MHG Heating ProCon 16, ProCon77, ProCon 47, ProCon 27, ProCon75 Installation Manual

Installation and Operating Manual for the

ProCon 16, 27, 47, 75 & 77

Wall Mounted Condensing Boiler Range.

(RVS 43 Cascade Models)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

1

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Section

Page #

1.0

Appliance Type 3 1.1

ProCon H 3 1.2

ProCon S 3 1.3

ProCon HS 3 1.4

ProCon HS+ 3 1.5

ProCon HM 3 2.0

Installation Regulations and Requirements

4

2.1

Appliance Warranties. Supplied Components.

5

3.0

Dimensions 16, 27 & 47

6

3.1

Dimensions 75 7 3.2

Dimensions 77 8 3.3

Dimensions Kompact (For Information only)

9

3.4

Installation Clearances and Mounting Information 16, 27 & 47

10

3.5

Installation Clearances and Mounting Information 75

12

3.6

Installation Clearances and Mounting Information 77

14

4.0

Delivery and Mobility

16

4.1

Case Removal

16

5.0

Technical Data

17

6.0

Pressure Relief Valve

18

7.0

Electrical Connections

18

8.0

Hydraulic and Wiring Guide Single Unit Option 1 (Heating Only) (Low Resistance Circuit)

20

8.1

Hydraulic and Wiring Guide Single Unit Option 2 (Heating & HWS) (External 3 Way Valve)

21

8.2

Hydraulic and Wiring Guide Single Unit Option 3 (Heating & HWS) (HS)

22

8.3

Hydraulic and Wiring Guide Single Unit Option 4 (Heating Only) (High Resistance Circuit)

23

8.4

Hydraulic and Wiring Guide Single Unit Option 5 (Heating & HWS) (High Resistance Circuit)

24

8.5

Hydraulic and Wiring Guide Single Unit Option 6 (Heating & HWS) (Two Heating Circuits)(HS)

25

8.6

Hydraulic and Wiring Guide Single Unit Option 7(Heating & HWS) (Two Heating Circuits)

26

8.7

Hydraulic and Wiring Guide Single Unit Option 8 (Heating & HWS) (Two Heating Circuits)(Mixing)(HS)

27

8.8

Hydraulic and Wiring Guide Single Unit Option 9 (Heating & HWS) (Two Heating Circuits)(Mixing)

28

8.9

Hydraulic and Wiring Guide Single Unit Option 10 (Heating & HWS) (Two Heating Circuits)(RVA63)

29

8.10

RVA63 Zone Controller Wiring Information

30

8.11

Hydraulic and Wiring Guide Multiple Units Option 11 (Heating & HWS) (RVS43 Cascade Manager )

31

8.12

RVS43 Cascade Manager Wiring Information (Controller Only)

32

8.13

RVS63 Cascade Manager Housing Wiring Information (Including Space For RVA46 Zone Controller)

33

8.14

Hydraulic and Wiring Guide Multiple Units Option 12 (Heating & HWS) (RVS43 Cascade Manager+RVA63)

35

9.0

BMS Interface Installation and Parameter Alteration & AGU Mixing Zone Clip Installation and Parameter Alteration

36

10.0

Fluing Options

38

10.01

MicroMat EC 60-75 Flue Adapter for use with ProCon 77

38

10.1

Single Unit Balanced Flue Wall Termination

39

10.2

Single Unit Balanced Flue Vertical Termination

39

10.2.5

Single Unit Balanced Flue with Concentric to Twin DN80 Products of Combustion and Combustion Air Ducts.

39

10.3

Single Unit open Flue Wall Termination

40

10.4

Single Unit Open Flue Vertical Termination

40

10.5

Cascaded Open Flue Vertical Termination

40

10.6

Dimensions of Available Flue Components

41

10.7

Balanced Flue Terminal Positions For Boilers below and Above 70kW Net Input

42

11.0

Filling The System

43

11.1

Pressure Vessel

44

12.0

System Water Quality

44

12.1

Care With The Use Of Solder Flux

45

13.0

Appliance Controls

46

13.1

Module Operating Codes

48

14.0

Appliance Fault Codes

49

14.1

Enhanced Appliance Fault Codes

51

15.0

Accessing Boiler Parameters (Control Parameter Default Settings)

53

16.0

RVS43 Cascade Manager General Information

58

16.1

RVS43 Cascade Manager Parameter Setting

64

17.0

Commissioning

88

17.1

Pre-Commissioning Checks.

88

17.2

Combustion System Commissioning

88

17.3

NG/LPG – LPG/NG Conversion Procedure

90

18.0

Routine Inspection and Servicing

92

18.1

Routine Service Inspection

92

18.2

Routine Cleaning and Maintenance

92

19.0

Weather Compensation Slope Graph

94

20.0

Optional System Controls

95

21.0

Internal Wiring Diagrams

96

21.1

Internal Wiring Diagrams 16, 27 & 47 H , HS & S

96

21.2

Internal Wiring Diagrams 47 H & S

97

21.3

Internal Wiring Diagrams 75 & 77 H

98

21.4

Internal Wiring Diagrams 75 & 77 HM

99

22.0

HM and Cascade Slave Units Equipped with OCI420 Communication Clips (LED Indication)

100

23.0

Exploded Spares Diagrams 16, 27 & 47

101

24.0

Exploded Spares Diagrams 75

107

25.0

Exploded Spares Diagrams 77

109

Notes

112

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

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Product Name

Product Code

ProCon 16 H

96.30000-7192

ProCon 16 HS

96.30000-7193

ProCon 27 H

96.30000-7194

ProCon 27 S

96.30000-7195

ProCon 27 HS

96.30000-7196

ProCon 47 H

96.30000-7197

ProCon 47S

96.30000-7198

ProCon 75 H

96.30000-7188

ProCon 75 HM

96.30000-7189

ProCon 77 H

96.30000-7190

ProCon 77 HM

96.30000-7191

1.0 Appliance TypeThere are four build types and four outputs within the ProCon range.

Please ensure you have the correct unit for the application and where required located correctly

within the cascade prior to beginning the installation.

ProCon 16H & 16HS, ProCon 27H, 27S & 27HS, ProCon 47H & 47S, ProCon 75&77H & 75&77HM

1.1 The ProCon H range of appliances is designed to be applied to systems requiring direct on

boiler weather compensated heating and priority hot water production via a separate high

recovery calorifier/cylinder.

1.2 The ProCon S range of appliances is designed to be applied to systems requiring direct on

boiler weather compensated heating and priority on demand hot water production via an internal

late heat exchanger.

1.3 The ProCon HS range of appliances are designed to be applied to systems requiring direct on

boiler weather compensated heating and priority hot water production via a separate high

recovery Calorifier/Cylinder, where the diverter valve controlling the production of hot water is

within the boiler case.

1.4 The ProCon HS+ can be supplied complete with an integrated high recovery calorifier for

simplified and attractive installation housed within and extended case. The high recovery calorifer

can be located beneath of adjacent to the boilers. (Further information available via the website

www.mhgheating.co.uk)

1.5 The ProCon HM appliance is supplied complete with and integral RVS43 Cascade Manager

capable of controlling an additional 11 ProCon boilers. Each subsequent boiler must be fitted with

an OCI420 Communication Clip.

The product codes for the entire range are:

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

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2.0 Installation Regulations and Requirements

The installation of ProCon HT boilers must be in accordance with the relevant requirements of Gas Safety (Installation & Use) Regulations 1994, Health & Safety at Work Act, Building Regulations, IEE Regulations, Construction (Design & Management) Regulations 1994, Local Authority Bye-Laws, National, Fire Regulations and Insurance Company requirements.

The following Codes of Practice are also applicable:-

BS 5440-1: 2000 Installation of flues and ventilation for gas appliances of rated input not exceeding 70 kW net (1st, 2nd and 3rd family gases). Part 1: Specification for the installation of flues.

BS 5440-2: 2000 Installation of flues and ventilation for gas appliances of rated input not exceeding 70 kW net (1st, 2nd and 3rd family gases). Part 2: Specification for installation and maintenance of ventilation for gas appliances.

BS 5449: 1990 Specification for forced circulation hot water central heating systems for domestic premises.

BS 6644: 2005 Specification for gas fired hot water boilers of rated inputs between 70kW (net) and 1.8MW(net) (2nd and 3rd family gases).

BS 6798: 1987 Specification for installation of gas fired hot water boilers of rated input not exceeding 60 kW.

BS 6880: 1988 Code of Practice for low temperature hot water heating systems of output greater than 45kW. Parts 1, 2 & 3.

BS 6891: 1988 Specification for installation of low pressure gas pipework of up to 28mm (R1) in domestic premises (2nd family gases)

BS 7593: 1992 Code of Practice for treatment of water in domestic hot water central heating systems.

BS 7671: 1992 Requirements for electrical installations. IEE Wiring Regulations. Sixteenth edition.

CISBE Guide reference sections B7, B11 and B13.

CP342 Part 2: 1974 Code of Practice for centralized hot water supply.

GE/UP/2 Gas installation pipework, boosters and compressors on industrial and commercial premises.

IGE/UP/4 Commissioning of gas fired plant on industrial and commercial premises

IGE/UP/10 Installation of gas appliances in industrial and commercial premises. Part 1: Flued appliances.

And any addition prevailing regulation and or code of practice not detailed above.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

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2.1 Appliance Warranties

All MHG appliances enjoy a full 24 month warranty as detailed in our terms and conditions.

The guarantee period shall begin on the day of commissioning, or at latest 3 months after delivery has been made.

The customer shall only be able to claim against MHG under guarantee if the commissioning of the object of delivery has been carried out by MHG staff or the authorised supplier, if the customer has followed MHG's instructions relating to the treatment and maintenance of the object of delivery, and if no replacement parts of outside origin have been fitted.

Parts subject to wear such as ignition electrodes, seals etc. are strictly excluded from the guarantee.”

In addition to the above warranties, the Primary Heat Exchangers carry a 60 month guarantee against manufacturing or material defect.

Supplied Components

All ProCons are supplied with the following components.

QAC 34 Outside Air Sensor. (To activate direct on boiler weather compensation.)

Wall Mounting bracket and fixing kit.

Condensate outlet adapter. (To convert ¾” BPS to 22mm plastic waste.)

Bleed key & heat exchanger venting hose.

Condensate syphon flushing hose. (To be attached to the heat exchanger and flue waste pipes and

flushed with clean water.)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

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1

Cable Entry Grommets

5

Hot Water Primary Return 22mm (HS Models)

Cold Water Inlet 22mm (S Models)

2

Heating Flow 22mm (All Models)

6

Heating Return 22mm (All Models)

3

Hot Water Primary Flow 22mm (HS Models)

Hot Water Outlet 22mm (S Models)

7

Condensate Outlet ¾” BSP Plastic

4

Gas Inlet 22mm

7.1

Condensate Cleanout Connection ¾” Cap

3.0 Dimensions. 16 – 47 Boilers

Legend

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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6

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A

Condensate Cleanout Connection ¾” Cap

D

Heating Return 1 ¼”

B

Condensate Outlet ¾” BSP Plastic

E

Gas Supply inlet ¾”

C

Heating Flow 1 ¼”

F

Cable Entry Grommets

3.1 Dimensions. 75 Boiler

Legend

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

7

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1

Heating Return Connection 1 ¼”

4

Condensate Cleanout Connection ¾” Cap

2

Heating Flow Connection Option 1 ¼”

5

Gas Inlet ¾”

3

Condensate Outlet ¾” BSP Plastic

6

Cable Entry Grommets

3.2 Dimensions. 77 Boiler

Legend

**Please note that the flexible flow connection can be rerouted to the top of the boiler if

required.**

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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8

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VL

Hot water Primary Flow 1”

RL

Hot Water Primary Return 1”

WW

Hot Water Secondary Outlet ¾”

A

120 Litre Calorifier

Z

Hot Water Secondary Return ½”

B

Pipework Cover

KW

Cold Water Secondary Inlet ¾”

C

Calorifier Cover

RL

Hot Water Primary Return ¾”

VL

Hot water Primary Flow ¾”

WW

Hot Water Secondary Outlet ¾”

D

60 Litre Calorifier

KW

Cold Water Secondary Inlet ¾”

E

Calorifier Cover

Z

Hot Water Secondary Return ½”

F

Pipework Cover

3.3 Dimensions HS + Calorifier Below (Additional information available from the website www.mhgheating.co.uk)

Legend

3.3 Dimensions HS + Calorifier Adjacent (Additional information available from the website

www.mhgheating.co.uk)

Legend

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

9

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3.4 Installation and Service Clearances 16-47 Boilers

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

10

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3.4 Mounting Information 16 – 47 Boilers

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

11

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3.5 Installation and Service Clearances 75 Boiler

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

12

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3.5 Mounting Clearances 75 Boiler

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

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3.6 Installation and Service Clearances 77 Boiler

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

14

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3.6 Mounting Clearances 77 Boiler

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

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4.0 Delivery and Mobility

All ProCons are supplied fully tested and therefore may contain residual test water. The test water utilised contains additives that will help prevent the pump from sticking and other metals from oxidising.

To maintain the structural integrity of the appliance the internal components should not be used during the lifting and positioning of the unit onto the wall bracket.

All packaging materials should be disposed of in an environmentally way.

4.1 Case Removal

To remove the case insert a flat blade screwdriver or similar into the black latch slots and turn through 900 .

Pull the base of the cover forward and up to release the hooks at the top. Ensure that the earth cable is removed prior to lifting the cover clear.

The lower case housing the display panel can be hinged down to all greater access to all internal components.

The lower case is secured on either side by thumb nuts located on the return edge on the side case.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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16

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Technical Data

Units

16 H &

HS

27 H &

HS & (S)

47 H &

(S)

75 & 77

H & HM

Nominal Heat Input Net

Min/Max

kW

4.0/15.0

6.5/25.0

12.0/45.0

15.0/70.0

Nominal Heat Input Gross

Min/Max

kW

4.4/16.5

7.2/27.5

13.2/49.5

16.5/77.0

Carbon Emissions

100% Of max Output

G20 G31

kgC/kWhr kgC/kWhr

0.061

0.078

0.061

0.078

0.061

0.078

0.060

0.077

Carbon Emissions

30% Of max Output

G20 G31

kgC/kWhr kgC/kWhr

0.055

0.070

0.055

0.070

0.055

0.070

0.055

0.070

SEDBUK Rating

B B B

B

Operating Efficiency (40ºC/30ºC)

% 108.8

108.7

108.5

Nominal Heat Output (50ºC/30ºC)

Min/Max

kW

4.3/15.8

7.0/26.2

12.9/47.0

16.0/74.6

Design Flow Rate (50ºC/30ºC)

Ltr/sec

0.188

0.312

0.560

0.880

Nominal Heat Output (80ºC/60ºC)

Min/Max

kW

3.7/14.5

6.3/24.2

11.7/43.5

14.5/67.8

Design Flow Rate (80ºC/60ºC)

Ltr/sec

0.172

0.288

0.519

0.807

Hot Water Generation Output

kW (31.3)

(45)

Hot water flow rate @ DT 30)C

Ltr/min

(15)

(20)

Min Flow Rate For H/W

Activation

Ltr/min

(3)

Maximum Secondary Water

Pressure

bar (10)

(10)

Minimum Flow Rate

Ltr/sec

0.125

0.246

0.373

0.592

Residual Head from In-built

Pump

m/W.C

3.7

1.3

0.5

0.75

Maximum Input Gas Rate

G20 G31

m³/hr m³/hr

1.55

0.57

2.55

1.00

4.65

1.72

6.91

2.60

Gas Inlet Pressure

Min/Max

Mbar

18.0/50.0

Maximum Flue Gas Volume

(Hot)

m³/hr

21.36

40.81

64.08

96.84

Available Fan Pressure

Pa

400

Maximum Water Pressure

(Hot)

bar

3.0

Minimum Water Pressure

(Cold)

bar

0.8

Maximum Flow Temperature

ºC

90

Power Supply (230 V / 50 Hz)

Amps 5 5 5 5

Max Power Consumption

Watts

122

129

145

250

Water Content

Ltrs 4 5.2

5.2

8.2

Lift Weight (Dry)

kg

43.0

70.0

Flue Connection

Flue Gas Outlet

Female

80mm

Combustion Air Inlet

Male

125mm

Concentrically Configured

(Straight or Elbow Adapter

Required.)

Yes

5.0 Technical Data

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

17

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Low Voltage Control terminals < 25 Volts

RU

1

QAA73 Room Unit Not Polarity Sensitive < 24Volts

(Link terminals to activate second heating zone control.)

2

RT

3

Heating Circuit 1 Volt Free Enable Not Polarity Sensitive (Room stat/BMS) < 24 Volts

4

AT

5

Outside Air Sensor (QAC34) Not Polarity Sensitive < 24Volts

(Required to Activate Direct on Boiler Weather Compensation)

6

BW

7

Hot Water Sensor (QAZ36) or Hot Water Volt Free Enable (Thermostat/BMS).

Not Polarity Sensitive < 24Volts

8

High Voltage Output and Input Terminals 230 Volts

E

9

Common Earth Terminal

BW/K3

10

Permanent 230 Volt Output for Motor Open Motor Close Hot Water Diverter Valve

11

Neutral Terminal for Hot Water Diverter Valve or Charging Pump

12

230 Volt Output For Hot Water Diverter Valve or Charging Pump (Max 1Amp)

K2

13

230 Volt Output For Heating Circuit Pump (ProCon 16-27)/Boiler Pump ProCon 47, 75&77) (Max 1Amp)

14

Neutral Terminal for heating/Boiler Pump

E

15

Common Earth Terminal

K1

16

Neutral Terminal for heating/Boiler Pump

17

230 Volt Output For Boiler Pump (ProCon 16-27)/Heating Circuit Pump ProCon 47,75&77) (Max 1Amp)

E

18

Permanent Earth Terminal

N

19

Switched Fused Permanent Neutral

L

20

Switched Fused Permanent 230 Volt Live (Max 5Amp)

6.0 Pressure (Safety) Relief Valve

In accordance with the prevailing British Standard 5440/6644, the installer shall install as suitably sized Pressure (Safety) Relief Valve. The location of this valve is important with respect to the applied pressure of the boiler circulation pump, it is therefore recommended to locate the Pressure (Safety) Relief Valve on the flow pipe immediately adjacent to the boiler; furthermore, there must not be any means of isolation between the boiler and the Pressure (Safety) Relief Valve.

7.0 Electrical Connections

Basic electrical connection for all types of ProCon

Legend

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

18

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High Voltage Output Terminals 230 Volts

BW

N

Neutral Terminal for Hot Water Charging Pump

E

Earth Terminal for Hot Water Charging Pump

L

230 Volt Output For Hot Water Charging Pump (Max 1Amp)

HK/ZB

N

Neutral Terminal for Heating Circuit Pump

E

Earth Terminal for heating Circuit Pump

L

230 Volt Output For Heating Circuit Pump (Max 1Amp)

Low Voltage Control terminals < 25 Volts

H1

M

H1 Ground Terminal

H1

Controller Operating Input (Volt free Enable/0-10 Volt Control/Mode Alteration)

RL

M

System Return Sensor (QAD 36) Terminal Not Polarity Sensitive < 25 Volts

B70/B4

VL

M

System Flow Sensor (QAD 36) Terminal Not Polarity Sensitive < 25 Volts

B10

BW

M

Hot Water Sensor (QAZ36) or Hot Water Volt Free Enable (Thermostat/BMS).

Not Polarity Sensitive < 24Volts

B3

AF

M

Outside Air Sensor (QAC34) or (3000Ω Substitute Resistor = -10C) Not Polarity Sensitive < 24Volts

(Required to Activate Direct On Boiler Weather Compensation)

B9

RU

MD

Cascade Controller Output to Slave Boilers. Polarity Sensitive (Screened Cable Required)

(X41 Terminal 2 (Right) OCI420 Communication Clip)

A6

Cascade Controller Output to Slave Boilers. Polarity Sensitive (Screened Cable Required)

(X41 Terminal 1 (Left) OCI420 Communication Clip)

QAC34

Wired to the either AT terminals.

Enhanced electrical connection for ProCon HM (Units supplied with an integral Cascade manager)

Legend

Please note that two outside air sensors are available. Please ensure that the units are wired as

follows.

In either case the outside air temperature will be communicated to all controllers.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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010114

19

Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

8.0 Hydraulic Design Single Unit (Option 1)

Electrical Connections Single Unit (Option 1)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

8.1 Hydraulic Design Single Unit (Option 2)

Electrical Connections Single Unit (Option 2)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

8.2 Hydraulic Design Single Unit (Option 3),

Electrical Connections Single Unit (Option 2)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

8.3 Hydraulic Design Single Unit (Option 4)

Electrical Connections Single Unit (Option 4)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

8.4 Hydraulic Design Single Unit (Option 5)

Electrical Connections Single Unit (Option 5)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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010114

Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation (0)

(E10 Error signal when outside air sensor is not installed.)

1 0 H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

Second Heating Circuit Installed without 3 Way Valve and Sensor

H554 b5

Mixed Flow Sensor Present (1) / No Mixed Flow sensor Present (0)

(E26 Error signal when sensor is not used.)

1

0

Second Heating Circuit Installed with 3 Way Valve and Sensor

No Alterations Required

8.5 Hydraulic Design Single Unit (Option 6)

Electrical Connections Single Unit (Option 6)



MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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25

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Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

Second Heating Circuit Installed without 3 Way Valve and

Sensor

H554 b5

Mixed Flow Sensor Present (1) / No Mixed Flow sensor Present (0)

(E26 Error signal when sensor is not used.)

1

0

Second Heating Circuit Installed with 3 Way Valve and Sensor

No Alterations Required

8.6 Hydraulic Design Single Unit (Option 7)

Electrical Connections Single Unit (Option 7)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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26

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Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

Second Heating Circuit Installed without 3 Way Valve and

Sensor

H554 b5

Mixed Flow Sensor Present (1) / No Mixed Flow sensor Present (0)

(E26 Error signal when sensor is not used.)

1

0

Second Heating Circuit Installed with 3 Way Valve and Sensor

No Alterations Required

8.7 Hydraulic Design Single Unit (Option 8)

Electrical Connections Single Unit (Option 8)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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27

010114

Parameter #

Parameters Description

Default

Proposed Change

H554 b3

Weather Compensation (1) / Constant Flow Temperature Operation

(0)

(E10 Error signal when outside air sensor is not installed.)

1

0

H558 b2

Hot Water Storage Sensor (0) / Hot Water Thermostat (1)

(E50 Error signal when sensor is not used.)

0

1

Second Heating Circuit Installed without 3 Way Valve and

Sensor

H554 b5

Mixed Flow Sensor Present (1) / No Mixed Flow sensor Present (0)

(E26 Error signal when sensor is not used.)

1

0

Second Heating Circuit Installed with 3 Way Valve and Sensor

No Alterations Required

8.8 Hydraulic Design Single Unit (Option 9)

Electrical Connections Single Unit (Option 9)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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28

010114

Parameter #

Parameters Description

Default

Proposed Change

H516

Summer / Winter Automatic Changeover Temperature

18

30

Parameter #

Parameters Description

Default

Proposed Change

29

Summer / Winter Automatic Changeover Temperature

18

30

80

Boiler Control Type LPB/On-Off/Hi-Low

2 0 140

LPB Controller / Appliance Communication (Device)

0

1

141

LPB Controller / Appliance Communication (Segment)

0

1

8.9 Hydraulic Design Single Unit (Option 10)

Electrical Connections Single Unit (Option 10)

Boiler Parameter Alterations

RVA63 Controller Alterations

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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29

010114

Tag

Description/Operation/Function

Tag

Description/Operation/Function

MD

Zone 2 QAA70/50/10 Room Unit

(PPS Ground)

Y6

Zone 2 Mixing Valve Closing Output (Max 2 Amp)

A7

Zone 2 QAA70/50/10 Room Unit

(PPS Data)

Y5

Zone 2 Mixing Valve Opening Output (Max 2 Amp)

B12

Zone 2 Flow Sensor (QAD21/26)

(To be positioned on Zone side of 3 way mixing

valve)

F3

Power Input for Zone 2 Valve Outputs

(To be linked to Live Input)

M

Ground Connection for all Sensors/Inputs

Q6

Zone 2 Pump Output (Max 2 Amp)

B8

Flue Gas Sensor (Not Used)

Q2

Zone 1 Pump Output (Max 2 Amp)

B31/H2/B4

1

Volt Free Enable via Room Thermostat/BMS

F6

Power Input for Zone Pumps Output

(To be linked to Live Input)

B1

Zone 1 Flow Sensor (QAD21/26)

(To be positioned on Zone side of 3 way mixing

valve)

Y2

Zone 1 Mixing Valve Closing Output (Max 2 Amp)

H1

0-10 Volt Input via BMS/Volt Free Enable via

Room Thermostat/BMS

Y1

Zone 1 Mixing Valve Opening Output (Max 2 Amp)

B2

Boiler Sensor (Not Used)

F2

Power Input for Zone 1 Valve Outputs

(To be linked to Live Input)

B3

Hot Water Sensor (QAZ21)/Volt Free Enable via

Calorifier Thermostat/BMS

(Parameter alteration required if Volt Free Enable

Used)

Q3/Y3

Hot Water Charging Pump/3 Way Valve Output (Max 2

Amp)

B9

Outside Air Sensor (QAC31/32) or (620Ω Substitute Resistor = -10C)

(Mounted on North Facing Wall)

F1

Power Input for Hot Water Pump/Valve Output

(To be linked to Live Input)

MD

Zone 1 QAA70/50/10 Room Unit

(PPS Ground)

K5

Burner Enable Output Stage 2 (Not Used)

A6

Zone 1 QAA70/50/10 Room Unit

(PPS Data)

F5

Power Input Burner Enable Stage 2 (Not Used)

MB

Boiler Communication

(LPB Ground connected in parallel to boiler

mounted OCI420 Clip or RVS43 Manager)

K4

Burner Enable Stage 1 (Not Used)

DB

Boiler Communication

(LPB Data connected in parallel to boiler mounted

OCI420 Clip or RVS43 Manager)

F4

Power Input Burner Enable Stage 1 (Not Used)

L

Permanent Live (Max 6 Amp)

N

Permanent Neutral

8.10 RVA63 Zone Controller Wiring Terminals

Terminal Designation (Low Voltage Terminals) Terminal Designation (230 Volt Terminals)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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30

010114

Parameter #

Parameters Description

Default

Proposed Change

H516

Summer / Winter Automatic Changeover Temperature

18

30

H552

Appliance Hydraulic Configuration

66/67/70

80/80/81

H605

LPB Communication Appliances Address (Maximum 12 Boilers)

1

Boiler1=2, Boiler2=3…etc

Parameter #

Parameters Description

Default

Proposed Change

16

Summer / Winter Automatic Changeover Temperature

18

30

8.11 Hydraulic Design Single Unit (Option 11)

v

Electrical Connections Single Unit (Option 11) Boiler Mounted Cascade

Manager

Boiler Parameter Alterations

RVS43 Manager Alterations

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Tag

Voltage

Description/Operation/Function

H1

<25V

0-10 Volt Input via BMS/Volt Free Enable via Room Thermostat/BMS

(M terminal used to create circuit)

B70/B

4

<25V

System Return Sensor (QAD36)

(To be positioned on boiler side of system Low Loss Header)

B3

<25V

Hot Water Sensor (QAZ36)/Volt Free Enable via Calorifier Thermostat/BMS

(Parameter alteration required if Volt Free Enable Used)

M

<25V

Ground Connection for all Sensors/Inputs

B10

<25V

System Flow Sensor (QAD36)(

To be positioned on system side of system Low Loss Header)

B9

<25V

Outside Air Sensor (QAC34) or (3000Ω Substitute Resistor = -1

0

C)(Mounted on North Facing Wall)

MD

<25V

QAA55, QAA75/78 Room Unit (BSB Ground)

A6

<25V

QAA55, QAA75/78 Room Unit (BSB Data)

MB

<25V

Boiler Communication

(LPB Ground connected in parallel to boiler mounted OCI420 Clips)

DB

<25V

Boiler Communication

(LPB Data connected in parallel to boiler mounted OCI420 Clips))

Q3

230V

Hot Water Charging Pump/3 Way Valve Output (Max 2 Amp)

Q1

230V

Heating Pump Output (Max 2 Amp)

F1

230V

Power Input for Heating and Hot Water Pump Outputs

(To be linked to Live Input)

L

230V

Permanent Live (Max 6 Amp)

N

230V

Permanent Neutral

8.12 Integral RVS43 Cascade Manager

Terminal Designation

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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010114

32

RVS63 Cascade and Zone Manager Wiring Terminals.(Housing mounted).

Used in place of a HM boiler with integral RVS43 Cascade Manager.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Tag

Terminal #s

Voltage

Screened Cable

(Earthed

Screening)

Description/Operation/Function

Z

QX4, QX4, FX4, EX2

230 Volts

NA

Multifunctional 4 Relay Output

U

QX3, ‡, N

230 Volts

NA

Multifunctional 3 Relay Output

U

QX2, ‡, N

230 Volts

NA

Multifunctional 2 Relay Output

T

Y6, ‡, N, Y5

230 Volts

NA

Heating Circuit 2 Mixing Valve Output Y5 Open, Y6

Close

S

Q6, ‡, N

230 Volts

NA

Heating Circuit 2 Pump Output

U

QX1, ‡, N

230 Volts

NA

Multifunctional 1 Relay Output

T

Y2, ‡, N Y1

230 Volts

NA

Heating Circuit 1 Mixing Valve Output Y1 Open, Y2

Close

S

Q2, ‡, N

230 Volts

NA

Heating Circuit 1 Pump Output

R

Q3, ‡, N

230 Volts

NA

HWS Circuit Pump, Valve Output

Q

SK2, SK1

230 Volts

NA

External Safety Interlock Circuit

P

4, S3, T2, T1, , L1

230 Volts

NA

**Burner Outputs Not Used**

~

S3

230 Volts

NA

**Burner Outputs Not Used**

~

L1

230 Volts

NA

Permanent Live Output

~

N, E, L

230 Volts

NA

Permanent Supply Input

Tag

Terminal #s

Voltage

Screened Cable

(Earthed

Screening)

Description/Operation/Function

n

M, UX

>24 Volts

Yes

0-10 Volt Output **Not Used**

n

M, BX4

>24 Volts

Yes

Multifunctional 4 Sensor Input

n

M, BX3

>24 Volts

Yes

Multifunctional 3 Sensor Input

n

M, H3

>24 Volts

Yes

Volt Free Enable or 0-10 Volt Input Heating Zone 2

p

M, B12

>24 Volts

Yes

Heating Circuit 2 Flow Sensor QAD/Z36

n

M, BX2

>24 Volts

Yes

Boiler Return Sensor QAD/Z36

#

n

M, BX1

>24 Volts

Yes

System Flow Sensor QAD/Z36

#

p

M, B1

>24 Volts

Yes

Heating Circuit 1 Flow Sensor QAD/Z36

n

M, H1

>24 Volts

Yes

Volt Free Enable or 0-10 Volt Input Heating Zone 1

k

M, B9

>24 Volts

Yes

Outside Air Sensor QAC34

h

M, B3

>24 Volts

Yes

HWS Sensor QAZ36 or Volt Free Enable

f

M, B2

>24 Volts

Yes

Boiler Sensor **Not Used**

G+

QAA75 Power Supply 12 Volts

b CL-, CL+

>24 Volts

Yes

Heating Circuit 1 QAA55/75

-Ground, + Data

b CL-, CL+

>24 Volts

Yes

Heating Circuit 2 QAA55/75

-Ground, + Data

b CL-, CL+

>24 Volts

Yes

BSB Comms to second RVS

a

MB,DB

>24 Volts

Yes

Boiler Communication Connection (OCI420 Clips

mounted in Boilers Wiring in Parallel)

X30 ~ >24 Volts

Yes

Display Panel Connection

X60 ~ >24 Volts

Yes

Connection for QAA78 Sender

Terminal Legend.

# Parameter alterations may be required to configure these terminals.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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34

010114

Parameter #

Parameters Description

Default

Proposed Change

H516

Summer / Winter Automatic Changeover Temperature

18

30

H552

Appliance Hydraulic Configuration

66/67/70

80/80/81

H605

LPB Communication Appliances Address (Maximum 12 Boilers)

1

Boiler1=2, Boiler2=3…etc

Parameter #

Parameters Description

Default

Proposed Change

16

Summer / Winter Automatic Changeover Temperature

18

30

Parameter #

Parameters Description

Default

Proposed Change

29

Summer / Winter Automatic Changeover Temperature

18

30

80

Boiler Control Type LPB/On-Off/Hi-Low

2 0 140

LPB Controller / Appliance Communication (Device)

0

1 For First RVA63, 2 For Second

RVA63, 3 For Third RVA63…etc

141

LPB Controller / Appliance Communication (Segment)

0

1

8.14 Hydraulic Design Single Unit (Option 12)

Electrical Connections Single Unit (Option 12) Boiler Mounted Cascade

Manager

Please refer to System Options 10 and 11 for RVS43 and RVA63 controller wiring information.

Boiler Parameter Alterations

RVS43 Manager Alterations

RVA63 Controller Alterations

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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35

010114

Parameter #

Description

Default

New Setting Programmable Inputs

H618

Input control configuration

Input value interpretation affected by H622 or H623 Dependent upon control

requirement.

(4 is recommended.)

0

4. Predefined Temperature set point

5. Predefined Boiler Output

6. Low Loss Header Sensor

H622

Maximum Temperature Via X51 input 0-10 Volt

When H618 is set to 4

85

H623

Percentage level reached by input prior to boiler activation.

When H618 is set to 5

5

Programmable Outputs

H619

Relay designation for Output from Orange Plug

Left Terminal Live.

Right Terminal Neutral.

Output rated at 240 Volts 0.5 Amp

3

0. Hydraulic Diagram Derived.

1. LPG SSOV Output.

2. Boiler Fault Output.

3. Boiler Operating Output.

4 -12 Non Supported Output.

H620

Relay designation for Output from Clear Plug

Left Terminal Live.

Middle Terminal Neutral.

Output rated at 240 Volts 0.5 Amp

2

0. Hydraulic Diagram Derived.

1. LPG SSOV Output.

2. Boiler Fault Output.

3. Boiler Operating Output.

4 -12 Non Supported Output.

H621

Relay designation for Output from Clear Plug

Right Terminal Live.

Output rated at 240 Volts 0.5 Amp

0

0. Hydraulic Diagram Derived.

1. LPG SSOV Output.

2. Boiler Fault Output.

3. Boiler Operating Output.

4 -12 Non Supported Output.

9.0 BMS Interface Clip Installation and Parameter Alteration

Following the installation of the AGU2.511 communication clip (complete with base mounted

wiring connection) onto the front of the LMU64 controller a number of operational parameters

within the unit must be altered to ensure the clips operates as required.

LMU64 Pictured above with AGU2.511 and OCI420 communication clips.

A number of parameters will require altering within the LMU64 controller from their standard default setting to allow the

AGU2.511 communication clip to operate correctly.

Access is gained to the H parameters by pressing the PROG buttons simultaneously for 3 seconds unit H 90

appears on the screen. The required H parameters can then be reached by using the PROG or buttons.

Once at the required H parameter the required setting is achieved by using the buttons.

To save the alteration in the controller the INFO button must be pressed.

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010114

Tag

Terminal #s

Voltage

Description/Operation/Function

Switched Output Power

Input

X52-01

1 Live

2 Neutral

230V

Power Supply from X01-02 for switched live outputs.

Pump Output

X52-02

1 Live

2 Neutral

230V

Heating Zone 2 Pump Outputs

(Max 1 Amp)

Mixing Valve

X52-03

1 Close

2 Neutral

3 Open

230V

Heating Zone 2 Mixing Valve Outputs

(Valve control is possible only when a zone flow QAD36 sensor is connected)

(Max 1 Amp)

Flow Sensor Input

X51-01

1 & 2

(Not Polarity

Sensitive)

<25V

Heating Zone 2 Flow Sensor Inputs. (QAD36)

Parameter #

Function

Existing Setting

Required Setting

H554 b5

QAD36 Sensor

Present

1 (Yes)

0 (No)

9.1 Mixing Zone Clip Installation and Parameter Alteration

AGU2.500 Heating Zone 2 Pump/Mixing Valve/Sensor Clip.

Terminal Designation

Use the boilers RU (1&2) terminals (Volt Free) to enable the second heating zone functionality. Time switch,

heating slope, pump and valve outputs.

Required Parameter Alteration. If Not Using a QAD36 Flow Sensor for 3 Way Valve Control.

To access this parameter level, Press the UP and DOWN PROG button simultaneously until H90 is displayed on the screen, Press the UP

PROG button to access H554 b5, alter the setting if required using the MINUS button. To save the alteration and leave this level

presses the INFO button.

H552 must be set to 66 to ensure correct operation of mixing zone clip.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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010114

37

16

27

47

75 & 77

80/125mm Concentric Flue Components (Pa Resistances)

Wall Terminal

4.0

5.0

8.0

16.0

Vertical Terminal

4.0

5.0

8.0

16.0

955mm Flue Extension

2.5

4.0

6.0

12.0

500mm Flue Extension

1.25

2.0

3.0

6.0

255mm Flue Extension

1.0

1.5

2.0

4.0

87º Bend

2.5

4.0

6.0

12.0

45º Bend

1.25

2.0

3.0

6.0

30º Bend

1.00

1.5

2.0

4.5

80mmØ PPS Flue Components (Pa Resistances)

Exhaust Pipe Terminal

1.0

2.5

4.0

8.0

Air Pipe Terminal

2.0

4.0

7.0

15.0

955mm Flue Extension

1.5

3.0

5.0

9.0

500mm Flue Extension

0.75

1.5

2.25

4.5

255mm Flue Extension

0.5

1.0

2.0

3.75

87º Bend

1.5

3.0

5.0

9.0

45º Bend

0.75

1.5

2.25

4.5

30º Bend

0.5

1.0

1.75

3.5

10.0 Fluing Options

Please note that excessive resistance within the flue and combustion air supply systems will lead

to a reduction in the output of the appliance and induce operational faults.

When flues are installed with horizontal sections/portions a 30 fall back to the boiler must be

maintained. This will not only ensure condensate removal preventing premature seal failure, but

also prevent nuisances dripping from the wall terminal.

10.01 Replacing a MicroMat EC 60-75 with a ProCon 77 complete with Flue Adapter.

(DN80/125mm)

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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MicroMat EC Flue adapter part number 96.36400-7020

38

010114

10.1 Single ProCon Balanced Flued. Through The Wall Termination. (DN 80/125mm)(750mm

long.)

10.2 Single ProCon Balanced Flued. Vertical Termination. (DN80/125mm)

10.2.5 Single ProCon Balanced Flued. Twin DN80 Flues C/W a DN80/125mm -2 x DN80 Boiler

Adapter.

Individual DN80 solid or flexible flues can be utilized with the ProCon range following the

application of the DN80/125 – 2 x DN80 adapter. #99.98001-0000

Alternative routes are possible:

Dual Wall Termination, Dual Roof Termination or Connection to our range of Flexible Flue Liners

DN80 – DN160.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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10.3 Single ProCon Open Flued. Through The Wall Termination. (DN 80mm)

10.4 Single ProCon Open Flued. Vertical Termination. (DN 80mm)

10.5 Cascaded Appliance Fluing Installation Open Flued.

To reduce the likelihood of recirculation of flue gases through a non firing unit it is advised to combine the flues in the vertical only.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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010114

10.6 Dimensions of Available Flue Components (DN80/125mm)

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010114

Terminal Location

Boilers with a rated Input < 70kW Net

Boilers with a rated Input > 70kW Net

A

*Below and opening window etc.

300

600

B

Below gutter soil pipes etc.

75

700

C

Below Eaves.

200

D

*Below balconies or car port roof.

200

N/A

E

From vertical drain or soil pipe etc.

150

F

From internal or external corners.

300

G

Above ground or balcony level.

300

(2000 where people have general access)

H

From a surface facing the terminal.

2000

I

From a terminal facing the terminal.

2000

J

*From opening in a carport into a

dwelling.

1200

N/A

K

Vertically from a terminal on the

same wall.

1500

L

Horizontally from a terminal on the

same wall.

300

600

M

Above an opening, window etc.

500

600

N

*Horizontally to an opening, window

etc.

300

600

P

Above a level roof (base of

terminal.)

500

Q

From an adjacent wall (edge of

terminal.)

500

R

From adjacent opening, window etc.

1000

S

From any other flue terminal.

600

10.7 Balanced Flue Terminal Positions For Boilers Below and Above 70kW Net Input.

(All measurements are in mm and are minimum clearances.)

* Positions not recommended.

Groups of appliances of 150kW gross input (136kW net input) and above must comply with the Clean Air Act with respect

to the chimney discharge height.

The terminal/s shall be guarded if it is less than 2000mm above the ground or in any position where it may cause injury to

persons resulting from touching a hot surface. Absolute guidance must be sought from the respective regulation.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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010114

 Control Valve incorporating a Double

Check Valve on the Mains Cold Water pipework.

 Temporary Connecting Hose, which

must be disconnected after use.

 Control Valve, on the heating system.

 Control Valve.  Strainer.  Verifiable Backflow Device with

Reduced Pressure Zone (RPZ Valve)

 Incorporating a ‘Type BA’ Air Gap.  Tundish.  Control Valve.

11.0 Filling The System

The Initial filling of a sealed heating system, and subsequent refilling, must be by a method that has been approved by the Water Regulation Advisory Scheme (WRAS) for that type of heating system.

i.e. Domestic (

Non Domestic (Other than

In-House

) Fluid Category 3 (

In-House

) Fluid Category 4 (

C-3

C-4

)

For Category 3 systems, the approved method of filling must comprise of the following components in the arrangement shown;

For Category 4 systems, the approved method of filling must comprise of the following components in the arrangement shown;

Further more, in accordance with BS 6644: 2005 system with an input greater than 70kW (nett), an automatic water replenishment unit shall be installed to automatically replenish any lost or evaporated water.

Please refer to BS 6644: 2005 for allowable water replenishment methods for use with sealed/pressurized heating systems.

For information on a comprehensive range of pressurization units that comply with current British Standards and WRAS Regulations, please contact MHG Heating Ltd Sales.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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Betz Dearborn Limited (Sentiel) Foundry Lane Widnes Cheshire WA8 8UD Tel: 0151 424 5351 Fax: 0151 420 5447

Alpha-Fry Technologies (Fernox) Cookson Electronics Forsyth Road Sheerwater Woking Surrey GU21 5RZ Tel: 0208 665 6666 Fax: 0208 665 4695

11.1 Expansion Vessel

In accordance with BS 6644: 2005, WRAS Regulations, and Local Authority Water Regulations, as applicable, the installer shall install a suitably sized, and approved, Expansion Vessel to ensure that the water capacity of the system has ample expansion capacity.

The location of the expansion vessel shall only be isolatable from the system via a Lockable Type Service Valve, which shall be locked in the

OPEN

position, to prevent accidental isolation. Furthermore, a drain facility should be provided adjacent to the expansion vessel to aide the routine maintenance, overhaul, of the vessels Air Pressure setting.

For information on a comprehensive range of expansion vessels that comply with current British Standards and WRAS Regulations, please contact MHG Heating Ltd Sales.

12.0 System Water Quality

Water Treatment, System Cleaning (BS 7592: 2006)

The entire primary system MUST be thoroughly cleaned and flushed to remove debris, flux residues, etc. before opening the boiler isolation valves & flooding the boiler. Particular care must be taken where the ProCon boiler is being retro-fitted into an old/existing system, as system silt or magnetite can be very damaging to the new boiler. Following cleaning and flushing the system MUST be dosed with a good quality water treatment to prevent corrosion and the formation of scale. FAILURE TO OBSERVE THESE REQUIREMENTS WILL RENDER THE WARRANTEE ON THE APPLIANCE VOID. Cleaning, flushing and water treatment must be carried out in accordance with the requirements of BS 7593:1992, prior to commissioning the boiler. Repeated draining and refilling of the system, without replenishment of water treatment, must be avoided, as this is very damaging to the boiler. The boiler must not operate without the system water being correctly and adequately treated, and maintained, with an appropriate level of corrosion inhibitor.

For specific guidance on water treatment, direct contact is advisable with:-

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12.1 Care With The Use of Solder Flux

The ProCon HT range has heat exchangers fabricated from 316L Stainless Steel. It is most important that the compatibility of any flux is checked with the supplier before use, and that any flux manufactures recommendations are strictly followed with regards to use in conjunction with Stainless Steel.

If you are applying any of the ProCon Range to a system where the water quality cannot be

cleansed or treated please consider installing a system separation plate heat exchanger to ensure

absolute separation of the system water and the boiler water.

Please refer to our website for further details on our matched brazed and gasketed plate heat

exchanger range.

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Button

Label

Function

Units

Defaults

T1

RESET

Resets indicated large flashing fault codes.

Places the boiler into fault is no fault is present

(E153)

0-200

N/A T2

HOT WATER (HWS)

Activates HWS generation capability. Indicated

on the screen by a dash beneath the icon.

-

T3

MODE

Adjusts the operating mode for the heating

circuit.

 ☼



T4

HWS SETPOINT

Hot water storage temperature adjustment.

Only possible is a HWS sensor is used.

20-60

55oC

T5

HEATING CIRCUIT

FLOW

TEMPERATURE

SETPOINT

Heating flow temperature adjustment.

Or

Assumed room temperature adjustment.

(If outside air sensor installed)

20 – 90

10 - 35

80oC

21oC

T6

PROGRAM DOWN

Access to program settings accessing in reverse

order.

Time of day/

time

switches/

operational

settings.

-

T7

PROGRAM UP

Access to program settings accessing in

sequential order.

-

T8

PROGRAM + PLUS

Alteration of program settings positively.

-

T9

PROGRAM – MINUS

Alteration of program settings negatively.

-

T10

INFORMATION

Access to operational information and saving

altered program settings.

Fault Indication/

Boiler Flow

Temperature/

Stored HWS/

Operation Mode/

Outside Air

Temperature.

-

13.0 Appliance Controls

All appliance operational mode adjustments and settings are undertaken via the unit control fascia

Legend

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Button

Label

Function

1

WATER PRESSURE INDICATOR

Not used In ProCon Ranges

2

MAIN DISPLAY

Flow Temperature or Selected Parameter

Setting

3

COMMISSIONING MODE

Commissioning Mode Indicator Full Power (no

adjustment.)/Engineers Mode (full adjustment

via Program Up & Down Buttons.)

4

SPECIFIC OPERATIONAL MODE

INDICATOR

The Display Reflects the Operational Mode

Dependent Upon Inputs.

5

TIME OF DAY / AUTO RESETTING ERROR

Time of Day Alternating with Automatic

Resetting Error Codes.

6

HEATING CIRCUIT MODE INDICATOR

Indicator of Selected Heating Circuit Operating

Mode.

7

HOT WATER ACTIVATION INDICATOR

Indication of Activation of Hot Water

Production Mode.

Legend

If required an enhanced operational review level can be accessed.

The table on the following page indicates the level of information that is available.

To access these parameters the following sequence must be undertaken.

Press and release the INFO.

Press & Hold the Program Buttons simultaneously for at least 3 second.

The display will indicate b0

Use the Button to access the various b level parameters.

Use the or to access the other parameter levels C & d

Use the Button to access the required levels within the desired parameter level.

To leave the enhanced operational review level press INFO or wait 8 minutes for automatic refresh.

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13.1 Module Operating Codes

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14.0 Appliance Fault Codes

The ProCon range has two levels of fault code indication.

Automatic Resetting Fault Code.

A small fault code alternating with the time of day.

The appliance will stop operating for a limited period/until the error has been corrected.

Repeated occurrences of an Automatic Resetting Fault Codes will result in a Manual Reset

Fault Code.

Manual Reset Fault Code.

A large fault code is displayed on the screen along with the symbol.

The appliance will stop operating until the error has been corrected and the RESET button

has been pressed.

PLEASE NOTE.

If the RESET button is pressed when a small fault code is displayed or no fault code is displayed

the unit will display a Manual Reset Fault Code of E153 will be displayed. The RESET button must

be pressed again to clear this code.

If a fault is encountered within the appliance or Cascade LPB network, a fault code will be

generated and displayed by the failing appliance and all LPB networked RVA and Opentherm units

.

If a fault is encountered by a RVA controller or is communicated to a RVA controller via the LPB

network ER will be generated on the display.

Opening the controllers flap and pressing the Down PROG button twice will gain access to

parameter line 50 where the generated fault code can be reviewed.

In either case the fault code should be noted for future reference.

If the fault is related to a specific appliance the unit can be reset by pressing the Lockout Reset

Button.

If the fault is related to a RVA controller or the LPB communication network the fault code will

clear automatically following the rectification of the fault.

This is also applicable following the rectification of any appliance fault. This can take up to 10

minutes.

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Fault Code

Description

E-0

No Error Detected

E-10

Outside Air Sensor Fault / Not Detected

E-20

Flow Water Sensor Fault / Not Detected

E-26

System Flow Sensor Faulty / Not Detected

E-28

Flue Gas Sensor Fault / Not Detected

E-40

Return Water Sensor Fault / Not Detected

E-46

System Return Water Sensor Fault / Not Detected

E-50

HWS Sensor Short Circuit 1

E-52

HWS Sensor Short Circuit 2 (Not Used)

E-58

HWS Volt Free Switch Fault / Not Detected

E-60

Faulty Room Sensor

E-61

Faulty Room Sensor

E-62

Incorrect Room Unit Connected

E-77

Air Pressure Sensor Not Detected (Not Used)

E-78

Water Pressure Sensor Defective (Not Used)

E-81

LPB Short Circuit (Boiler Cascade Wiring)

E-82

LPB Address Conflict (Boiler Cascade Settings)

E-86

Short Circuit on PPS Connection (Not Used in ProCon Configuration)

E-91

EEPROM

E-92

Hardware Malfunction

E-100

Conflict Between Time of Day Master Control (Boiler / QAA70 / RVS43)

E-105

Annual Service of Unit is Due. (QAA73 Service Tool Required to reset timer See Section 16.0)

E-110

Module Water Temperature Overheat

E-111

Module Temperature Too High (Auto Resetting)

E-113

Flue Gas Temperature overheat (Not Used)

E-117

High System Water Pressure Sensor (Not Used)

E-118

Low System Water Pressure Sensor (Not Used)

E-119

System Water Pressure Switch Activated (Below 0.8 bar)

E-124

Module Temperature Too High (Auto Resetting)

E-128

Flame Extinguished During Operation (LMU Version D)

E-129

Air Supply Error. Fan not operating at correct speed (LMU Version D)

E-130

Flue Temperature Too High (Auto Resetting)

E-131

Fault With Burner

E-132

External Safety Interlock Activated (Open Circuit)

E-133

No Flame Detected After Final Ignition Attempt

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50

E-134

Flame Extinguished During Operation (LMU Version C)

E-135

Air Supply Error Fan not operating at correct speed (LMU Version C)

E-140

LPB Segment / Address Not Recognized (Boiler Cascade Settings)

E-142

LPB Missing Partner (Boiler Cascade Settings)

E-145

Wrong Device Connected to PPS Circuit (Not Used in ProCon Configuration)

E-146

Unrecognized Plant Configuration

E-147

Burner Modules Not Connected (PPS Circuit Not Used in ProCon Configuration )

E-148

LPB Interface Not Configured (Boiler Cascade Settings)

E-150

General Boiler Fault

E-151

Module LMU64 Controller Malfunction

E-152

Module LMU64 Controller Parameter Programming Error

E-153

Module Control Interlocked

The Reset Button Has Been Pressed When No Large Error Code Was Being

Displayed.

E-154

Module Operating Outside of Predefined Parameters. (System Hydraulic Error.)

E-160

Fan Not Reaching Set Point

E-161

Module Combustion Fan Speed Too High

E-162

Air Pressure Switch Fault (Not Used)

E-164

Flow Switch / Pressure Switch Open (Not Used)

E-166

Air Pressure Switch Fault (Not Used)

E-180

Module Operating in Chimney Mode 100% Output

E-181

Module Operating in Commissioning Mode

E-183

Module Controller / QAA73 Room Unit in Parameter Setting Mode

Fault Code

Fault Description

83

Combustion Fan Not Reaching Ignition Speed

87

Combustion Fan Operating Beneath Minimum Setting

90

Combustion Fan Not Reaching Pre Purge Speed

96

Flame Rectification Signal Detected When Burner Off

97

Flame Rectification Signal Detected When Burner Off

14.1 Enhanced Fault Diagnosis Codes (LMU Internal Software Diagnostic Codes)

If required a more detailed fault diagnosis code can be viewed. This will assist where a definitive

cause for a repeated operational error cannot be found. The enhanced fault diagnosis code is

displayed at b0 within the second INFO level. Access to this level is detailed on page 49.

The table below indicates a limited number of enhanced fault codes. If the exact number indicated

by the appliance is not detailed below please call our Technical Department or guidance.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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51

98

Flame Signal Lost During Operation

99

Flame Signal Lost During Operation

100

Flame Signal Lost During Operation

101

Flame Signal Not Detected Following Last Ignition Attempt

102

Flame Signal Not Detected Following Last Ignition Attempt

170

The Reset Button is being Continually Depressed. (Possible Display Module Mounting

Error.)

259

The Reset Button Has Been Pressed When No Error Has Been Displayed (E153 Generator.)

272

Rectification Circuit (Capacitor) failure (Internal LMU Fault)

273

Rectification Circuit (Capacitor) failure (Internal LMU Fault)

282

Combustion Fan Not Reaching Correct Speed

320

EMV caused by badly adjusted or failing ignition electrode. Moisture within the boiler case. Check for

flue vitiation. Fluctuating power supply.

321

EMV caused by badly adjusted or failing ignition electrode. Moisture within the boiler case. Check for

flue vitiation. Fluctuating power supply.

400

System Hydraulic Error. Return Temperature > Flow Temperature. (Repeatedly.)

401

System Hydraulic Error. Return Temperature > Flow Temperature. (Repeatedly.)

402

System Hydraulic Error. Return Temperature > Flow Temperature. (Repeatedly.)

403

System Hydraulic Error. Return Temperature > Flow Temperature. (Repeatedly.)

404

System Hydraulic Error. Return Temperature > Flow Temperature. (Repeatedly.)

406

Boiler Flow Temperature Rising to Above Maximum Limit Temperature When Burner Is On.

422

Boiler Flow Temperature Rising to Above Maximum Limit Temperature When Burner Is Off.

433

System Hydraulic Error. ΔT between Flow and Return Too High. (Repeatedly.)

434

System Hydraulic Error. ΔT between Flow and Return Too High. (Repeatedly.)

435

System Hydraulic Error. ΔT between Flow and Return Too High. (Repeatedly.)

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52

Level One

(User)

-

Press and release one of the or Program Buttons.

The display will now indicate P1 or P727

Use the Program Buttons to access the desired parameter line. Use the Button to alter

the displayed parameter to the required setting.

To save the adjusted parameter move to the adjacent parameter or press and release the INFO

Button if you wish to exit this level.

To exit without saving any adjustment press and release the MODE Button.

Level Two

(Installer)

Press & Hold the Program Buttons simultaneously for at least 3 seconds.

The display will indicate H90

Use the Program Buttons to access the desired parameter line.

Use the Button to alter the displayed parameter to the required setting.

To save the adjusted parameter move to the adjacent parameter or press and release the INFO

Button if you wish to exit this level.

To exit without saving any adjustment press and release the MODE Button.

Level Three

(OEM)

Press & Hold the Program Buttons simultaneously for at least 9 seconds.

The display will indicate - - - - -

A password is required to access this level. (Please contact MHG prior to accessing this as parameter

level)

Use the Program Buttons to access the desired parameter line. Use the Button

to alter the displayed parameter to the required setting.

To save the adjusted parameter move to the adjacent parameter or press and release the INFO

Button if you wish to exit this level.

To exit without saving any adjustment press and release the MODE Button.

15.0 Accessing Boiler Parameters

Control Parameter Default Settings.

All Units are preset for correct operation.

However if alterations are required to enhance the operation of the unit following the application of optional

control the procedure is detailed below.

The following Pages detail the parameters of the LMU64 controllers, For your assistance the Standard Factory

settings are indicated.

(Please note, the installer/commissioning engineer may have changed some of these settings to suit the

system installed.)

To access the parameters detailed below the boiler’s control panel must be used. (Only boilers supplied prior

to 2003 will require a QAA73 Room Unit to access the control parameters. The unit must be connected to the

RU terminals or directly to the LMU64 controller via the X10:01 terminal.)

There are three levels of access available, as follows. If you cannot access a particular parameter line, please

consult with MHG Heating Ltd Technical Department for further assistance.

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53

Line #

Description

Range

Defaults

P1

Time of Day

0…23.59

---

P2

Day Of Week

1 = Monday

---

P5

Reduced Room Temperature Set Point (If outside air sensor installed)

Minimum Boiler Flow Temperature

5 - 34

20 - 80

16

20

Time Switch 1 Heating Zone 1 Set Points

P10

Heating Circuit 1 Time Switch 1 Day Selection

1..2, 1-5, 1-7

1-7

P11

Heating Circuit 1 Time Switch 1 First On

00:00 - 24:00

---

P12

Heating Circuit 1 Time Switch 1 First Off

00:00 - 24:00

---

P13

Heating Circuit 1 Time Switch 1 Second On

00:00 - 24:00

---

P14

Heating Circuit 1 Time Switch 1 Second Off

00:00 - 24:00

---

P15

Heating Circuit 1 Time Switch 1 Third On

00:00 - 24:00

---

P16

Heating Circuit 1 Time Switch 1 Third Off

00:00 - 24:00

---

Time Switch 2 Heating Zone 2 Set Points

(*AGU2.500 Clip and QAD36 sensors required )

P20*

Heating Circuit 2 Time Switch 2 Day Selection

1..2, 1-5, 1-7

1-7

P21*

Heating Circuit 2 Time Switch 2 First On

00:00 - 24:00

---

P22*

Heating Circuit 2 Time Switch 2 First Off

00:00 - 24:00

---

P23*

Heating Circuit 2 Time Switch 2 Second On

00:00 - 24:00

---

P24*

Heating Circuit 2 Time Switch 2 Second Off

00:00 - 24:00

---

P25*

Heating Circuit 2 Time Switch 2 Third On

00:00 - 24:00

---

P26*

Heating Circuit 2 Time Switch 2 Third Off

00:00 - 24:00

---

Time Switch 3 HWS Set Points

(**QAZ36 HWS Sensor Required)

P30**

Time Switch 3 Day Selection

1..2, 1-5, 1-7

1-7

P31**

Time Switch 3 First On

00:00 - 24:00

---

P32**

Time Switch 3 First Off

00:00 - 24:00

---

P33**

Time Switch 3 Second On

00:00 - 24:00

---

P34**

Time Switch 3 Second Off

00:00 - 24:00

---

P35**

Time Switch 3 Third On

00:00 - 24:00

---

P36**

Time Switch 3 Third Off

00:00 - 24:00

---

General Functions

P45

Default Reset of Time Switch Setting

0 / 1

0

P516

Summer / Winter Changeover Temperatures

8….30

20

P727

Detailed Diagnostic Code

English ……….

English

Level One end User Parameters

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#

Description

Range

16 & 27 H

(16 & 27 HS)

27 S

[47 S]

45,75,77 H

75 & 77 HM

{Cascade

Slave Boilers}

H90

Reduced Temperature for DHW

8….60

10

H91

DHW Production Control

(0=Time control 1=Constant)

0…1 0 1 0 0

H93

DHW Production Control 0=Non Eco 1=Eco

0…1 0 0 0 0

H94

DHW Secondary Pump Control

(0= As H91. 1= As HWS Time Switch)

(K2, X2:03, H615:6)

0…1 0 0 0 0

H503

Minimum boiler setpoint temperature

(20 °C<=TkSmin<=TkSmax)

20 ... 90 °C

20

H504

Maximum boiler setpoint temperature

(TkSmin<=TkSmax<=90 °C)

20 ... 90 °C

90

H505

Boiler setpoint at design outside temperature

20 ... 90 °C

85

H506

Minimum flow setpoint temperature

(20 °C<=TvSmin<=TvSmax)

20 ... 90 °C

25

H507

Maximum flow setpoint temperature

(TvSmin<=TvSmax<=90 °C)

20 ... 90 °C

90

H516

Summer / winter changeover temperature

(30 °C: S / W changeover deactivated)

8 ... 30 °C

18

H532

Heating curve slope heating circuit 1

1 ... 40

32

H533

Heating curve slope heating circuit 2

1 ... 40

1 1 1

1

H536

Maximum speed at maximum output in heating

mode

(maximum speed limitation)

0 ... 9950 rpm

5000

[7000]

7000

H541

Maximum degree of modulation in heating mode

(LmodTL <= PhzMax <= LmodVL)

0 ... 100 %

65

[100]

100

H542

Minimum boiler output in kW

(lower calorific value)

0 ... 9999 kW

6

[15]

15

H543

Maximum boiler output in kW

(lower calorific value)

0 ... 9999 kW

25

[75]

75

H544

Overrun time of pumps, max. 210 min

(setting 255: continuous operation of Q1)

0 ... 255 min

10

H545

Minimum burner pause time

(heat demand-dependent switching hysteresis)

0 ... 3600 s

300

H551

Constant for quick setback without room influence

0 ... 20

2 2 2

2

H552

Hydraulic system adjustment

0 ... 255

67

70

66

80

554

Setting flags: status code open-circuit sensor for ANx

channel suppressed / not suppressed

0 ... 255

b0=1

b1=0

b2=1

b3=1

b4=0

b5=1

b6=0

b7=0

b0=1

b1=0

b2=1

b3=1

b4=0

b5=1

b6=0

b7=0

b0=1

b1=0

b2=1

b3=1

b4=0

b5=1

b6=0

b7=0

b0=1

b1=0

b2=1

b3=1

b4=0

b5=1

b6=0

b7=0

Level Two Engineer Parameters

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#

Description

Range

16 & 27 H

(16 & 27 HS)

27 S

[47 S]

45,75,77 H

75 & 77 HM

{Cascade

Slave Boilers}

H555

Setting flags

0 ... 255

b0=0

b1=0

b2=0

b3=0

b4=1

b5=0

b6=0

b7=0

b0=0

b1=0

b2=0

b3=0

b4=1

b5=0

b6=0

b7=0

b0=0

b1=0

b2=0

b3=0

b4=1

b5=0

b6=0

b7=0

b0=0

b1=0

b2=0

b3=0

b4=1

b5=0

b6=0

b7=0

H558

Setting flags

0 ... 255

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=1

b7=0

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=1

b7=0

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=1

b7=0

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=1

b7=0

H596

Running time of actuator in heating circuit 2

(TimeOpening / TimeClosing)

30 ... 873 s

150

150 H605

LPB device number of LMU

(HM or Master Boiler 2 then Slave units 3…12)

0 ... 16*

1 1 1

2

{3…12}

H606

LPB segment number of LMU

0 ... 14

0 0 0

0

H614

Program input LMU basis

0 ... 255

3 3 3

3

H615

Function programmable output K2 LMU

0 ... 255

0 0 0

0

H618

Progr input on clip-in function module

0 ... 255

0 0 0

0

H619

Function output1 clip-in function module

0 ... 255

0 0 0

0

H620

Function output2 clip-in function module

0 ... 255

0 0 0

0

H621

Function output3 clip-in function module

0 ... 255

0 0 0

0

H622

Maximum value of heat demand with external predefined

temperature setpoint

(5 °C< = TAnfoExtMax< = 130 °C)

5 ... 130 °C

85

H630

Setting flags of maintenance alarms

0 ... 255

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=0

b7=0

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=0

b7=0

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=0

b7=0

b0=1

b1=0

b2=0

b3=0

b4=0

b5=0

b6=0

b7=0

H636

Months (interval) since last service visit

0 ... 255 months

0 0 0 0 H700

1st Historical Fault – Number of Occurrences.

H701

1st Historical Fault – Operating Phase.

H702

1st Historical Fault – Operating Error Code

H703

2nd Historical Fault – Number of Occurrences.

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010114

#

Description

Range

16 & 27 H

(16 & 27 HS)

27 S

[47 S]

45,75,77 H

75 & 77 HM

{Cascade

Slave Boilers}

H704

2nd Historical Fault – Operating Phase.

H705

2nd Historical Fault – Operating Error Code

H706

3rd Historical Fault – Number of Occurrences.

H707

3rd Historical Fault – Operating Phase.

H708

3rd Historical Fault – Operating Error Code

H709

4th Historical Fault – Number of Occurrences.

H710

4th Historical Fault – Operating Phase.

H711

4th Historical Fault – Operating Error Code

H712

5th Historical Fault – Number of Occurrences.

H713

5th Historical Fault – Operating Phase.

H714

5th Historical Fault – Operating Error Code

H715

Current Historical Fault – Number of Occurrences

H716

Current Historical Fault – Operating Phase.

H717

Current Historical Fault – Operating Error Code

H718

Hours run burner

0 ... 131070 hrs

0 0 0

0

H719

Hours run heating mode

0 ... 131070 hrs

0 0 0

0

H720

Hours run DHW heating

0 ... 131070 hrs

0 0 0

0

H721

Hours run zone

0 ... 131070 hrs

0 0 0

0

H722

Start counter

0 ... 327675

0 0 0

0

H727

Current Fault Code – ALBATROS Error Code

0 ... 583

H728

1st Historical Fault – ALBATROS Error Code

H729

2nd Historical Fault – ALBATROS Error Code

H730

3rd Historical Fault – ALBATROS Error Code

H731

4th Historical Fault – ALBATROS Error Code

H732

5th Historical Fault – ALBATROS Error Code

H732

Current Historical Fault – ALBATROS Error Code

H755

Measured value of ionization current

-

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

57

010114

16.0 RVS43 Cascade Manager (ProCon 75 HM & 77 HM)

Boiler Mounted Unit AVS37 Room Unit QAA75

If the controller is displaying German Text undertake the following;

Press the ESC button several times to display the DEFAULT SCREEN.

Press the OK button once, turn the wheel clockwise one click to highlight 'Bedieninheit', Press the

OK button, The screen displays 'Bedieninheit Sprache' 'Deutsch', Press the OK button to make

'Deutsch' flash, Turn the wheel one click anticlockwise to select 'English'. Press the OK button. The

screen indicates 'OPERATOR SECTION, LANGUAGE', Press the ECS button twice, to return to the

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

main screen.

58

010114

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

59

010114

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

60

010114

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

61

010114

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

62

010114

A full list of defaults can be found in the respective controller guide supplied with the appliance.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

63

010114

Clock

Line no.

Data point

Default Value

Unit

Additional Comments

Clock time

Set Actual Date & Time

Summertime start

25 March ----

Summertime end

25 October ----

Wireless

Line no.

Data point

Value

Unit

130

Room unit 1

-------

131

Room unit 2

-------

132

Room unit 3/P

-------

133

Outside sensor

-------

134

Repeater

-------

135

Operator unit 1

-------

136

Operator unit 2

-------

137

Operator unit 3/P

-------

138

Service unit

-------

140

Delete all devices

No

Time switch program 1

Line no.

Data point

Value

Unit

501-506

Time switch program HC1

Monday

06:00 (On); 22:00 (Off); -; -; -;

-

501-506

Time switch program HC1

Tuesday

06:00 (On); 22:00 (Off); -; -; -;

-

501-506

Time switch program HC1

Wednesday

06:00 (On); 22:00 (Off); -; -; -;

-

501-506

Time switch program HC1

Thursday

06:00 (On); 22:00 (Off); -; -; -;

-

501-506

Time switch program HC1

Friday

06:00 (On); 22:00 (Off); -; -; -;

-

501-506

Time switch program HC1

Saturday

06:00 (On); 22:00 (Off); -; -; -;

-

501-506

Time switch program HC1

Sunday

06:00 (On); 22:00 (Off); -; -; -;

-

516

Standard values TSP heating

circuit 1

No

Time switch program 2

Line no.

Data point

Value

Unit

521-526

Time switch program HC2

Monday

06:00 (On); 22:00 (Off); -; -; -;

-

521-526

Time switch program HC2

Tuesday

06:00 (On); 22:00 (Off); -; -; -;

-

521-526

Time switch program HC2

Wednesday

06:00 (On); 22:00 (Off); -; -; -;

-

RVS 43 Defaults

To access the most useful menu press the OK button once then press and hold the INFO button

for 5 seconds until the lower section of the screen changes. Use the wheel to highlight the

ENGINEER setting. Press the OK button.

Access to all setting below is now possible.

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

64

010114

521-526

Time switch program HC2

Thursday

06:00 (On); 22:00 (Off); -; -; -;

-

521-526

Time switch program HC2

Friday

06:00 (On); 22:00 (Off); -; -; -;

-

521-526

Time switch program HC2

Saturday

06:00 (On); 22:00 (Off); -; -; -;

-

521-526

Time switch program HC2

Sunday

06:00 (On); 22:00 (Off); -; -; -;

-

536

Standard values TSP heating

circuit 2

No

Time switch program 3

Line no.

Data point

Value

Unit

541-546

Time switch program 3

Monday

06:00 (On); 22:00 (Off); -; -; -;

-

541-546

Time switch program 3

Tuesday

06:00 (On); 22:00 (Off); -; -; -;

-

541-546

Time switch program 3

Wednesday

06:00 (On); 22:00 (Off); -; -; -;

-

541-546

Time switch program 3

Thursday

06:00 (On); 22:00 (Off); -; -; -;

-

541-546

Time switch program 3 Friday

06:00 (On); 22:00 (Off); -; -; -;

-

541-546

Time switch program 3

Saturday

06:00 (On); 22:00 (Off); -; -; -;

-

541-546

Time switch program 3

Sunday

06:00 (On); 22:00 (Off); -; -; -;

-

556

Standard values TSP3

No

Time switch program 4

Line no.

Data point

Value

Unit

561-566

Time switch program 4

Monday

06:00 (On); 22:00 (Off); -; -; -;

-

561-566

Time switch program 4

Tuesday

06:00 (On); 22:00 (Off); -; -; -;

-

561-566

Time switch program 4

Wednesday

06:00 (On); 22:00 (Off); -; -; -;

-

561-566

Time switch program 4

Thursday

06:00 (On); 22:00 (Off); -; -; -;

-

561-566

Time switch program 4 Friday

06:00 (On); 22:00 (Off); -; -; -;

-

561-566

Time switch program 4

Saturday

06:00 (On); 22:00 (Off); -; -; -;

-

561-566

Time switch program 4

Sunday

06:00 (On); 22:00 (Off); -; -; -;

-

576

Standard values TSP 4

No

Time switch program 5

Line no.

Data point

Value

Unit

601-606

Time switch program 5

Monday

06:00 (On); 22:00 (Off); -; -; -;

-

601-606

Time switch program 5

Tuesday

06:00 (On); 22:00 (Off); -; -; -;

-

601-606

Time switch program 5

Wednesday

06:00 (On); 22:00 (Off); -; -; -;

-

601-606

Time switch program 5

Thursday

06:00 (On); 22:00 (Off); -; -; -;

-

601-606

Time switch program 5 Friday

06:00 (On); 22:00 (Off); -; -; -;

-

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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65

010114

601-606

Time switch program 5

Saturday

06:00 (On); 22:00 (Off); -; -; -;

-

601-606

Time switch program 5

Sunday

06:00 (On); 22:00 (Off); -; -; -;

-

616

Standard values TSP 5

No

Holiday programs HC1

Line no.

Data point

Value

Unit

642

Holiday period 1 HC1: first

day

-------

643

Holiday period 1 HC1: last

day

-------

642

Holiday period 2 HC1: first

day

-------

643

Holiday period 2 HC1: last

day

-------

642

Holiday period 3 HC1: first

day

-------

643

Holiday period 3 HC1: last

day

-------

642

Holiday period 4 HC1: first

day

-------

643

Holiday period 4 HC1: last

day

-------

642

Holiday period 5 HC1: first

day

-------

643

Holiday period 5 HC1: last

day

-------

642

Holiday period 6 HC1: first

day

-------

643

Holiday period 6 HC1: last

day

-------

642

Holiday period 7 HC1: first

day

-------

643

Holiday period 7 HC1: last

day

-------

642

Holiday period 8 HC1: first

day

-------

643

Holiday period 8 HC1: last

day

------648

Holiday operating level HC1

Frost

Holiday programs HC2

Line no.

Data point

Value

Unit

652

Holiday period 1 HC2: first

day

-------

653

Holiday period 1 HC2: last

day

-------

652

Holiday period 2 HC2: first

day

-------

653

Holiday period 2 HC2: last

day

-------

652

Holiday period 3 HC2: first

day

-------

653

Holiday period 3 HC2: last

day

-------

652

Holiday period 4 HC2: first

day

-------

653

Holiday period 4 HC2: last

day

-------

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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66

010114

652

Holiday period 5 HC2: first

day

-------

653

Holiday period 5 HC2: last

day

-------

652

Holiday period 6 HC2: first

day

-------

653

Holiday period 6 HC2: last

day

-------

652

Holiday period 7 HC2: first

day

-------

653

Holiday period 7 HC2: last

day

-------

652

Holiday period 8 HC2: first

day

-------

653

Holiday period 8 HC2: last

day

------658

Holiday operating level HC2

Frost

Holiday programs HCP

Line no.

Data point

Value

Unit

662

Holiday period 1 HC3/P: First

day

-------

663

Holiday period 1 HC3/P: Last

day

-------

662

Holiday period 2 HC3/P: First

day

-------

663

Holiday period 2 HC3/P: Last

day

-------

662

Holiday period 3 HC3/P: First

day

-------

663

Holiday period 3 HC3/P: Last

day

-------

662

Holiday period 4 HC3/P: First

day

-------

663

Holiday period 4 HC3/P: Last

day

-------

662

Holiday period 5 HC3/P: First

day

-------

663

Holiday period 5 HC3/P: Last

day

-------

662

Holiday period 6 HC3/P: First

day

-------

663

Holiday period 6 HC3/P: Last

day

-------

662

Holiday period 7 HC3/P: First

day

-------

663

Holiday period 7 HC3/P: Last

day

-------

662

Holiday period 8 HC3/P: First

day

-------

663

Holiday period 8 HC3/P: Last

day

------668

Holiday operating level HC3/P

Frost

Heat circuit 1

Line no.

Data point

Value

Unit

700

Operating mode heat circuit 1

Protection

710

Room temperature Comfort

setpoint HC1

21

°C

712

Room temp reduced setpoint

16

°C

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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67

010114

heat circuit 1

714

Room temp frost protection

setpoint HC1

10

°C

716

Comfort setpoint max

heating circuit 1

35

°C

720

Heating curve 1 slope

3.2

721

Heating curve parallel

displacement HC1

0

°C

726

Heating curve adaptation heat

circuit 1

Off

730

Summer/winter changeover

temp heat circuit 1

18

°C

732

24-hour heating limit HC1

-3

°C

740

Flow temp min limitation heat

circuit 1

8

°C

Set to required minimum flow

temperature

741

Flow temp max limitation

heat circuit 1

80

°C

Set to required maximum heating

flow temperature

750

Room temp gain factor heat

circuit 1

20

%

760

Room temperature limitation

heating circuit 1

1

°C

770

Room temp setpoint boost

HC1 (boost heating)

5

°C

780

Quick setback heat circuit 1

Down to reduced s/p

790

Optimum start control max

forward shift HC1

00:00

h:m

791

Optimum stop control max

forward shift HC1

00:00

h:m

800

Start reduced room temp

setpoint increase HC1

-------

°C

801

End reduced room temp

setpoint increase HC1

-15

°C

820

Pump heating circuit

overtemp protection HC1

On

830

Mixing valve setpoint boost

heating circuit 1

5

°C

832

Actuator control mode heat

circuit 1

Three-position

833

Actuator switching

differential heat circuit 1

2

°C

834

Actuator running time heat

circuit 1

120

s

835

P-band (Xp) heat circuit 1

32

°C

836

Integral action time (Tn) heat

circuit 1

120

s

850

Flooring plaster dry up

function HC1

Off

851

Floor setpoint manually HC1

25

°C

861

Overtemperature drop

heating circuit 1

Always

870

Heating circuit 1 with buffer

Yes

872

Heating circuit 1 with

precontr/primary pump

Yes

900

Operating mode changeover

heating circuit 1

Protection

Cooling circuit 1

Line no.

Data point

Value

Unit

901

Operating mode cooling

circuit 1

Automatic

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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68

010114

902

Room temp Comfort setpoint

cooling circuit 1

24

°C

907

Release cooling circuit 1

24h/day

908

Flow setpoint at outside temp

25°C CC1

20

°C

909

Flow setpoint at outside temp

35°C CC1

16

°C

912

Cooling limit at outs temp

cooling circuit 1

20

°C

913

Remaining time after heating

cooling circuit 1

24

h

918

Start summer compensation

at ouside temp CC1

26

°C

919

End summer compensation at

ouside temp CC1

35

°C

920

Summer compensation

setpoint increase CC1

4

°C

923

Flow setpoint min at outside

temp 25°C CC1

18

°C

924

Flow setpoint min at outside

temp 35°C CC1

18

°C

928

Room temperature gain factor

cooling circuit 1

80

%

932

Room temp limitation cooling

circuit 1

0.5

°C

938

Mixing valve decrease cooling

circuit 1

0

°C

939

Actuator control mode

cooling circuit 1

Three-position

940

Actuator switching diff

cooling circuit 1

2

°C

941

Running time actuator

cooling circuit 1

120

s

942

P-band (Xp) cooling circuit 1

12

°C

943

Integral action time (Tn)

cooling circuit 1

90

s

945

Mixing valve cooling circuit 1

in heating mode

Controlled

946

Locking time dew point limit

CC1

60

min

947

Flow boost hygrostat cooling

circuit 1

10

°C

948

Flow setp incr start at rel

Humidity CC1

60

%

950

Flow temp diff dewpoint

2

°C

962

Cooling circuit 1 with buffer

No

963

Cooling circuit 1 with

precontr/primary pump

No

969

Operating mode changeover

cooling circuit 1

Off

Heat circuit 2

Line no.

Data point

Value

Unit

1000

Operating mode heat circuit 2

Automatic

1010

Room temperature Comfort

setpoint HC2

20

°C

1012

Room temp reduced setpoint

heat circuit 2

16

°C

1014

Room temp frost protection

setpoint HC2

10

°C

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

69

010114

1016

Comfort setpoint max HC2

35

°C

1020

Heating curve 2 slope

3.2

1021

Heating curve parallel

displacement HC2

0

°C

1026

Heating curve adaptation heat

circuit 2

Off

1030

Summer/winter changeover

temp heat circuit 2

18

°C

1032

24-hour heating limit HC2

-3

°C

1040

Flow temp min limitation heat

circuit 2

8

°C

Set to required minimum flow

temperature

1041

Flow temp max limitation

heat circuit 2

80

°C

Set to required maximum heating

flow temperature

1050

Room temp gain factor heat

circuit 2

20

%

1060

Room temperature limitation

heating circuit 2

1

°C

1070

Room temp setpoint boost

HC2 (boost heating)

5

°C

1080

Quick setback heat circuit 2

Down to reduced setp

1090

Optimum start control max

forward shift HC2

00:00

h:m 1091

Optimum stop control max

forward shift HC2

00:00

h:m

1100

Start reduced room temp

setpoint increase HC2

-------

°C

1101

End reduced room temp

setpoint increase HC2

-15

°C

1120

Pump heating circuit

overtemp protection HC2

On

1130

Mixing valve setpoint boost

heating circuit 2

5

°C

1132

Actuator control mode heat

circuit 2

Three-position

1133

Actuator switching

differential heat circuit 2

2

°C

1134

Actuator running time heat

circuit 2

120

s

1135

P-band (Xp) heat circuit 2

32

°C

1136

Integral action time (Tn) heat

circuit 2

120

s

1150

Flooring plaster dry up

function HC1

Off

1151

Floor setpoint manually HC2

25

°C

1161

Overtemperature drop

heating circuit 2

Always

1170

Heating circuit 2 with buffer

Yes

1172

Heating circuit 2 with

precontr/primary pump

Yes

1200

Operating mode changeover

heating circuit 2

Protection

Heating circuit P

Line no.

Data point

Value

Unit

1300

Operating mode HC3/P

Automatic

1310

Room temperature Comfort

setpoint HC3/P

20

°C

1312

Reduced room temperature

setpoint HCP

16

°C

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

70

010114

1314

Room temperature frost

protection setpoint HC3/P

10

°C

1316

Comfort setpoint max HC3/P

35

°C

1320

Heating curve slope HC3/P

1.5

1321

Heating curve parallel

displacement HC3/P

0

°C

1326

Heating curve adaption

HC3/P

Off

1330

Summer/winter changeover

temperature HC3/P

18

°C

1332

24-hour heating limit HC3/P

-3

°C

1340

Flow temperature min

limitation HC3/P

8

°C

1341

Flow temperature max

limitation HC3/P

80

°C

1350

Room temperature authority

HC3/P

20

%

1360

Room temperature limitation

HC3/P

1

°C

1370

Room setpoint boost HC3/P

(boost heating)

5

°C

1380

Quick setback HC3/P

Down to reduced s/p

1390

Optimum start control max

forward shift HC3/P

00:00

h:m

1391

Optimum stop control max

forward shift HC3/P

00:00

h:m

1400

Start reduced room temp

setpoint increase HC3/P

-------

°C

1401

End reduced room temp setpoint increase HC3/P

-15

°C

1420

Pump heating circuit

overtemp protection HC3/P

On

1450

Floor curing function HC3/P

Off

1451

Floor setpoint manually

HC3/P

25

°C

1455

Flow temperature setpoint

floor curing HC3/P

-------

°C

1456

Floor curing day HC3/P

-------

1457

Floor curing HC3/P days

fulfilled

0

1461

Overtemperature drop

heating circuit 3/P

Always

1470

Heating circuit 3/P with

buffer

Yes

1472

Heating circuit 3/P with precontr/primary pump

Yes

1500

Operating mode changeover

HC3/P

Protection

DHW

Line no.

Data point

Value

Unit

1600

DHW operating mode

On

1610

DHW temperature nominal

setpoint

55

°C

1612

DHW temperature reduced

setpoint

40

°C

1614

DHW temperature nominal

setpoint max

65

°C

1620

DHW release

Heating programs with forward

shift

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

71

010114

1630

DHW charging priority

Shifting, absolute

1640

Legionella function

Fixed weekday

1641

Legionella function

periodicity

3

1642

Legionella function day

Monday

1644

Time for legionella function

-------

h:m

1645

Legionella function setpoint

65

°C

1646

Dwelling time at legionella

function setpoint

30

min

1647

Circul. pump operation

during legionella func

On

1660

DHW circulating pump release

DHW release

1661

DHW circulating pump cycling

On

1663

DHW circulating setpoint

45

°C

Hx pump

Line no.

Data point

Value

Unit

2008

H1 pump DHW charging

priority

Yes

2010

Pump H1 overtemperature

drop

On

2012

H1 pump with buffer

Yes

2014

H1 pump with

precontr/primary pump

Yes

2015

H1 Refrigeration request

2-pipe system cooling

2033

H2 pump DHW charging

priority

Yes

2035

Pump H2 overtemperature

drop

On

2037

H2 pump with buffer

Yes

2039

H2 pump with

precontr/primary pump

Yes

2040

H2 Refrigeration request

2-pipe system cooling

Swimming pool

Line no.

Data point

Value

Unit

2055

Pool setpoint solar heating

26

°C

2056

Pool setpoint producer

heating

22

°C

2065

Pool charging priority solar

No

2070

Pool temperature maximum

32

°C

2080

Pool with solar

Yes

Precontroller/primary pump

Line no.

Data point

Value

Unit

2110

Flow temp min limitation

precontroller

8

°C

2111

Flow temp max limitation

precontroller

80

°C

2112

Flow temp min limitation

cooling precontroller

8

°C

2130

Mixing valve setpoint boost

precontroller

10

°C

2131

Mixing valve decrease

precontroller

0

°C

2132

Actuator control mode

precontroller

Three-position

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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72

010114

2133

Actuator switching

differential precontroller

2

°C

2134

Actuator running time

precontroller

120

s

2135

P-band (Xp)precontroller

32

°C

2136

Integral action time (Tn)

precontroller

120

s

2150

Precontroller/primary pump

Downstream from buffer

Boiler

Line no.

Data point

Value

Unit

2200

Boiler operating mode

Automatic mode without boiler

run time extension

2203

Release oil-/gas boil below

outside temp thresh

-------

°C

2205

Boiler with economy mode

Off

2208

Full charging buffer

Off

2210

Boiler temp min limitation

8

°C

2211

Boiler temp min limitation

OEM

8

°C

2212

Boiler temp max limitation

90

°C

2213

Boiler temp max limitation

OEM

95

°C

2240

Boiler switching differential

8

°C

2241

Burner running time min

limitation

4

min

2250

Pump overrun time

5

min

2260

Protective startup consumer

On

2261

Protective startup boiler

pump

On

2262

Optimum start control min

limitation boiler temp

Off

2270

Return temp limitation

8

°C

2271

Min. limitation of the boiler

return temp EXP

8

°C

2272

Boiler return flow

On

2282

Actuator running time return

temp limitation

120

s

2283

P-band (Xp) return temp

limitation

32

°C

2284

Integral action time (Tn)

return temp limitation

120

s

2285

Derivative action time (Tv)

return temp lim

10

s

2290

Bypass pump switching

differential

6

°C

2291

Bypass pump control

According to boiler return temp

2300

Frost protection for plant

boiler pump

Off

2310

TR function

On

2315

Temperature stroke min

-------

°C

2316

Temperature stroke max

-------

°C

2330

Nominal power boiler

50

kW

2331

Nominal power first stage

30

kW

Cascade

Line no.

Data point

Value

Unit

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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73

010114

3510

Cascade control strategy

Early on, late off

3511

Power range, lower limit

(Pmin)

20

%

3512

Power range, upper limit

(Pmax)

85

%

3530

Release limit producer

sequence

25

°C*min

3531

Reset limit producer

sequence

20

°C*min

3532

Restart lock time

30

s

3533

Switch-on delay lag heat

source

1

min

3534

Forced time basic stage

during producer turn on

0

s

3540

Time to automatic producer

sequence switching

10

h

3541

Exclude at automatic

producer sequence switching

none

3544

Leading producer

Producer 1

3550

Protective startup cascade

pumpe

Off

3560

Cascade return setpoint

minimum

8

°C

3561

Cascade return setpoint

minimum OEM

8

°C

3562

Cascade return flow

On

3570

Actuator running time return

temp limitation

120

s

3571

P-band (Xp) return temp

limitation

32

°C

3572

Integral action time (Tn)

return temp limitation

120

s

3590

Min temp differential

hydraulic balancing

2

°C

Solar

Line no.

Data point

Value

Unit

3810

Temp differential on solar

8

°C

3811

Temp differential off solar

4

°C

3812

Min charging temperature

DHW storage tank

-------

°C

3813

Temperature differential ON

buffer

-------

°C

3814

Temperature differential OFF

buffer

-------

°C

3815

Min charging temperature

buffer

-------

°C

3816

Temperature differential

swimming pool ON

-------

°C

3817

Temperature differential

swimming pool OFF

-------

°C

3818

Min charging temperature

swimming pool

-------

°C

3822

Charging priority storage

DHW storage tank

3825

Charging time relative priority

-------

min

3826

Wait time relative priority

5

min

3827

Wait time parallel operation

-------

min

3828

Start delay secondary pump

60

s

3830

Collector Start function

-------

min

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

74

010114

3831

Min collector pump running

time

20

s

3832

Collector Start function on

07:00

h:m

3833

Collector Start function off

19:00

h:m

3834

Collector Start function

gradient

-------

min/°C

3840

Collector frost protection

temp

-------

°C

3850

Collector overtemperature

protection

-------

°C

3860

Evaporation temperature of

heat carrier

-------

°C

3880

Type of antifreeze added

None (water)

3881

Antifreeze concentration

30 % 3884

Volumetric flow solar pump

200

l/h

Solid fuel boiler

Line no.

Data point

Value

Unit

4102

Solid fuel boiler locks other

producers

On

4110

Min solid fuel boiler setpoint

40

°C

4130

Temp differential on solid

fuel boiler

8

°C

4131

Temp differential off solid

fuel boiler

4

°C

4133

Comparative temperatur solid

fuel boiler

Setpoint min

4140

Pump overrun time solid fuel

boiler

20

min

4141

Overtemperature drop solid

fuel boiler

90

°C

4170

Frost protection for plant

solid fuel boiler

Off

Buffer tank

Line no.

Data point

Value

Unit

4720

Automatic producer lock

With B4

4721

Automatic producer lock

switching differential

8

°C

4722

Diff. Buffer/HC temp to

producer release

-5

°C

4723

Temp diff buffer/CC to

source release

0

°C

4724

Min buffer temp while heating

mode

-------

°C

4726

Max buffer temp while

cooling mode

25

°C

4739

Buffer stratification protection

Off

4740

Buffer stratification protect

Temp diff max

5

°C

4743

Buffer stratification protect

foreseeable time

60

s

4744

Buffer stratification prot

integral action time

120

s

4746

DHW protection combi

storage

Off

4750

Buffer charging temp max

80

°C

4751

Buffer temp max

90

°C

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

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75

010114

4755

Return cooling temperature

buffer

60

°C

4756

Buffer return cooling

DHW/HC

Off

4757

Buffer return cooling

Collector

Off

4783

Buffer with solar

No

4790

Return diverting temp

differential On

10

°C

4791

Return diverting temp

differential Off

5

°C

4795

Comparative temperatur

return diverting

Buffer sensor B42

4796

Operating action return

diverting

Return temp rising

4800

Buffer partial charging

setpoint

-------

°C

4810

Full charging buffer

Off

4811

Full charging temperature

min

8

°C

4813

Full charging sensor

With B42/B41

DHW storage tank

Line no.

Data point

Value

Unit

5010

DHW charging

Several times/day

5020

DHW flow setpoint boost

16

°C

5021

Dhw transfer boost

8

°C

5022

DHW recharging control

With sensors B3 and B31

5024

DHW switching differential

5

°C

5030

DHW charging time limitation

150

min

5040

DHW discharging protection

Automatically

5050

DHW charging temperatrure

max

80

°C

5051

DHW storage tank

temperature max

90

°C

5055

DHW storage tank return

cooling temperature

80

°C

5056

DHW storage tank return

cooling Producer/HC

Off

5057

DHW storage tank return

cooling Collector

Off

5060

DHW electric immersion

heater operating mode

Backup mode

5061

DHW electric immersion

heater release

DHW release

5062

DHW electric immersion

heater control

DHW sensor

5070

DHW automatic push

On

5071

charging priority time push

0

min

5085

DHW storage tank

overtemperature drop

On

5090

DHW storage tank with buffer

No

5092

DHW storage tank with

precontr/primary pump

No

5093

DHW storage tank with solar

Yes

5120

Mixing valve setpoint boost

DHW precontr

2

°C

5124

Actuator running time DHW

120

s

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

76

010114

precontr

5125

P-band (Xp) DHW precontr

32

°C

5126

Integral action time (Tn) DHW

precontr

120

s

5130

Transfer strategy

Always

5131

Comparative temperatur

transfer

DHW sensor B3

DHW flow heater

Line no.

Data point

Value

Unit

5406

Min setp diff to tank temp

4

°C

5544

Actuator running time DHW

instantaneous heater

60

s

5545

P-band (Xp) DHW

instantaneous heater

20

°C

5546

Integral action time (Tn) DHW

instan heater

150

s

5547

Derivative action time (Tv)

instantaneous heater

4.5

s

Configuration

Line no.

Data point

Value

Unit

5710

Heating circuit 1

On

5711

Cooling circuit 1

Off

5712

Mixing valve 1 appliacation

Heating and cooling

5715

Heating circuit 2

Off

5730

DHW sensor B3

Sensor

Change to Thermostat if Volt Free is

required.

5731

DHW actuating device Q3

Charging pump

5736

Dhw dedicated

Off

5770

Producer type

Single-stage burner

5840

Solar actuating device

Charging pump

5841

External solar exchanger

Commonly

5890

Relay output QX1

None

5930

Sensor input BX1

Segment flow sensor B10

5931

Sensor input BX2

Cascade return sensor B70

5950

Input H1 function selection

Operating mode changeover

HCs+DHW

Change to HCS only or 010 Volt

Control.

If 0-10 Volt control is required

reduce #720 to as low as possible

5951

Type of contact H1

normal opened

Change to NC if Volt Free enabling

is required.

5952

Function value contact H1

90

°C

Change to 80 °C

5953

Voltage value 1 H1

0 V 5954

Function value 1 H1

0

5955

Voltage value 2 H1

10

V

5956

Function value 2 H1

100

Change to 80 °C

6014

Function mixing valve group

1

Heat circuit 1

6020

Function extension module 1

Heat circuit 2

6021

Function extension module 2

No function

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

77

010114

6030

Relay output QX21

None

6031

Relay output QX22

None

6032

Relay output QX23

None

6040

Sensor input BX21

None

6041

Sensor input BX22

None

6046

Input H2 function selection

Operating mode changeover

HCs+DHW

6047

Type of contact H2

normal opened

6048

Function value contact H2

70

°C

6049

Voltage value 1 H2

0 V 6050

Function value 1 H2

0

6051

Voltage value 2 H2

10

V

6052

Function value 2 H2

100

6097

Sensor type collector

NTC

6098

Measured value corr collector

sensor 1 (B6)

0

°C

6099

Measured value corr collector

sensor 2 (B61)

0

°C

6100

Outside temp sensor

measuring correction

0

°C

6101

Sensor type flue gas

temperature

NTC

6102

Measured value corr flue gas

sensor (B8)

0

°C

6110

Building time constant

15

h

6112

Gradient room model

60

min/°C

6116

Time constant setpoint

compensation

0

min

6117

Central setpoint shift

3

°C

6118

Setpoint reduction delay

60

K/min

6120

Frost protection for the plant

Off

6128

Heat demand release below

outside temp thresh

-------

°C

6129

Heat demand release above

outside temp thresh

-------

°C

6131

Heat req with economy mode

Off

6135

Air dehumidifier

Off

6136

Release air dehumidifier

24h/day

6137

Air dehumidifier r.h. on

55 % 6138

Air dehumidifier r.h. SD

5 % 6140

Water pressure max

-------

bar

6141

Water pressure min

-------

bar

6142

Water pressure critical min

-------

bar

6150

Water pressure 2 max

-------

bar

6151

Water pressure 2 min

-------

bar

6152

Water pressure 2 critical min

-------

bar

6200

Store sensor

No

6204

Store parameter

No

6205

Reset parameter

No

6212

Control number heat

generation 1

0

6213

Control number heat

generation 2

0

6215

Control number storage tank

0

6217

Control number heating

2

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

78

010114

circuits

6220

Device SW version

3.4

6222

Device operating hours

0 h 6224

Device identification

RVS43.143/109

Partial diagram oil/gas-fired

boiler

0

Partial diagram solar collector

0

Partial diagram heat circuit 1

2

Partial diagram cooling circuit

1

0

Partial diagram heat circuit 2

0

Partial diagram heat circuit P

0

Partial diagram buffer

0

Partial diagram dhw storage

0

Partial diagram converter

0

Partial diagram solid fuel

boiler

0

Partial diagram swimming

pool

0

Partial diagram hydraulic

balancing

2

Partial diagram instantaneous

heater

0

Partial diagram H1

No

Partial diagram H2

No

Cascade status

Active

LPB

Line no.

Data point

Value

Unit

6600

LPB address

S0/G1

6604

LPB power supply function

selection

Automatic

6605

LPB power supply status

On

6610

Display system message

Yes

6612

Alarm delay

-------

min

6620

Central switch-over working

area

System

6621

Summer/winter changeover

automatic

Local

6623

Operating mode changeover

Central

6624

Manual producer lock

local

6625

Dhw allocation

All controllers within system

6627

Cool demand

Local

6630

Cascade master

Always

6631

Ext source with eco mode

Off

6632

Outside temp limit external

source accept

No

6640

Clock time source

Controller is the clock time

master

6650

Outside temp source

S0/G1

Error

Line no.

Data point

Value

Unit

6710

Reset alarm relay

No

6740

Time flow temperature alarm

-------

min

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

79

010114

HC1

6741

Time flow temperature alarm

heating circuit 2

-------

min

6743

Time boiler temperature

alarm

-------

min

6745

Time DHW charging alarm

-------

h

6746

Time flow temperature alarm

cooling circuit 1

-------

min

6800

Time stamp error history

entry 1

-------

6801

Error code history entry 1

-------

6802

Time stamp error history

entry 2

-------

6803

Error code history entry 2

-------

6804

Time stamp error history

entry 3

-------

6805

Error code history entry 3

-------

6806

Time stamp error history

entry 4

-------

6807

Error code history entry 4

-------

6808

Time stamp error history

entry 5

-------

6809

Error code history entry 5

-------

6810

Time stamp error history

entry 6

-------

6811

Error code history entry 6

-------

6812

Time stamp error history

entry 7

-------

6813

Error code history entry 7

-------

6814

Time stamp error history

entry 8

-------

6815

Error code history entry 8

-------

6816

Time stamp error history

entry 9

-------

6817

Error code history entry 9

-------

6818

Time stamp error history

entry 10

-------

6819

Error code history entry 10

-------

6820

Reset error history

No

Service/special operation

Line no.

Data point

Value

Unit

7040

Burner hours run

maintenance interval

-------

h

7041

Burner hours run since

maintenance

0

h

7042

Burner starts maintenance

interval

-------

7043

Burner starts since

maintenance

0

7044

Maintenance interval

-------

Months

7045

Time since maintenance

0

Months

7053

Flue gas temp limit

-------

°C

7054

Delay flue gas temp signal

0

min

7119

Eco function

Locked

7120

Eco operation

-------

7130

Chimney sweep function

Off

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

80

010114

7140

Manual operation

Off

7150

Outside temp simulation

-------

°C

7170

Telephone customer service

IO test

Used to check inputs and outputs

Line no.

Data point

Value

Unit

7700

Relay test

No test

7730

Outside temperature B9

-------

°C

7732

Flow temperature B1

-------

°C

7750

DHW temperature B3

-------

°C

7760

Boiler temperature B2

-------

°C

7820

Sensor temperature BX1

23.1

°C

7821

Sensor temperature BX2

-------

°C

7830

Sensor temperature BX21

module 1

-------

°C

7831

Sensor temperature BX22

module 1

-------

°C

7832

Sensor temperature BX21

module 2

-------

°C

7833

Sensor temperature BX22

module 2

-------

°C

7840

Voltage signal H1

0 V 7841

Contact state H1

Open

7845

Voltage signal H2

0 V 7846

Contact state H2

Open

7870

Signal burner fault S3

0V

7881

Signal 1st burner stage E1

0V

Status

Line no.

Data point

Value

Unit

8000

Status heating circuit 1

Room frost protection active

8001

Status heating circuit 2

---

8002

Status heating circuit P

---

8003

Status DHW

---

8004

Status cooling circuit 1

---

8005

Status boiler

---

8007

Status solar

---

8008

State solid fuel boiler

---

8010

Status buffer

---

8011

Status pool

---

Diagnostic Cascade

Line no.

Data point

Value

Unit

8100

Priority producer 1

0

8101

Status producer 1

Not available

8102

Priority producer 2

2

8103

Status producer 2

Released

8104

Priority producer 3

3

8105

Status producer 3

Not released

8106

Priority producer 4

1

8107

Status producer 4

Not released

8108

Priority producer 5

0

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

81

010114

8109

Status producer 5

Not available

8110

Priority producer 6

0

8111

Status producer 6

Not available

8112

Priority producer 7

0

8113

Status producer 7

Not available

8114

Priority producer 8

0

8115

Status producer 8

Not available

8116

Priority producer 9

0

8117

Status producer 9

Not available

8118

Priority producer 10

0

8119

Status producer 10

Not available

8120

Priority producer 11

0

8121

Status producer 11

Not available

8122

Priority producer 12

0

8123

Status producer 12

Not available

8124

Priority producer 13

0

8125

Status producer 13

Not available

8126

Priority producer 14

0

8127

Status producer 14

Not available

8128

Priority producer 15

0

8129

Status producer 15

Not available

8130

Priority producer 16

0

8131

Status producer 16

Not available

8138

Cascade supply temperature

actual value

23.1

°C

8139

Cascade supply temperature

setpoint

29.4

°C

8140

Cascade return temp actual

value

-------

°C

8141

Cascade return temp actual

setpoint

-------

°C

8150

Time to automatic producer

sequence switching

10

h

State cascade pump (Q25)

-------

Status cascade return mixing

valve opens (Y25)

-------

Status cascade return mixing

valve closes (Y26)

-------

Diagnosis producer

Line no.

Data point

Value

Unit

8300

State burner stage 1 (T2)

-------

8310

Boiler temp actual value

-------

°C

8311

Boiler temp setpoint

-------

°C

8312

Boiler switch point

0

°C

8314

Return temp actual value

-------

°C

8315

Boiler return temp setpoint

-------

°C

8316

Flue gas temp actual value

-------

°C

8318

Flue gas temp max actual

value

-------

°C

8330

Burner hours run stage 1

0

h

8331

Number of burner starts

stage 1

0

8510

Collector temp 1 actual value

(B6)

-------

°C

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

82

010114

8511

Collector temp max actual

value 1 (B6)

-------

°C

8512

Collector temp min actual

value 1 (B6)

-------

°C

8513

Temp differential collector

1/DHW

-------

°C

8514

Temp differential collector

1/buffer

-------

°C

8515

Temp differential collector

1/pool

-------

°C

8519

Solar flow sensor for yield

measurement B63

-------

°C

8520

Solar return sensor for yield

measurement B64

-------

°C

8526

24-hour yield solar energy

0

kWh

8527

Total yield solar energy

0

kWh

8530

solar yield operating hours

0

h

8531

Collector overtemp protection

operating hours

0

h

8547

Collector temp 2 actual value

(B61)

-------

°C

8548

Collector temp max actual

value 2 (B61)

-------

°C

8549

Collector temp min actual

value 2 (B61)

-------

°C

8550

Temp differential collector

2/DHW

-------

°C

8551

Temp differential collector

2/buffer

-------

°C

8552

Temp differential collector

2/pool

-------

°C

8560

Solid fuel boiler temperature

B22

-------

°C

8570

Operating hours solid fuel

boiler

0

h

Status boiler pump (Q1)

-------

Status return mixing valve

opens (Y7)

-------

Status return mixing valve

closes (Y8)

-------

Status boiler bypass pump

(Q12)

-------

Producer locking via contact

H

Inactive

Status collector pump 1 (Q5)

-------

Status collector pump 2 (Q16)

-------

Status solar pump ext.

Exchanger K9

-------

Status solar actuator buffer

(K8)

-------

Status solar actuator pool

(K18)

-------

Status Solid fuel boiler pump

(Q10)

-------

Flue gas relay

-------

Diagnosis consumer

Line no.

Data point

Value

Unit

8700

Outside temp

-------

°C

MHG Heating Ltd Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey KT20 5LR

Telephone 08456 448802 Fax 08456 448803 Email [email protected] Web www.mhgheating.co.uk

83

010114

8703

Outside temp attenuated

-3.4

°C

8704

Outside temp composite

-1.6

°C

8720

Relative room humidity

-------

%

8721

Room temperature

-------

°C

8722

Dewpoint 1

-------

°C

8730

Status heat circuit pump (Q2)

On

8731

Status heat circuit mixing

valve opens (Y1)

-------

8732

Status heat circuit mixing

valve closes (Y2)

-------

8740

Room temp actual value heat

circuit 1

-------

°C

8741

Room temp setpoint actual

HC1

10

°C

8742

Room model temperature

HC1

10

°C

8743

Flow temp actual value heat

circuit 1

-------

°C

8744

Flow temp setpoint resulting

HC1

29.4

°C

8751

State cooling circuit pump 1

-------

8752

State cooling circuit mixing

valve 1 opening

-------

8753

State cooling circuit mixing

valve 1 closing

-------

8754

State diverting valve cooling

-------

8756

Flow temperature actual value

cooling circuit 1

-------

°C

8757

Flow temp setpoint resulting

CC1

-------

°C

8760

State heating circuit pump 2

-------

8761

State heating circuit mixing

valve 2 opening

-------

8762

State heating circuit mixing

valve 2 closing

-------

8770

Room temp actual value heat

circuit 2

-------

°C

8771

Room temp setpoint actual

HC2

-------

°C

8772

Room model temperature

HC2

-------

°C

8773

Flow temp actual value heat

circuit 2

-------

°C

8774

Flow temp setpoint resulting

HC2

-------

°C

8800

Room temperature actual

value HC3/P

-------

°C

8801

Room temperature setpoint

current HC3/P

-------

°C

8802

Room model temperature

HC3/P

-------

°C

8803

Flow temperature setpoint

resulting HC3/P

-------

°C

8820

State DHW pump (Q3)

-------

8830

DHW temperature actual

value top (B3)

-------

°C

8831

DHW temperature setpoint

current

-------

°C

8832

DHW temperature actual

value bottom (B31)

-------

°C

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8835

DHW circulating temperatur

-------

°C

8836

DHW charging temperature

-------

°C

8850

DHW precontroller

temperatur actual value

-------

°C

8851

DHW precontroller

temperatur setpoint

-------

°C

8852

DHW consumption temp

-------

°C

8853

DHW instantaneous heater

setpoint

-------

°C

8900

Actual value of the swimming

pool temp B13

-------

°C

8901

Setpoint temperature

swimming pool

-------

°C

8930

Precontroller actual value

-------

°C

8931

Precontroller setpoint

29.4

°C

8950

Segment flow temperature

actual value

23.1

°C

8951

Segment flow temperature

setpoint

29.4

°C

8952

Segment return temp

-------

°C

8957

Common flow setp refrig

-------

°C

8980

Buffer temp actual value top

(B4)

-------

°C

8981

Buffer storage tank setpoint

-------

°C

8982

Buffer temp actual value

bottom (B41)

-------

°C

8983

Buffer temp actual value

middle (B42)

-------

°C

9000

Flow temperature setpoint H1

-------

°C

9001

Flow temperature setpoint H2

-------

°C

9005

Water pressure H1

-------

bar

9006

Water pressure H2

-------

bar

9031

State multifunctional relay

(QX1)

Off

9050

State multifunctional relay

(QX21 Modul 1)

-------

9051

State multifunctional relay

(QX22 Modul 1)

-------

9052

State multifunctional relay

(QX23 Modul 1)

-------

9053

State multifunctional relay

(QX21 Modul 2)

-------

9054

State multifunctional relay

(QX22 Modul 2)

-------

9055

State multifunctional relay

(QX23 Modul 2)

-------

State 2nd speed heating

circuit pump (Q21)

-------

Operating mode changeover

heating circuit 1

Inactive

State 2nd speed heating

circuit pump (Q22)

-------

Operating mode changeover

heating circuit 2

Inactive

State heating circuit pump

3/P

-------

Stat 2nd speed heating circuit

pump (Q23)

-------

Operating mode changeover

Inactive

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HC3/P

State DHW circulating pump

(Q4)

-------

State electric immersion

heater DHW

-------

Operating mode changeover

DHW

Off

Flowswitch

Off

State pump H1 (Q15)

-------

State pump H2 (Q18)

-------

Status primary pump (Q14)

-------

Status precontroller mixing

valve opens (Y19)

-------

Status precontroller mixing

valve closes (Y20)

-------

Output heat generation lock

(Y4)

-------

Status time program 5 relais

(K13)

-------

Status return temp valve

(Y15)

-------

Status heat demand (K27)

-------

Status cool demand (K28)

-------

State air dehumidifier (K29)

-------

Status DHW charging

controller Y31

-------

Status DHW charging

controller Y32

-------

Status instantaneous heater

pump (Q34)

-------

Status instantaneous heater

opens (Y33)

-------

Status instantaneous heater

closes (Y34)

-------

State storage transfer pump

(Q11)

-------

State DHW stirring pump

(Q35)

-------

DHW intermediate circuit

pump (Q33)

------Info

Line no.

Data point

Value

Unit

6700

Error signal

Error origin

Error signal 2

Error origin

7000

Maintenance message

No maintenance message

pending

Maintenance origin

S0/G1

Maintenance message 2

No maintenance message

pending

Maintenance origin

S0/G1

2214

Boiler temperature setpoint in

manual operation

-------

°C

7131

Chimney sweep function

burner output

High-fire

855

Flow temp setpoint flooring

-------

°C

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plaster dry up HC1

856

Flooring plaster dry up day

HC1

-------

857

Floor curing HC1 days

fulfilled

0

1155

Flow temp setpoint flooring

plaster dry up HC2

-------

°C

1156

Flooring plaster dry up day

HC2

-------

1157

Floor curing HC2 days

fulfilled

0

8310

Boiler temp actual value

-------

°C

8700

Outside temp

-------

°C

8701

Outside temperature min

-------

°C

8702

Outside temperature max

-------

°C

8830

DHW temperature actual

value top (B3)

-------

°C

8510

Collector temp 1 actual value

(B6)

-------

°C

8560

Solid fuel boiler temperature

B22

-------

°C

8980

Buffer temp actual value top

(B4)

-------

°C

8900

Actual value of the swimming

pool temp B13

-------

°C

Status heating circuit 1

Frost protection active

Status cooling circuit 1

---

Status heating circuit 2

---

Status heating circuit P

---

Status DHW

---

Status boiler

---

Status solar

---

State solid fuel boiler

---

Status buffer

---

Status pool

---

Clock time

7170

Telephone customer service

08456 448802

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17.0 Commissioning The Appliance

17.1 Pre-Commissioning Checks

Prior to undertaking the commissioning of the unit please ensure that the system water has been

cleansed and treated with a suitable inhibitor as detailed in Filling the system and system water

quality.

Prior to applying power to the appliance its circulation pump should be bled and checked to

ensure free rotation of the armature. Also ensure that the ignition electrodes spark gap is set to

4mm.

17.2 Combustion System Commissioning.

The commissioning function enables the boiler to be started up in heating

mode by pressing the

Buttons simultaneously .

There are two levels of operation accessed via the commissioning mode.

Operation at Maximum Output With No Adjustment.

Pressing the BUTTONS for more than 3 seconds but less than 6 seconds places the appliance in

High Fire mode.

To indicate that the module is operating under the control of the commissioning mode an arrow

will appear on the display adjacent to the symbol. The display will also indicate 100%

This mode is maintained until the limit thermostat temperature is reached or the coommissioning

buttons are pressed from more than 1 second.

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Operation at Maximum or Minimum Output For Flue Gas Analysis and Gas Valve Adjustment

Pressing the BUTTONS for more than 6 seconds. places the appliance in High Fire mode.

To indicate that the module is operating under the control of the commissioning mode an arrow

will appear adjacent to the symbol.

The display will also indicate 100%.

The output of the appliance can be altered by using the buttons to move between 100%

maximum outout and 0% minimum output.

Alterantaivley the output of the appliance can be altered by using the buttons to descrease

or increase the output by 1% per press.

This mode is maintained until the limit thermostat temperature is reached or the coommissioning

buttons are pressed from more than 1 second.

Whilst the appliance is operating under the control of the commissioning mode (with adjustment)

the gas valve can be adjusted to give correct flue gas analysis readings.

The appliance is equipped with a modulating gas valve.

The modulating gas valve must be set at High Fire and Low Fire to ensure correct operation

throughout its modulating range.

It is advisable to check the combustion figures on High and Low Fire prior to carrying out any

adjustments.

Adjusting the High Fire has a marked effect on the Low Fire figures. Where as adjusting the Low

Fire has little effect on the High Fire figures.

The High fire adjustment is carried out via the 2.5mm Allen Key socket D

The High Fire adjustment is a Gate type restrictor.

Therefore turning the screw clockwise will close the gate and thus restrict the quantity of gas

passing through to the burner.

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Gas Type

High Fire

Low Fire

Natural Gas (G20)

8.5% C0

2

9.0% CO

2

LPG (G31)

11.0% CO

2

11.0% CO

2

The Low fire adjustment is carried out via the 2.5mm Allen Key socket N

The Low Fire adjustment is a diaphragm governor.

Therefore turning the screw clockwise will increase the pressure on the diaphragm and thus

increase the quantity of gas passing through to the burner.

Legend

A. Valve Inlet Gas Pressure Test Point

B. Valve Outlet Gas Pressure Test Point

D. High Fire Adjuster (Gate Type)

N. Low Fire Adjuster (Governor Type)

A flue gas analyser must be used to ensure that the correct combustion setting are achieved.

This is undertaken by inserting the analyser’s probe in to plugged hole within the flue collector of

the appliance or in the tapping in the flue immediately above the appliance if present.

The combustion setting required for all ProCon appliances are as detailed in the following table.

17.3 Conversion of the Appliance to Operate on LPG (G31).

Unless specified at the time of ordering the appliance/s will be supplied ready to operate on a Natural Gas (G20) fuel supply. The appliances data badge will indicate the type of fuel gas the modules have been set to operate with. Prior to firing the unit for the first time it is advisable to check the size of the gas injector. The injectors are located on the outlet of module gas valves. The table below indicates the size of injector for the respective fuel gas. If the unit is required to operate on a fuel gas different from that to which it is currently set, the following conversion procedure must be undertaken.

Isolate the fuel and electrical supplies at the appliances isolators.

Disconnect the electrical connection for the gas valves solenoid coils.

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Gas Type

ProCon 16

ProCon 27

ProCon 45

ProCon 75 & 77

Natural Gas (G20)

4.0mm

10.0mm

12.0mm

15.0mm

LPG (G31)

3.5mm

6.0mm

7.0mm

10.0mm

Disconnect the gas valve from the gas supply tubing at the union immediately prior to the gas valves inlet.

Remove the ‘Circlip’ located at the outlet of the valve securing the injector to the fan inlet bracket.

Extract the gas valve and injector from the fan inlet bracket.

Install the correctly sized injector into the outlet of the gas valve ensuring to apply the sealing washer.

Reinstall the gas valve/s complete with correct sized injector/s in the reverse order.

Following completion of the re-injectoring of all modules the units will require recommissioning as detailed in section 15.2.

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18.0 Routine Inspection and Servicing.(A QAA73 Room Unit/service tool might be required to reset the modules service interval timer dependent upon boiler age.)

As with all Gas Appliances, we would highly recommended that a competent heating engineer services the ProCon, at least every 12 months. This is assuming a normal daily usage of 8 – 10 hours. If however the boiler is to be operated 24 hours a day, 7 days, we would recommend services every 6 months.

ProCon boilers will display an E105 Error Code when 12 months has lapsed, indicating that the appliance requires a Routine Service Inspection. This code will also be displayed on the RVS43 cascade manager and

room unit if present. (E:105 Indication Reset via H630 bit 6 0-1)

If the Installer/Commissioning Engineer is unable to undertake the Routine Service Inspection, as detailed Section 18.1, please contact the MHG Technical Department, who will be able to arrange the Routine Service Inspection to be undertaken.

18.1 Routine Service Inspection

Before commencing any service/maintenance work, the following tasks must be undertaken.

a) Ask the end user about any problems with the operation of the boiler unit and note their comments. b) Check the water pressure of the installation. c) Remove the boiler casing and visually inspect all pipe and water joints for signs of leakage. d) Inspect the top of the casing and the top of the heat exchangers for signs of water leakage or ingress. e) Run the unit in Commissioning Mode HIGH FIRE; with the use of a flue gas analyzer record the CO2 level.

See section 15.2

f) Run the unit in Commissioning Mode LOW FIRE; with the use of a flue gas analyzer record the CO2

level. See section 15.2

g) Listen to the sound of the combustion fan. Utilizing the appliances fascia review the units Operating

Error Codes, and note the recorded codes onto the Service Report. (H700 – H722)

h) Undertake a System Water Analysis to check the concentration level of the Water Treatment, and

note the level onto the Service Report.

i) Check the flue route including the terminal position for conformity with prevailing regulations, and trim

back any foliage that may be around the terminal.

j) Check the plant room/compartment ventilation system for conformity with prevailing regulations. k) Check the Pressure (Safety) Relief Valve size, rating and orientation, for conformity with prevailing

regulations.

The results of the Inspections undertaken above must be acted upon, and all discrepancies should be recorded on the Service Report and brought to the Client / End User’s attention. Undertake any maintenance, and if necessary any preventative maintenance, that’s required.

18.2 Routine Cleaning & Maintenance (E:105 Indication Reset via H630 bit 6 0-1)

As part of the Routine Service Inspection, certain areas of the boiler need to the checked and cleaned as necessary.

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a) Turn the boiler OFF at the ON/OFF switch and electrically isolate the boiler by removing the plug or

fuse from the boiler supply.

b) Turn off the gas at the boiler isolation tap, fitted by the installer, adjacent to the appliance. c) Remove the electrical connections (Two in the case of 45, 75 & 77) from the units fan assemble. d) Disconnect the earth lead, HT cap and Lead from the ignition electrodes. e) Remove the ‘Circlip’ securing the gas injector into the fan inlet bracket and extract the gas valve and

injector assembly. (Inspect and clean both the injector and gas valve assembly.)

f) Disassemble the burner by removing the six M6 nuts around the burner door, using a 10mm Spanner.

Pull the burner forward and remove from the heat exchanger. Gently put to one side.

g) Once access has been gained to the combustion chamber and front section of the heat exchanger,

visually inspect the heat exchanger coils.

It is usually only necessary to clean the front section of the heat exchanger. If server deposits are

found, the rear section of the heat exchanger should also be checked and cleaned, which will

necessitate the removal of the heat exchanger from the boiler.

If any coils appear to be significantly dis-coloured, then a blockage of either scale, magnetite, or

general system debris has occurred which will have allowed excessive overheating to have occurred

within the coil.

If dis-colouration has occurred, then specialist de-scaling of the heat exchanger will be required,

however, stress cracking may have occurred, and the heat exchanger may become porous following the de-scale works.

h) If the heat exchanger has not suffered from dis-colouration, as ‘Item g’ above, then a Standard Service

can be undertaken. Using a natural bristled brush ONLY, remove the worst of the mineral/debris build up.

With the use of the dissolved

the heat exchanger surface and leave for approximately 5 minutes. This will help to remove any

stubborn mineral deposits and clear the condensate drain connections. Finally brush the heat

exchanger whilst rinsing thoroughly with copious amounts of fresh water.

Chamber Cleaning Granules

BRUSH MUST NOT BE USED TO CLEAN THE HEAT EXCHANGER.

i) Following the cleaning of the Heat Exchangers, the condensate syphon must be flushed to ensure that

all mineral deposits/debris that has been washed from the heat exchanger surface is correctly removed. Open the syphon cleaning point cap at the base of the boiler, with a suitable receptacle directly below to collect the syphon contents. Safely dispose of the contents of the syphon. Replace the receptacle below the cleaning point and poor 2 litres of clean tap water into the heat exchanger, which will drain through the cleaning point. Refit the cleaning point cap and poor half a litre of clean tap water into the heat exchanger to ensure the syphon is re-flooded. Check the cleaning point cap for leaks.

j) Visually check the burner surface for signs of damage and debris build-up. Remove any debris build up

with compressed air. If excessive debris build-up is identified, the burner lance should be removed and the inner metal surface should be washed and cleaned. A BRUSH, OF ANY KIND, MUST NOT BE USED TO CLEAN THE BURNER SURFACE. If damage has occurred to the burner surface, the burner MUST be replaced.

k) To ensure that the rectification circuit operates correctly the resistance between the burner and burner

door must be check with a multi-meter to ensure that it is less than 1 Ohm (<1 Ohm.)

l) Clean with abrasive material and inspect the ignition electrode. Replace if necessary. Adjust the spark

gap to 4mm.

ProCon Combustion Chamber Cleaning Granules

, spray the solution onto

ProCon Combustion

are available from MHG Heating Ltd Spares Department. A STEEL OR PVC

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m) Check the combustion fan blades for debris build-up. Remove any debris with a soft bristle brush or

preferably compressed air. DO NOT TOUCH, OR SPIN, THE FAN BLADES WITH YOUR FINGERS AS THIS COULD AFFECT THE BALANCING OF THE FAN BLADES.

n) Re-fit the Burners, in the reverse order of dismantling, ensure that all electrical connections are

correctly and securely connected.

o) Inspect all water joints. Any joints found to be leaking MUST be replaced. It is also advisable when

replacing water joints to also change any adjacent joints at the same time.

p) Inspect all gas joints with a suitable leak detection method. Any joints found to be leaking MUST be

replaced. It is also advisable when replacing gas joints to also change any adjacent joints at the same time.

q) Via the tappings on the boiler connector elbow or straight a flue gas recirculation check must be

undertaken when the boiler is operating on high and low fire modes.

r) Inspect and clean the condensate neutralising tank, replenishing the neutralising granules as required.

Granules available from MHG Heating Ltd Spares Department.

s) With the use of a suitable Flue Gas Analyser, check and adjust the combustion settings, as detailed in

Section 15.2.

t) Inspect the general condition of the flue system, including the termination, repair as necessary or

advise on any remedial action as required.

u) Following the satisfactory completion of the above service procedure, the internal Routine Service

Control Timer needs to be reset. Utilising the appliances fascia gain access to the Second Level Parameters, as detailed in Section 14.2, and select Parameter Line H630 – Bit 6. using the + button, adjust the value from 0 to 1 and press the INFO button to reset the Service Interval counter.

19.0 Weather Compensation Slope

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20.0 Optional System Controls.

If required the following controls can be applied to the ProCon range to enhance boiler and system operational efficiency and longevity. (Further detailed guidance can be obtained from the respective controller manuals.)

RVS63 Dual Zone Extension Controller.

This dual zone controller has the capability to control up to two independent CT/VT or a mixture of both. The RVS63 dual zone controller communicates with the master boiler mounted RVS43 143 Cascade Manager via LPB, offering enhanced communication, zone and module temperature control. A dedicated housing is also available to ease the installation process.

AVS75 Single Zone Extension Controller.

This single zone extension controller has the capability to control one CT/VT zone. The AVS75 single zone controller communicates with the master boiler mounted RVS43 143 Cascade Manager via LPB, offering enhanced communication, zone and module temperature control. A dedicated housing is also available to ease the installation process.

QAA75 Modulating Full Function Room Unit.(One unit per zone.)

This modulating full function room unit offers the heating user full remote access to the all functions that effect the provision of heat to the respective zone. The unit also displays information from all attached temperature sensors. Boiler, Hot water and Outside.

QAA78 Wireless Modulating Full Function Room Unit.(One unit per zone.)

This modulating full function room unit offers the heating user full remote access to the all functions that effect the provision of heat to the respective zone. The unit also displays information from all attached temperature sensors. Boiler, Hot water and Outside.

QAA55 Modulating Limited Function Room Unit.(One unit per zone.)

This modulating limited function room unit offers the heating user reduced remote access to operating mode and temperature functions that effect the provision of heat to the respective zone.

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21.0 Internal Wiring

The internal wiring configurations of the ProCon differ dependent upon the model. H HS S and HM.

21.1 Internal Wiring Diagram 16 , 27 H HS & S

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21.2 Internal Wiring Diagram 47 H & S

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21.3 Internal Wiring Diagram 75 & 77 H

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21.4 Internal Wiring Diagram 75 & 77 HM

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LED FLASH STATUS

INTERPRETATION OPTIONS

LED ON Constantly

OCI420 not configured to operate with LMU64

LED OFF Constantly

OCI420 Configured. LPB Short Circuit / No Power.

LED ON 93% OFF 7%

OCI420 and LUM64 Not Compatible / LPB Address inadmissible.

LED ON 5% OFF 95%

Boiler being controlled via LPB and required to be not operating.

LED ON 5% OFF 20% ON 5% OFF 70%

Boiler being controlled via LPB and required to be operating.

22.0 HM Appliances and Slave units equipped with OCI420 Communication Clips.

Communication Operation Indications

The RED LED on the OCI420 communication clip mounted on the front of each LMU64 module controller flashes to indicate the detected operational status of the module dictated by the LPB communication from the RVS43 Cascade Manager.

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