mhouse WS2 User Manual

Installation instructions and warnings
English
IST WS2-GB 4865 Rev. 01 del 11-10-2004
MhouseKit WS2
For the automation of swing gates.
2 Instructions WS2
Information
2 Product description 4
2.1 Applications 4
2.2 Description of the automation 4
2.3 Description of devices 5
2.3.1
Electromechanical Gearmotors with WS1-WS1C curved Arms
5
2.3.2 Release keys 6
2.3.3 Photocells PH1 6
2.3.4 KS1 Key-operated Selector Switch 6
2.3.5 FL1 Flashing Light with Incorporated Aerial 6
2.3.6 TX4 Radio Transmitters 6
3 Installation 7
3.1 Preliminary checks 7
3.1.1 Operating limits 8
3.1.2 Tools and Materials 8
3.1.3 List of cables 8
3.2 Preparing the Electrical System 9
3.2.1 Connection to the Electrical Mains 9
3.3 Installation of the Various Devices 9
3.3.1 WS1 and WS1C gearmotor mounting 9
3.3.2 Photocells 11
3.3.3 KS1 Key-Operated Selector Switch 11
3.3.4 Flashing light FL1 12
3.3.5 Electrical connections to the WS1C control unit 13
3.4 Power Supply Connection 14
3.5 Preliminary checks 14
3.5.1 Recognition of connected devices 15
3.5.2 Recognition of Gate Leaves’ Opening and Closing Angles 15
3.5.3 Checking the Radio Transmitters 15
3.6 Regulations 16
3.6.1 Selecting the Speed of the Leaf 16
3.6.2 Selecting the Type of Operating Cycle 16
3.7 Testing and commissioning 16
3.7.1 Testing 16
3.7.2 Commissioning 17
4 Maintenance 17
4.1 Dismantling and Disposal 17
5 Additional information 18
5.1 Advanced Adjustments 18
5.1.1 Adjusting the Parameters with the Radio Transmitter 18
5.1.2 Checking the Adjustments with the Radio Transmitter 19
5.2 Optional Accessories 19
5.3 Adding or Removing Devices 19
5.3.1 ECSBus 19
5.3.2 STOP Input 19
5.3.3 Recognition of other devices 20
5.3.4 Addition of Optional Photocells 20
5.4 Memorization of Radio Transmitters 21
5.4.1 Mode 1 Memorization 21
5.4.2 Mode 2 Memorization 21
5.4.3 “Remote” Memorization 21
5.4.4 Deleting a Radio Transmitter 22
5.4.5 Deleting all the Radio Transmitters 22
5.5 Troubleshooting 22
5.6 Diagnostics and Signals 23
5.6.1 Photocells 23
5.6.2 Flashing light 23
5.6.3 Control unit 24
6 Technical characteristics 25
7 Annexes 27
7.1 Annexe 1: CE Declaration of Conformity of WS2 Components 29
7.2 Annexe 2: CE Declaration of Conformity of Power Operated Gate 31
7.3 Annexe 3: Operating Guide 33
7.3 Annexes 3: Operating guide 27
7.3.1 Safety regulations 33
7.3.2 Gate Control 33
7.3.3 Maintenance Operations to Be Performed by the User 34
7.3.4 Replacing the Remote Control Battery 34
Contents
This manual may be reproduced provided no part of it is omitted or modified. No part of this manual may be translated into other languages without the prior authorisation and subsequent examination by MHOUSE.
MHOUSE disclaims responsibility for any damage resulting from the improper use of the products; you are therefore invited to read this manual carefully.
MHOUSE, in order to improve its products, reserves the right to modify their technical characteristics at any time without prior notice. In any case, the manufacturer guarantees their functionality and fitness for the intended purposes.
For any information please contact:
MHOUSE S.r.l.
via Pezza Alta, 13, ZI 31046 Oderzo
Tel: 0422 202109
Fax: 0422 852582
email: info@mhouse.biz
http: www.mhouse.biz
Instructions WS2 3
1 Warnings
• If this is the first time that you install a WS2 gate automation system we recommend that you dedicate some of your time to reading this man­ual. You should read it before you start installing the system, so you don’t have to rush to finish the work.
• Keep all the components of the WS2 system handy so that you can read, check and verify all the information contained in this manual. However, do not carry out the adjustment and memorization stages otherwise, during the actual installation of the products, you will have to deal with settings that differ from the original factory ones.
•When reading this manual, pay special attention to the sections marked by the following symbol:
these sections are particularly important for safety.
• Store this manual safely for future use.
• This manual, as well as the design and manufacture of the devices that make up WS2, comply fully with the standards and regulations in force
• Considering the hazards that may exist during the installation and oper­ation of WS2, it is necessary that also the installation be carried out in strict compliance with current legislation, standards and regulations, particularly:
• This manual contains important information regarding personal safety; before you start installing the components, it is impor­tant that you read and understand all the information contained herein. Do not proceed with the installation if you have doubts of any sort; if necessary, refer to the MHOUSE customer serv­ice department for clarifications.
• Before you start with the installation, make sure that each sin­gle WS2 device is suitable for the intended automation purpos­es; pay special attention to the data provided in chapter 6 “Technical Characteristics”. If even a single device is not suit­able for the intended application, do not proceed with the instal­lation.
• Before you start with the installation, check whether additional devices or materials are needed to complete the automation with WS2 based on the specific application requirements.
• The WS2 automation system must not be used until the automa­tion has been commissioned as described in paragraph 3.7.2 “Commissioning”.
• The WS2 automation system cannot be considered as a suitable intrusion protection system. If you require efficient protection you need to integrate WS2 with other devices.
•The packing materials of WS2 must be disposed of in compli­ance with local regulations.
• Do not make modifications to any components unless provided for in this manual. This type of operations will only cause mal­functions. MHOUSE disclaims any liability for damage resulting from modified products.
• Components must never be immersed in water or other liquids. During installation, ensure that no liquids leak into the gearmo­tor and other open devices.
• In the event that liquid substances have penetrated inside the automation devices, immediately disconnect the power supply and contact the MHOUSE customer service department. The use of WS2 in these conditions can be dangerous.
• Keep all components of WS2 away from heat sources and open flames; these could damage the components and cause mal­functions, fire or dangerous situations.
• During long periods of inactivity, the optional battery (PR1) should be removed and stored in a dry location to prevent leak­age of noxious substances.
•Connect the gearmotor only to a power supply line equipped with safety grounding system.
•All operations requiring the opening of the protection shell of any WS2 device must be performed with the control unit dis­connected from the power supply (and from the PR1 buffer bat­tery, if featured); if the disconnection device is not identifiable, post the following sign on it: “WARNING: MAINTENANCE WORK IN PROGRESS”.
• In the event that any automatic switches are tripped or fuses blown, you must identify the fault and eliminate it before reset­ting the switches or replacing fuses.
•If a fault occurs that cannot be solved using the information provided in this manual, refer to the MHOUSE customer service department.
A
D G D
E F
B B C
4 Instructions WS2
The following example of a typical WS2 application will serve to clarify a few terms and aspects of a gate automation system:
A) FL1 flashing light with integrated aerial
B) Pair of PH1 photocells.
C) KS1 key-operated selector switch
D) Pair of posts for PT50 photocells (not included)
E) WS1C Gearmotor equipped with integrated command unit
F) WS1 Gearmotor
G) Closing stop (not included)
2.2 Description of the automation
Figure 1
2 Product description
2.1 Applications
WS2 is a set of components designed for the automation of single-leaf or double-leaf gates in residential applications.
Any applications other than those described above or under different conditions from those specified in this manual are forbidden.
WS2 operates with electric power. In the event of a power failure, the gearmotor can be released using suitable keys in order to move the gate manually. Alternatively, the PR1 buffer battery (optional accessory) can be used.
Instructions WS2 5
WS2 consists of the devices shown in figure 2; make immediately sure that they correspond to the contents of the package and verify the inte­grity of the devices.
Note: to adapt WS2 to local regulations, the contents of the package may vary; an exact list of the contents is shown on the outside of the package under the “Mhousekit WS2 contains” heading.
A) 1 WS1C Gearmotor with incorporated con-
trol unit
B) 1 WS1 Gearmotor
C) 2 Gearmotor mounting plates
D) 3 Release keys.
E) 1 Pair of PH1 photocells (consisting of a TX
and an RX).
F) 2 Covers.
G) 2 TX4 radio transmitters.
H) 1 KS2 key-operated selector switch and two
keys
I) Mounting brackets and anti-shear curved
arms (*)
J) 2 Mechanical stops.
K) 1 FL1 flashing light with incorporated aerial.
L) Miscellaneous small parts: screws, screw
anchors, etc., see tables 1,2, 3, and 4 (*)
(*) the screws needed to secure the motor
mounting plate and the brackets of the arms to the gate are not supplied because their type depends on the material and thickness of the gate.
2.3 Description of devices
WS1C and WS1 are electromechanical gearmotor consisting of a helical teeth reduction gear and a 24V direct current motor. It features a key­operated mechanical release mechanism that allows you to move the gate manually in the event of a power failure. The gearmotors can be mounted at the side of the gate using the special mounting brackets. The curved arm and the related mounting bracket enable the connection between the gearmotor and the gate leaf.
WS1C is complete with a unit that controls the gearmotors and power supply to the various components; it comprises an electronic card with incorporated radio receiver.
WS1C is also fitted with a compartment for the PR1 buffer battery (optio­nal) required for operation in the event of a power failure. The control unit can activate the gearmotors at two speeds: “slow” or “fast”.
To facilitate the electrical connections there are separate terminals for each device, which are removable and colour-coded based on the func­tion performed.Next to each input terminal there is a LED that signals its status. The connection to the power supply is very easy: just insert the plug in a power outlet.
WS1 does not have a control unit and must be connected to the relative terminals of the WS1C control unit.
Table 1: List of small parts for two WS1/WS1C Q.ty
8x30 hex-head screws 2 pcs. 6x80 cylindrical hex countersunk screw 4 pcs. 6x20 cylindrical hex countersunk screw 2 pcs. 8 mm dia. grower washers 2 pcs. pins 4 pcs. safety rings 4 pcs.
2.3.1 Electromechanical Gearmotors with WS1-WS1C curved Arms
Figure 3
Figure 2
A
C
D
F
I
L
J
G
E
K
H
B
6 Instructions WS2
2.3.3 Photocells PH1
The pair of PH1 wall-mounted photocells, once they are connected to the control unit, enable the detection of obstacles found on the optical axis between the transmitter (TX) and the receiver (RX).
Table 2: List of small parts for PH1 Q.ty
HI LO 4X9,5screw 4 pcs.
3.5X25 self-tapping screw 4 pcs. s 5 c nylon screw anchor 4 pcs.
2.3.4 KS1 Key-operated Selector Switch
The KS1 key-operated two-position selector switch enables gate control without using the radio transmitter. It is equipped with internal light for locating in the dark.
There are two commands, which depend on the direction of rotation of the key “OPEN” and “STOP”, then the key, which is spring loaded, returns to the centre position.
Figure 6
2.3.5 FL1 Flashing Light with Incorporated Aerial
The flashing light is controlled by the control unit and signals danger when the gate is moving. Inside the flashing light there is also the aerial for the radio receiver.
Figure 7
2.3.6 TX4 Radio Transmitters
The radio transmitters are used for the remote control of the gate open­ing and closing manoeuvres. They feature four buttons that can all be used for the 4 types of command to a single automation unit, or to con­trol up to 4 different automation units.
The transmission of the command is confirmed by the LED [A]; an eyelet [B] allows them to be hung on a keyring.
Figure 8
B
A
Figure 5
Table 3: List of small parts for KS1 Q.ty
HI LO 4X9,5 screw 2 pcs.
3.5X25 self-tapping screw 4 pcs. s 5 c nylon screw anchor 4 pcs.
Table 4: List of small parts for FL1 Q.ty
4,2X32 self-tapping screw 4 pcs. s 6 c nylon screw anchor 4 pcs.
The three keys enable the gearmotor to be released in the event of a power failure.
2.3.2 Release keys
Figure 4
WS2 must not be used to power a gate that is not efficient and safe. It cannot solve defects resulting from incorrect installation or poor maintenance of the gate.
Before proceeding with the installation you must:
• Make sure that the weight and dimensions of the gate fall within the specified operating limits (see paragraph 3.1.1). If they do not, WS2 cannot be used.
• Make sure that the structure of the gate is suitable for automa­tion and in compliance with regulations in force.
• Make sure that there are no points of greater friction in the ope­ning or closing travel of the gate leaves.
• Check sturdiness of the mechanical stops on closing and ope­ning (if fitted), and that there is no risk of the deformation even when the leaf hits the mechanical stop violently.
• Make sure that the gate is well balanced: it must not move by itself when it is placed in any position.
• Make sure that the area where the gearmotor is fixed is not subject to flooding. If necessary, mount the gearmotor raised from the ground.
• Make sure that the location where the gearmotor is installed is compatible with the overall dimensions of the gearmotor and that it allows the release manoeuvre to be carried out easily and safely.
• Make sure that the mounting positions of the various devices are protected from impacts and that the mounting surfaces are sufficiently sturdy.
• Make sure that the mounting surfaces of the photocells are flat and that they enable the proper alignment between TX and RX
•Check the size limits referring to figure 9.
• Check that there is enough space for the arm to rotate
• Using the leaf opening angle as a guideline, check that the values in Table 5 can be met.
Table 5
1. “B” is a value that can be easily measured on the gate.
2. Use the value of “B” and the leaf opening angle in the table to calcu-
late the value of “A”. E. g.: if “B” equals 100 mm and you require an opening angle of 100°, “A” should be about 180 mm.
Instructions WS2 7
The installation must be carried out by qualified and skilled per­sonnel in compliance with the directions provided in this chapter 1 “WARNINGS”.
3 Installation
3.1 Preliminary checks
Figure 9
Figure 10
Figure 11
8 Instructions WS2
3.1.1 Operating limits
3.1.3 List of cables
Figure 13
3.1.2 Tools and Materials
Figure 12
Chapter 6 “Technical Characteristics” provides the fundamental data needed to determine whether all the WS2 components are suitable for the intended application.
In general, WS2 is suitable for the automation of gates featuring leaves up to 1.8 m wide, weighing up to 200 kg, with opening angle of up to
110° for residential applications. The shape of the gate and the climatic conditions (e.g. presence of strong wind) may reduce these maximum limits. In this case it is necessary to measure the torque needed to move the leaves under the worst conditions, and to compare it to the data pro­vided in the technical characteristics chart for the WS1 and WS1C gear­motors.
Make sure you have all the tools and materials needed to install the system; make sure that they are in good condition and serv­iceable according to current safety standards. See examples in figure 12.
WARNING: The cables used must be suitable for the type of installation; for example, an H03VV-F type cable is recommended for indoor applications, while H07RN-F is suitable for outdoor applications.
Note 1 A power supply cable longer than 30 m may be used provided it has a larger gauge, e.g. 3x2.5mm
2
, and that a safety grounding system is
provided near the automation unit.
Note 2 For the ECSbus cables; there are no special contraindications to the use of a single cable that groups together multiple connections; for exam­ple, the STOP and OPEN inputs can be connected to the KS1 selector switch using a single 4x0,5mm
2
cable.
Table 6: list of cables
Connection Cable type (minimum section values) Maximum length allowed
[A] Power supply line 3x1.5mm2 cable 30m (note1)
[B] FLASH Light Output 2x0.5mm2 cable 20m
[C] Radio Aerial RG58 type shielded cable 20m (recommended less than 5m)
[D] ECSBus input/output 2x0.5mm2 cable 20m (note2)
[E] STOP Input 2x0.5mm2 cable 20m (note2)
[F] OPEN Input
[G] M1motors output
2x0.5mm2 cable
3x1 mm2 cable
20m (note2)
10m
The cables required for the installation of WS2 may vary depending on the type and quantity of devices to be installed; figure 13 shows the cables needed for a typical installation; no cable is supplied with WS2.
A
D G
B C D D E
F
Instructions WS2 9
3.2 Preparing the Electrical System
3.2.1 Connection to the Electrical Mains
Although the connection of WS1C to the mains power line is not dealt with in this manual, note that:
• The power supply line must be laid and connected by a qualified professional electrician
• Alternatively, have a suitably protected 16A “shuko” outlet installed, where you can plug in WS1C.
• The power supply line must be protected from short circuits and ground leakage; a device must be provided to enable the disconnection of the power supply during the installation and maintenance of WS2 (the plug with outlet are suitable for this purpose).
With the exception of the power line that supplies the control unit, the rest of the system uses extra-low voltage (approx. 24V); the wiring can therefore be done by personnel that is not properly qualified, provided that all the instructions in this manual are carefully observed.
After selecting the position of the various devices (refer to figure 1) you
can start preparing the conduits for the electrical cables connecting the devices to the control unit.
The conduits are designed to protect the electrical cables and prevent accidental breakage, which may be caused by the passage of vehicles, for instance.
3.3 Installation of the Various Devices
3.3.1 WS1 and WS1C gearmotor mounting
1 Choose the mounting position in accordance with the specifications
in paragraph 3.1 “Preliminary Checks”.
2Check that the mounting surface is perfectly smooth, vertical and suf-
ficiently compact. WS2 does not come with a mounting system, con­sequently one will have to be chosen according to the surface mate­rial.
3 As other devices are also connected to the WS1C gearmotor, take
care that one or more lines of suitable dimensions are laid to ensure correct routing of all cables.
4Using the value of “B” taken from Table 5, place the mounting plate of
the gearmotor on the mounting surface in the required position. Check that there is a suitable surface at the values in Figure 11, i.e. where the bracket of the arm is mounted.
5Mark the drilling points using the plate as a template and then drill the
holes in the surface so that 4 anchors can be installed. The anchors (not supplied) should be at least 8 mm. Secure the plate with screws [A] and washers [B].
6 Check that the plate is perfectly level.
Otherwise the arm outside the axis will cause a gate malfunction.
7 Set up the gearmotor by fitting the arm [C] with the washer [D], then
fasten the screw tightly [E]. Take care to place the arm towards the front section.
Figure 14
Figure 15
Figure 16
Figure 17
A
B
NO
Figure 18
E
D
C
10 Instructions WS2
8 Fasten the gearmotor to the plate with the screws [F] and the self-
locking nuts [G].
9 Using the pins supplied [H], and the corresponding safety rings [I], fas-
ten the bent arm to the straight arm, and the leaf mounting bracket to the bent arm.
10 Swing the leaf to the “gate closed” position.
11 Release the gearmotor using the appropriate release wrench (see the
“Gearmotor Release” paragraph on page 34) and fasten the leaf mounting bracket to the gate as far away as possible from the post, extending the arms to their maximum reach (Fig. 11).
12 Secure the bracket using screws suited to the material of which the
gate is constructed.
13 Swing the leaf to the “gate open” required position. Then place the
limit stop up against straight arm [L] and tighten the two screws [M] fully down.
14 Loosen screw [N] securing the straight arm to the gearmotor and
insert protection cover [O] between the straight arm and washer [P]. Tighten the screw fully down.
15 Release the gearmotor.
16 Remove the upper cover of the gearmotor by pushing with a screw-
driver the closing hook applied in the release ring nut and then pulling it up.
17 Thread the electrical cable through the conduit and bring it to the con-
trol unit of WS1C then make the electrical connections as follows:
On completion close the cover of gearmotor WS1 inserting it from above and clicking the front retainer tab into position.
Figure 21
Figure 22
Figure 19
F
G
Figure 20
H
H
I
M
L
N
O
P
Figure 23
blue
yellow/green
brown
Instructions WS2 11
3.3.2 Photocells
1 Select the position of the two photocell elements (TX and RX) accord-
ing to the following instructions:
• Position them at a height of 40-60 cm from the ground, on both sides of the area to be protected, on the street side of the installation and as close as possible to the edge of the gate, no further than 15 cm.
• Point transmitter TX towards receiver RX, with a maximum tolerance of 5°.
• In the selected locations there must be a conduit for threading the cables.
2 Remove the front glass [A] by prising it out with a slotted tip screwdriver
applied to the bottom.
3Press the lens in order to separate the two shells.
4Breach two of the four holes [B] at the bottom with a screwdriver.
5 Position the photocell at the point where the conduit arrives; the hole
at the bottom [D] should match the point where the cables come out of the wall; mark the drilling points using the bottom as reference
6Drill the holes in the wall using a hammer drill with a 5 mm bit and insert
the 5 mm screw anchors.
7 Secure the bottom with the screw [C].
8 Connect the electric cable to the appropriate TX and RX terminals.
From an electrical viewpoint, TX and RX must be connected in parallel as shown in figure 28. It is not necessary to observe any polarity. The terminals can be removed in order to facilitate the operations; make the connections and then reinsert them.
9 Secure the cover shell [E] using the two screws [F] and a Phillips screw-
driver. Then insert the glass [G], pressing it gently to close it.
Figure 27
Figure 28
Figure 29
Figure 30
B
C
D
C
E
F
G
Figure 26
A
TX
3.3.3 KS1 Key-Operated Selector Switch
RX
1 Determine the position of the selector switch; it must be installed exter-
nally, alongside the gate and at a height of approx. 80 cm, so that it can be used by people of different height.
2 Remove the front glass [A] by prising it out with a slotted tip screwdriver
applied to the bottom.
3To separate the bottom from the shell you need to insert the key and
keep it turned, then pull with a finger inserted in the hole for the pas­sage of the cables.
Figure 31
A
Figure 32
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