mhouse GDS User Manual

Installation instructions and warnings
English
IST GDS-GB 4865 Rev. 00
MhouseKit GDS
For the automation of a sectional or overhead door.
2 Instructions GDS
Information
2 Product description 4
2.1 Applications 4
2.2 Description of the automation 4
2.3 Description of devices 4
2.3.1 TX 4 Radio Transmitter 4
3 Installation 5
3.1 Preliminary checks 5
3.1.1 Operating limits 6
3.1.2 Tools and Materials 6
3.2.1 Connection to the Electrical Mains 7
3.3 Installation of the Various Devices 7
3.3.1 Mounting the GDS gearmotor 7
3.4 Electrical connections 8
3.4.1 Wiring diagram 8
3.4.2 Description of the connections 8
3.4.3 Notes on connections 9
3.4.4 Phototest 9
3.4.5 Power Supply Connection 9
3.4.6 Checking the connections 9
4 Programmable functions 10
4.1 Pre-set functions 10
5 Programming 10
5.1 Programming pauses 10
5.2 Programming current sensitivity 11
5.3 Programming the photo-test mode 11
6 Testing 11
7 Maintenance 12
7.1 Disposal 12
8 Troubleshooting 12
9 Radio receiver description 13
10 Installing the aerial 13
11 Memorising a remote control 14
12 “Remote” Memorisation 14
13 Deleting all the Devices 15
14 Technical characteristics 15
15 Annexes 16
15.1 Annex 1: CE Declaration of Conformity of GDS Components 17
15.2 Annex 2: CE Declaration of Conformity of automated sectional or overhead door 19
15.3 Annex 3: Operating guide 21
15.3.1 Safety Regulations 21
15.3.2 Control of the door 21
15.3.3 Maintenance Operations to Be Performed by the User 22
15.3.4 Replacing the Remote Control Battery 22
Contents
This manual may be reproduced provided no part of it is omitted or mod­ified. No part of this manual may be translated into other languages with­out the prior authorisation and subsequent examination by MHOUSE.
MHOUSE disclaims responsibility for any damage resulting from the improper use of the products;
MHOUSE, in order to improve its products, reserves the right to modify their technical characteristics at any time without prior notice. In any case, the manufacturer guarantees their functionality and fitness for the intended purposes.
For any information please contact:
MHOUSE S.r.l. via Pezza Alta, 13, ZI 31046 Oderzo Tel: 0422 202109 Fax: 0422 852582 email: info@mhouse.biz http: www.mhouse.biz
Instructions GDS 3
1 Warnings
• If this is the first time that you install a GDS sectional or overhead door automation system we recommend that you dedicate some of your time to reading this manual. You should read it before you start installing the system, so you don’t have to rush to finish the work.
Keep all the components of the GDS system handy so that you can read, check and verify all the information contained in this manual. However, do not carry out the adjustment and memorisation stages otherwise, during the actual installation of the products, you will have to deal with settings that differ from the original factory ones.
• When reading this manual, pay special attention to the sections marked by the following symbol:
these sections are particularly important for safety.
• Store this manual safely for future use.
• This manual, as well as the design and manufacture of the devices that make up GDS, comply fully with the standards and regulations in force.
• Considering the hazards that may exist during the installation and operation of GDS, it is necessary that also the installation be carried out in strict compliance with current legislation, standards and regulations, particularly:
• This manual contains important information regarding personal safety; before you start installing the components, it is important that you read and understand all the information contained here­in. Do not proceed with the installation if you have doubts of any sort; if necessary, refer to the MHOUSE customer service depart­ment for clarifications.
• Before you start with the installation, make sure that each sin­gle GDS device is suitable for the intended automation purposes; pay special attention to the data provided in chapter 6 “Technical Characteristics”. If even a single device is not suitable for the intended application, do not proceed with the installation.
• Before you start with the installation, check whether additional devices or materials are needed to complete the automation with GDS based on the specific application requirements.
• The GDS automation system must not be used until the
automation has been commissioned.
• The GDS automation system cannot be considered as a suitable
intrusion protection system. If you require efficient protection you need to integrate GDS with other devices.
• The packing materials of GDS must be disposed of in compli-
ance with local regulations.
• Do not make modifications to any components unless provided
for in this manual. This type of operations will only cause mal­functions. MHOUSE disclaims any liability for damage resulting from modified products.
• Components must never be immersed in water or other liquids.
During installation, do not allow liquids to penetrate inside the gearmotor and other open devices.
• In the event that liquid substances have penetrated inside the
automation devices, immediately disconnect the power supply and contact the MHOUSE customer service department. The use of GDS in these conditions can be dangerous.
• Keep all components of GDS away from heat sources and open
flames; these could damage the components and cause mal­functions, fire or dangerous situations.
• Connect the gearmotor only to a power supply line equipped
with safety grounding system.
• All operations requiring the opening of the protection shell of
any GDS device must be performed with the gearmotor discon­nected from the power supply; if the disconnection device is not identifiable, post the following sign on it: “WARNING: MAINTE­NANCE WORK IN PROGRESS”.
• In the event that any automatic switches are tripped or fuses
blown, you must identify the fault and eliminate it before resetting the switches or replacing fuses.
• If a fault occurs that cannot be solved using the information
provided in this manual, refer to the MHOUSE customer service department.
4 Instructions GDS
To clarify a few terms and aspects of a sectional or overhead door automation system. In Figure 1 we provide an example of a typical GDS application:
2.2 Description of the automation
2.3 Description of devices
2 Product description
2.1 Applications
GDS is a set of components designed for the automation of sectional or overhead doors in residential applications.
Any applications other than those described above or under differ­ent conditions from those specified in this manual are forbidden.
GDS operates with electric power. In the event of a power failure, the gearmotor can be released using a suitable cord in order to move the door manually.
GDS consists of the devices shown in figure 2; make immediately sure that they correspond to the contents of the package and verify the integrity of the devices.
Note: to adapt GDS to local regulations, the contents of the package may vary; an exact list of the contents is shown on the outside of the package under the “Mhousekit GDS contains” heading.
Component and accessories list:
A) 1 GDS electromechanical gearmotor with
incorporated control unit.
B) 1 3-metre guide with pre-assembled chain.
C) 4 coupling profiles
D) 2 ceiling-mounted brackets
E) Miscellaneous small parts: screws, wash-
ers, etc.
F) 1 TX4 radio transmitter.
Fig. 2
A
B
F
C
D
E
2.3.1 TX 4 Radio Transmitter
The radio transmitters are used for the remote control of the door open­ing and closing manoeuvres. They feature four buttons that can all be used for the 4 types of command to a single automation unit, or to con­trol up to 4 different automation units.
The transmission of the command is confirmed by the LED [A]; an eyelet [B] allows them to be hung on a keyring.
Fig. 3
B
A
Fig. 1
Instructions GDS 5
GDS must not be used to power a door that is not efficient and safe. It cannot solve defects resulting from incorrect installation or poor maintenance of the door.
Before proceeding with the installation you must:
• Make sure that the weight and dimensions of the door fall with­in the specified operating limits (see paragraph 3.1.1). If they do not, GDS cannot be used.
• Make sure that the structure of the door is suitable for automa­tion and in compliance with regulations in force.
• Make sure that there are no points of greater friction in the opening or closing travel of the door.
• Make sure that the mechanical structure of the door is sturdy enough and that there is no risk of derailing out of the guide.
• Make sure that the door is well balanced: it must not move by itself when it is placed in any position.
• Make sure that the location where the gearmotor is installed is compatible with the overall dimensions of the gearmotor and that it allows the release manoeuvre to be carried out easily and safely.
• Pay attention in particular to the methods for securing the head of the guide and the brackets to the ceiling. The head of the guide will have to bear all the strain of opening and closing the door; the ceiling-mounted brackets will have to bear all the weight of GDS. In both cases, the wear and deformations that may occur in time must be taken into consideration.
• Make sure that the minimum and maximum clearances speci­fied in fig. 4 are observed.
• The gearmotor should be mounted so that it coincides with the centre of the door, or is slightly off-centre, e.g. in order to mount the OSCILLATING ARM next to the handle (Figure 7).
• Make sure that, in the position corresponding to the door, or slightly to the side, (see positions “A” and “B”) the conditions are suitable for mounting the head of the guide; in particular, the material should be sufficiently sturdy and compact. Make sure that GDS can be mounted on the ceiling along position “C” using the mounting brackets.
If the door to be automated is an overhead type with springs or counterweights, it will be necessary to install an OSCILLATING ARM, which must be mounted next to the handle (Figure 8).
• If the door to be automated is an overhead type, make sure that
distance [E] in Figure 4, i.e. the minimum distance between the upper side of the guide and the maximum point reached by the upper edge of the door, is no shorter than 30 mm , otherwise GDS cannot be installed.
If the door closes a room that has no other means of access, we recommend installation of the EXTERNAL RELEASE KIT (figure 6), otherwise a simple power failure will prevent access to the room
Note: the oscillating arm and external release kit are supplied with the related assembly instructions.
The installation must be carried out by qualified and skilled per­sonnel in compliance with the directions provided in this chapter 1 “WARNINGS”.
3 Installation
3.1 Preliminary checks
Fig. 4
Fig. 5
Fig. 6
35
200 120 Max. travel 2500 400
3370
C 2800 Min.
B 400 Max.
A
Fig. 7
Fig. 8
E
6 Instructions GDS
3.1.1 Operating limits
Chapter 15 “Technical Characteristics” provides the fundamental data needed to determine whether all the GDS components are suitable for the intended application.
In general GDS is suitable for the automation of sectional and overhead doors for residential applications having the following maximum dimen­sions:
Sectional door (H max = 2400mm)
Overhead door with counterweights (H max = 2400mm)
Overhead door with springs (H max = 2400mm)
3.1.2 Tools and Materials
Fig. 12
Make sure you have all the tools and materials needed to install the system; make sure that they are in good condition and serv­iceable according to current safety standards. See examples in figure 12.
Instructions GDS 7
3.2.1 Connection to the Electrical Mains
Although the connection of GDS to the electrical mains is beyond the scope of this manual, we wish to remind you that:
• The power supply line must be laid and connected by a qualified professional electrician.
• Have a suitably protected 16A “schuko” outlet installed, where you can plug in GDS.
• The power supply line must be protected from short circuits and
ground leakage; a device must be provided to enable the discon­nection of the power supply during the installation and mainte­nance of GDS (the plug with outlet are suitable for this purpose).
Place the chain support in the guide (Fig. 13):
1
Place the screws in the slit as shown (Fig. 14).
2 Join the profiles by means of the perforated joining rods. Do not screw nuts A too tightly, as this may cause the profile to warp, and initially pre­vent the chain from sliding smoothly.
3 Move chain support B sideways and connect it to the chain with screw C. Move support B back about half way along the sections (Fig. 16).
4 Slot the section in the GDS and move the chain beyond the motor‘s pin­ion; then tighten screws D of collar E. Tighten the chain slightly then secure the joint screws permanently. Lubricate the chain well to ensure smooth GDS operation (Fig. 17).
5 Fix GDS to the door frame or to the wall with rivets and anchors (Fig.
18) maintaining a distance of 30 mm from the door‘s maximum travel
Check the drilling measurements. Insert and secure the support brack­ets (F) and fasten the GDS to the ceiling (Fig. 20). Cut away any excess on the brackets.
3.3 Installation of the Various Devices
3.3.1 Mounting the GDS gearmotor
Fig. 14
Fig. 13
Fig. 18 Fig. 19
Fig. 20
Fig. 16
A
B
C
2800 Min.
400 Max.
F
Fig. 15
Fig. 17
F
E
D
6 POSITIONING THE LIMIT STOP SLIDES
To fix the slides follow the instructions described in chapter 3.4.6 “Checking the connections”.
IMPORTANT
After the sliding elements have been positioned the closing manoeuvre has to be adjusted. To obtain a millimetric adjustment, adjust the driving rod (Fig.
22) with a 10 mm spanner, loosening the bolts and adjusting travel by means
of the 2 slots, after which firmly tighten the bolts.
8 Instructions GDS
Fig. 21
3.4 Electrical connections
To protect the fitter and avoid damaging the components while electrical connections are being made or the radio receiver is being connected, under no circumstances may the unit be elec­trically powered.
• If the inputs of the NC (Normally Closed) contacts are not used they should be jumped with the “24 V Common” terminal (except for the photocell inputs; for information please see the “Photo-test” function).
• If there is more than one NC contact for the same input, they must be connected in “series”.
• If the inputs of the NO (Normally Open) contacts are not used they should be left free.
• If there is more than one NO contact for the same input, they must be connected in “Parallel”.
• The contacts must be mechanical and potential-free; no stage con­nections are allowed, such as those defined as “PNP”, “NPN”, “Open Collector”, etc.
3.4.1 Wiring diagram
LED OK
4Va.c.
12
3
4
56
7
8
910
RADIO
PROGRAMMING BUTTON (PROG)
“STEP-BY-STEP” BUTTON (PP)
FLASH. / TX PHOTO
0V
0V
24 Vac
COMMON
STOP
PHOTO
STEP-BY-STEP
AERIAL
3.4.2 Description of the connections
A brief description of the possible control unit output connections follows.
Terminals Functions Description
1-2 FLASH./TX Photo Auxiliary output (24 Vac). The 24 Vac flashing light (alternate current – maximum lamp power 25W) and
the photocell transmitter if the “Photo-test” function is programmed can be connected to this output
(see Fig. 23) 3-4 24 Vac 24 Vac output (alternate current) for powering services (Photocells, Radio, etc.) max. 200mA 5-6 STOP Input with “Stop” function (emergency, shutdown or extreme safety). It is normally closed. 5-7 Photo Input for safety devices (photocell, pneumatic edges). It is normally closed. 5-8 STEP-BY-STEP Input for cycle function control (“Open-Stop-Close-Stop”), the “Step-by-Step” button activates this input
(Fig. 24) 9-10 Aerial Input for the optional radio receiver aerial.
Fig. 22
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