 Pump 20 Gas valve 21 Premix air/gas burner supply tube 22 Modulating burner fan 23 Ionisation electrode 24 Ignition electrode 25 Ignition transformer 26 STB flue gas 85 °C 27 Air/flue gas sampling point
Euron 30 HSG
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Product Description
Technical Data – System Boiler
Units
HG 24
HG 30
Nominal Heat Output at 80° / 60° C
kW
5,8-22,8
6,9-28,1
Nominal Heat Output at 50° / 30° C
kW
6,1-23,6
7,2-29,2
Nominal Heat Input
kW
6,0-23,0
7,1-28,5
Normal supply level 75° / 60°C
%
107,2
107,1
Normal supply level 40° / 30°C
%
108,6
108,5
Standby loss TK = 70°C
%
0,1
0,1
Max. output pressure of Fan
Pa
110
90
Water content L 1,8
2.5
Max. water pressure
bar
3.0
3.0
Max. flow temperature
°C
82
82
Condensate quantity at 40° / 30°C (22 kW)
ca. l/h
1,58
2,95
Gas Flow rate: Natural Gas G20
m3/h
2,43
3,01
Liquid Propane Gas LPG / G31
kg/h
1,81
2,25
Gas flow pressure: Nominal
mbar
20 Natural Gas 50 LPG
Gas flow pressure: min / max.
mbar
18 / 25 Natural Gas 50 LPG
Flue gas mass flow rate with Natural gas
g/s
10,19
12,47
Max Flue gas temperature
°C
74
71
Gas category
112H3B/P; 112E3P
Flue Classification
(B23 C13x C33x C43x C53x C63x C83x)
Electrical protection rating
IPX4D
NOx
Class 5
Ionisation min
uA
1
1
Connections: Air/flue gas hose
DN
80/125
80/125
Heating Flow / Return
mm
22
22
Gas connection
DN
3/4"
3/4"
Condensate hose connection
mm
28
28
pH balance - condensate
pH
3,2
3,2
Electrical Power consumption 230 V / VAC
W
129
129
CE - Identification number
0085BP0033
Width x height x depth
mm
450 x 750 x 378
Weight ca.
kg
35
37
Noise level Min./Max. load
dB (A)
36 -44
Product variables in calculating installation costs according to DIN V4701-10:
Rated heat capacity

22,8
28,1
Efficiency at rated heat capacity

98,4
97,8
Part load efficiency
h
3
o% (%)
107,8
107,4
Return temp, on measurement of 30% part load efficiency
T 30% (C)
30
30
Standby heat loss
q B.70 (%)
2,6
2,2
Electrical Consumption Max
W
129
129
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Product Description
Technical Data – Combi Boiler
Units
HSG 30 Combi
Nominal Heat Output at 80° / 60° C
kW
6,9-28,1
Nominal Heat Output at 50° / 30° C
kW
7,2-29,2
Nominal Heat Input
kW
7,1-28,5
Normal supply level 75° / 60°C
%
107,1
Normal supply level 40° / 30°C
%
108,5
Standby loss TK = 70°C % 0,1
Max. output pressure of Fan
Pa
90
Service water temperature max./min.
°C
60/35
Hot water quantity AT=40°C
l/min./60°C
10,0
Minimum HWS Flow rate
l/min./60°C
2,5
Service water pressure max./min.
bar
6/0,8
Water content
I
2,5
max. water pressure
bar
3.0
max. flow temperature
°C
82
Condensate quantity at 40° / 30°C (22 kW)
ca. l/h
2,95
Gas Flow Rate: Natural Gas G20
m3/h
3,01
Liquid Propane Gas LPG / G31
Kg/h
2,25
Gas flow pressure norm
mbar
20 Natural Gas 50 LPG
Gas flow pressure min./max.
mbar
18 / 25 Natural Gas 50 LPG
Flue gas mass flow rate with Natural gas
g/s
12,47
Max Flue gas temperature
°C
71
Gas category
112H3B/P; 112E3P
Flue Classification
(B23 C13x C33x C43x C53x C63x C83x)
Electrical protection rating
IPX4D
NOx
Class 5
Ionisation flow min.
uA
1
Connections: Air/flue gas hose
DN
80/125
Heating Flow / Return
mm
22
Gas connection
DN
3/4"
Condensate hose connection
mm
28
pH balance - Condensate
pH
3,2
Electrical Power consumption 230 V / VAC
W
129
CE - identification number
0085BP0033
Width x Height x Depth
mm
450 x 750 x 378
Weight ca.
kg
37
Noise level Min./Max. load
dB (A)
36 44
Product variables in calculating Installation costs according to DIN V4701-10:
Rated heat capacity

28,1
Efficiency at rated heat capacity
hioo% (%)
97,8
Part load efficiency
h
3
o% (%)
107,4
Return temp.on measurement of 30% part load efficiency
T 30% (C)
30
Standby heat loss
q B.70 (%)
2,2
Electrical Consumption max W 129
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Product description Dimensions
EURON24HG EURON 30 HG Legend
A Flow 3/4" C Gas inlet 3/4"
E Return 3/4"
G Condensation discharge 28 mm
H Siphon
(*) Water connection (**) Gas connection
EURON 24 HSG Combi EURON 30 HSG Combi
Legend
A Flow 3/4"
B Hot water outlet 1/2"
C Gas inlet 3/4"
D Cold water inlet1/2" E Return 3/4"
G Condensation discharge 28 mm
H Siphon
(*) Water connection (**) Gas connection
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Installation
Minimum clearances
Minimum clearances
For servicing of Boiler the
minimum clearances specified in the diagram must be observed.
Wall mounting
Fix to the wall using the mounting bracket and fixings supplied.
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Installation
Connection Kits
Connection Kit.
Each boiler comes with a connection kit for gas, flow and return connections on the system boiler and gas, flow, return and Hot water service connections for the Combi boiler.
These kits are there to aid installation and remove the need for the installer
to provide isolation valves for the boiler
System Boiler Connection Kit
Combi Boiler Connection Kit
Important Note:
The Gas Isolation Valve, that is included as part of the connection bracket assembly (for Boiler versions),  device.
The slam shut action of the valve is activated at 100ºC +/- 5K. Installers should therefore avoid the use of soldered fittings in the gas line which are in close proximity to the gas isolation valve.
If a fault occurs that indicates that no gas is able to pass through an isolation valve, then it should be suspected that the thermal shut-off feature has been triggered. There is no possibility to reset a triggered valve and it must be replaced.
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Installation
Access for Installation /Commissioning/ Servicing/Maintenence
Access to the Boiler is as follows: Ensure boiler is switched off at the mains and Isolated from gas supply Then to gain access to inside the boiler, complete the following steps:
Remove the 4 screws (1) from the underside of the housing (2 either side)
Open the Release clips on top of the boiler Casing
Pull the Boiler casing towards you. You will now have acces to the internal components of the boiler
Hinge forward the Control panel (4) for access to the rear of the controller and wiring. Removing the 5 screws (5) will enable the rear cover (6) to be removed for access to wiring.
1 1 2
3
240v Connections
Low Voltage Connections
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Installation
Connections
Gas connection
The Boiler is designed to belong to the following categories for the use of gas types.
Country
Categories
GB
II2H3P II2H3B/P
Please check the Boiler name plate and packaging to ensure that it is correct for UK Operation and that the gas category corresponds to one of the appropriate for the UK.
The gas inlet must be manufactured and measured according to the relevant specific country regulations as well as the maximum output of the equipment; check also the correct calculation and connection of the stop valve.
Before installation, the gas line should be thoroughly cleaned, so that any residue does not impair the functional efficiency of the heating appliance.
Also ensure that the boiler is for the correct type of gas to be used i.e. Natural Gas or LPG (check the name plate in the interior of the appliance).
Check the required gas pressure for either natural gas or LPG.
Water connection
All connections for water and gas are as per the illustration on page 8. Ensure that the cold water main pressure does not exceed 6 bar. If > 6 bar then a pressure limiter device must be fitted.
The minimum pressure needed by the appropriate devices for processing of hot service water is about 0.2 bar.
On sizing the pipes and the heating element of the Boiler, the residual head pressure must be considered depending on the required flow rate as per the pump circulation curve (see page 14)
With Combi Boiler (type HSG) flow limiters are built into the water switch. This ensures a constant flow of service water
(EURON 24 HSG = 8 Litre/Minute EURON 30 HSG = 10 Litre/Minute).
Underfloor heating
For underfloor heating, attach a suitable safety thermostat to the supply. (see page 15)
Note: High flow temperature leads to an operating lockout of the Boiler both in DHW and heating operation: The error code "110" appears on the display. Operation is resumed by pressing RESET (6) key (see page 22), after the flow temperature has dropped.
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Installation
Hydraulic diagrams
EURON HG/HSG Legend
1 Manual bleed valve 2 Stainless steel heat exchanger 3 Burner 4 Mixing channel air/gas 5 Modulating Fan 6 Venturi
7 Gas valve
8 NTC-Appliance supply sensor 9 Motor of 3-way valve (Combi) 10 3-way valve (Combi) 11 Minimum pressure switch 12 NTC-Service water sensor (Combi) 13 Service water plate heat
exchanger (Combi) 14 Service water flow control (Combi) 15 Cold water filter (Combi) 16 Automatic heating bypass 17 3 bar safety valve 18 Pressure Gauge 19 Circulation pump 20 Automatic bleed valve 21 Condensate syphon 22 NTC-appliance return sensor 23 Flue Gas Collection Hood 24 Expansion tank (optional) 25 Flue Gas STB
A Flow 3/4"
B Hot water outlet 1/2" (Combi)
C Gas intake 3/4"
D Cold water intake1/2" (Combi) E Return 3/4"
EURON HG
EURON HSG
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Installation
Circulation pump
Residual head pressure of the circulation pump at pump speed 2 + 3
24 HG
30 HSG/HG
Flow rate
V3
(mbar)
V2 (mbar)
V3
(mbar)
V2 (mbar)
1300
1200
127,5
1100
162,5
119
1000
221 190 900
280
83
252 800
325
142,5
308
102
700
373,5
207
361
165
600
419,5
269
409
231
500
459,5
320
463
287
400
491,5
365
503
343
300
522
408,5
548
394
200
547
440
561
440
100
568
470
588
467
0
584
494
601
491
Legend V2 2. Pump stages
V3 3. Pump stages
Graphic representation of the residual head pressure of the circulation pump at pump speed 2 + 3 (please note that this graph includes models not covered by this manual)
Stage 3
Stage 2
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Installation
Electrical connections
General Information
Electrical installation and connection must be carried out by an authorised installer in accordance with applicable National Standards, Local Standards and Regulations.
Mains connection and Customer wiring
The appliance is designed for permanent connection using cables NYM 3x1.5 mm2 or H05W-F 3 x 1 mm2. The connection cable should not be larger than 8 mm in diameter.
Connect the mains wiring to the respective terminals, on the Boiler Terminal strip, in the 240V section at the rear of the control panel. (See picture below)
A suitable mains isolator switch must be fitted in the power supply, to the boiler, and sited in the boiler room. This can be used to switch off power to the boiler for maintenance purposes or in the event of a problem.
Mains voltage: 230 V, 50 Hz
Mains cable Connection
All external connection cables should be stripped to a max. 30 mm. All external Cables entering the Boiler must be firmly clamped in the Cable grip after connection
The length of the cables must be designed accordingly. Additional cables (e.g. for system integrations), which are attached to the terminal strip in the boiler, must be secured along with mains lead via the Cable grip.
When connecting the boiler, ensure the earth cable (yellow/green), which is longer than the supply wires (see illustration) is connected.
Multiple plug sockets, extension cable and adapter are not appropriate. For earthing of the appliance under no circumstances use the piping of the water supply installation, heating or gas installation.
Please note the appliance is not protected against damage from lightning strikes.
If the mains fuses are to be changed, use 2A Quick Blow fuses.
Note before any connections are made below the boiler must be switched Off.
Remote Operation (Volt Free)
A volt free enable to the Boiler for a Thermostat, Time switch etc, is possible via X10-02 (2)
Remote Operation (QAA73)
Connection (1) for a QAA73 must
be via a cable with at least. 2 x 0,5
mm2.
The "Bus" cable of the QAA73
(20-30 V) must be installed and
run separately from the 230 V/50
Hz cables. The QAA73 connects
to the X10-01 connector using
screened cable.
Note: If the QAA 73 remote
control is being used, the
thermostat bridge must be
disconnected from the X10-02 (2)
connection.
Note: Only one type of Boiler enable can be used via either X10-01 or X10-02
Ambient / External Sensor (QAC34)
Connect the Outside Air Temperature sensor (3), if required, using a Screened Cable with at least 2 x 0,5 mm2, with a maximum length of 50m.
The sensor should be positioned on a North Facing Wall at a height of 2 2.5 m above the floor. Under no circumstances must it be directly exposed to sunlight.
Connect the ambient/external sensor to the X10-06 (3) connector (using screened cable).
Safety Thermostat for Underfloor Heating
Remove the bridge loop from the terminals on the right hand side of the Terminal Block, on the 240v connection side, and connect the safety thermostat for the underfloor heating.
The Connections on the boiler wiring side will be pre-wired back to X3-01 on the LMU unit.
Earth Block
240v Mains Power Connection
240V Connection. 1st TwoTerminals
Connection for Underfloor limit thermostat
Cable Grip
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Installation
Electrical connections
Controls Options / Accessories
OCI420 Clip in Module - For Multiple Boiler communication. AGU2.514 Clip in Module For system incorporating pumped Heating circuit & Pumped HWS Primary (see P46 scheme 1) AGU2.511 Clip in Module BMS Run / Fault Indication & 0 -10v input Clip RVA47 Cascade Control - Cascade Controller for multiple boiler applications RVA46 Zone Control RVA63 Multi Zone Control
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Installation
General Connection of air/flue gas pipes
Flue gas and supply air connection
The EURON is suitable for use as conventional or balanced Flue. The flue that is connected must be removable.
As with all flue systems, it must be ensured that there is no short circuit / cross-contamination between the supply air and flue gas.
For flue gas safety the EURON is fitted with an flue gas temperature safety limiter (set at 85°C), therefore this does not need to be provided for in the installation.
The combustion air supply must be ensured. In areas such as in a laundry or workshop, a hair salon, in areas with electroplating,printing or metalworking. In such or similar cases the supply air must be supplied from a outside the building.
Condensate connection
For every m3 of natural gas burnt, 0.7 to 1.0 litres of condensate is produced, as a consequence of the very high utilisation of energy. This of course must be discharged from the boiler. Due to its acidic nature, plastic piping must be used for draining the condense. The condensate must be able to run off freely into a tundish (or neutralization tank), therefore avoiding a back-up of condensate into the boiler. Please Refer to BS6798:2000 for guidance. (See picture to right)
Condensate created in the flue must
also be allowed to drain away freely with the same considerations as for the boiler condesate. Local regulations must be observed. Prior to commissioning the siphon in the EURON must be filled with water .
Connection to air/flue gas routing
For concentric air/flue gas routing only original MHS accessory parts should be used.
Condense Connection
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Installation
Air-flue gas Installation
For the installation of concentric air/flue gas systems the use of original accessory parts by MHS is recommended.
Connection kits for fluing of the air/ flue gas are supplied separately from the appliance depending on the various installation options.
This boiler comes ready for connection to a concentric air/flue gas system. The flue connection to the boiler can be either using 80/125mm concentric flue or via double pipe 80/80mm flue.
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Installation
Air/flue gas Installation
Combustion Air from the Boiler Room, Ø 80mm PPS
B23
Open Flue Appliance – Air Supply fgrom the room – Flue Gas discharge via roof.
Room Sealed Appliance, Ø 80/125mm PPS / Alu
C13
Room sealed appliance – Connected to Concentric supply / flue discharge through a wall
C33
Roome Sealed appliance – connected to concentric air supply / flue discharge through the roof
C43
Room Sealed appliances, connected in cascade, connected to a common U shaped concentric supply / flue discharge at the appliance
C53
Room sealed appliance, connected to a separate air supply and flue discharge pipe, opening into different pressure areas.
C63
Room sealed appliance, sold without related connecting and/or discharge fittings.
C83
Room sealed appliances in cascade, connected to separate air supplies but common flue discharge through the roof.
Note: For Flue Gas Termination Guidance please refer to the diagram on page 44
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Condense Connection
Commissioning
Preparation for operation
General
To ensure the safe and correct operation of the boiler, commissioning must be carried out by a suitably qualified specialist.
Monitoring
Ensure condensate connection is connected using the condense drain hose supplied or using plastic piping. Ensure that the Condense outlet is piped to a suitable drain. Please refer to BS6798 for ultimate guidance
First commissioning Fill hydraulic circuits
Proceed as follows:
Open the boiler bleed valve and the valve above the stainless steel heat exchanger. Loosen the closure of the automatic bleed valve on the circulation pump. Slowly open the system filling point and shut the bleed valve on the stainless steel heat exchanger, and the boiler, as soon as water is evident. Shut the filler valve, once the pressure shown on the water pressure gauge reaches 1.0 bar.
Ensure that:
The the automatic bleed valve on the circulation pump is opened. The boiler pressure, on the manometer is 1 bar. The gas valve is completely shut off. The electrical connection has been correctly made.
Ensure in every case, that the green/yellow earth wire is connected to a suitable earth.
To bleed the appliance, proceed as follows:
Switch on boiler (10). This sets the pump of the heating appliance in operation and there are three consecutive attempts to ignite the burner. After the third attempt the electronics lock the appliance, as the gas supply is cut; the display shows the readout "133". Allow the pump to work until all the air has left the appliance. Vent the boiler. Check the appliance pressure and refill with water in the case of a drop in pressure, until pressure again reaches 1 bar.
Check the flue gas system.
Ensure that any necessary room ventilation openings are open. Ensure the boiler condensation siphon is filled with water.
(See illustration below centre). If the appliance is unused for a long
period, the siphon must be filled before switching on again. It is dangerous not to refill the siphon with water, as this can cause the flue gas to escape from the condense drain.
Open the gas tap and check the tightness of all connections. Unlock the boiler by pressing the Reset key "6". The burner will ignite. Should this not happen, repeat the above procedure, until the burner ignites.
Gas supply
Proceed as follows:
Ensure that the type of gas used corresponds to the type of gas indicated on the nameplate of the boiler.
Power supply
Ensure that the voltage and frequency of the power supply conform to the data on the name plate of the boiler.
Ensure that the live and neutral connections have been made and to the correct terminals. Check that the earth is connected.
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Commissioning
Preparation for operation
Legend
1 Display 2 LED (green) Burner operation 3 LED (red) Alarm appliance
lock
4 LED (green) flow temperature
readout on display
5 LED (green) operating
phase/diagnosis of Boiler 6 Reset Button 7 Display adjustment Button 8 Flue cleaner function Button 9 Summer/winter/automatic
operation Button 10 Power on/off 11 Hot water temperature
Adjustment 12 Heating flow temperature
Adjustment 13 LED illuminates winter
operation 14 LED (green) automatic Boiler
operation
Commissioning
Switch on the POWER (10) 0 = Off; 1 = On 1. The display will illuminate, then after a few seconds the heating appliance is ready to operate.
Winter and summer operation
Use MODE (9) button to change changed between winter and summer operation and vice versa. When LED (13) is illuminated the boiler is on winter operation. If an outside air temperature sensor is fitted to the boiler, the changeover from winter operation (heating and hot service water) to summer operation (only hot service water) can occur automatically, if the outside temperature measured is higher than 20 °C.
This can be achieved by pressing the MODE Button (9), until the LED AUTO (14) is illuminated. To deactivate the automatic changeover press the MODE key, until the LED AUTO (14) is no longer illuminated.
Note:
Adjustments made to the heating temperature and the service water temperatures remain unchanged after a power cut.
Adjustment of the heating temperature and service water temperature is undertaken using a QAA73. (see page 23)
Page 22
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Commissioning
Preparation for operation
Display readout
Whilst the Boiler is in operation the digital display (1) shows the flow temperature of the Boiler whilst at the same time LED (4) is illuminated.
By pressing SELECT button (7) the following options are displayed in succession:
LED (4) Flashing Display
shows Hot Water Temperature No readout (Display shows -.-) LED (5) Lit Shows operational
Status of Boiler 
and (5) are off - Sequence
Status of the boiler shown as
follows:
0 Pause 1 No Heat Demand 2 Fan Ramp Up 3 Pre Purge 4 Changeover of Pre Purge to
ignition 5 Ignition 6 Flame Stabilisation / Rectification
10 Heating operation mode 11 Service water mode 20 Venting 22 Fan Run Down 99 Boiler Locked Out for
safety reasons
Locking code or information
relating to operating conditions of
heating appliance
Pressing Key (7) again will again show the service water temperature reading on the display. After a few minutes the display returns to boiler temperature.
Boiler Lock Out
If a malfunction occurs the Boiler will Lock Out for safety reasons, the fault is displayed by illumination of the LED (3). To restart the boiler: press RESET (6) for approx 2 seconds. If the lock out reoccurs, then check the gas supply to the boiler, and/or the Flow / Return Water isolation valves are open and the boiler is above or below pressure limitations. If the lockout persists, contact MHS Service department.
Use of flue cleaner key
The flue cleaner key (8) is only used by a qualified specialist responsible for maintenance, to undertake calibration and carry out all checks necessary for the correct operation of the appliance. If the key is inadvertently pressed, do not press any other keys, but switch off the appliance by means of adjusting knob (10) and then switch on again.
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23 of 49
Commissioning Parameter adjustment on
control unit QAA73
Prerequisites for control unit QAA73 function
The EURON must be put into
"winter" mode viathe ‘Mode’ function key (see Page 21)
Legend
1  2  3 Minus Key Adjustment 4 Plus Key Adjustment 5 Service water standby Key 6 LCD Display 7 Heating circuit standby key 8 Parameter Code appears here 9 Rated temperature adjusting knob 10 Parameter value 11 Info Key 12 On/Off key
Application level
Key operation
Parameter range
QAA73 - User
Press program key 2 Scroll through Parameters
End User / Operator Parameter 1 50 (see Page 40)
QAA73 - Engineer
Press and Hold program keys 1 and 2 for approx 5 secs.
Specialist Parameter 51 98 (see page 41)
Back via "INFO" key
LMU
Key operation in this order: Press and Hold Keys 4 and 1 for approx 5 secs.
Then for the next level (whilst in Parameters 516 727) Keep program keys 1 and 2 pressed simultaneously for approx a further 5 secs.
Engineer LMU Parameter 516 727 (See Page 42)
Specialist Engineer Parameter 501 755 (See Page 43 & 44)
In the corresponding parameter range
Parameters are selected using keys 1 and 2 Values are changed using keys 3 and 4
Press "INFO" key to return to normal operational / display mode
Page 24
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Commissioning
Flue gas quantities and adjustment
Flue gas measurement and adjustment
Combustion settings need to be set with the boiler in commissioning mode (via Flue Cleaner button (8)), setting the boiler at Maximum load / Minimum load and making adjustments at the gas valves Max Output and MinM output as required. (Ref P24 & 25) When in the commissioning mode the 3-way valve (Combi Only) is diverted to heating mode, the temperature limit values of the boiler are disabled and only the maximum safety temperature remains activated (Q5°C)
Whilst in commissioning mode to put Boiler at max output turn Service Water adjustment (11) fully clockwise, to put boiler into minm output trun service water adjustment (11) fully anti-clockwise
If an HG model boiler (heating operation only) is used with underfloor heating, interrupt the operation of the boiler if the temperature exceeds 45°C. Resume operation after the boiler has cooled.
Access for Analyser Readings First unscrew the locking screw (1)
between the flue gas test points. The test point plugs (E= emission, A=
intake air) can be removed with a 90° anti-clockwise turn (bayonet closure).
Place the analyser Sensor into the appropriate Test point for measurment. Flue gas measurement is carried out in heat mode. Analyser sensor to go in approx 75mm for Emission checking.
On a Combi If system load is difficult to achieve, for example during the summer, the hot water circuit can also be used as follows:
With the aid of a screwdriver disconnect the fixing clamps, 3, of the motor, 4, of the 3-way valve. Steady the motor with your hand meanwhile detach the motor, open one or more hot water taps to let off the heat generated during the measurement of the heating appliance and carry out the measurement.
When measuring is completed, shut the taps again, attach the motor, push it down and replace the fixing clamps.
Page 25
25 of 49
Commissioning Flue gas quantity and adjustment
Maximum output
Flue gas measuring and adjustment
Switch the boiler to commisioning mode, while keeping flue cleaner key (8) pressed, until the red LED (3) starts to flash (double flash). The display shows alternately the figures 1 and 00. With Hot Water temperature Adjustment (11) turned fully clockwise, the boiler is working in heating mode at 100% output. i.e. maximum output
Wait until the boiler stabilises and then check the combustion settings, checking for C02 value in conjunction with the chart below.
To adjust the combusution, proceed as follows:
Remove plastic cap and then adjust High fire (1) on gas valve using a flat bladed screw driver: anticlockwise to increase and clockwise to decrease the C02 value. Enusre correct settings for corect fuel type is observed.
Note: Because of the sensitivity of the adjustment, minimum adjustments should only be made Wait a few seconds, until the C0
2
value has stabilised, if applicable repeat adjustment.
24 HG
30 HSG/HG
C02 [%]
C02 [%]
G20 Natural gas H
8,7-9,1
8,8 - 9,2
G31 Propane
10,7- 11,1
10,8 - 11,2
The measurement of C02 values must take place with appliance casing fitted.
Page 26
26 of 49
Commissioning Flue gas quantity and adjustment
Minimum output
Switch the boiler to commisioning mode, while keeping flue cleaner key (8) pressed, until the red LED (3) starts to flash (double flash). The display shows alternately the figures 1 and 00. With Hot Water Temperature Adjustment (11) turned fully clockwise, the boiler is working in heating mode at 100% output. i.e. maximum output
The boiler needs to be set for
operation at minimum load. Turn the Hot water temperature adjustment (11) anticlockwise as far as it will go (the flow temperature of the boiler and the figure 0 flash alternately on the display). From this moment, the boiler is working at minimum output.
Wait until the boiler stabilises and then carry out the flue gas measurement. Check the C02 value at the same time by means of the following chart.
24 HG
30 HSG/HG
C02 [%]
C02 [%]
G20 Natural gas H
9,3 -9,7
9,0 - 9,4
G31 Propane
10,9 - 11,3
10,8 - 11,2
The measurement of C02 values must take place with appliance casing fitted.
If values remain within the limits given in the chart, no further regulation is necessary.
After these measures the gas flow rate on the counter should be checked, taking into account the specifications contained in the table of technical data.
If the checks are completed, the heating appliance must be re-set manually to normal operation. For this, keep the flue cleaner key (8) pressed until the red LED (3) goes out
If the measured values differ from the values stated, proceed as follows: (Numbers in the following text relate to pictures above)
Remove the cap (2) using a
Torque T-40 bit then adjust the Low Fire adjustment (3) on the gas using the same T-40 bit: clockwise to increase and anticlockwise to decrease the C02 value of the reading (because of the sensitivity of the screw, minimum rotations are sufficient)
Note: Because of the sensitivity of the adjustment, minimum adjustments should only be made, wait a few seconds, until the C02 value has stabilised, then if applicable repeat adjustment.
After measuring, check again the C02 values at High Fire. If High fire requires any readjustment also check and readjust Low Fire as required.
3
Page 27
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Commissioning
Flue gas quantities and adjustment
Setting the Boiler for maximum heat output (%)
The maximum heat output can be set between the highest and lowest values appropriate for the appliance or application. The Boilers are preset in the factory at 100%.
The following steps can be followed to adjust the output, set the appliance's operation at the highest output
Press the Flue Cleaner Key (8), until the red LED (3) starts to flash (double flash)
The display will now alternate between the flow temperature of the boiler followed by the figure 1 and then figure 00.
Using knob (11), service water temperature adjustment, the maximum heat output, as a percentage, can now be set to the required value (see graph).
To store the adjustment, keep key (8) pressed until the red LED (3) goes out.
Via the Parameter "d6" the the maximum RPM of the fan for this setting in heating operation can be shown (ref p29)
(Please note that this graph includes models not covered by this manual)
%
Page 28
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Commissioning
Safety check of heating appliance
Monitoring of the safety device of the heating appliance
Checking the safety devices of the boiler can be carried out using the Flue Cleaner Key (8).
Press and hold the Flue Cleaner Key (8) until the red LED (3) light is illuminated then release immeadiatly.
Note: If the button is pressed for too long i.e until the Red LED flashes with a double flash then the boiler has been put into Commissioning mode. You will then need to reset and start again.
Once in this mode the LED (3) will flash and display will alternately flash between "SF" and the boiler flow temperature.
The boiler is now working at maximum output in heating mode, and will continue to do so until the safety devices of the boiler are activated. (On exceeding the temperature limit, the appliance locks, the red LED (3) flashes continually and the display shows safety code 111.)
To resume operation, after cooling of the appliance press RESET (6) key.
Protection system of heating appliance
The boiler is protected from operating faults by internal monitors in the microprocessor circuit board, which when necessary lock the appliance for safety reasons. In the case of an appliance being locked, a code is shown on the display which gives the type of locking and its cause. Two types of locking can occur:
Safety Shut-Off
This type of fault is "temporary", i.e. the fault is automatically corrected, as soon as its cause is corrected. Thereupon the appliance switches itself on again and resumes its normal operation. While the appliance is in safety stop, you can try to set it going again by switching off and then on again. If safety switch-off occurs repeatedly, please contact MHS Service / Technical Support.
Locking
This type of fault is "Permanent", the heating appliance can be reset by pressing Key (6).
There follows a list with possible operating messages and the corresponding codes shown on the display.
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Commissioning
Parameters
Reading parameters only
Reading of the boiler parameters is done by means of the SELECT (7) key
Keep the SELECT key (7)
pears on the
display (about 5 secs)
release the key. Press the key again until "bO"
appears on the display (approx 5 secs.)
Release the key. Now each time the key is
pressed, the display shows the parameters shown on the right.
When finished Keep the key
pressed tillfor approx 4 secs, until the display shows "-.-."
Release the key. The display now reverts to the
standard readout (heating flow temperature).
Note: The display reverts to the normal readout if no buttons are pressed or adjustments made for approx 8 minutes.
The only accessible reading parameters are the following:
A0 Current fault readouts A1 Boiler flow temperature reading
(°C)
A2 Service water temperature
reading(°C) A3 not used A4 Reading for operating phase of
boiler. b0 Internal code in case of fault. b1 Boiler return temperature reading
(°C) b3 Reading of flue gas sensor
temperature b4 Reading of outside temperature
(°C) b5 not used b6 not used b7 Temperatuere of circuit of second
zone (°C) b8 not used b9 not used C1 Reading for ionisation current (u.) C2 Reading for ventilator revolutions
figure (thousands and hundreds)
C3 PWM fan (%) C4 Reading of relative heating
appliance heat output (%) C5 not used C6 not used C7 not used d1 Setpoint, calculated according to
type of operation, service water
or heating operation. d2 Value of calculated heating flow
temperatures (°C) d3 Readout of set room temperature
value (°C) If no external/ambient
sensor is available, the value is
set at 20 °C d4 Adjustment of value of service
water temperature (°C) d5 not used d6 Maximum fan speed in heating
operation (thousands and
hundreds) d7 not used d8 not used
Page 30
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Commissioning Gas changeover
Changeover from natural gas to liquid gas (LPG)
1. Disconnect the boiler from the mains.
2. Shut the gas Isolation valve
3. Removing the boiler casing
4. Dismantle the mixing channel by loosening the 3 screws (1). Disconnect the electrical Connections of the fan (3) and the gas valve (4). Remove the air intake hose (5).
5. Separate the gas valve from the venturi by removing the 4 screws.
6. Install the gas injector (contained in changeover kit), as shown in the preceding illustrations.
7. Reinstall the ventilator/venturi gauge/gas valve group in the boiler.
8. Install the air screen (see chart page 31) for liquid gas (contained in changeover kit) on the left of the heat exchanger.
The air screen is on the left of the heat exchanger.
9. Connect the appliance to the mains.
10. Open the gas isolation valve
11. Put the appliance into operation according to the information in the Instruction manual.
12. Check the gas seals.
13. Replace the front panel of the combustion chamber.
14. Carry out a combustion analysis and a calibration of the maximum heat load.
15. Replace gas shield.
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Commissioning Gas changeover
Chart for gas changeover
Output
Gas type
Screen for gas
Screen for air
24 HG G20/G25 Natural gas H/LL
None
None
G31 /Propane
0 4.6 mm
53/8mm
30 HSG/HG G20/G25 Natural gas H/LL
None
None
G31 /Propane
0 4.6 mm
57/12,5mm
Page 32
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Chart for gas changeover
G20
Natural
Gas
H
G20/G25
Natural
Gas
H/LL
G25
Natural
Gas
LL
G30 Butane
G30/G31 Butane/ Propane
G31 Propane
o
I CM
Lower Wobbe index (15 °C, 1013 mbar) (MJ/m3)
45,67
37,38
80,58
70,69
Consumption (15 °C, 1013 mbar) (Natural gas = m3/h) (Liquid gas = kg/h)
max.
1,22
1,22
1,41
0,91
0,91
0,89
min.
0,32
0,32
0,37
0,24
0,24
0,23
Gas consumption after 10 Min. (at 70% of max. output) (Natural gas = m3/h) (Liquid gas = kg/h)
0,14
0,14
0,16
0,11
0,11
0,10
o
I 00
Lower Wobbe index (15 °C, 1013 mbar) (MJ/m3)
45,67
37,38
80,58
70,69
Consumption (15 °C, 1013 mbar) (Natural gas = m3/h) (Liquid gas = kg/h)
max.
1,90
1,90
2,21
1,42
1,42
1,40
min.
0,49
0,49
0,57
0,36
0,36
0,36
Gas consumption after 10 Min. (at 70% of max. output) (Natural gas = m3/h) (Liquid gas = kg/h)
0,22
0,22
0,26
0,17
0,17
0,16
O
CO I
o
I i­CM
Lower Wobbe index (15 °C, 1013 mbar) (MJ/m3)
45,67
37,38
80,58
70,69
Consumption (15 °C, 1013 mbar) (Natural gas = m3/h) (Liquid gas = kg/h)
max.
2,43
2,43
2,83
1,81
1,81
1,79
min.
0,63
0,63
0,74
0,47
0,47
0,47
Gas consumption after 10 Min. (at 70% of max. output)
0,28
0,28
0,33
0,21
0,21
0,21
O
CO I
o
I o
CO
Lower Wobbe index (15 °C, 1013 mbar) (MJ/m3)
45,7
45,7
37,38
80,58
80,58
70,69
Consumption (15 °C, 1013 mbar) (Natural gas = m3/h) (Liquid gas = kg/h)
max.
3,01
3,01
3,50
2,25
2,25
2,21
min.
0,75
0,75
0,87
0,56
0,56
0,55
Gas consumption after 10 Min. (at70% of max. output (Natural gas = m3/h) (Liquid gas = kg/h)
0,35
0,35
0,41
0,26
0,26
0,26
Commissioning
Gas changeover
Page 33
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Service and maintenance
Monitoring and checking
Maintenance is fundamentally essential for the safe and correct operation and long life of the boiler. It is recommended, that combustion analysis be carried out at regular intervals, in order to monitor the load and pollutant emissions of the boiler.
If the boiler is decommissioned in an area where the room temperature in winter can fall below 0°C, it is advised to mix the water of the boiler with antifreeze, to avoid frequent evacuation. Check carefully when using antifreeze if this is suitable for stainless steel, from which the inner part of the heating appliance is made.
The manufacturer is not liable for damage to the appliance or the equipment caused by use of unsuitable antifreeze or additives
Before starting servicing
Before performing any servicing and cleaning, the appliance must be disconnected from the mains. Gas supply isolator and Water Isolation valves closed for both heating and Hot water
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Service and maintenance
Monitoring and checking
General remarks
At least once a year the appliance should undergo the following monitoring:
1. Check seals of water pipes and if applicable replace.
2. Check seals of gas pipes and if applicable replace as required.
3. Visual check of condition of all boiler components.
4. Visual check of burner.
5. Cleaning of main heat exchanger
6. Check functional efficiency of safety system:
i.e. Temperature protection.
7. Check functional efficiency of gas feed safety system:
Gas and flame failure protection (ionisation)
8. For Combi Boiler monitoring of service water production efficiency (checking through flow and temperature).
9. Checking general functional efficiency of boiler.
10. Remove any oxidization on the electrode with the aid of an emery cloth.
11. Check correct positioning / spark gaps of the ignition and ionisation electrodes as per the adjacent picture.
12. Check the combustion fan blades for debris build up. Remove any debris with a soft bristle brush or compressed air.
Cleaning of stainless steel heat exchangers
For Cleaning the interior/dry side of the heat exchanger coils, the burner / burner door assembly must be removed.
For cleaning you may use water, a cleaning agent (citric acid*) and use a non-metal brush. Afterwards flush with water.
Note: Never Clean the Burner itself Cleaning of the Siphon
To gain access to the siphon, unscrew the Condense collecting glass clockwise, which is on the bottom left of the underside of the boiler. Allow water to drain out safely. Pour 2 litres of clean tap water into the heat exchanger and allow to drain safely through to the cleaning point.
Refit the Condense Collecting Glass and poor a further 2 litres of clean tap water into the heat exchanger to ensure the siphon is full of water.
If the appliance has not been used for a long time, the siphon must be filled before switching on again.
It is dangerous not to refill the siphon with water, as in this case flue gas can escape into the atmosphere.
Function checking
After completing the maintenance work fill the heating circuit with a pressure of around 1,0 bar and bleed the appliance of air. Also fill the service water appliance.
Set the appliance in operation. If necessary, bleed the heating appliance again. Check the adjustments and correct operation of all operator, calibration and monitoring elements.
Check that the flue gas connection is completely sealed with no cross contamination to the combustion air and is functioning correctly.
* Cleaning Granules availble from MHS Spares Department
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Locking
Display
Internal Code (bO)
Cause
91
EEPROM failure
92
Hardware failure of electronic circuit board
110
129
Activation of thermostats for underfloor heating
110
422
Locking because of over heating
113
506
Activation of flue gas sensor
133
102
Locking because of gas failure
151
Internal locking of circuit board
151
97
Flame at atart of reset phase
152
Failure in programming
153
259
Reset Button pressed when boiler not in fault
154
425
Flow temperature rising too rapidly or no circulation
160
83
On ignition necessary fan speed not achieved
160
282
Blocked Fan
161
110
Measured fan speed above upper limit
183
105
Circuit board in programming mode
Safety cut-off
Display
Internal Code (bO)
Cause
20
142
Short circuit in heating supply sensor
20
143
Heating supply sensor circuit open
40
144
Short circuit in heating return sensor
40
145
Heating return sensor circuit open
50
146
Short circuit in service water or water tank sensor
50
147
Service water or tank sensors circuit open
111
141
Flow temperature above temperature limit (90 °C)
119
140
Low Water Pressure
135
84
Quantity of fan revolutions not correct
154
401
Return temperature greater than flow temperature
154
433
At Supply and return too high
Service and Maintenance
Error Codes
Page 36
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Information code
Display
Internal Code (bO)
Cause
10
150
Short circuit in external/ambient sensor
10
151
External/ambient sensor circuit open
61
Remote control or room temperature sensor signal distrubed
62
Connection of an incompatible remote control or time switch
92
Failure of electronic hardware
133
101
Flame attend of safety period not detected
134
98
Extinguishing of flame during operation
180
168
Flue cleaner function active
Service and Maintenance
Error Codes
Page 37
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Maintenance and Service Removing appliance cover
Bringing appliance into service position
Maintenance, Service and cleaning must be carried out by trained and approved Personnel. This person shall be responsible for correct implementation of Mantainence activities.
See Page 11 for cover removal details
Prior to maintenance work, the appliance must be isolated from the Electrical Mains Supply, Gas Supply, and Water Flow and Return connections shut off.
It is recommended that
Maintenance / Service works are carried out once a year. See P39
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Maintenance and Service
Dismantling burner and heat exchanger
Dismantling Burner Door
Remove all electrical connections Disconnect the screws (1) of the
mixing tube (2)
Pull out ionisation electrode (4) and
ignition electrode (5) after loosening fixing screws
Loosen fixing screws (6) on burner Remove complete burner unit (7)
from heat exchanger
Check surrounding seal (8) of
burner plate as well as the ceramic fibre seal (9) for damage and replace if necessary
Dismantling Heat exchanger
Empty appliance of water Disconnect condensate drainage
hoses (10)
Disconnect supply and return
connections (15)
Remove both fixing clips (17) Loosen fixing screws (11) for heat
exchanger (12)
Detach heat exchanger forwards Disconnect combustion chamber
insulation (13)
Flush out heat exchanger (12) with
pure water (remove obstinate impurities with fine synthetic brush and flush out)
Clean flue gas collection unit (14)
and check all seals (18)
Reassemble all components in
reverse order.
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Service and Maintenance
Maintenance, Service and cleaning must be carried out by trained and approved Personnel. This person shall be responsible for correct implementation of Mantainence activities.
It is recommended that Maintenance/Service works should be carried out once a year. Cleaning of the heat exchanger coils, as long there is only minor contamination of the coils, should be carried out at least every 2 years.
Measuring and recording of preset
emission values
Switch off heating circuit breaker
and secure against coming on again, or separate the appliance on all poles from the mains
Isolate the Gas Supply Dismantle appliance casing, bring
control panel into service position
Dismantle compressor, gas valve
and burner unit
Disconnect ignition cable. Check
ignition plugs for breaks, moisture (damp/moist ignition plugs cause malfunction messages - replace ignition plugs)
Visual check of burner (if
necessary clean with brush/nylon brush or vacuum cleaner)
Visual check of Fan and venturi
burner (if necessary clean with brush/nylon brush or vacuum cleaner)
Disconnect combustion chamber
insulation
Flush out heat exchanger with
pure water (remove obstinate impurities with fine synthetic brush and flush out)
Clean siphon and refill with water
before assembly
Check all connections of
condensate-carrying parts for watertightness. Remove any leaking condensate or other dampness
Check fixing screws, replace if
necessary.
The dismantled seals for gas and
water carrying parts should be replaced with new seals when reassembling; this applies especially for O rings on the gas valve and all burner seals
Reassemble appliance ready for
operation
Open gas pipe and check for
watertightness
Switch on heating circuit breaker Carry out function monitoring with
emissions measurement
Values according to factory
specifications, readjust if necessary
Page 40
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Service manual Appendix
QAA 73 (End User Parameters)
Scroll through Parameters using key 2 (Up Button) ref Page 22
Parameter
Number
Description
Options / Range
Recommended
Default
1
Current Time of Day.
00:00 24:00
Actual Time.
2
Current Date (Day / Month)
1 Jan 31 Dec
Actual Date.
3
Year
2000 - 2094
Actual Year.
5
Reduced Room Temperature Set Point.
Frost - Day
16ºC
6
Frost Protection Set Point (Room)
4 - Reduced
10ºC
7
HWS Target Temperature
20 - 60ºC
55ºC
10
Heating Zone - Day Selection
Mo Su & Week
Day Required
11
Time Switch Heating Zone - First ON
00:00 24:00
06:00
12
Time Switch Heating Zone - First OFF
00:00 24:00
22:00
13
Time Switch Heating Zone - Second ON
00:00 24:00
--:--
14
Time Switch Heating Zone - Second OFF
00:00 24:00
--:--
15
Time Switch Heating Zone - Third ON
00:00 24:00
--:--
16
Time Switch Heating Zone - Third OFF
00:00 24:00
--:--
30
DHW Zone Day Selection
Mo Su & Week
Day Required
31
Time Switch Hot Water Zone - First ON
00:00 24:00
06:00
32
Time Switch Hot Water Zone - First OFF
00:00 24:00
22:00
33
Time Switch Hot Water Zone - Second ON
00:00 24:00
--:--
34
Time Switch Hot Water Zone - Second OFF
00:00 24:00
--:--
35
Time Switch Hot Water Zone - Third ON
00:00 24:00
--:--
36
Time Switch Hot Water Zone - Third OFF
00:00 24:00
--:--
40
Holiday Start Date
1 Jan 31 Dec
& Inactive
Inactive
41
Holiday End Date
1 Jan 31 Dec
& Inactive
Inactive
42
Room Temperature Operating Level During Holiday Period.
Frost / Reduced
Frost
45
Default Reset of Time Switch Settings
YES / NO
NO
46
External Summer/Winter Changeover Temperature.

47
Display Language

English
50
Fault Code
0…..255
Review Only
Page 41
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Service manual Appendix
QAA 73 (Engineer Parameters)
Press and Hold program keys 1 (Down button) and 2 (Up button) for approx 5 secs. Ref Page 22 * Lines are only displayed if the unit is operating in Open Therm Plus mode and if the boiler controller supports its function.
For Access to the LMU level: Access QAA73 Engineer Parameters as detailed above For Access to LMU Parameters (i.e Line 100 upwards)
Press and Hold program keys 1 (Down button) and 2 (Up button) for approx 10 secs
Parameter
Number
Description
Options / Range
Recommended
Default
Service Values
51
Current Room Temperature Set Point (Heating Zone 1)

#
52*
Current Room Temperature Set Point (Heating Zone 2)

#
53*
Outside Air Temperature (Attenuated)
-
#
54*
Outside Air Temperature (Composite)
-
#
55*
Actual Value of HWS

#
56*
HWS Flow Rate

#
57*
Actual Boiler Return Temperature
-
#
58*
Actual Flue Gas Temperature
-
#
59*
Actual Solar Panel Temperature
-
#
61*
Actual solar Storage Tank Temperature
-
#
62
QAA73 Communication Mode (Open Therm Mode)
Lite / Plus
Plus
Heating Zone Temperature Set Points
70
Compensation Curves Set Point for Time Switch 1

32
71
Minimum Boiler Flow Temperature for Time Switch 1

8
72
Maximum Boiler Flow Temperature for Time Switch 1

80
73
Compensation Slope Parallel Displacement for Time Switch 1
-
0.0
74*
Build Construction Type
Heavy / Light
Light
75*
Influence of Room Temperature on Boiler Operation
None / HC1
On HC1
76
Pump Switching Differential

0.5
77
Compensation Slope Auto Adaptation
Inactive/Active
Inactive
78
Optimum Start Time Maximum Shift Limitation (Minutes)

100
79
Optimum Stop Time Maximum Shift Limitation (Minutes)

30
80*
Compensation Curves Set Point for Time Switch 2

0 (32 if AGU
used)
81*
Minimum Boiler Flow Temperature for Time Switch 2

8
82*
Maximum Boiler Flow Temperature for Time Switch 2

8 (80 if AGU
used)
83*
Compensation Slope Parallel Displacement for Time Switch 2
-
0.0
HWS Set Points
90*
Reduced HWS Set Point

40
91
HWS Enable Switching
TSP DHW..
TSP DHW
92*
Anti Legionella Function (Monday Morning 2,5 Hours Max)
On
On
93*
Operating mode for HWS (Eco setting)
With Eco / Without
Eco
Without Eco
General
95
Operational Lock
Off / On
Off
96*
Clock Operation
QAA73 / Boiler
QAA73
97
Summer Time Start

25 March
98
Summer Time End

25 Oct
Page 42
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Service manual Appendix
LMU (Engineer Parameters)
To Access parameters 516 727 from QAA73 Press and Hold Keys 4 (+ Button) and 1(Down Button) for approx 5 secs. Ref page 22
Parameter
Name
Setting
Unit
Description
516
THG
25
ºC
Summer / Winter changeover temperature (30 °C: Summer / Winter changeover disabled/not active)
520
dTrAbsenk
10
K
Drawdown of the room setpoint at timer connection ("dTrAbsenk" = 0: timer works directly off heating demand)
532
Sth1
15
Steepness of heat characteristic curve heating circuit 1
533
Sth2
8
Steepness of heat characteristic curve heating circuit 2
534
DtR1
0
K
Room setpoint adjustment heating circuit 1
535
DtR2
0
K
Room setpoint adjustment heating circuit 2
727
Diagnose
Code
Page 43
43 of 49
Service manual Appendix
LMU (Specialist Engineer Parameters)
For Access to the next level (whilst in Parameters 516 727) Keep program keys 1 (Down Button) and 2 (Up Button) pressed simultaneously for approx a further 5 secs. Ref page 22
Parameter
Name
Setting
Unit
Description
504
TkSmax
85
ºC
Maximum boiler setpoint temperature (>= "TkSmin" and <= 90 °C) must be at least 3 K less than for "TkMax"
505
TkS standard
80
ºC
Boiler setpoint at standard outside air temperature
506
TvSmin
20
ºC
Minimum flow setpoint temperature (>= 20 °C and <= "TvSmax")
507
TvSmax
80
ºC
Maximum flow setpoint temperature ( >= TvSmin and <= 90°C)
521
dTkTrNenn
20
K
Delta T Control: flow and return at standard Outside air Temperature (>= 2,5 K and <= maximum "dTkTrMax")
522
dTkTrMax
25
K
Delta-T-control: maximum differential of the supply/return temperature at standard Ouside Air temperature
537
NqmodNenn
30
Speed level of boiler pump in design point of heating installation ("NqmodNenn" <= "QmodDrehzStufen")
538
NqmodMin
40
%
Minimum pump speed permitted for the heating installation
541
PhzMax
100
%
Maximum modulation rate in heating mode (>= "LmodTL" and <= "LmodVL")
551
Kon
2
Constant for rapid power fluctuation without ambient effect
552
Hydraulic
System
6
Hydraulic system adjustment
553
KonfigHks
553
Configuration of heating circuit (position YX, X for heating circuit 1, Y for heating circuit 2 of LMU...)[ Value: 0 no room unit effect, 1 heating circuit 1 of room unit, 2 heating circuit 2 of room unit]
555
KonfigRg1
0010000
Installation options for: DHW priority, installation frost protection, modem function, {room thermostat input, timer switch}; ({} not LMU7...)
558
KonfigRg4
1000000
Installation options for: DHW thermostat, water pressure sensor, function changeover valve outlet {heat demand Q8, construction} ({} not LMU7...)
561
KonfigRg7
0001000
installation options for: Pump modulation, Regulator delay
596
ZeitAufZu
135
s
Operating time of mixer engine (time off / time on)
605
LPBAdrGerNr
1
LPB unit number of the LMU...
606
LPBAdrSegNr
0
LPB segment number of the LMU...
610
LmodVL_QAA
100
%
Setpoint operation: Modulation air in normal load, upper limit modulation area
614
KonfigEingang
1
Installation options (function) of programmable input of the LMU...-Base
615
Konfigoutlet
0
Installation options (function) of relay outlet K2 of the LMU...­Base
618
KonfigEingangR
0
Installation options (function) of programmable input of relay ClipIn
619
Konfigoutlet1R
0001010
Installation options function) of relay outlet 1 of the relay ClipIn
620
Konfigoutlet2R
0000001
Installation options (function) of relay outlet 2 of the relay ClipIn
For Access to the OEM level: Access Specialist Engineer Parameters as detailed above Keep program keys 1 (Down Button) and 2 (Up Button) pressed simultaneously for approx 10 secs. When asked for OEM code, Password = 1 (Down Button), 2 (Up Button), 4 (Plus Button), 3 (Minus Button), 4 (Plus Button)
Page 44
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Service manual Appendix
LMU (Specialist Engineer Parameters) - continued
Parameter
Name
Setting
Unit
Description
621
Konfigoutlet3R
0000010
Installation options (function) of relay outlet 3 of the relay ClipIn
639
dTUeberhBegr
40
%
Limit of temperature super-elevation via the Delta Tcontrol (0 %: no elevation, 100 %: fully measured elevation)
646
LmodNull
0
%
Modulation air if automatic firing not in operation
656
KonfigRg10
0
Installation options for: burner block, drinking water DLH cycle protection, DHW lag, blower/fan switch-off ({} not LMU7...)
657
TbwSollAleg
0
ºC
Setpoint of free-wheeling anti-legionella function (0 °C: legionella function not active)
658
Estrichfunction
Rh1
0
Operating mode of the floor drying function for heating circuit 1
659
Estrichfunction
Rh2
0
Operating mode of the floor drying out function for heating circuit 2
700
Stoer1
1st Historical Fault Nº of Occurances
701
StrPn1
1st Historical Fault Operating Phase
702
StrDia1
1st Historical Fault Operating Error Code
703
Stoer2
2nd Historical Fault Nº of Occurances
704
StrPn2
2nd Historical Fault Operating Phase
705
StrDia2
2nd Historical Fault Operating Error Code
706
Stoer3
3rd Historical Fault Nº of Occurances
707
StrPn3
3rd Historical Fault Operating Phase
708
StrDia3
3rd Historical Fault Operating Error Code
709
Stoer4
4th Historical Fault Nº of Occurances
710
StrPn4
4th Historical Fault Operating Phase
711
StrDia4
4th Historical Fault Operating Error Code
712
Stoer5
5th Historical Fault Nº of Occurances
713
StrPn5
5th Historical Fault Operating Phase
714
StrDia5
5th Historical Fault Operating Error Code
715
Stör_akt
Current Historical fault Nº of Occurances
716
StrPn_akt
Current Historical fault Operating Phase
717
StrDia_akt
Current Historical fault Operating Error Code
718
BetrStd
0
std
Burner operating time (total time burner On)
719
BetrStdHz
0
std
Operating time Heating mode
720
BetrStdBw
0
std
Operating time DHW mode
721
BetrStdZone
0
std
Zone operating time
722
InbetrSetz
0
Burner startup meter
724
MmiStatus
0000101
Operating mode adjustment: automatik, summer, winter
725
Sw Version
LMU
-
LMU Software version
728
StrAlba1
1st Historical Fault
729
StrAlba2
2nd Historical Fault
730
StrAlba3
3rd Historical Fault
731
StrAlba4
4th Historical Fault
732
StrAlba5
5th Historical Fault
733
StrAlba6
Current Historical Fault
755
IonStrom
Measured value of ionisation current
Page 45
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Service manual Appendix
Flue Termination Guidelines
Please note that this diagram is only intended for reference purposes only and that definitie guidance should be sort from BS 5440­2:2000, BS6644:2005:2005 and/or IGE/UP/10 as appropriate.
Page 46
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Service manual Appendix
Typical Hydraulic Schemes
Power for additional Heating Circulation Pump using AGU2.514 clip in module (Optional Extra)
Parameter Changes (Using QAA73)
552 = 51
558 = Bit 2 Set to 0 for HWS Sensor or 1 for HWS Volt free Enable (if used for Hot Water)
618 = 6
619 = 10
Note: QAA73 is required to enable required Parameter changes
For Hot Water Pump - Use Divertor valve connection in Boiler. Cut off Connector and remake suitable connections for connection to HWS Pump wiring.
QAD36 Flow sensor wired to X51-01, terminals 1 & 2 on AGU2.514 clip in Module.
Page 47
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Service manual Appendix
Typical Hydraulic Schemes
Parameters required for Euron Boilers In cascade using RVA47. OCI420 clip must be fitted for cascade LPB
communication.
RVA 47:
Para 16 = 30 Para 140 = 1 Para 141 = 0 Para 142 = 1
Euron 1: (Changes made using QAA73) Para 516 = 30
Para 543 = 1 Para 552 = 80 Para 604 = Bit 4 Set to 1 (should already be at at 1) all others should be Zero Para 605 = 2 Para 606 = 0
Euron 2: (Changes made using QAA73) Para 516 = 30
Para 543 = 1 Para 552 = 80 Para 604 = Bit 4 Set to 1 (should already be at at 1) all others should be Zero Para 605 = 3 Para 606 = 0
Page 48
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Notes
Page 49
49 of 49
MHS
BOILER S
ELCO heating solutions. Exclusively from MHS Boilers
3 Juniper West, Fenton Way Southfields Business Park Basildon, Essex SS15 6SJ Tel: 01268 546700 Fax: 01268 888250 www.mhsboilers.com
Manual Ref: L307
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