MGF 905650 User Manual

This manual has been written according to following directives: 98/37/EEC, 2006/42/EEC, UNI-EN 10893

Art. 905650

Electric Test Pump
500bar

User Manual

rev. 1.1 dated 29/09/2015

Introduction

Introduction

Congratulations! The tool you’ve purchased has been made with high quality materials and high end machining technologies.
Compliance to our high quality standards will ensure you long time performances and reliability.

Read carefully this booklet and keep it in a safe place, to enjoy all the features of this professional tool and to work in an easy and safe
way.

Purpose of use

Purpose of use

This pump has been engineered for small transplanting and fillings and for plants test with water. The pump can work with all kind of
liquid with a maximum viscosity of 1.5 m Pas and with water solutions with PH between 7 and 12.

MGF

MGF refuses every responsibility for damages or bad working if the pump is used incorrectly, for a purpose for which it was not

intended or is tampered.

TECHNICAL ASSISTANCE MGF TOOLS

For any technical assistance contact us in one of the following ways:

phone: [phone]

fax: [phone]

e-mail: [email protected]

We will serve you in the shortest possible time.

Material being shipped for repair must be authorized by the RMA (binding condition for the withdrawal of any goods to be repaired).

TECHNICAL FEATURES

Dimensions 975 x 570 x 600 mm

Weight 132 Kg (140 w/ case)

Working Pressure 0 – 500 bar

Flow rate 7 – 15 L/min

Inlet clean water, 1 bar min

Max water temperature 60 °C

Motor 400 V ~ 50 Hz – 3 phases

Current - Power 29 A – 15 KW

Service S1 – Class F

CosFi 0,8

Starting - Installation

Starting - Installation

Before starting operations, check if the pump has been labelled with serial number and technical data. Check all the optionals integrity
too. Keep package for further transports or stocking.

Hose connection: screw the high pressure hose and the suction hose (through quick connector or 1/2” F thread) without using too
high torque.

Water plant connection: incoming water must be clean, without corrosives and, if possible, without limestone. Maximum allowed
temperature for water is 60 °C. Connection requires a hose of at least ½” (Ø 13 mm internal) and 15 bar. Shorten if possible the
connection hose and eliminate every bottleneck on the hose. Minimum flow rate is 20 L/min.

Power connection: before connecting, check if the electric plant respects safety requirements and if it is able output required power.
The plant must have safety switch and earth grounding. Before connecting, turn off the pump. Don’t connect other loads on the same
point. Using long power cords, be sure that section of every cable is right for the current flow, to avoid high temperatures and
dissipations.

Air blowing: to avoid pressure oscillation due to air inside plant, it’s due eliminating all air inside plant to allow complete water plant
filling.

Working suggestions and Warnings

Working suggestions and Warnings

Pressure regulation device w/double valve allows working at desired pressure before filling the system.

• Close the tap on the high pressure hose: read pressure = 0 on the test gauge

• Turn fully counterclockwise the the pressure regulator

• Start the motor switching the main switch

• Turn the pressure regulator clockwise, until you reach the desired working pressure on the gauge on the pump (setting gauge)

• Open the tap on the pressure hose

• Fill the system

• Close the tap and stop the pump

Close “TEST” valve, as the desired pressure has been reached. In this way you’ll cut off from test the pump and all the input
plant, while you can continue checking pressure on gauge. For long time tests, you can disconnect HELP instrument from the pump and
leave only it on the building site.

Don’t leave the pump “ON” with “TEST” valve closed. After a few minutes the bypass water increases temperature and this could
damages gaskets.

Water temperature and air bubbles: Water temperature and air bubbles can change pressure inside plant. Consider these factors
while testing big plants with big temperature differences.

High pressure water jets can cause damages if used improperly. Avoid starting pump without connecting it to the plant.

High pressures can bring to explosions: always consider your working pressure range before starting the test on the system:

otherwise you may damage things and persons

Work always in a safe way: respect general safety instructions, don’t let that water flows inside pump, use safety shoes and glasses.

Respect electrical safety instructions: maintenance and inspections are allowed only with the pump disconnected from power net.

Don’t stress the power cord, change it if damaged. Keep dry every electric part.

Check if high pressure hoses aren’t been damaged. If necessary, change them with original spare parts. Work on them only with
the motor turned off and with pressure discharged.

Ensure always motor ventilation. Verify that motor can have right air flow from the chassis.

Check inlet filter before every test.

Change oil after 50 hours and then after 100 hours. Use

MGF

MGF mineral oil (see below). This maintenance timing can change with harder

working conditions.

Art. Description

790051 Oil for

MGF

MGF Pumps 5 L tank

790050 Oil for

MGF

MGF Pumps 0,5 L bottle

If you don’t use the pump for a long time, and / or in low temperature countries, pump a little amount of no frost solution inside the
pump. This will ensure long life to gaskets. Before restarting pump, turn the shaft from the hole on the chassis to unblock, if necessary,
valves.

Before starting, turn manually the shaft if necessary (gaskets glued).

Troubleshooting

Troubleshooting

The pump doesn’t reach the pressure: check in order: inlet filter, air inside pump, valves, inlet connection, gaskets.

Pressure change continuously: check air inside pump or plants. Check for dirty inside pump, valves good condition. Check filter and

gaskets.

Pressure sudden decreases: check for dirty filter and valves. Then check gaskets.

Pump is noisy: check for air suctions. Clean and move valve. Clean filter. Check water temperature. Check mechanical parts, in

particular ball bearings.

Water inside oil: change oil and look for damages on gaskets and rings. High humidity may cause this inconvenience.

Water losses from head: change gaskets and rings.

Oil losses: change oil gaskets.

Switching on, there is “hum”, but the motor doesn’t turn: immediately turn off the motor, and verify if the pump isn’t locked. Check

if voltage in the electric net is corresponding with data on the label. Remember that long power cords may cause voltage losses. Verify
voltage at the pump plug.

The motor stops suddenly: thermal protection has switched off the pump for too high temperature. Check if voltage is correct, if pump
shaft isn’t blocked or hard to turn. Wait ten minutes, then restart pump.

The motor don’t start: check electrical connections, plug and switch. If necessary, wait for thermal switch restarting.

Conformity Declaration

Conformity Declaration

MGF

MGF s.r.l. Via Chico Mendes, 8 – 43055 Mezzano Inferiore (PARMA) – ITALY declares that test pumps (art. 905650) responds to following

directives: 2006/42/CE, 2006/95/CE, 2004/108/CE, 2006/1907/CE, 2012/19/CE, 2011/65/CE.

Ing. Francesco Maioli

MGF

MGF srl

Diagrams

Diagrams

MGF

MGF srl –– Via Chico Mendes, 8 – 43055 Mezzani (PR) ITALY - Tel. [phone]| Fax [phone] | E-mail: [email protected]

www.mgftools.com – www.nebulizzare.com