MHP WNK, TJK, WRG, TRG, THRG Installation Instructions Manual

Infra-Roast Rotisserie
Burner
Installation Instructions
(Grill Models: WNK, WRG, TJK, TRG, and THRG Series)
Congratulations on your new purchase. We
wish you many enjoyable and memorable
cookouts.
Rear Burner
Installed
Grids Removed
UNPACK ALL COMPONENTS AND MATCH THEM WITH THE PARTS DESCRIPTIONS ON RIGHT. CONTACT YOUR DEALER IF ANY THING IS MISSING.
Control
Box
Gas Supply
S.S Tube
NOTE: The Infra-Roast Burner System RRB II is available for both free standing and built-in grills (models above). The correct part number for free standing grills is GGRRB2 and fits both Nu­Stone and Fold Down Stainless Steel Shelf Models. GGBIRRB is the correct part number for Built-In Models. You must specify Natural or Propane as there is a difference in Orifice size.
It is very important that you have the correct burner to match the gas being used.
When the rotisserie back burner is being used, DO NOT USE THE INTERIOR BURNERS AT THE SAME TIME. It would create
too much heat and spoil the food on the rotisserie, and it could damage the grill.
Before starting the installation, turn the gas off at its source; tank or hose or pipe valve, not just at the front control panel valve. Please read these instructions completely. The MHP Dealer or the factory can answer any questions you may have.
1.
3.
1. Main Grill Replacement Control Valve and Manifold (Factory Assembled)
2. Stainless Steel Burner Box
3. 8 Ceramic Tiles (not assembled)
4. Burner Tube (Venturi)
5. End Cap
6. Control Valve– Infra-Roast Burner
7. Control Valve Box
8. Valve/Box Mounting Bracket
9. Control Valve Knob
10. 1/4" Flare Flexible Stainless Steel Tubing
11. Drill Hole Template
12. Drill Bit
13. Two10-24 x 1 3/4" Bolts
14. Two10-24 Kep Nuts
Tools Required: Two wrenches capable of adjustment to cover a range from 1/2" to 11/16"; a flat blade screwdriver, a pair of pliers and an electric drill. No pipe sealant is necessary on flare fittings.
Factory Assembled
Factory Assembled
3. Installed
7.
6.
8.
11.
13.
2.
5.
4.
9.
10.
12.
14.
The first step in the installation is to remove the grill’s front con-
trol panel so you can gain easy access to the main grill control valve and replace it with the new valve/manifold combination. Make sure the gas is “OFF” at the main source. Using two wrenches, as illustrated, disconnect the gas supply line from the Main Control Valve under the center of the Control Panel. It is easier to do it now while the valve is sturdily mounted.
Remove the Cooking Grids, rocks and rock grate from the grill to get at the two 1/4-20 nuts that hold the Control Panel to the grill casting. Remove these nuts using a 7/16" wrench. Pull the
panel carefully away from the grill and if you haven’t already,
disconnect the Ignitor wire from the Ignitor.
The Main Control Valve is held on a bracket with a single 1/-20 bolt with a 7/16" hex head nut. Remove the bolt and replace
this “OLD” valve with the new one. Tighten securely. Recycle
the old brass valve.
After reattaching the control panel with the two nuts previously removed, reinstall the main fuel hose, as shown, using two wrenches. Replace the Ignitor sire.
DO NOT TURN ON THE FUEL SUPPLY YET.
VERY IMPORTANT NOTE:
As illustrated at right. The main fuel supply from the tank, hose or pipe connects to the 3/8" flare fitting that has no cap on it (No. 1). The capped 3/8" flare fitting (No. 2) is for a future connection to a side burner. Do not loosen or remove this cap unless it will be used for the side burner.
The capped 1/4" flare fitting (No. 3) will be used to supply gas to the Infra-Roast burner which you are installing now. Two wrenches should be used to remove the cap so that the fitting will not be loos­ened from the manifold.
Next, drill the two control box mounting holes on the back side of the
bottom grill casting using the supplied drill bit and ;metal template. The grill lid may be removed for easier access during this operation.
Standing behind the grill, position the template to rest on top of the bot­tom casting lip and slip it to the right until it contacts the hinge. Hold it firmly in this position and using the supplied drill bit spot the holes enough to break the paint surface to use as drill spot and indicator.
Remove the metal template and finish drilling the holes completely through the casting.
Now you cant bolt the control bracket to the casting using the supplied bolts and kep nuts.
NOTE: Built-In Grill Models Do Not need the casting drilled. The control box and bracket simply bolt down to the two through mounting holes on the stainless steel sleeve behind the right corner of the grill.
DISCONNECT GAS
SUPPLY LINE
Always Use Two Wrenches One To Hold The Fixture One To Loosen Or Tighten
This Is To Assure Proper Tightening
REMOVE CONTRO PANEL
MOUNTING
IGNITOR
MOUNTING
DISCONNECT
IGNITOR WIRE
NEW VALVE ASSEMBLY
FACTORY INSTALLED 1/4"
FLARE CAP TOBE REMOVED
TO ATTACH 1/4" S.S. FLEXIBLE
GAS LINE TO BURNER
VALVE MANIFOLD
DIVIDES GAS TO
MAIN FUEL INLET TO
VALVE 3/8" FLARE
MOUNTING CONTROL BOX
3
CONTROL VALVE
3 OUTLETS
1
DRILL HOLES
Mounting
Bolt
NUT
BOLT
GAS SUPPLY
HOSE
1/4-20 X 3/4"
HEX HEAD BOLT
MAIN FUEL
INLET VALVE
FACTORY INSTALLED
3/8" FLARE CAP FOR
FUTURE SIDE BURNER
DO NOT REMOVE
1/4" FLARE CONNECTION
FOR S. S. GAS LINE
1/4-20
KEP NUT
2
CONNECTION
METAL TEMPLATE
FLUSH AGAINST
HINGE
MOUNT TO
BOTTOM
CASTING US-
ING BOLTS
AND KEP NUTS
SUPPLIED
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