mhouse WS2S User Manual

MhouseKit WS2
S
For power-operated swing gate
Installation instructions and warnings, and User Manual
IS0004A00EN 28-03-2011
GENERAL SAFETY WARNINGS AND PRECAUTIONS
STEP 1 2
STEP 2 2
2.1 - PRODUCT DESCRIPTION AND INTENDED USE 2
2.2 - COMPONENTS USED TO SET UP A COMPLETE SYSTEM 3
PRELIMINARY CHECKS FOR INSTALLATION
STEP 3 3
3.1 - CHECKING SUITABILITY OF GATE TO BE AUTOMATED AND
RELATIVE ENVIRONMENT 3
3.2 - PRODUCT APPLICATION LIMITS 3
3.3 - PRODUCT DURABILITY 3
STEP 4 4
4.1 - PRELIMINARY CHECKS FOR INSTALLATION 4
4.2 - PREPARING ELECTRIC CABLES 4
INSTALLATION: ASSEMBLY AND CONNECTION OF COMPONENTS
STEP 5 6
5.1 - INSTALLING THE GEARMOTOR WS1SK-WS1SC 6
STEP 6 9
6.1 - INSTALLING AND CONNECTING PHOTOCELLS PH100 9
6.2 - INSTALLING AND CONNECTING THE FLASHING LIGHT FL100 9
PROGRAMMING
STEP 7 11
7.1 - POWER SUPPLY CONNECTION 11
7.2 - INITIAL CHECKS 11
7.3 - LEARNING CONNECTED DEVICES 11
7.4 - LEARNING THE GATE LEAF OPENING AND CLOSING ANGLES 11
7.5 - CHECKING THE RADIO TRANSMITTERS 11
7.6 - SETTING 11
TESTING AND COMMISSIONING
STEP 8 12
8.1 - TESTING 12
8.2 - COMMISSIONING 12
MAINTENANCE
STEP 9 13
PRODUCT DISPOSAL 13
FURTHER INFORMATION
STEP 10 13
10.1 - ADVANCED SETTINGS 13
10.2 - OPTIONAL ACCESSORIES 15
10.3 - ADDING OR REMOVING DEVICES 17
10.4 - MEMORIZING ALL RADIO TRANSMITTERS 18
10.5 - TROUBLESHOOTING 20
10.6 - DIAGNOSTICS AND SIGNALS 20
TECHNICAL SPECIFICATIONS OF PRODUCT COMPONENTS 23
APPENDIX 1 - EC declaration of conformity 27
USER’S GUIDE
STEP 11 28
11.1 - SAFETY INSTRUCTIONS 28
11.2 - GATE CONTROL 28
11.3 - MANUALLY RELEASING OR LOCKING THE GEARMOTOR 28
11.4 - MAINTENANCE OPERATIONS ADMISSIBLE TO THE USER 29
11.5 - REMOTE CONTROL BATTERY REPLACEMENT 29
11.6 - REMOTE CONTROL BATTERY REPLACEMENT 29
APPENDIX 2 - EC declaration of conformity 31
CONTENTS
English
English – 1
English
2 – English
GENERAL SAFETY WARNINGS AND PRECAUTIONS
KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR INSTALLATION
––– STEP 2 –––
2.1 - PRODUCT DESCRIPTION AND INTENDED USE
The devices in this kit, plus other accessories (some optional and not included in the pack), form the automation system named “WS2S”, designed for the automation of a “residential” swing gate. Any other use
than as specified herein or in environmental conditions other than as stated in this manual is to be considered improper and is strictly pro­hibited!
The main part of the automation comprises an electromechanical gearmo­tor, fitted with a 24 V dc motor with helical teeth gear; it is fitted with a mechanical key release which enables manual movement of the gate in the event of a power failure. The gearmotor is equipped with a control unit that manages operation of the entire automation. The control unit com­prises a board and incorporated radio receiver which receives the com-
NOTES TO MANUAL
• This manual describes how to set up a complete and optimal automation, such as that shown in fig. 1, using all Mhouse devices that are part of the automation system named “WS2S”. Some of these devices are optional and may not be present in the kit. For a complete overview of the devices, refer to the MHouse product catalogue.
This manual has been drawn up as a step-by-step guide
. There­fore, to ensure safe and facilitated assembly and programming procedures, perform all operations described in the same order as specified in this document.
CAUTION! - Never power up the motor before fully installed on the column and leaf of the gate.
• During installation, handle the automation with care, avoiding the risk of impact, dropping or contact with any type of liquid. Never place the product near to sources of heat and never expose to naked flames. This may damage product components and cause malfunctions, fire or haz­ardous situations. If this occurs, suspend installation immediately and contact the MhouseTechnical Assistance.
• Never make modifications to any part of the product. Operations other than as specified can only cause malfunctions. The manufacturer declines all liability for damage caused by makeshift modifications to the product.
• If the power cable is damaged, it must be replaced exclusively by a qualified technician, to avoid potential risks.
• Connect the control unit to an electric power line equipped with an earthing system.
• This product is not designed to be used by persons (including children) whose physical, sensorial or mental capacities are reduced, or with lack of experience or skill, unless suitable instructions regarding use of the product have been provided by a person responsible for safety.
• The key-operated selector switch must be positioned in sight of the automation, but far from moving parts and at a height of at least 1.5 m from the ground, not accessible by the public. If this is used in “hold-to­run” mode, ensure that there are no persons in the vicinity of the automation.
• In the vicinity of the automation children must be supervised to ensure that they do not play with it.
• Ensure that there are not points of entrapment or crushing with fixed parts when the gate leaf is in the maximum opening or closing position; protect parts if necessary.
• The product may not be considered an efficient system of protection against intrusion. If an efficient protection system is required, the automation must be integrated with other safety devices.
• The automation must not be used before performing the commissioning procedure as specified in the chapter “Testing and commissioning”.
• Check the automation frequently to ensure there is no imbalance, signs of wear or damage to electrical or mechanical parts. Do not use the automation if adjustments or repairs are necessary.
• In the event of long periods of disuse, to avoid the risk of leaks of harm­ful substances from the optional battery (PR1) disconnect it from the automation and store in a dry location.
• Do not allow children to play with fixed control devices. Keep remote control devices out of reach of children.
• The product’s packaging materials must be disposed of in full compli­ance with local regulations.
Operation warnings
• For cleaning the product surfaces, use a soft damp cloth. Use water only; never use detergents or solvents for cleaning.
––– STEP 1 –––
Safety warnings
• CAUTION! – This manual contains important instructions and warnings for personal safety. Incorrect installation could cause seri-
ous physical injury. Carefully read all parts of this manual before starting any work. If in doubt, suspend installation immediately and contact the Mhouse Technical Assistance.
• CAUTION! – Important instructions: keep this manual in a safe place to enable future product maintenance and disposal proce­dures.
• CAUTION! – According to the most recent European legislation, the production of a power-operated door or gate must comply with the standards envisaged in the Directive 2006/42/EC (Machinery Directive) and in particular standards EN 12445; EN 12453; EN 12635 and EN 13241-1, which enable declaration of presumed conformity of the automation. In consideration of this, all mains connection, testing, commissioning and maintenance operations must be performed exclusively by a qualified and skilled techni­cian. All preliminary set-up, installation and programming operations may be performed by personnel with standard skills, provided that all instructions and the relative sequences in this manual are strictly observed, with particular reference to the warnings in this STEP 1.
Installation warnings
While reading this manual, take care to observe all instructions marked with the following symbol:
These symbols indicate subjects that may be the source of potential hazards and therefore the prescribed operations must be performed exclusively by qualified and skilled personnel, in observance of these instructions current safety standards.
• Before installation, ensure that this product is suitable for automation of your gate or door (see STEP 3 and chapter “Product Technical Specifi­cations”). If not suitable, do NOT proceed with installation.
• On the system power mains install a device for disconnection (not sup­plied), to guarantee a gap between contacts and complete disconnec­tion in the conditions of overvoltage category III.
All installation and maintenance operations must be performed with the automation disconnected from the power supply. If the power disconnect device is not visible from the location of the automa­tion, before work a notice should be affixed on the disconnect device, with the text “CAUTION! MAINTENANCE IN PROGRESS”.
English
English – 3
mands sent by the user via a transmitter. It can memorise up to 256 GTX4 transmitters (if memorised in “Mode I”) and up to 6 pairs of PH100 photocells. Connection of the control unit with the various devices is by means of a single 2-wire cable (“ECSbus” system). The control unit can also be mains-powered (230 V) or alternatively by the Mhouse PF photovoltaic system. If powered from the mains, it can house a buffer battery (model PR1, optional accessory), which ensures that the automation can perform a number of manoeuvres for several hours in the event of a power failure. During the power failure, or at any other time, the gate leaf can be moved manually if required, by first releasing the gearmotor using the relative key (see chapter 11.3 - User’s Guide).
2.2 - COMPONENTS USED TO SET UP A COMPLETE SYSTEM
Fig. 2 illustrates all components used to set up a complete system, such as that shown in fig. 1.The components are:
A - 2 electromechanical gearmotors WS1SK with fixing brackets B - 2 fixing plates C - 3 release keys D - 1 pair of PH100 photocells (one TX and one RX) E - 2 protection caps F - 2 GTX4 radio transmitters G - 1 FL100 flashing light with integrated aerial H - Fixing
brackets and curved anti-shear arms: the screws required for fixing the slotted arms are not supplied, as they depend on the material and thickness of the leaf.
I - 2 limit switch stops (they are not supplied in the pack and are not
part of the Mhouse product range).
L - Metal hardware
Note - Some devices and accessories specified in the manual are option­al and may not be present in the kit. .For a complete description, refer to the Mhouse product catalogue or visit the website www.mhouse.com.
––– STEP 3 –––
3.1 - CHECKING SUITABILITY OF GATE TO BE
AUTOMATED AND RELATIVE ENVIRONMENT
• Ensure that the mechanical structure of the gate complies with current national standards and that it is suitable for automation. For this check, refer to the information specified on the gate dataplate. Important - This product cannot be used to automate a gate that is not already effi­cient and safe; furthermore it cannot solve defects caused by incorrect gate installation or poor maintenance.
• Manually move the gate in both directions (opening/closing) and ensure that friction is constant throughout travel (there must be no points of increased or decreased force).
• If the leaf is fitted in a pedestrian pass door or a door onto the leaf movement area, ensure that this door does not obstruct normal travel, and install a suitable interlock device if necessary.
• Manually move the gate to any position; leave it stationary and ensure that it does not move when left.
• Ensure that the space around the site of gearmotor installation enables safe and easy manual gate release.
• Ensure that the selected surfaces for installation of the various devices are solid and guarantee a stable fixture; as regards photocells, select a flat surface that guarantees correct alignment between photocells (Tx and Rx).
• Ensure that all devices to be installed are in a sheltered location and protected against the risk of accidental impact.
3.2 - PRODUCT APPLICATION LIMIT
Before proceeding with installation, perform the following checks in the specified sequence and ensure conformity both with the data in this paragraph and the technical data provided in the chapter “Technical Specifications”.
1 - Ensure that the dimensions and weight of the gate are within the fol-
lowing limits of use:
WS2S - maximum length 2.2 m
- maximum weight 200 kg.
- opening angle 110°
On the basis of the leaf opening angle (fig.6), that it is possible to
observe the values specified in the graph of fig. 4; On the basis of value “B”, and the leaf opening angle in the table, val­ue “A” can be calculated. For example: if B is equal to 100 mm and an opening of 100° is required, A must be approximately 180 mm.
2 - Check the overall dimensions of the gearmotor (fig. 3). Note – These
measurements also serve as a reference to calculate the space occupied by the foundation pit for routing the electrical cable duct­ing.
3 - Ensure that the estimated lifetime is compatible with the intended use
(see paragraph 3.3).
4 - Ensure that all limits, conditions and warnings in this manual can be
observed.
3.3 - PRODUCT DURABILITY
The lifetime is the average economic duration of the product. The value of lifetime is strongly influenced by the intensity of the manoeuvres, i.e. the sum of all factors that contribute to product wear, see Table 1. To esti­mate the durability of your automation, proceed as follows:
01. Add up all the values in the items of Table 1;
02. In Graph 1 from the value obtained above, trace vertical line until it
intersects the curve; from this point trace a horizontal line until it intersects the line of the “manoeuvre cycles”. The value obtained is the estimated lifetime of your product.
The lifetime values specified in the graph are only obtainable if the main­tenance schedule is strictly observed (see chapter 9 - Maintenance schedule). The estimation of lifetime is made on the basis of design cal­culations and the results of tests performed on prototypes. As it is only an estimation, it does not represent any form of guarantee on the effective lifetime of the product.
Example of durability calculation: automation of a gate with a leaf length of 1.8 m with weight of 120 kg, for example, in a location subject to strong winds. Table 1 states the “severity index” values for this type of installation: 25 % (“Leaf length”), 10% (“Leaf weight”) and 15% (“Installa­tion in windy zone”). These values must be added up to obtain the overall severity index, which in this case is 50%. With the value obtained (50%), check the hori­zontal axis of Graph 1 (“severity index”), for the corresponding value of “manoeuvre cycles” which our product can complete in its lifetime = approx. 55,000 cycles.
GRAPH 1
Severity index (%)
Manouvre cycles
Ambient temperature over 40°C or lower than 0°C or humidity greater than 80%
Solid leaf
Installation in windy zone
20%
15%
15%
TABLE 1
Severity index
1 - 1,5 m
1,5 - 2,2 m
> 100 kg > 150 kg
10% 25%
10% 25%
Leaf length
Leaf weight
125.000
100.000
75.000
50.000
25.000
TABLE 2 – Technical specifications of electric cables
Connection Type of cable (minimum section values) Max. admissible length
A - Power line cable 3 x 1.5 mm2 30 m (note 1)
B - FLASH flashing light output cable 2 x 0.5 mm2 20 m
C - Radio aerial RG58 shielded cable type 20 m (less than 5 m recommended)
D - input/output ECSbus cable 2 x 0.5 mm2 20 m (note 2)
E - STOP input cable 2 x 0.5 mm2 20 m (note 2)
F - OPEN input cable 2 x 0.5 mm2 20 m (note 2)
G - Motor output M1 and M2 cable 3 x 1 mm2 10 m
Note 1 - If the power cable is longer than 30 m, a cable with a larger section is required (e.g. 3x2.5 mm
2
) and safety earthing is necessary in the
vicinity of the automation. Note 2 - For cables of ECSbus and those of the STOP and OPEN inputs, a single cable with multiple internal wires may be used, to combine
several connections: for example, the STOP and OPEN inputs can be connected to the KS100 selector switch with a cable of 4 x 0.5 mm
2
.
CAUTION! – The cables used must be suited to the installation environment.; for example a cable type H03VV-F is recommended for indoor environments, and a cable type H07RN-F for outdoor environments is recommended.
English
4 – English
––– STEP 4 –––
4.1 - PRELIMINARY CHECKS FOR INSTALLATION
4.1.1 - Establish the position of devices in the system
With reference to fig. 1 and 5, locate the approximate position for instal­lation of each device envisaged in the system. Fig. 1 shows a system made using this product and other optional accessories in the Mhouse range. These elements are positioned according to a typical standard layout. The components are:
[a] - 1 CL2S control unit. [b] - 1 FL100 flashing light with integrated aerial [c] - 1 pair of PH100 photocells (one TX and one RX) [d] - 1 KS100 key-operated selector switch [e] - 2 photocell posts [f] - 2 limit switch stops [g] - 2 electromechanical gearmotors WS1SK
WARNING! - Some of these devices are optional and may not be present in the kit (see Mhouse product catalogue).
Warnings:
• The gearmotor must be anchored to the ground, laterally to the gate using the relative fixing plate.
• The fixed control devices must be positioned:
- in sight of the automation;
- far from moving parts;
- at a height of at least 1.5 m from the ground;
- not accessible by the public.
4.1.2 - Establish the position of all connection cables
Refer to the instructions in paragraph 4.2 to establish the layout of the raceways for electric cable ducting.
4.1.3 - Ensure all equipment and materials for work are available
Before starting work, ensure that you have all equipment and materials required to complete the work. Ensure that all items are in good condition and comply with local safety standards.
4.1.4 - Completing the set-up work
Prepare the area for subsequent installation of the devices, completing all preliminary work, such as:
- digging of raceways for protection ducting of electric cables (external
ducting may be used as an alternative);
- laying of protection ducting and embedding in concrete;
- sizing of all electric cables to required length (see paragraph 4.2) and
routing in protection ducting. Caution! - In this phase, do not make
any electrical connections.
Warnings:
• The hoses and ducting serve to protect electrical cables and prevent accidental damage in the event of impact.
• When laying pipelines, take into account the risk of possible deposits of water in the branch wells, where condensate may form in the pipelines and the control unit with possible damage to the electronic circuits.
• Position the ends of the ducting at the points envisaged for fixture of the various components.
4.2 - PREPARING ELECTRIC CABLES
To prepare all connection cables, proceed as follows: a) - Refer to fig. 5 to check the connections of the various devices to the
control unit and terminals to be used for each connection. Important
- Only devices using “ECSbus” technology can be connected to the terminal “ECSbus”.
b) - Refer to fig. 1 to check positions of the electrical cables in the area.
Then draw a similar diagram on paper, adapting it to specific require­ments of your system. Note - This diagram will be useful to establish
the route of the raceways for cable ducting, and to draw up a com­plete list of the cables required.
c) - Read Table 2 to determine the type of cables to be used; then refer
to the diagram drawn above and on-site measurements to determine the length of each cable. Caution! - No cable must exceed the
specific maximum length stated in Table 2.
WARNING - “ECSbus” technology enables the interconnection of
devices using a single “bus” cable, with 2 internal electrical wires. Con­nection of several devices can be in the configuration “cascade”, “star” or the latter two “combined”:
cascade star combined
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English – 5
A
D
G
B C D
D
E
F
a
d
g
d
e
f
b
b
c
1
3
4
5
A
B
C
E
H
F
I
2
L
G
D
English
6 – English
A
B
INSTALLATION: ASSEMBLY AND CONNECTION OF COMPONENTS
––– STEP 5 –––
WARNINGS
• Incorrect installation may cause serious physical injury to those working on or using the system.
• Before starting automation assembly, make the preliminary checks as described in STEP 3.
5.1 - INSTALLING THE GEARMOTOR WS1SC
01. Ensure that the fixing surface is perfectly smooth, level and sufficiently
compact. WS2S is not supplied with fixing devices, which must be chosen also on the basis of the fixing surface material.
02. Prepare one or more duct tubes for routing the electric cables (fig. 6);
03. With reference to value “B” obtained from table 6, place the gearmo-
tor fixing plate no the fixing surface in the envisaged position, check­ing that at the positions in fig. 7- 8, at the point where the arm fixing bracket is to be positioned, that there is a suitable surface;
04. Trace the drilling points using the plate as a reference, and drill the surface to insert the 4 plugs of at least 8 mm (not supplied) Fix the plate using suitable screws [A] and washers [B] fig. 9;
05. Ensure that the plate is perfectly level fig. 10. Otherwise an offset arm could cause malfunctions of the automation fig. 11;
06. Prepare the gearmotor, inserting washer [D] in arm [C], then tighten fixing screw [E]. Take care to place the arm towards the front section fig. 12;
07. Fix the gearmotor to the plate by means of the screws [F] and lock nuts [G] fig. 13;
08. Using the pins supplied [H] and relative safety rings [I] fix the curved arm to the straight arm and leaf connecting bracket to the curved arm fig. 14;
09. Turn the leaf to the “gate closed” position;
10. Manually release the gearmotor (see paragraph 11.3 – User’s guide)
and secure the leaf connecting bracket to the gate at the point fur­thest from the column, extending the arms to the maximum limit (Fig.11);
11. Fix the bracket using screws suited to the leaf material;
12. Turn the leaf to the required “gate open” position. Place the limit
switch against the straight arm [L] and tighten the two screws [M] ful- ly down fig. 15;
13.
Loosen screw [N] securing the straight arm to the gearmotor and
insert the protection cover [P] between the straight arm and washer [O]. Refit the previously removed screw and tighten it fully down fig. 16;
14. Manually complete a number of leaf opening and closing cycles to ensure that the rack slides smoothly along the pinion throughout the entire length;
15. Manually unlock the gearmotor (see paragraph 11.3 - User’s guide);
16. Remove the top cover of the gearmotor and using a screwdriver push
the closure hook inside the release ring nut and pull the cover upwards fig. 17;
17. Before closing the gearmotor cover, make the electrical connections. Refer to fig. 18, in paragraph 5.2 and Step 6 (electrical connection of accessories) 6.
18. To install gearmotor WS1SK, repeat the entire procedure described in this paragraph (5.1)
Make electrical connections. Refer to figure 18 and step 6.
IMPORTANT!
- The following assembly phases show installation of a gearmotor mod­el WS1SK/WS1SC.
- To ensure correct system operation, mechanical stops must be mounted on the floor or wall at the maximum leaf opening and closing points. Note - These stops are not supplied in the pack and are not part of the Mhouse product range.
6
7
8
9
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English – 7
NO
E
D
C
F
G
H
H
I
M
L
10
11
12
13
14
15
English
8 – English
N
O
P
Blue
Yellow/Green
Brown
WS1SC
M2
WS1SK
M1
KS100
PH100
FL100
Blue
Yellow/Green
Brown
B
A
16
17
18
ECSbus
M M FLASH STOP OPENMM
MM MM
OPENSTOP
TX TR
ECS
bus
ECS
bus
FLASH
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English – 9
––– STEP 6 –––
6.1 - INSTALLING AND CONNECTING PH100
PHOTOCELLS (fig. 19)
Warning: all installation operations must be performed with the system disconnected from the power supply; if fitted, the PR1 backup battery must also be disconnected.
Warnings: Take care not to damage the o-ring fitted (fig. 19-3) [A].
Select the position of the two elements making up the photocell (TX and RX) observing the following:
• Place them at a height of 40-60 cm from the ground, to the sides of the zone to be protected, and as close as possible to the edge of the gate, i.e. no further than 15 cm.
• There must be a raceway tube at the point envisaged for routing cables.
• Point the transmitter TX at receiver RX with a maximum tolerance of 5°.
01. Remove the front glass panel (fig. 19-1).
02. Position the photocell at the point where the cable routing tube
arrives.
03. Trace the drilling points using the base as a reference. Use a percus-
sion drill to drill the wall, with a 5 mm tip, and insert 5 mm plugs.
04. Route the electric cables through the specific holes (pierce those
required): see fig. 19-2.
05. Fix the base, using the relative screws [B] of fig. 19-3 ensuring that
the hole on the base [C] of fig. 19-3 is aligned with the cable outlet. 2 self-tapping screws are also supplied for fixture on surfaces with a different density.
06. Connect the electrical cable in the relative terminals of both TX and
RX (fig. 19-4).Connect the electrical cable in the relative terminals of both TX and RX (fig. 19-5) and to the blue terminal on the control
board. No polarity needs to be observed.
07. Fix the covering shell [D] of fig. 19-6 with the two screws [E] of fig. 19-6 using a Phillips screwdriver. Lastly, insert the external cover [F] in fig. 19-6 pressing it slightly to secure in place.
6.2 - INSTALLING AND CONNECTING THE FLASHING
LIGHT FL100 (fig. 20)
Select the position of the flashing light so that it is in the vicinity of the gate in a visible location; It can be fixed on either a horizontal or vertical surface. Fig. 20 shows the two options:
01. Remove the cover, unscrewing the screw if present;
02. Separate the base, unscrewing the screws present to route the elec-
tric cables;
03. Trace the drilling holes using the base as a reference and ensuring that the hole on the base is aligned with the cable outlet. vertical fix­ture (A) or horizontal fixture (B);
04. Use a percussion drill to drill the wall, with a 6 mm tip, and insert 6 mm plugs.
05. Fix the base, using the relative screws;
06. Connect the electric cables in the relative FLASH and “aerial” termi-
nals as shown in the figure: To facilitate operations, remove termi­nals, make connections, then refit the terminals. No polarity needs to be observed on the FLASH terminal, while in the case of the shielded cable connection of the aerial, the sheath must be connected;
07. Insert the lamp holder in the base, taking care to press it down so that it locks into place.
08. Secure the body of the flashing light to the fixing support and turn it left until it clicks into place, then secure by means of the screw.
12
3
4
5
19
6
B
C
A
D
E
F
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