MHouse SL1, SL10 User Manual

Installation instructions and warnings

English

IST SL1-GB 4865 Rev. 02 del 27-04-2005

MhouseKit SL1-SL10

For the automation of sliding gates

This manual may be reproduced provided no part of it is omitted or modified. No part of this manual may be translated into other languages without the prior authorization and subsequent examination by MHOUSE.

MHOUSE disclaims all responsibility for damage resulting from improper use of its products. You are therefore invited to read this manual carefully.

MHOUSE, in order to improve its products, reserves the right to modify them at any time without prior notice. In any case, the manufacturer guarantees their functionality and fitness for the intended purposes.

For any information please contact:

MHOUSE S.r.l.

via Pezza Alta, 13, Z.I. 31046 Oderzo

Tel: 0422 202109

Fax: 0422 852582

email: info@mhouse.biz

http: www.mhouse.biz

2 Instructions SL1 - SL10

Information

1 Warnings 3

2 Product Description 4

2.1 Applications 4

2.2 Description of the automation 4

2.3 Description of devices 5

2.3.1 Electromechanical gearmotor SL1K - SL10K 5

2.3.2 Release keys 6

2.3.3 PH1 photocells 6

2.3.4 KS1 Key-Operated Selector Switch 6

2.3.5 FL1 flashing light with incorporated aerial 6

2.3.6 TX4 Radio Transmitters 6

3 Installation 7

3.1 Preliminary checks 7

3.1.1 Operating Limits 8

3.1.2 Tools and Materials 8

3.1.3 List of cables 9

3.2 Preparing the Electrical System 9

3.2.1 Connection to the Electrical Mains 9

3.3 Installation of the Various Devices 10

3.3.1 Mounting on gates without rack 10

3.3.2 Mounting on gates with a rack 11

3.3.3 Photocells 13

3.3.4 KS1 Key-Operated Selector Switch 13

3.3.5 FL1 Flashing Light 14

3.3.6 Electrical connections to the SL1K - SL10K control unit 15

3.4 Power Supply Connection 17

3.5 Initial checks 17

3.5.1 Recognition of Connected Devices 17

3.5.2 Checking gate movements 18

3.5.3 Checking the Radio Transmitters 18

3.6 Regulations 18

3.6.1 Selecting gate speed 18

3.6.2 Selecting the Type of Operating Cycle 19

3.7 Testing and Commissioning 19

3.7.1 Testing 19

3.7.2 Commissioning 19

4 Maintenance 20

4.1 Dismantling and Disposal 20

5 Additional information 21

5.1 Advanced Adjustments 21

5.1.1 Adjusting the Parameters with the Radio Transmitter 21

5.1.2 Checking the Adjustments with the Radio Transmitter 22

5.2 Optional Accessories 22

5.3 Adding or Removing Devices 22

5.3.1 ECSBus 22

5.3.2 STOP Input 22

5.3.3 Recognition of Other Devices 23

5.3.4 Addition of Optional Photocells 23

5.4 Memorization of Radio Transmitters 24

5.4.1 Memorization Mode 1 24

5.4.2 Memorization Mode 2 24

5.4.3 "Remote" Memorization 24

5.4.4 Deleting a Radio Transmitter 25

5.4.5 Deleting all the Radio Transmitters 25

5.5 Troubleshooting 25

5.6 Diagnostics and Signals 26

5.6.1 Photocells 26

5.6.2 Flashing light 26

5.6.3 Control Unit 27

6 Technical Charateristics 28

7 Annexes 30

7.1 Annexe 1: CE Declarations of conformity of the SL1 and SL10 components 31

7.2 Annexe 2: CE Declaration of Conformity of Power Operated Gate 33

7.3 Annexe 3: Operating Guide 35

7.3.1 Safety regulations 35

7.3.2 Gate Control 35

7.3.3 Maintenance Operations to Be Performed by the User 36

7.3.4 Replacing the Remote Control Battery 36

Contents

WU2 is produced by NICE S.p.a. (TV) I, MHOUSE S.r.l. is an affiliate of the Nice S.p.a group.

Instructions SL1 - SL10 3

1 Warnings

• If this is the first time that you install a SL1 or SL10 gate automation system we recommend that you dedicate some of your time to reading this manual. You should read it before you start installing the system, so you don't have to rush to finish the work.

Keep all the components of the SL1 or SL10 system handy so that you can read, check and verify all the information contained in this manual. However, do not carry out the adjustment and memorization stages otherwise, during the actual installation of the products, you will have to deal with settings that differ from the original factory ones.

• When reading this manual, pay special attention to the sections marked by the following symbol:

these sections are particularly important for safety.

• Store this manual safely for future use.

• This manual, as well as the design and manufacture of the devices that make up SL1 or SL10, fully comply with the standards and regulations in force.

• Considering the hazards that may exist during the installation and operation of SL1 or SL10, it is necessary that the installation is carried out in strict compliance with current legislation, standards and regulations, particularly:

• This manual contains important information regarding personal safety; before you start installing the components, it is important that you read and understand all the information contained herein. Do not proceed with the installation if you have doubts of any sort; if necessary, refer to the MHOUSE customer service department for clarifications.

• Before starting with the installation, make sure that each single SL1 and SL10 device is suitable for the intended automation purposes; pay special attention to the data provided in chapter 6 “Technical Characteristics”. If even a single device is not suitable for the intended application, do not proceed with the installation.

• Before starting with the installation, check whether additional devices or materials are needed to complete the automation with SL1 or SL10 based on the specific application requirements.

• The SL1 and SL10 automation systems must not be used until the automation has been commissioned as described in paragraph 3.7.2 “Commissioning”.

• The SL1 and SL10 automation systems cannot be considered as

a suitable intrusion protection system. If you require efficient protection you need to integrate SL1 and SL10 with other devices.

• The packing materials of SL1 and SL10 must be disposed of in

compliance with local regulations.

• Do not make modifications to any components unless provided

for in this manual. This type of operations will only cause malfunctions. MHOUSE disclaims any liability for damage resulting from modified products.

• Components must never be immersed in water or other liquids.

Also during installation, do not allow liquids to enter the gearmotor or other open devices

• In the event that liquid substances have penetrated inside the

automation devices, immediately disconnect the power supply and contact the MHOUSE customer service department. Using SL1 and SL10 in these circumstances could create hazardous situations.

• Keep all SL1 and SL10 components away from heat sources

and naked flames; these could damage the components and cause malfunctions, fire or hazardous situations.

• During long periods of inactivity, the optional battery (PR1)

should be removed and stored in a dry location to prevent leakage of noxious substances.

• Connect the gearmotor only to a power supply line equipped

with safety grounding system.

• All operations requiring the opening of the protection shell of

any of the SL1 and SL10 devices must be performed with the control unit disconnected from the power supply (and from the PR1 buffer battery if present); if the disconnection device is not identifiable, post the following sign on it: "WARNING: MAINTENANCE WORK IN PROGRESS".

• In the event that any automatic switches or fuses are tripped,

you must identify the failure and eliminate it before you reset them.

• If a failure occurs that cannot be solved using the information

provided in this manual, refer to the MHOUSE customer service department.

4 Instructions SL1 - SL10

To clarify a few terms and aspects of a gate automation system, here is an example of a typical SL1 and SL10 application.

A) KS1 key-operated selector switch.

B) Pair of PH1 photocells

C) FL1 flashing light with incorporated aerial.

D) Pair of PT50 posts for photocells (not included).

E) Mechanical stop in closing cycle

F) Ground guide (track)

G) Opening limit switch bracket.

H) CR100 rack (not included).

I) SL1K or SL10K gearmotor including control unit.

J) Closing limit switch bracket.

2.2 Description of the automation

D E G H

B B C

Figure 1

2 Product Description

2.1 Applications

The SL1 or SL10 are a set of components designed for the automation of a sliding gate in residential applications.

Any applications other than those described above or under different conditions from those specified in this manual are forbidden.

SL1 and SL10 are electrically operated. In the event of a power failure, the gearmotor can be released using a suitable key in order to move the gate manually. Alternatively, the PR1 buffer battery (optional accessory) can be used.

Instructions SL1 - SL10 5

SL1 and SL10 consist of the devices shown in figure 2; make immediately sure that they correspond to the contents of the package and verify the integrity of the devices.

Note: to adapt SL1 and SL10 to local regulations, the contents of the package may vary; an exact list of the contents is shown on the outside of the package under the “Mhousekit SL1 contains” or “Mhousekit SL10 contains” heading.

2.3 Description of devices

A) 1 SL1K or SL10K electromechanical gear-

motor with incorporated control unit and foundation plate.

B) 3 release keys.

C) 1 pair of PH1 photocells (consisting of a

TX and an RX).

D) 2 TX4 radio transmitters.

E) FL1 flashing light with incorporated aerial.

F) 1 KS1 key-operated selector switch and

two keys.

G) 2 limit switch brackets

H) Miscellaneous small parts: screws, screw

anchors, etc. (see tables 1,2,3,4).

SL1 and SL10 are electromechanical gearmotors consisting of a helical teeth reduction gear and 24Vdc motor. It features a key-operated mechanical release mechanism that allows you to move the gate manually in the event of a power failure.

The gearmotor is fixed to the ground at the side of the gate with the relative foundation plate and operates the gate with a rack and pinion system.

The control unit actuates the gearmotors and provides for the control and supply of the different components; it features an electronic board with incorporated radio receiver.

SL1K and SL10K are equipped with an optional PR1 buffer battery compartment [C], which is necessary for operation in case of power failure.

The control unit can actuate the gearmotor with two speeds: "slow" and "fast".

The three P1, P2 and P3 buttons [B] and the corresponding LED's are used to program the control unit.

The yellow button allows the gate to be controlled locally during testing.

To facilitate the electrical connections there are separate terminals for each device [A], which are removable and colour-coded based on the function performed. Next to each input terminal there is a LED that signals its status.

The connection to the power supply is very easy: just insert the plug in a power outlet.

Table 1: List of small parts for a SL1K - SL10K Q.ty

Bent pins 2 pcs M8 nuts 4 pcs M8 self-tapping nuts 2 pcs Ø10mm flat washers 2 pcs 6x14mm dowels 4 pcs 8x20mm dowels 4 pcs

2.3.1 SL1K - SL10K electromechanical gearmotor

Figure 3

Figure 2

6 Instructions SL1 - SL10

2.3.3 PH1 photocells

The pair of PH1 wall-mounted photocells, once they are connected to the control unit, enable the detection of obstacles found on the optical axis between the transmitter (TX) and the receiver (RX).

2.3.4 KS1 Key-Operated Selector Switch

The KS1 key-operated two-position selector switch enables gate control without using the radio transmitter. It is equipped with internal light for locating in the dark.

There are two commands, which depend on the direction of rotation of the key: "OPEN" and "STOP"; then the key, which is spring loaded, returns to the centre position.

Figure 6

2.3.5 FL1 flashing light with incorporated aerial

The flashing light is controlled by the control unit and signals danger when the gate is moving. Inside the flashing light there is also the aerial for the radio receiver.

Figure 7

2.3.6 TX4 Radio Transmitters

The radio transmitters are used for the remote control of the gate opening and closing manoeuvres. They feature four buttons that can all be used for the 4 types of command to a single automation unit, or to control up to 4 different automation units.

The transmission of the command is confirmed by the LED [A]; an eyelet [B] allows them to be hung on a keyring.

Figure 8

Figure 5

The three keys enable the gearmotor to be released in the event of a power failure.

2.3.2 Release keys

Figure 4

Table 3: List of small parts for PH1 Q.ty

HI LO 4X9.5 screw 4 pcs.

3.5X25 self-tapping screw 4 pcs. s 5 c nylon screw anchor 4 pcs.

Table 4: List of small parts for KS1 Q.ty

HI LO 4X9.5 screw 4 pcs.

3.5X25 self-tapping screw 4 pcs. s 5 c nylon screw anchor 4 pcs.

Table 5: List of small parts for FL1 Q.ty

4.2X32 self-tapping screw 4 pcs. s 6 c nylon screw anchor 4 pcs.

SL1 and SL10 must not be used to power a gate that is not efficient and safe and cannot solve defects resulting from incorrect installation or poor maintenance of the gate.

Before proceeding with the installation you must:

• Make sure that the weight and dimensions of the gate fall within the specified operating limits. If they do not, SL1 and SL10 cannot be used.

• Make sure that the structure of the gate is suitable for automation and in compliance with regulations in force.

• Make sure that there are no points of greater friction in the opening or closing travel of the gate.

• Make sure there is no danger of the gate derailing.

• Make sure that the mechanical stops are sturdy enough and that there is no risk of the gate derailing out of the ground guide even when it hits the mechanical stop violently.

• Make sure that the gate is well balanced: it must not move by itself when it is placed in any position.

• Make sure that the area where the gearmotor is fixed is not subject to flooding. If necessary, mount the gearmotor raised from the ground.

• Make sure that the installation area is compatible with the size of the gearmotor and that it is safe and easy to release it.

• Make sure that the mounting positions of the various devices are protected from impacts and that the mounting surfaces are sufficiently sturdy.

• Make sure that the mounting surfaces of the photocells are flat and that they enable the proper alignment between TX and RX.

• Make sure there is a suitable fixing surface at the points where

the rack is fixed to the gate. For the CR100 rack, see figure 10.

• Both with the gearmotor mounted to the left "LT" and to the

right "RT", the distances indicated in figure 11 (gate without rack) or figure 12 (gate with rack) must be respected.

Instructions SL1 - SL10 7

The installation must be carried out by qualified and skilled personnel in compliance with the directions provided in chapter 1 "Warnings".

3 Installation

3.1 Preliminary checks

Figure 9

300

295

163

Figure 11

0 ÷ 50

Figure 10

50 ÷ 100

0 ÷ 50

50 ÷ 100

Figure 12

8 Instructions SL1 - SL10

3.1.1 Operating Limits

3.1.2 Tools and Materials

Make sure you have all the tools and materials needed to install the system; make sure that they are in good condition and serviceable according to current safety standards. See examples in figure 16.

Figure 16

• To mount the limit switch brackets, the rack (and therefore the gate) must project from the axis of the pinion by the distances indicated in figure 13 (LT opening) and figure 14 (RT opening).

If the rack is already mounted on the gate, make sure its position is compatible with the size limits indicated in figure 15 and check that the pitch of the rack is module 4 (approx. 12mm).

Figure 15

Figure 13

200

170

200

Figure 14

Chapter 6 “Technical Characteristics” provides the fundamental data needed to determine whether all the SL1 or SL10 components are suitable for the intended application.

In general, SL1 is suitable for the automation of gates up to 5 m long, weighing up to 350 kg for residential applications; SL10 is suitable for the automation of gates up to 7 m in length and 500 Kg in weight for residential application.

The shape of the gate and the climatic conditions (e.g. presence of strong wind) may reduce these maximum limits. In this case it is necessary to measure the torque needed to move the gate under the worst conditions, and to compare it to the data provided in the technical characteristics chart for the SL1K and SL10K gearmotors.

Instructions SL1 - SL10 9

3.1.3 List of cables

The cables required for the installation of SL1 and SL10 may vary depending on the type and quantity of devices to be installed; figure 17 shows the cables needed for a typical installation; cables are not supplied with SL1 and SL10.

Figure 17

3.2 Preparing the Electrical System

WARNING: the cables used must be suitable for the type of installation; for example, an H03VV-F type cable is recommended for indoor applications, while H07RN-F is suitable for outdoor applications.

B C DC E

3.2.1 Connection to the Electrical Mains

Table 5: List of cables

Connection Cable type Maximum length allowed

[A] STOP input 2x0,5mm2cable 20m (note 2)

[B] OPEN input 2x0,5mm2cable 20m (note 2)

[C] ECSBus input/output 2x0,5mm2cable 20m (note 2)

[D] FLASH light output 2x0,5mm2cable 20m

[E] Radio aerial RG58 type shielded cable 20m(recommended less than 5m)

[F] Power supply line 3x1.5mm2cable 30m (note 1)

Note 1 A power supply cable longer than 30 m may be used provided it has a larger gauge, e.g. 3x2.5mm2, and that a safety grounding system is provided near the automation unit.

Note 2 For the ESCbus, STOP and OPEN cables, there are no special contraindications to the use of a single cable that groups together multiple connections; for example, the STOP and OPEN inputs can be connected to the KS1 selector switch using a single 4x0,5mm

cable.

With the exception of the power line, the rest of the system uses extralow voltage (approx. 24V); the wiring can therefore be done by personnel that is not properly qualified, provided that all the instructions in this manual are carefully observed. After selecting the position of the various devices (refer to figure 1) you can start preparing the conduits for the electrical cables connecting the devices to the control unit.

The conduits are designed to protect the electrical cables and prevent accidental breakage, which may be caused by the passage of vehicles, for instance.

Although the connection of SL1 and SL10 to the mains power supply is beyond the scope of this manual, we wish to remind you that:

• The power supply line must be laid and connected by a qualified professional electrician.

• The power supply line must be protected from short circuits and ground leakage; a bipolar disconnection device must also be present with contact separation of at least 3 mm, which allows

the power supply to be disconnected during the installation and maintenance of the SL1 and SL10 (the plug with outlet are suitable for this purpose).

10 Instructions SL1 - SL10

1 Dig the foundations according to the "Preliminary checks" paragraph and in particular the distances indicated in figure 11 on page 10.

2 Lay the conduits for the power cables leaving them 30-50 cm longer.

3 Fit the two bent pins [B] into the foundation plate and fix them above and below with two M8 nuts [A]; make sure the projecting part does not exceed the maximum height indicated in the figure.

4 Position the foundation plate making sure that the grooved side (indicating the position of the pinion) faces the gate observing the distances shown in figure 11.

5 Fit the conduits through the hole in the foundation plate.

6 Pour the concrete.

7 Sink the plate into the concrete and make sure it is perfectly level.

8 When the concrete is dry enough (after a few days), unscrew the two nuts over the plate as they which will no longer be used.

9 Cut the cable conduits approximately 3-4cm above the plate.

10 Remove the nut cover on the gearmotor.

3.3 Installation of the Various Devices

3.3.1 Mounting on gates without rack

Figure 18

The SL1K and SL10K gearmotors can be mounted in the two different situations:

A) Mounting on a gate without rack (paragraph 3.3.1 ); in this case the gearmotor must be installed first, followed by the CR100 rack.

B) Mounting on a gate with rack (paragraph 3.3.2 ); in this case the gearmotor must be adapted to the existing rack.

Figure 19

Figure 20

Figure 21

11 Place the gearmotor on the foundation plate, make sure it is perfectly parallel with the gate and fix it with two self-locking nuts [C] and washers [D]. Thoroughly tighten the two nuts.

12 Release the gearmotor using the appropriate release keys (see the "Gearmotor release" paragraph on page 36).

13 Fully open the gate and place the first piece of the rack on the pinion so that it projects from the axis of the pinion by the distance indicated in figure 13 or figure 14, that is, the space required for the limit switch brackets.

14 To keep the rack level with the pinion, mark the hole for fixing when the slot matches the axis of the pinion. Repeat this operation for each fixing point.

15 Leave a play of 1 mm between the rack and the pinion so that the gate does not weigh on the gearmotor.

16 Mount the other pieces of the rack and align them one after the other with a play of 1 mm on the pinion.

17 After fixing the last piece, cut away the projecting part of the rack with a hacksaw if necessary.

18 Open and close the gate several times by hand and make sure that the rack is aligned with the pinion with a maximum tolerance of 5mm.

19 Fix the two limit switch brackets with the relative dowels [E] to the outer sides of the rack. Consider that the gate will slide for about another 2-3 cm after the limit switch cuts in. The brackets should be positioned at a sufficient distance from the mechanical stops in order to prevent the gate from jamming.

20 To electrically connect the various devices, see paragraph 3.3.6 "Electrical Connections" on page 15.

Instructions SL1 - SL10 11

Figure 22

Figure 23

Figure 24

Figure 25

3.3.2 Mounting on gates with a rack

1 Dig the foundations according to the "Preliminary checks" paragraph and in particular the distances indicated in figure 11 on page 7. Make sure the foundation plate is 77 mm from the rack, see figure 15.

2 Lay the conduits for the power cables leaving them 30-50 cm longer.

Figure 26

12 Instructions SL1 - SL10

3 Fit the two bent pins [B] into the foundation plate and fix them above and below with two M8 nuts [A]; make sure the projecting part does not exceed the maximum height indicated in figure 27.

4 Position the foundation plate making sure that the grooved side (indicating the position of the pinion) faces the gate observing the distances shown in figure 11.

5 Fit the conduits through the hole in the foundation plate.

6 Pour the concrete.

7 Make sure the plate is sunk into the concrete and that it is perfectly level.

8 When the concrete is dry enough (after a few days), unscrew the two nuts over the plate which will no longer be used.

9 Cut the cable conduits approximately 3-4cm above the plate.

10 Remove the nut cover on the gearmotor.

11 Fit the gearmotor to the foundation plate underneath the rack. This operation can be simplified by tilting the gearmotor so that the pinion can easily pass under the rack. Tighten the two self-locking nuts [C] a little after fitting the washers [D].

12 If necessary, adjust the height of the gearmotor (Max. 10mm) with the 4 dowels so that there is at least 1mm of play between the rack and the pinion so that the gate does not weigh on the gearmotor. It is better to fix the gearmotor without dowels as it will lie more firmly and securely on the plate.

13 Make sure the gearmotor lies perfectly parallel with the gate. Then fix it to the foundation plate and fully tighten the two self-locking nuts [C].

14 Release the gearmotor using the appropriate release keys (see the "Gearmotor release" paragraph on page 36).

15 Open and close the gate several times by hand and make sure that the rack is aligned with the pinion with a maximum tolerance of 5mm.

16 Fix the two limit switch brackets with the relative dowels [E] to the outer sides of the rack. Consider that the gate will slide for about another 30mm after the limit switch cuts in. Position the brackets so that the gate does not jam.

17 To electrically connect the various devices, see paragraph 3.3.6 "Electrical Connections" on page 15.

Figure 27

Figure 28

Figure 30

Figure 31

Figure 32

Figure 29

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