mhouse WU2S User Manual

MhouseKit WU2

S

For power-operated swing gate

Installation instructions and warnings, and User Manual

IS0005A00EN_28-02-2011

English – 1

English

SAFETY WARNINGS AND GENERAL PRECAUTIONS

STEP 1 2

KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR
INSTALLATION

STEP 2 2

2.1 - PRODUCT DESCRIPTION AND INTENDED USE 2

2.2 - COMPONENTS USED TO SET UP A COMPLETE SYSTEM 3

PRELIMINARY CHECKS FOR INSTALLATION

STEP 3 3

3.1 - CHECKING SUITABILITY OF GATE TO BE AUTOMATED

AND RELATIVE ENVIRONMENT 3

3.2 - PRODUCT APPLICATION LIMITS 3

3.3 - PRODUCT DURABILITY 3

STEP 4 4

4.1 - PRELIMINARY CHECKS FOR INSTALLATION 4

4.2 - PREPARING ELECTRIC CABLES 4

INSTALLATION: ASSEMBLY AND CONNECTION OF
COMPONENTS

STEP 5 6

5.1 - INSTALLING THE GEARMOTOR WU1SK 6

STEP 6 7

6.1 - INSTALLING CL2S 7

6.2 - INSTALLING AND CONNECTING PHOTOCELLS PH100 7

6.3 - INSTALLING AND CONNECTING THE FLASHING LIGHT FL100 7

6.4 - ELECTRICAL CONNECTION TO CONTROL UNIT CL2S 7

PROGRAMMING

STEP 7 13

7.1 - POWER SUPPLY CONNECTION 13

7.2 - INITIAL CHECKS 13

7.3 - LEARNING CONNECTED DEVICES 13

7.4 - LEARNING THE GATE LEAF OPENING AND CLOSING ANGLES 13

7.5 - CHECKING THE RADIO TRANSMITTERS 13

7.6 - SETTINGS 13

TESTING AND COMMISSIONING

STEP 8 15

8.1 - TESTING 15

8.2 - COMMISSIONING 15

MAINTENANCE

STEP 9 15

PRODUCT DISPOSAL 15

FURTHER INFORMATION

STEP 10 16

10.1 - ADVANCED SETTINGS 16

10.2 - OPTIONAL ACCESSORIES 17

10.3 - ADDING OR REMOVING DEVICES 19

10.4 - MEMORIZING RADIO TRANSMITTERS 20

10.5 - TROUBLESHOOTING 22

10.6 - DIAGNOSTICS AND SIGNALS 22

TECHNICAL SPECIFICATIONS OF PRODUCT
COMPONENTS 25

APPENDIX 1 - EC declaration of conformity 28

USER’S GUIDE

STEP 11 29

11.1 - SAFETY INSTRUCTIONS 29

11.2 - GATE CONTROL 29

11.3 - MANUALLY RELEASING OR LOCKING THE GEARMOTOR 29

11.4 - MAINTENANCE OPERATIONS ADMISSIBLE TO THE USER 30

11.5 - REMOTE CONTROL BATTERY REPLACEMENT 30

11.6 - INSTALLING THE REMOTE CONTROL SUPPORT 30

APPENDIX 1 - EC declaration of conformity 31

CONTENTS

2 – English

English

GENERAL SAFETY WARNINGS AND PRECAUTIONS

• During installation, handle the automation with care, avoiding the risk of
impact, dropping or contact with any type of liquid. Never place the pro ­duct near to sources of heat and never expose to naked flames. This
may damage product components and cause malfunctions, fire or haz­ardous situations. If this occurs, suspend installation immediately and
contact the MhouseTechnical Assistance.

• Never make modifications to any part of the product. Operations other
than as specified can only cause malfunctions. The manufacturer
declines all liability for damage caused by makeshift modifications to the
product.

• If the power cable is damaged, it must be replaced exclusively by a
qualified technician, to avoid potential risks.

• Connect the control unit to an electric power line equipped with an
earthing system.

• The product should not be used by children or people with impaired
physical, sensorial or mental capacities or who have not received ade­quate training in the safe use of the product.

• The key-operated selector switch must be positioned in sight of the
automation, but far from moving parts and at a height of at least 1.5 m
from the ground, not accessible by the public. If this is used in “hold-to­run” mode, ensure that there are no persons in the vicinity of the au ­tomation.

• In the vicinity of the automation children must be supervised to ensure
that they do not play with it.

• Ensure that there are not points of entrapment or crushing with fixed
parts when the gate leaf is in the maximum opening or closing position;
protect parts if necessary.

• The product may not be considered an efficient system of protection
against intrusion. If an efficient protection system is required, the au ­tomation must be integrated with other safety devices.

• The automation must not be used before performing the commissioning
procedure as specified in the chapter “Testing and commissioning”.

• Check the automation frequently to ensure there is no imbalance, signs
of wear or damage to electrical or mechanical parts. Do not use the
automation if adjustments or repairs are necessary.

• In the event of long periods of disuse, to avoid the risk of leaks of harm­ful substances from the optional battery (PR1) disconnect it from the
automation and store in a dry location.

• Do not allow children to play with fixed control devices. Keep remote
control devices out of reach of children.

• The product’s packaging materials must be disposed of in full compli­ance with local regulations.

Operation warnings

• For cleaning the product surfaces, use a soft damp cloth. Use water
only; never use detergents or solvents for cleaning.

––– STEP 1 –––

Safety warnings

• CAUTION! – This manual contains important instructions and
warnings for personal safety. Incorrect installation could cause seri-

ous physical injury. Carefully read all parts of this manual before starting
any work. If in doubt, suspend installation immediately and contact the
Mhouse Technical Assistance.

• CAUTION! – Important instructions: keep this manual in a safe
place to enable future product maintenance and disposal proce­dures.

• CAUTION! – According to the most recent European legislation, the
production of a power-operated door or gate must comply with the
standards envisaged in the Directive 2006/42/EC (Machinery Direc­tive) and in particular standards EN 12445; EN 12453; EN 12635 and
EN 13241-1, which enable declaration of presumed conformity of
the automation. In consideration of this, all mains connection,
testing commissioning and maintenance operations must be per­formed exclusively by a qualified and skilled technician.
All preliminary set-up, installation and programming operations may
be performed by personnel with standard skills, provided that all
instructions and the relative sequences in this manual are strictly
observed, with particular reference to the warnings in this STEP 1.

Installation warnings

While reading this manual, take care to observe all instructions
marked with the following symbol:

These symbols indicate subjects that may be the source of potential
hazards and therefore the prescribed operations must be performed
exclusively by qualified and skilled personnel, in observance of
these instructions current safety standards.

• Before installation, ensure that this product is suitable for automation of
your gate or door (see STEP 3 and chapter “Product Technical Specifi­cations”). If not suitable, do NOT proceed with installation.

• On the system power mains install a device for disconnection (not sup­plied), to guarantee a gap between contacts and complete disconnec­tion in the conditions of overvoltage category III.

• All installation and maintenance operations must be performed
with the automation disconnected from the power supply. If the
power disconnect device is not visible from the location of the automa­tion, before work a notice should be affixed on the disconnect device,
with the text “CAUTION! MAINTENANCE IN PROGRESS”.

• CAUTION! - Never power up the motor before fully installed

on the column and leaf of the gate.

KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR INSTALLATION

stated in this manual is to be considered improper and is strictly pro­hibited!

The main part of the automation comprises one control unit and two
electromechanical gearmotors, each equipped with a 24 V DC motor, a
worm reducer and a mechanical locking system with key to enable manu­al opening and closing of the gate in the event of a power failure.
The control unit comprises a board and incorporated radio receiver which
receives the commands sent by the user via a transmitter. It can memo­rise up to 256 GTX4 transmitters (if memorised in “Mode I”) and up to 6
pairs of PH100 photocells.
Connection of the control unit with the various devices is by means of a
single 2-wire cable (“ECSbus” system). The control unit can also be
mains-powered (230 V) or alternatively by the Mhouse PF photovoltaic
system.
If powered from the mains, it can house a buffer battery (model PR1,
optional accessory), which ensures that the automation can perform a
number of manoeuvres for several hours in the event of a power failure.
During the power failure, or at any other time, the gate leaf can be moved
manually if required, by first releasing the gearmotor using the relative key
(see chapter 11.3 - User’s Guide).

NOTES TO MANUAL

• This manual describes how to set up a complete and optimal
automation, such as that shown in fig. 5, using all Mhouse devices
that are part of the automation system named “WU2S”. Some of
these devices are optional and may not be present in the kit. For a
complete overview of the devices, refer to the MHouse product
catalogue.

• This manual has been drawn up as a step-by-step guide

. There­fore, to ensure safe and facilitated assembly and programming
procedures, perform all operations described in the same order as
specified in this document.

––– STEP 2 –––

2.1 - PRODUCT DESCRIPTION AND INTENDED USE

The devices in this kit, plus other accessories (some optional and not
included in the pack), form the automation system named “WU2S”,
designed for the automation of a “residential” swing gate. Any other use

than as specified herein or in environmental conditions other than as

English – 3

English

2.2 - COMPONENTS USED TO SET UP A COMPLETE SYSTEM

Fig. 1 illustrates all components used to set up a complete system, such

as that shown in fig. 5.
Components shown in Fig. 1:
A - 2 electromechanical gearmotors WU1 with fixing/foundation plate and

slotted arms (*)

B - 3 release keys
C - 1 pair of PH100 photocells (one TX and one RX)
D - 2 GTX4 radio transmitters
E - 4 nut caps
F - 1 FL100 flashing light with integrated aerial
G - 1 control unit CL2S
H - Metal hardware

(*) the screws required for fixing the slotted arms are not supplied, as they
depend on the material and thickness of the leaf.

Notes:

- Some devices and accessories specified in the manual are optional and
may not be present in the kit. For a complete description, refer to the
Mhouse product catalogue or visit the website www.mhouse.com.

- The limit switch stops are not supplied in the pack and are not part of the
Mhouse product range.

––– STEP 3 –––

3.1 - CHECKING SUITABILITY OF GATE TO BE AUTOMAT-

ED AND RELATIVE ENVIRONMENT

• Ensure that the mechanical structure of the gate complies with current
national standards and that it is suitable for automation. For this check,
refer to the information specified on the gate dataplate. Important -
This product cannot be used to automate a gate that is not already effi­cient and safe; furthermore it cannot solve defects caused by incorrect
gate installation or poor maintenance.

• Manually move the gate leafs in both directions (opening/closing) and
ensure that friction is constant throughout travel (there must be no
points of increased or decreased force).

• If the leaf is fitted in a pedestrian pass door or a door onto the leaf
movement area, ensure that this door does not obstruct normal travel,
and install a suitable interlock device if necessary.

• Manually move the gate to any position; leave it stationary and ensure
that it does not move when left.

• Ensure that the space around the site of gearmotor installation enables
safe and easy manual gate release.

• Ensure that the selected surfaces for installation of the various devices
are solid and guarantee a stable fixture; as regards photocells, select a
flat surface that guarantees correct alignment between photocells (Tx
and Rx).

• Ensure that all devices to be installed are in a sheltered location and
protected against the risk of accidental impact.

• Ensure that there is sufficient space also when the gate is open (fig. 3).

• Verify the overall limits with reference to fig. 2-3 and the type of installa-
tion: with gearmotor completely underground or surface-mounted.

• Whether the WU1SK gearmotor is underground or surface-mounted,
the positions specified in Table 1 must be observed.

The most important value is ”A”: if possible choose the 1stline; after
fixing “A”, the minimum and maximum values “B” and “ C” can be
calculated with reference to the table.

In all cases a leaf opening angle of at least 100° is guaranteed. If a greater
angle is required, up to 120° lower values should be selected for “B” and
“C” should remain at the minimum envisaged value.

3.2 - PRODUCT APPLICATION LIMITS

Before proceeding with installation, perform the following checks in the
specified sequence and ensure conformity both with the data in this para­graph and the technical data provided in the chapter “Technical Specifica­tions”.

1 - Ensure that the dimensions and weight of the gate leafs are within the

following limits of use:

- maximum length 1.8 m

- maximum weight 200 kg.

- opening angle up to 120°

The shape of the gate and weather conditions (such as the presence of
strong winds) may reduce these maximum values; in this case the user
must measure the torque required to move the leafs in the worst condi­tions, and compare this value with the technical specifications.

2 - Check the overall dimensions of the gearmotor (fig. 2). Note –

These measurements also serve as a reference to calculate the space
occupied by the foundation pit for routing the electrical cable ducting.

3 - Ensure that the estimated lifetime is compatible with the intended use

(see paragraph 3.3).

4 - Ensure that all limitations, conditions and warnings in this manual can

be fully observed.

3.3 - PRODUCT DURABILITY

The lifetime is the average economic duration of the product. The value of
lifetime is strongly influenced by the intensity of the manoeuvres, i.e. the
sum of all factors that contribute to product wear, see Table 2. To estimate
the durability of your automation, proceed as follows:

01. Add up all the values in the items of Table 2;

02. In Graph 1 from the value obtained above, trace vertical line until it

intersects the curve; from this point trace a horizontal line until it inter­sects the line of the “manoeuvre cycles”. The value obtained is the
estimated lifetime of your product.

The lifetime values specified in the graph are only obtainable if the mainte­nance schedule is strictly observed (see chapter 9 - Maintenance sched­ule). The estimation of lifetime is made on the basis of design calculations
and the results of tests performed on prototypes. As it is only an estima­tion, it does not represent any form of guarantee on the effective lifetime of
the product.

Example of durability calculation: automation of a gate with a leaf length of

1.6 m with weight of 120 kg, for example, in a location subject to strong
winds. Table 1 states the “severity index” values for this type of installa­tion: 25% (“Leaf length”), 10% (“Leaf weight”) and 15% (“Installation in
windy areas”).
These indexes must be added together to obtain the overall severity
index, which in this case is 50%. With the value obtained (50%), check
Graph 2 on the horizontal axis (“severity index”) and locate the correspon­ding value of “manoeuvre cycles” which this product is able to complete in
its lifetime = approx. 40,200.

GRAPH 1

Severity index (%)

manoeuvre cycles

Ambient temperature over 40°C or
lower than 0°C or humidity greater
than 80%

Solid leaf
Installation in windy zone

20%

15%
15%

TABLE 2

Severity index

1 - 1,5 m

1,5 - 1,8 m

> 100 kg
> 150 kg

10%
25%

10%
25%

Leaf length

Leaf weight

TABLE 1 (expressed in millimetres)

ABC

1stchoice

2ndchoice

3rdchoice

4thchoice

0

from 10 to 30

from 31 to 50

from 51 to 60

from 0 to 80

from 0 to 80

from 0 to 70

from 0 to 60

from 160 to 170

from 180 to 190

from 200 to 210

from 210 to 240

90.000

80.000

70.000

60.000

50.000

40.000

30.000

20.000

10.000

0

4 – English

English

4.2 - PREPARING ELECTRIC CABLES

To prepare all connection cables, proceed as follows:
a) - Refer to fig. 7 to check the connections of the various devices to the

control unit and terminals to be used for each connection. Important

- Only devices using “ECSbus” technology can be connected to the
terminal “ECSbus”.

b) - Refer to fig. 6 to check positions of the electrical cables in the area.

Then draw a similar diagram on paper, adapting it to specific require­ments of your system. Note - This diagram will be useful to establish

the route of the raceways for cable ducting, and to draw up a com­plete list of the cables required.

c) - Read Table 3 to determine the type of cables to be used; then refer to

the diagram drawn above and on-site measurements to determine
the length of each cable. Caution! - No cable must exceed the

specific maximum length stated in Table 3.

WARNING - “ECSbus” technology enables the interconnection of

devices using a single “bus” cable, with 2 internal electrical wires. Con­nection of several devices can be in the configuration “cascade”, “star”
or the latter two “combined”.

––– STEP 4 –––

4.1 - PRELIMINARY CHECKS FOR INSTALLATION

4.1.1 - Establish the position of devices in the system

With reference to fig. 5 and 6, locate the approximate position for installa­tion of each device envisaged in the system. Fig. 5 shows a system made
using this product and other optional accessories in the Mhouse range.
These elements are positioned according to a typical standard layout. The
components are:

[a] - 1 CL2S control unit.
[b] - 1 FL100 Flashing light with integrated aerial
[c] - 1 pair of PH100 photocells (one TX and one RX)
[d] - 1 KS100 key-operated selector switch
[e] - 2 photocell posts
[f] - 2 limit switch stops
[g] - 2 electromechanical gearmotors WU1SK
[i] - junction box

WARNING! - Some of these devices are optional and may not be
present in the kit (see Mhouse product catalogue).

WARNINGS:

The fixed control devices must be positioned:

- in sight of the automation;

- far from moving parts;

- at a height of at least 1.5 m from the ground,

- not accessible by the public.

4.1.2 - Establish the position of all connection cables

Refer to the instructions in paragraph 4.2 to establish the layout of the
raceways for electric cable ducting.

4.1.3 - Ensure all equipment and materials for work are available

Before starting work, ensure that you have all equipment and materials
required to complete the work. Ensure that all items are in good condition
and comply with local safety standards.

4.1.4 - Completing the set-up work

Prepare the area for subsequent installation of the devices, completing all
preliminary work, such as:

- digging of raceways for protection ducting of electric cables (external

ducting may be used as an alternative);

- laying of protection ducting and embedding in concrete;

- sizing of all electric cables to required length (see paragraph 4.2) and

routing in protection ducting. Caution! - In this phase, do not make

any electrical connections.

Warnings:

• The hoses and ducting serve to protect electrical cables and prevent
accidental damage in the event of impact.

• When laying pipelines, take into account the risk of possible deposits of
water in the branch wells, where condensate may form in the pipelines
and the control unit with possible damage to the electronic circuits.

• Position the ends of the ducting at the points envisaged for fixture of the
various components.

cascade star combined

TABLE 3 – Technical specifications of electric cables

Connection Type of cable (minimum section values) Max. admissible length

A - Power line cable 3 x 1.5 mm

2

30 m (note 1)

B - FLASH flashing light output cable 2 x 0.5 mm

2

20 m

C - Radio aerial RG58 shielded cable type 20 m (less than 5 m recommended)
D - Input/output ECSbus cable 2 x 0.5 mm2 20 m (note 2)
E - STOP input cable 2 x 0.5 mm2 20 m (note 2)
F - OPEN input cable 2 x 0.5 mm2 20 m (note 2)
G - Motor output M1 and M2 cable 3 x 1 mm2 10 m

Note 1 - If the power cable is longer than 30 m, a cable with a larger section is required (e.g. 3 x 2.5mm²) and safety earthing is necessary in
the vicinity of the automation.

Note 2 - For cables of ECSbus and those of the STOP and OPEN inputs, a single cable with multiple internal wires may be used, to combine
several connections: for example, the STOP and OPEN inputs can be connected to the KS100 selector switch with a cable of 4 x 0.5 mm2.

CAUTION! – The cables used must be suited to the installation environment: for example a cable type H03VV-F is recommended for
indoor environments, and a cable type H07RN -F for outdoor environments is recommended.

English – 5

English

32 4

90

60

160

228,6

383,5

76

236

5

a

e f h

b c d

g

c

g

fi

e

6

A

D

B C

ED F

D

G G

1

B

F

D

C

E

A

H

G

6 – English

English

INSTALLATION: ASSEMBLY AND CONNECTION OF COMPONENTS

––– STEP 5 –––

WARNINGS

• Incorrect installation may cause serious physical injury to those

working on or using the system.

• Before starting automation assembly, make the preliminary checks

as described in STEP 3.

5.1 - INSTALLING THE GEARMOTOR WU1SK

WU1SK is an electromechanical gearmotor comprising a helical gear
reducer and 24 V dc motor; it is fitted with a mechanical release with key,
which enables manual movement of the gate in the event of a power fail­ure. The gearmotors can be anchored to the ground below the gate (if
there is a clearance of at least 90 mm), or installed underground with the
relative foundation plates.
The slotted arm and relative fixing plate enable connection of the gearmo­tor to the gate leaf.

WU1SK gearmotors are designed for two types of installation:

A) Underground installation

(see paragraph 5.1.1).

B) Surface-mounted (see paragraph 5.1.2)

If there are problems inserting the gearmotor under the leaf, we recom­mend removing the leaf to facilitate work.

5.1.1 - Underground gearmotor installation

01. Prepare the foundation pit, observing the specifications in paragraph

3.1 “Preliminary checks”, and in particular positions “A” and “B”
obtained from Table 1;

02. Lay the duct for routing the electric cable (fig. 7);

03. Separate the motor from the foundation plate;

04. Insert the four anchor bolts [B] in the foundation plate, securing the

above and below with two M8 nut types [A] and [C]; observe the
maximum height from the protruding side as shown in fig. 8;

05. Cast concrete into the pit;

06. Embed the plate in the concrete, taking care to level it.

07. When the concrete is sufficiently dry (after a few days), remove the 4

internal nuts which will no longer be used;

08. Fix bracket [D] onto the slotted arm, inserting bush [F] and spacer

[E] on screw [G]; then tighten the screw and bracket fully down as
shown in fig. 9;

09. Prepare the gearmotor inserting washer [L] in slotted arm [M], then

tighten fixing screws [I] fully down and close, inserting the cover [H]
(fig. 10);

10. Using a slotted screwdriver, remove the two release covers [N] (fig. 11);

11. Tilt the gearmotor, rest it on the plate and tighten the 4 self-locking

nuts [R] and washers [S]. Seal off the lock nuts, at the rear by
means of the nut caps [P] and at the front with the release covers
[Q] (fig. 12);

12. Insert the electric cable through the duct until it reaches the control

unit. If necessary, use a junction box for connection of the gearmotor
cable and cable to the control unit.

13. Refit the leaf if removed, and turn to the “gate closed” position.

14. Release the gearmotors by means of the relative release keys (see

paragraph “Releasing the gearmotor” on page 29) and turn the slot­ted arm until the fixing plate touches the leaf;

15. Position the fixing plate at the envisaged distance (position “C” of

Table 1 on page 3);

16. Provisionally secure the bracket to the leaf with a clamp; test a num-

ber of manoeuvres moving the gate by hand; check that the bracket
slides smoothly in the slot of the arm and that there is always a mar­gin of at least 5 mm on the slot;

17. Fix the bracket permanently using screws suited to the leaf material;

18. Block the gearmotor again using the release keys (see paragraph

11.3 - User’s Guide) and close the release covers.

IMPORTANT!

- The following assembly phases show installation of a gearmotor
model WU1SK.

- To ensure correct system operation, mechanical stops must be
mounted on the floor or wall at the maximum leaf opening and closing
points. Note - These stops are not supplied in the pack and are not
part of the Mhouse product range.

5.1.2 - Surface-mounted gearmotor installation

01. Ensure that the fixing surface is perfectly smooth, level and sufficient­ly compact. WU1SK is not supplied with fixing devices, which must
be chosen also on the basis of the fixing surface material.

02. Select the fixing position, observing the specifications in paragraph

3.1 “Preliminary checks”, and in particular positions “A” and “B”
obtained from Table 1;

03. Lay the duct for routing the electric cable (fig. 14);

04. Separate the motor from the foundation plate;

05. Fix bracket [A] onto the slotted arm, inserting bush [C] and spacer

[B] on screw [D]; then tighten the screw and bracket fully down as
shown in fig. 15;

06. Prepare the gearmotor inserting washer [G] in slotted arm [H], then
tighten fixing screws [F] fully down and close, inserting the cover [E]
(fig. 16);

07. Using a slotted screwdriver, remove the two release covers [I] (fig. 17);

08. Trace the drilling points at the envisaged location using the founda-

tion plate as a reference and using a drill to make the holes.

09. Insert the gearmotor on the plate, positioning the entire assembly
over the holes, and secure permanently using screws suited to the
type of fixing material;

10. Seal off the fixing points at the rear with the nut caps [L] (if possible;
this depends on the type of fixture) and at the front with the release
covers [M] (fig. 18);

11. Insert the electric cable through the duct until it reaches the control
unit. If necessary, use a junction box for connection of the gearmotor
cable and cable to the control unit.

12. Refit the leaf if removed, and turn to the “gate closed” position.

13. Release the gearmotors by means of the relative release keys (see

paragraph “Releasing the gearmotor” on page 34) and turn the slot­ted arm until the fixing plate touches the leaf.

14. Position the fixing bracket at the envisaged distance (position “C” of
Table 1 on page 3);

15. Provisionally secure the bracket to the leaf with a clamp; test a num­ber of manoeuvres moving the gate by hand; check that the bracket
slides smoothly in the slot of the arm and that there is always a mar­gin of at least 5 mm on the slot;

16. Fix the bracket permanently using screws suited to the leaf material;

17. Block the gearmotor again using the release keys (see paragraph

11.3 - User’s Guide) and close the release covers.

Make electrical connections. Refer to figure 23 and step 6.

English – 7

English

––– STEP 6 –––

6.1 - INSTALLING CL2S CONTROL UNIT

01. Select the installation position in an area protected against potential

impact and in the vicinity of the gate, to reduce the overall length of
the cables;

02. Remove the cover, levering it off with a screwdriver from the opening on

the base; slide it by a few centimetres then lift it off the base (fig. 20);

03. Lay the duct for routing the electric cables so that they can be insert­ed from the lower section of the control unit;

04. Drill the lower side of the control unit and use special connectors for
securing the ducts for routing electric cables, as shown in fig. 21;

05. On the base, use a screwdriver to punch through the two holes; trace
the drilling points using the base as a reference (fig. 22);

06. Use a percussion drill to drill the wall, with a 6 mm tip, and insert 6
mm plugs;

07. Fix the base, using the relative screws [A];

08. Before closing the control unit, make the electrical connection with

reference to paragraph 6.6 and fig. 23.

09. To close the control unit, place the cover on the base by approx. 3
cm higher than the final position and push it downwards to engage it
completely, as shown in fig. 25.

6.2 - INSTALLING AND CONNECTING PH100 PHOTOCELLS

(fig. 26)

Warning: all installation operations must be performed with the system
disconnected from the power supply; if fitted, the PR1 backup battery
must also be disconnected.

Warnings: Take care not to damage the o-ring fitted (fig. 26-3) [A].

Select the position of the two elements making up the photocell (TX and
RX) observing the following:

• Place them at a height of 40-60 cm from the ground, to the sides of the

zone to be protected, and as close as possible to the edge of the gate,
i.e. no further than 15 cm.

• There must be a raceway tube at the point envisaged for routing cables.

• Point the transmitter TX at receiver RX with a maximum tolerance of 5°.

01. Remove the front glass panel (fig. 26-1).

02. Position the photocell at the point where the cable routing tube

arrives.

03. Trace the drilling points using the base as a reference. Use a percus­sion drill to drill the wall, with a 5 mm tip, and insert 5 mm plugs.

04. Route the electric cables through the specific holes (pierce those
required): see the two options in fig. 26-2.

05. Fix the base, using the relative screws [B] of fig. 26-3 ensuring that
the hole on the base [C] of fig. 26-3 is aligned with the cable outlet.
2 self-tapping screws are also supplied for fixture on surfaces with a
different density.

06. Connect the electrical cable in the relative terminals of both TX and
RX (fig. 26-4). From an electrical point of view, TX and RX must be
connected in parallel (fig. 26-5) and to the blue terminal on the con-
trol board. No polarity needs to be observed

.

07. Fix the covering shell [D] of fig. 26-6 with the two screws [E] of fig.
29-6 using a Phillips screwdriver. Lastly, insert the external cover [F]
in fig. 29-6 pressing it slightly to secure in place.

6.3 - INSTALLING AND CONNECTING THE FLASHING LIGHT

FL100 (fig. 27)

Select the position of the flashing light so that it is in the vicinity of the gate
in a visible location; it can be fixed on either a horizontal or vertical surface.
Fig. 27 shows the two options:

01. Remove the cover, unscrewing the screw if present.

02. Separate the base, unscrewing the screws present to route the elec-

tric cables.

03. Trace the drilling holes using the base as a reference and ensuring
that the hole on the base is aligned with the cable outlet: vertical fix­ture (A) or horizontal fixture (B).

04. Use a percussion drill to drill the wall, with a 6 mm tip, and insert 6
mm plugs.

05. Fix the base, using the relative screws.

06. Connect the electric cables in the relative FLASH and “aerial” termi-

nals as shown in the figure: To facilitate operations, remove terminals,
make connections, then refit the terminals.
No polarity needs to be observed on the FLASH terminal, while in the
case of the shielded cable connection of the aerial, the sheath must
be connected.

07. Insert the lamp holder in the base, taking care to press it down so
that it locks into place.

08. Secure the body of the flashing light to the fixing support and turn it
left until it clicks into place, then secure by means of the screw.

6.4 - ELECTRICAL CONNECTION TO CONTROL UNIT CL2S

To make the electrical connection, at very low voltage, of the gearmotors
and various devices, refer to fig. 23.

Caution! - If the length of the gearmotor cable is not sufficient, DO NOT
REPLACE THE CABLE, but extend it by means of a suitable cable (see
technical specifications in Table 3). The joining point of the two cables
must be insulated and protected by means of a junction box (fig. 5-i).

Notes:

• The terminals have the same colour as the terminals on the correspon-

ding devices; for example the grey terminal (OPEN) of the KS100 key­operated selector switch must be connected to the grey terminal (OPEN)
of the control unit;

• No polarity is needed for virtually any of the connections; only in the case

of the shielded cable of the aerial, the central core and sheath must be
connected as shown in detail [A] of fig. 23.

Notes: - To facilitate connections, terminals can be removed as shown in
fig. 24 - [A]; after making the connections, refit the terminals in their seats

- - At the end of connections, use cable ties to secure the electric cables

to the relative fixtures (fig. 24 - [B]).

8 – English

English

7 8

11 12

P

Q

P

Q

R

S

N

N

9 10

H

I

L

M

D

E

F

G

13 14

A

B

C

26 mm

English – 9

English

15 16

17 18

19

20

21

22

A

B

D

C

G

E

F

H

I

I

L

M