mhouse WK2 User Manual

Installation instructions and warnings
English
IST WK2-GB 4865 Rev. 02
MhouseKit WK2
For the automation of swing gates.
2 WK2 Instructions
Information
2 Product description 4
2.1 Applications 4
2.2 Description of the automation 4
2.3 Description of devices 5
2.3.1 Electromechanical Gearmotors with WK1 curved Arms 5
2.3.2 Release keys 5
2.3.3 CL2 Control Unit 6
2.3.4 PH1 Photocells 6
2.3.5 KS1 Key-Operated Selector Switch 6
2.3.6 FL1 Flashing Light with Incorporated Aerial 6
2.3.7 TX4 Radio Transmitters 6
3 Installation 7
3.1 Preliminary checks 7
3.1.1 Operating Limits 8
3.1.2 Tools and Materials 8
3.1.3 List of Cables 8
3.2 Preparing the Electrical System 9
3.2.1 Connection to the Electrical Mains 9
3.3 Installation of the Various Devices 9
3.3.1 WK1 gearmotor mounting 9
3.3.2 Photocells 11
3.3.3 KS1 Key-Operated Selector Switch 12
3.3.4 FL1 Flashing Light 12
3.3.5 CL2 Control Unit 13
3.4 Power Supply Connection 15
3.5 Initial checks 15
3.5.1 Recognition of Connected Devices 15
3.5.2 Recognition of Gate Leaves' Opening and Closing Angles16
3.5.3 Checking the Radio Transmitters 16
3.6 Regulations 16
3.6.1 Selecting the Speed of the Leaf 16
3.6.2 Selecting the Type of Operating Cycle 17
3.7 Testing and commissioning 17
3.7.1 Testing 17
3.7.2 Commissioning 17
4 Maintenance 18
4.1 Dismantling and Disposal 18
5 Additional information 19
5.1 Advanced Adjustments 19
5.1.1 Adjusting the Parameters with the Radio Transmitter 19
5.1.2 Checking the Adjustments with the Radio Transmitter 20
5.2 Optional Accessories 20
5.3 Adding or Removing Devices 20
5.3.1 ECSBus 20
5.3.2 STOP Input 20
5.3.3 Recognition of Other Devices 21
5.3.4 Addition of Optional Photocells 21
5.4 Memorization of Radio Transmitters 22
5.4.1 Memorization Mode 1 22
5.4.2 Memorization Mode 2 22
5.4.3 Remote Memorization 22
5.4.4 Deleting a Radio Transmitter 23
5.4.5 Deleting all the Radio Transmitters 23
5.5 Troubleshooting 23
5.6 Diagnostics and Signals 24
5.6.1 Photocells 24
5.6.2 Flashing light 24
5.6.3 Control Unit 25
6 Technical characteristics 26
7 Annexes 28
7.1 Annexe 1: CE Declaration of Conformity of WK2 Components 29
7.2 Annexe 2: CE Declaration of Conformity of Power Operated Gate 31
7.3 Annexe 3: Operating Guide 33
7.3.1 Safety regulations 33
7.3.2 Gate Control 33
7.3.3 Maintenance Operations to Be Performed by the User 34
7.3.4 Replacing the Remote Control Battery 34
Contents
This manual may be reproduced provided no part of it is omitted or modified. No part of this manual may be translated into other languages without the prior authorization and subsequent examination by MHOUSE.
MHOUSE disclaims all responsibility for damage resulting from improper use of its products. You are therefore invited to read this manual carefully.
MHOUSE, in order to improve its products, reserves the right to modify them at any time without prior notice. In any case, the manufacturer guarantees their functionality and fitness for the intended purposes.
For any information please contact:
MHOUSE S.r.l.
via Pezza Alta, 13, ZI 31046 Oderzo
Tel: 0422 202109
Fax: 0422 852582
email: info@mhouse.biz
http: www.mhouse.biz
WU2 is produced by NICE S.p.a. (TV) I, MHOUSE S.r.l. is an affiliate of the Nice S.p.a group.
WK2 Instructions 3
1 Warnings
• If this is the first time that you install a WK2 gate automation system we recommend that you dedicate some of your time to reading this manual. You should read it before you start installing the system, so you don't have to rush to finish the work.
Keep all the components of the WK2 system handy so that you can read, check and verify all the information contained in this manual. However, do not carry out the adjustment and memorization stages otherwise, during the actual installation of the products, you will have to deal with settings that differ from the original factory ones.
•When reading this manual, pay special attention to the sections marked by the following symbol:
these sections are particularly important for safety.
• Store this manual safely for future use.
• This manual, as well as the design and manufacture of the devices that make up WU2, comply fully with the standards and regulations in force.
•Considering the hazards that may exist during the installation and operation of WK2, it is necessary that also the installation be carried out in strict compliance with current legislation, standards and regulations, particularly:
• This manual contains important information regarding personal safety; before you start installing the components, it is important that you read and understand all the information contained herein. Do not proceed with the installation if you have doubts of any sort; if necessary, refer to the MHOUSE customer service department for clarifications.
• Before you start with the installation, make sure that each single WK2 device is suitable for the intended automation purposes; pay special attention to the data provided in chapter 6 "Technical Characteristics". If even a single device is not suitable for the intended application, do not proceed with the installation.
• Before you start with the installation, check whether additional devices or materials are needed to complete the automation with WK2 based on the specific application requirements.
• The WK2 automation system must not be used until the automation has been commissioned as described in paragraph
3.7.2 "Commissioning".
•The WK2 automation system cannot be considered as a suitable intrusion protection system. If you require efficient protection you need to integrate WK2 with other devices.
• The packing materials for WK2 must be disposed of in compliance with local regulations.
• Do not make modifications to any components unless provided for in this manual. This type of operations will only cause malfunctions. MHOUSE disclaims any liability for damage resulting from modified products.
• Do not immerse the automation parts in water or any other liquid. During installation, ensure that water does not leak into the control unit or other open devices.
•In the event that liquid substances have penetrated inside the automation devices, immediately disconnect the power supply and contact the MHOUSE customer service department. The use of WK2 in these conditions can be dangerous.
• Keep all components of WK2 away from heat sources and open flames; these could damage the components and cause malfunctions, fire or dangerous situations.
• During long periods of inactivity, the optional battery (PR1) should be removed and stored in a dry location to prevent leakage of noxious substances.
•Connect the control unit only to a power supply line equipped with safety grounding system.
•All operations requiring the opening of the protection shell of any WK2 device must be performed with the control unit disconnected from the power supply (and from the PR1 buffer battery, if featured); if the disconnection device is not identifiable, post the following sign on it: "WARNING: MAINTENANCE WORK IN PROGRESS".
•In the event that any automatic switches or fuses are tripped, you must identify the failure and eliminate it before you reset them.
•If a failure occurs that cannot be solved using the information provided in this manual, refer to the MHOUSE customer service department.
4 WK2 Instructions
The following example of a typical WK2 application will serve to clarify a few terms and aspects of a gate automation system:
A) CL2 control unit
B) FL1 flashing light with incorporated aerial
C) Pair of PH1 photocells.
D) KS1 key-operated selector switch
E) Pair of PT50 posts for photocells (not included)
F) Pair of opening stops (not included); the natural strike may be
sufficient
G) WK1 gearmotors with curved arms
H) Closing stop (not included)
I) Pull box (not included)
2.2 Description of the automation
A
E F G H
G
IF
E
B C C D
Figure 1
2 Product description
2.1 Applications
WK2 is a set of components designed for the automation of single-leaf or double-leaf gates in residential applications.
Any applications other than those described above or under different conditions from those specified in this manual are forbidden.
WK2 operates with electric power. In the event of a power failure, the gearmotor can be released using suitable keys in order to move the gate manually. Alternatively, the PR1 buffer battery (optional accessory) can be used.
WK2 Instructions 5
WK2 consists of the devices shown in figure 2; make immediately sure that they correspond to the contents of the package and verify the integrity of the devices.
Note: to adapt WK2 to local regulations, the contents of the package may vary; an exact list of the contents is shown on the outside of the package under the "Mhousekit Wk2 contains" heading.
2.3 Description of devices
A) 2 WK1 electromechanical gearmotors with
foundation plate and anti-shear curved arms (*).
B) 3 release keys.
C) 1 pair of PH1 photocells (consisting of a TX
and an RX).
D) 2 TX4 radio transmitters.
E) 1 KS1 key-operated selector switch and
two keys.
F) 4 Nut caps.
G) 1 FL1 flashing light with incorporated aerial.
H) 1 CL2 control unit.
I) Miscellaneous small parts: screws, screw
anchors, etc., see tables1, 2, 3, 4 and 5 (*).
(*) the screws needed to secure the plate and the brackets of slotted arms to the gate are not supplied because their type depends on the material and thickness of the gate.
WK1 is an electromechanical gearmotor consisting of a helical teeth reduction gear and a 24Vdirect current motor. It features a key-operated mechanical release mechanism that allows you to move the gate manually in the event of a power failure. The gearmotors can be mounted at the side of the gate using the special mounting plates.
The curved arm and the related mounting bracket enable the connection between the gearmotor and the gate leaf.
Table 1: list of small parts for two WK1 units
8x45 carriage screw 2 pcs. 8x35 carriage screw 2 pcs. 8x30 carriage screw 8 pcs. 8x25 hex-head screws 2 pcs. 8 mm dia. flat washers 8 pcs. M8 self-locking nuts 12 pcs. 8 mm dia. flat washers nylon 8 pcs. 8 mm dia. grower washers 2 pcs. Plugs for slotted lever 2 pcs. Adjustable brackets 2 pcs.
2.3.1 Electromechanical Gearmotors with WK1 curved Arms
The three keys enable the gearmotor to be released in the event of a power failure.
2.3.2 Release keys
Figure 3
Figure 2
Figure 4
A
B
C
D
E
G
F
H
I
6 WK2 Instructions
2.3.3 CL2 Control Unit
2.3.4 PH1 Photocells
The CL2 unit actuates the gearmotors and provides for the control and supply of the different components; it features an electronic board with incorporated radio receiver; a housing [B] for the PR1 buffer battery (optional), which is necessary for operation in case of power failure.
The CL2 control unit can actuate the gearmotors with two speeds: "slow" and "fast".
The three P1, P2 and P3 buttons [C] and the corresponding LED's are used to program the control unit.
To facilitate the electrical connections there are separate terminals for each device [A] which are removable and colour-coded based on the function performed. Next to each input terminal there is a LED that signals its status.
The connection to the power supply is very easy: just insert the plug in a power outlet.
Figure 5
A
B
C
The pair of PH1 wall-mounted photocells, once they are connected to the control unit, enable the detection of obstacles found on the optical axis between the transmitter (TX) and the receiver (RX).
Table 3: List of small parts for PH1 Q.ty
HI LO 4X9.5 screw 4 pcs.
3.5X25 self-tapping screw 4 pcs. s 5 c nylon screw anchor 4 pcs.
2.3.5 KS1 Key-Operated Selector Switch
The KS1 key-operated two-position selector switch enables gate control without using the radio transmitter. It is equipped with internal light for locating in the dark.
There are two commands, which depend on the direction of rotation of the key: "OPEN" and "STOP"; then the key, which is spring loaded, returns to the centre position.
Figure 7
2.3.6 FL1 Flashing Light with Incorporated Aerial
The flashing light is controlled by the CL2 control unit and signals danger when the gate is moving. Inside the flashing light there is also the aerial for the radio receiver.
Figure 8
2.3.7 TX4 Radio Transmitters
The radio transmitters are used for the remote control of the gate opening and closing manoeuvres. They feature four buttons that can all be used for the 4 types of command to a single automation unit, or to control up to 4 different automation units.
The transmission of the command is confirmed by the LED [A]; an eyelet [B ] allows them to be hung on a keyring.
Figure 9
B
A
Figure 6
Ta ble 5: List of small parts for FL1 Q.ty
4.2X32 self-tapping screw 4 pcs. s 6 c nylon screw anchor 4 pcs.
Table 4: List of small parts for KS1 Q.ty
HI LO 4X9.5 screw 2 pcs.
3.5X25 self-tapping screw 4 pcs. s 5 c nylon screw anchor 4 pcs.
Table 2: List of small parts for CL2 Q.ty
4.2X32 self-tapping screw 4 pcs. s 6 c nylon screw anchor 4 pcs.
WK2 must not be used to power a gate that is not efficient and safe. It cannot solve defects resulting from incorrect installation or poor maintenance of the gate.
Before proceeding with the installation you must:
• Make sure that the weight and dimensions of the gate fall within the specified operating limits. If they do not, WK2 cannot be used.
• Make sure that the structure of the gate is suitable for automation and in compliance with regulations in force.
• Make sure that there are no points of greater friction in the opening or closing travel of the gate leaves.
• Make sure that the gate is well balanced: it must not move by itself when it is placed in any position.
• Make sure that the location where the gearmotor is installed is compatible with the overall dimensions of the gearmotor and that it allows the release manoeuvre to be carried out easily and safely.
• Make sure that the mounting positions of the various devices are protected from impacts and that the mounting surfaces are sufficiently sturdy.
• Make sure that the mounting surfaces of the photocells are flat and that they enable the proper alignment between TX and RX.
• Check the size limits referring to Figure 10.
• Check that there is enough space for the arm to rotate.
•Using the leaf opening angle as a guideline, check that the values in Table 6 can be met.
WK2 Instructions 7
The installation must be carried out by qualified and skilled personnel in compliance with the directions provided in chapter 1 "Warnings".
3 Installation
3.1 Preliminary checks
Figure 11
384
58,8
132
230
232
min. 210
NO
YES
Figure 10
Figure 12
A
B
500
Table 6:
mm
mm
max. 250
0 ÷ 95°
95 ÷ 100°
105 ÷ 110°
110 ÷ 120°
100 ÷ 105°
• "A" is a value that can be easily measured on the gate.
• Use the value of "A" and the leaf opening angle in the table to calculate the value of "B". E.g.: if "A" equals 150 mm and you require an opening angle of 100°, "B" should be set at about 170 mm.
8 WK2 Instructions
3.1.1 Operating Limits
Chapter 6 "Technical Characteristics" provides the fundamental data needed to determine whether all the WK2 components are suitable for the intended application. In general, WK2 is suitable for the automation of gates featuring leaves up to 1.8 m wide, weighing up to 200 kg, with opening angle of up to 120° for residential applications.
The shape of the gate and the climatic conditions (e.g. presence of strong wind) may reduce these maximum limits. In this case it is necessary to measure the torque needed to move the leaves under the worst conditions, and to compare it to the data provided in the technical characteristics chart for the WK1 gearmotor.
3.1.3 List of Cables
The cables required for the installation of WK2 may vary depending on the type and quantity of devices to be installed; Figure 14 shows the cables needed for a typical installation; no cable is supplied with WK2.
B C D
A
E
D F
3.1.2 Tools and Materials
Make sure you have all the tools and materials needed to install the system; make sure that they are in good condition and serviceable according to current safety standards. See examples in Figure 13.
Figure 13
WARNING: the cables used must be suitable for the type of installation; for example, an H03VV-F type cable is recommended for indoor applications, while H07RN-F is suitable for outdoor applications.
Note 1 A power supply cable longer than 30 m may be used provided it has a larger gauge, e.g. 3x2.5mm
2
, and that a safety grounding system
is provided near the automation unit. Note 2 For the ECSbus, STOP and OPEN cables, there are no special contraindications to the use of a single cable that groups together multiple
connections; for example, the STOP and OPEN inputs can be connected to the KS1 selector switch using a single 4x0,5mm
2
cable.
G
G
D
Figure 14
Table 7: list of cables
Connection Cable type Maximum length allowed
[A] Power supply line
3x1.5mm
2
cable
30m (note 1)
[B] FLASH light output
2x0,5mm
2
cable
20m
[C] Radio aerial RG58 type shielded cable 20m (recommended less than 5m)
[D] ECSBus input/output
2x0,5mm
2
cable
20m (note 2)
[E] STOP input
2x0,5mm
2
cable
20m (note 2)
[F] OPEN input
2x0,5mm
2
cable
20m (note 2)
[G] M1 and M2 motors output
3x1mm
2
cable
10m
WK2 Instructions 9
With the exception of the power line that supplies the control unit, the rest of the system uses extra-low voltage (approx. 24V); the wiring can therefore be done by personnel that is not properly qualified, provided that all the instructions in this manual are carefully observed.
After selecting the position of the various devices (refer to Figure 1) you can start preparing the conduits for the electrical cables connecting the devices to the control unit.
The conduits are designed to protect the electrical cables and prevent accidental breakage, which may be caused by the passage of vehicles, for instance.
3.2 Preparing the Electrical System
Although the connection of WK2 to the electrical mains is beyond the scope of this manual, we wish to remind you that:
• The power supply line must be laid and connected by a qualified professional electrician.
•Alternatively, have a suitably protected 16A "shuko" outlet installed, where you can plug in Wk2.
• The power supply line must be protected from short circuits and ground leakage; a device must be provided to enable the disconnection of the power supply during the installation and maintenance of WK2 (the plug with outlet are suitable for this purpose).
3.2.1 Connection to the Electrical Mains
3.3 Installation of the Various Devices
3.3.1 WK1 gearmotor mounting
1Choose the mounting position in accordance with the specifications in paragraph 3.1 "Preliminary Checks".
2 Check that the mounting surface is perfectly smooth, vertical and sufficiently compact. WK1 does not come with a mounting system, consequently one will have to be chosen according to the surface material.
3 Lay the conduit for the power cable.
4 Separate the motor from the mounting plate [A].
5Using the value of "B" taken from Table 6, place the plate on the mounting surface in the required position. Check that there is a suitable surface at the values in Figure 17, i.e. where the bracket is mounted.
6 Mark the drilling points using the plate as a template and then drill the holes in the surface so that 4 anchors [B] can be installed. The anchors (not supplied) should be at least 8 mm. Secure the plate with screws [D] and washers [C].
The plate can be mounted either way round.
Figure 15
A
Figure 16
Figure 17
500
60
Figure 18
D
C
B
Figure 19
7 Check that the plate is perfectly level.
The automation may malfunction if the arm is not aligned.
8 Using a slotted tip screwdriver, remove the two release covers [E ] .
9 Fasten the gearmotor to the plate with the screws [I], the 4 self-locking nuts and the washers [H]. Cover the back of the self-locking nuts with the nut covers [F] and the front with the release covers [G].
10 Thread the electrical cable through the conduit and bring it to the control unit.
11 Set up the gearmotor by fitting the arm [O] with the washer [N], then fasten the screw tightly [M]. Finally fit the cover [L].
12 Mount the curved arm and the fastening bracket on the leaf with the screws [A] [P1], the self-locking screws [R] and the nylon washers [Q]
13 Swing the leaf to the "gate closed" position.
14 Release the gearmotors using the appropriate release keys, see the "Gearmotor Release" paragraph on page 34, then rotate the slotted arm until the mounting bracket touches the leaf. The two parts of the curved arm must be positioned as per Figure 12 with the bracket 500 mm from the gearmotor axis.
15 Temporarily lock the leaf bracket using a clamp; try different manoeuvres, moving the gate by hand; check that the arm and the leaf move smoothly and evenly.
16 Secure the bracket permanently using screws suited to the material of which the gate is constructed.
Figure 22
Figure 24
Figure 26
10 WK2 Instructions
E
E
Figure 21
17 Lock the gearmotor and close the release covers.
Figure 20
L
M
N
O
Figure 23
F
G
G
H
I
(8x30
screw)
Figure 25
P
P1
R
Q
R
Q
(8x45
screw)
(8x35
screw)
flat washers
nylon
flat washers nylon
WK2 Instructions 11
3.3.2 Photocells
1Select the position of the two elements that make up the photocell (TX and RX) observing the following directions:
• Position them at a height of 40-60 cm from the ground, on both sides of the area to be protected, on the street side of the installation and as close as possible to the edge of the gate, no farther than 15 cm.
• Point transmitter TX towards receiver RX, with a maximum tolerance of 5°.
•In the selected locations there must be a conduit for threading the cables.
2 Remove the front glass [A] by prising it out with a slotted tip screwdriver applied to the bottom.
3Press the lens in order to separate the two shells.
4Breach two of the four holes [B] at the bottom with a screwdriver.
5 Position the photocell at the point where the conduit arrives; the hole at the bottom [D] should match the point where the cables come out of the wall; mark the drilling points using the bottom as reference.
6Drill the holes in the wall using a hammer drill with a 5 mm bit and insert the 5 mm screw anchors.
7 Secure the bottom with the screws [C].
8 Connect the electric cable to the appropriate TX and RX terminals. From an electrical viewpoint, TX and RX must be connected in parallel as shown in Figure 30. It is not necessary to observe any polarity. The terminals can be removed in order to facilitate the operations; make the connections and then reinsert them.
9 Secure the cover shell [E ] using the two screws [F ] and a Phillips screwdriver. Then insert the glass [G] pressing it gently to close it.
Figure 27
A
Figure 28
Figure 29
B
C
D
C
Figure 30
TX
RX
Figure 31
E
F
G
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