MGE UPS Systems UPS User Manual

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Graphical Command Center

User Manual

www.mgeups.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions for all GCC's that must

be followed during operation of the equipment.

WARNING: Opening enclosures expose hazardous voltages. Always refer

service to qualified personnel only.

ATTENTION: L'ouverture des cabinets expose des tensions dangereuses.

Assurez-vous toujours que le service ne soit fait que par des personnes qualifiees.

WARNUNG!: Das öffnen der Gehäuse legen gefährliche Spannungen bloss.

Service sollte immer nur von qualifizierten Personal durchgeführt werden.

WARNING: As standards, specifications, and designs are subject to

change, please ask for confirmation of the information given in this publication.

ATTENTION: Comme les normes, spécifications et produits peuvent chang-

er, veuillez demander confirmation des informations contenues dans cette publication.

WARNUNG!: Normen, Spezifizierungen und Pläne unterliegen Anderungen.

Bitte verlangen Sie eine Bestätigung über alle Informationen, die in dieser Ausgabe gemacht wurden.

Important Safety information

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Graphical Command Center

User Manual

For service call

1-800-438-7373 86-132204-00 A00 01/03

MGE UPS SYSTEMS, Inc. 1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636

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Warranty Information

Warranty

The liability of MGE UPS SYSTEMS, Inc. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS, Inc.’s factory or on the job site at MGE UPS SYSTEMS, Inc.’s option, any part or parts which are defective, including labor, for a period of 12 months from the date of purchase. The MGE UPS SYSTEMS, Inc. shall have the sole right to determine if the parts are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement. All items returned to MGE UPS SYSTEMS, Inc. for repair or replacement must be sent freight prepaid to its factory. Purchaser must obtain MGE UPS SYSTEMS, Inc.’s Return Materials Authorization prior to returning items. The above conditions must be met if warranty is to be valid. MGE UPS SYSTEMS, Inc. will not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any misapplication of the item, or for damage due to accident, abuse, or Act of God.

In no event shall the MGE UPS SYSTEMS, Inc. be liable for loss, damage, or expense directly or indirectly arising from the use of the units, or from any other cause, except as expressly stated in this warranty. MGE UPS SYSTEMS, Inc. makes no warranties, express or implied, including any warranty as to merchantability or fitness for a particular purpose or use. MGE UPS SYSTEMS, Inc. is not liable for and Purchaser waives any right of action it has or may have against MGE UPS SYSTEMS, Inc. for any consequential or special damages arising out of any breach of warranty, and for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase of the use, operation or maintenance of the product. MGE UPS SYSTEMS, Inc. will not be liable for any labor subcontracted or performed by Purchaser for preparation of warranted item for return to MGE UPS SYSTEMS, Inc.’s factory or for preparation work for field repair or replacement. Invoicing of MGE UPS SYSTEMS, Inc. for labor either performed or subcontracted by Purchaser will not be considered as a liability by the MGE UPS SYSTEMS, Inc.

This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing signed by an officer of the MGE UPS SYSTEMS, Inc. This warranty shall extend to the Purchaser but to no one else. Accessories supplied by MGE UPS SYSTEMS, Inc., but manufactured by others, carry any warranty the manufacturers have made to MGE UPS SYSTEMS, Inc. and which can be passed on to Purchaser.

MGE UPS SYSTEMS, Inc. makes no warranty with respect to whether the products sold hereunder infringe any patent, U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent. Purchaser agrees to indemnify and hold MGE UPS SYSTEMS, Inc. harmless from any liability by virtue of any patent claims where Purchaser has ordered a product conforming to Purchaser’s specifications, or conforming to Purchaser’s specific design.

Purchaser has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any oral representation shall not bind MGE UPS SYSTEMS, Inc. and shall not be part of any warranty.

There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS, Inc. be responsible for consequential damages or for any damages except as expressly stated herein.

Service and Factory Repair - Call 1 - 800 - 438 - 7373

Direct questions about the operation, repair, or servicing of this equipment to MGE UPS SYSTEMS, Inc. Technical Support Services. Include the part number and serial number of the unit in any correspondence. Should you require factory service for your equipment, contact MGE UPS SYSTEMS, Inc. Technical Support Services and obtain a Return Materials Authorization (RMA) prior to shipping your unit. Never ship equipment to MGE UPS SYSTEMS, Inc. without first obtaining an RMA.

Proprietary Rights Statement

The information in this manual is the property of MGE UPS SYSTEMS, Inc., and represents a proprietary article in which MGE UPS SYSTEMS, Inc., retains any and all patent rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print, or manufacture the article or articles shown herein. Such permission may be granted only by specific written authorization, signed by an officer of MGE UPS SYSTEMS, Inc.

IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE and MGE UPS SYSTEMS are trademarks of MGE UPS SYSTEMS, Inc. Other trademarks that may be used herein are owned by their respective companies and are referred to in an editorial fashion only.

Revision History

Graphical Command Center, User Manual

86-132204-00

Revision: A00 ECN # 003098 01/2003

How To Use This Manual

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User Manual

How To Use This Manual:

This manual is designed for ease of use and easy location of information. To quickly find the meaning of terms used within the text, look to the Glossary.

To quickly find a specific topic, look at the Table of Contents. This manual uses icons with text to convey important information.

The icons come in four varieties.

WARNING: Indicates information provided to protect the User and service

personnel against safety hazards and possible equipment damage.

CAUTION: Indicates information provided to protect the User and serv-

ice personnel against possible equipment damage.

NOTE: Indicates information provided as an operating tip or an

equipment feature.

IMPORTANT: Indicates information provided as an operating instruction or

as a tip.

NOTE: A version of this manual is available in color on the MGE

website, www.mgeups.com.

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User Manual

Contents

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Important Safety Instructions . . . . . . . . . . . . . .Inside Front Cover

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c i

Section 1 Introduction

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

1.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.1 Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.3 GCC System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.4 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.5 GCC Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Section 2 GCC Setup

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1 GCC Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1.1 Enter Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1.2 Identification Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.1.3 Change Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.1.4 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Contents

Section 3 GCC Screens

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 GCC Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.2.1 Menu Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.2.2 UPS Status Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.3 System Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3.4 Inverter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

3.5 Rectifier Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3.6 Single-Module Load Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

3.7 Multi-Module Load UPS Screen . . . . . . . . . . . . . . . . . . . . . . . .3-9

3.8 Multi-Module System Load Screen . . . . . . . . . . . . . . . . . . . . .3-10

3.9 Single-Module Battery Screen . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.10 Multi-Module Battery Screen . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3.11 Online Trending Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

3.11.1 Online Trending Selection Menu . . . . . . . . . . . . . . . . . . . . . .3-13

3.11.2 UPS Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

3.12 Input Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

Section 4 GCC Mimic Diagrams

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

4.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Color Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 Power Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.3 Single-Module UPS Online . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.4 Single-Module UPS On Bypass . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.5 Single-Module UPS On Battery . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.6 S-M UPS Battery CB Open . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

4.7 Multi-Module Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.8 Multi-Module 1 UPS on Battery . . . . . . . . . . . . . . . . . . . . . . . .4-7

4.9 Multi-Module on Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.10 Multi-Module Test and Maintenance Mode on UPS . . . . . . . . .4-9

4.11 Multi-Module Test and Maintenance Mode on Bypass . . . . . .4-10

4.12 Multi-Module Transfer Mode . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

4.13 Multi-Module Communication Fault . . . . . . . . . . . . . . . . . . . .4-12

Contents

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Section 5 GCC Alarms

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

5.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Alarm and Event System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 Alarms and Events Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.3 Alarm/Event Present Log Screen . . . . . . . . . . . . . . . . . . . . . . .5-2

5.4 Alarm/Event History Log Screen . . . . . . . . . . . . . . . . . . . . . . .5-4

Section 6 GCC Troubleshooting

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

6.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Communications and Configuration . . . . . . . . . . . . . . . . . . . . .6-1

6.2 RS232/RS485 Interface Connections . . . . . . . . . . . . . . . . . . . .6-1

6.2.1 Twisted Pair Connection using Terminal Blocks . . . . . . . . . . . .6-1

6.3 Communications Port Switch Settings . . . . . . . . . . . . . . . . . . .6-2

6.4 Communications Port 2 Personalization . . . . . . . . . . . . . . . . . .6-4

6.4.1 Slave Address for Single-Module . . . . . . . . . . . . . . . . . . . . . . .6-5

6.4.2 Slave Address for Multi-Module with

GCC in SSC Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

6.4.3 Slave Address for Multi-Module with

GCC in Each Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

6.5 GCC Port Connectors and Future Product Updates . . . . . . . . .6-6

6.6 RS232/RS485 Interface Converter . . . . . . . . . . . . . . . . . . . . . .6-7

6.6.1 Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

6.7 Auto Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

6.8 GCC Identification Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

6.9 Rebooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .g-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-1

Figures

number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

1-1 Keypad Alphanumeric Characters . . . . . . . . . . . . . . . . . . . . . .1-3

1-2 S-M Configuration , 1 GCC per Module

(800 kVA UPS System Shown) . . . . . . . . . . . . . . . . . . . . . . . .1-4

1-3 M-M Configuration , 1 GCC per Module

(800 kVA UPS System Shown) . . . . . . . . . . . . . . . . . . . . . . . .1-5

1-4 M-M Configuration , 1 GCC per System Located on the SSC

(800 kVA UPS System Shown) . . . . . . . . . . . . . . . . . . . . . . . .1-5

2-1 Enter Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-2 S-M Identification Setup Screen . . . . . . . . . . . . . . . . . . . . . . .2-3

2-3 M-M Identification Setup Screen . . . . . . . . . . . . . . . . . . . . . . .2-3

2-4 M-M System Configuration Screen . . . . . . . . . . . . . . . . . . . . .2-4

2-5 The Change Password Screen . . . . . . . . . . . . . . . . . . . . . . . .2-5

2-6 Date and Time Icon Screen . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

3-1a S-M Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3-1b M-M Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3-2 Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3-3 M-M System Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . .3-5

3-4 Inverter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

3-5 Rectifier Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3-6 Single-Module Load Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

3-7 M-M Load UPS Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

3-8 M-M System Load Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3-9 S-m Battery Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3-10 M-M Battery Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3-11 Online, Trending Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

3-12 Input Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

4-1 S-M UPS Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4-2 S-M UPS on Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4-3 S-M UPS on Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4-4 S-M Battery CB Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

4-5 M-M UPS Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4-6 M-M UPS on Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

4-7 M-M UPS on Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4-8 M-M Test/Maintenance Mode on UPS . . . . . . . . . . . . . . . . . . .4-9

4-9 M-M Test/Maintenance Mode on Bypass . . . . . . . . . . . . . . . .4-10

4-10 M-M Transfer Mode on UPS . . . . . . . . . . . . . . . . . . . . . . . . .4-11

4-11 M-M Communications Fault . . . . . . . . . . . . . . . . . . . . . . . . .4-12

Contents

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Contents

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User Manual

Figures (continued)

number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

5-1 Alarm/Event Present Log Screen . . . . . . . . . . . . . . . . . . . . . .5-3

5-2 Alarm/Event History Log Screen . . . . . . . . . . . . . . . . . . . . . . .5-5

5-3 Clear Alarm/Event Log Password Screen . . . . . . . . . . . . . . . .5-6

5-4 Clear Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

6-1 S-M RS485 Interface Connections with GCC . . . . . . . . . . . . .6-1

6-2 M-M Rs232/RS485 Interface Connections with GCC . . . . . . .6-2

6-3 GTCZ/RAUZ1 & GTQZ/RAUZ2 PCB Config. Settings . . . . . . .6-3

6-4 S-M Slave Address Settings . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

6-5 M-M with GCC Slave Address Settings . . . . . . . . . . . . . . . . . .6-5

6-6 M-M with GCC in Each Cabinet Slave Address Settings . . . . .6-6

6-7 Converters Location Dip Switch S1 . . . . . . . . . . . . . . . . . . . . .6-7

6-8 Converters Location Dip Switch S2 . . . . . . . . . . . . . . . . . . . . .6-7

6-9 Converter Switch Access . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

6-10 Dip Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

Tables

number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

6-1 Two-Module Communications Port Switch Settings . . . . . . . . .6-4

6-2 M-M with 1 GCC in each cabinet, the slave address settings . .6-6

6-3 Converter Dip Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . .6-8

(This page left blank intentionally)

Graphical Command Center

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1.0 Scope

This section is a general introduction and overview of the MGE Graphical Command Center (GCC).

1.1 Reference Manuals

86-132203-00 EPS 8000 625-800kVAUser Manual, Single-Module 86-132202-00 EPS 8000 625-800kVAUser Manual, Parallel System 86-132201-55 EPS 8000 625-800kVAInstallation Manual, Single and Parallel Systems, 50/60 Hz 86-130033-00 EPS 6000 User Manual, 150-750kVASingle-Module 86-130034-00 EPS 6000 User Manual, 150-750kVAMulti-Module 86-131107-00 EPS 6000 User Manual, Parallel-Connected Single UPS Units 6739390XU EPS 6000 Communication Manual, 50/60 Hz

1.2 Section Descriptions

This manual is divided into six sections:

Section 1 — Introduction

This section is a general introduction and overview of the MGE Graphical Command Center (GCC).

Section 2— GCC Setup

This section guides the User through the GCC login and custom configuration screens.

Section 3 — GCC Screens

This section describes each screen, the menu buttons, and how to navigate from screen to screen.

Section 4— GCC Mimic Diagrams

This section provides GCC mimic diagrams representing the common status and fault modes.

Section 5 — GCC Alarms

This section describes the captured alarms and events, including how to acknowledge and clear the alarm history log.

Section 6 — GCC Troubleshooting

This section contains a troubleshooting guide to assist the User with any communication and configuration problems.

A Glossary in the rear of this manual provides definitions of terms used within the text.

User Manual

Introduction

page 1 — 1

1.3 GCC System Overview

The GCC functions as the monitoring program for your system. The intention of the GCC is to operate only as an aid to the existing indicators and controls. It is only intended as a display device and will not be used for any control purposes. The GCC is factory installed and tested before shipment, therefore, it is ready to use upon receipt.

When powering up the display a boot screen similar to what you see in starting a “Windows PC” appears. The display will proceed with a memory test and other prerequisites, then load the operating system, and finally the UPS monitoring software. The GCC is ready when showing the mimic diagram with the menu selection buttons.

The GCC uses a color liquid crystal display (LCD) with a touch sensitive screen. Touching the screen a single time will enable the User to enter the menu selection buttons or the icons on the mimic diagram. Double-clicking or touching the screen in two quick successions in a text box will enable the User to enter the Keypad of alphanumeric characters. Use of the keypad is required to enter or change the password.

WARNING: The touch screen can be damaged by sharp objects. Always

use a soft object or the pad of your finger to navigate through the screens.

Introduction

Graphical Command Center

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PRELIMINARY COPY

1.4 Keypad

The Keypad opens by double-clicking inside any text box. The alphanumeric Keypad provides access to normal keyboard characters, Decimal Point (.), Backspace (Bsp),

Space (Spa), Caps (Cps) and other characters. Use the “<-” and “->” keys to scroll to next group of keys. See Figure 1-1 for all the available keypads. Press the “OK” key when done entering information. Use the “Esc” key to exit the keypad without saving informa-

tion.

Figure 1-1: Keypad Alphanumeric Characters.

Introduction

page 1 — 3

User Manual

CpsS

Keypad 1

eypad

Will close values stored in fiel

scape

Backs

rol

To n ex t grou

ace

CpsS

eypad

Keypad 2 Keypad 3

eypad

CpsS

eypad

1.5 GCC Configurations

Three separate series of mimic diagrams are available:

1. Single-Module (S-M)

2. Multi-Module (M-M)

3. Static Switch Cabinet (SSC)

The GCC is located on the UPS Module, the Static Switch Cabinet or both. ASingle-Module UPS configuration is shown in Figure 1-2. A Multi-Module UPS and SSC with a GCC on each UPS is shown in Figure 1-3. A MultiModule UPS and SSC with one GCC on the SSC is shown in Figure 1-4.

Figure 1-2: S-M Configuration, 1 GCC per Module. (800kVA UPS system shown)

Introduction

Graphical Command Center

page 1 — 4

Figure 1-3: M-M Configuration, 1 GCC per each Module and the SSC. (800kVA UPS system shown)

Figure 1-4: M-M Configuration, 1 GCC per system located on the SSC. (800kVA UPS system shown)

Introduction

page 1 — 5

User Manual

(This page left blank intentionally)

Graphical Command Center

page 1 — 6

2.0 Scope

This section guides the User through the GCC login and custom configuration screens.

2.1 GCC Setup Screens

The following GCC Setup screens are described in this section:

◗ Enter Setup ◗ Identification Setup, Single-Module ◗ Identification Setup, Multi-Module ◗ System Configuration, Multi-Module ◗ Change Password ◗ Control Panel

2.1.1 Enter Setup Screen

From the menu button click the “Setup” button to open the Enter Setup screen. Type the default password, ‘manager’, as shown in Figure 2-1. When the password is accepted, the Identification Setup screen opens and the User may change the password at that time or continue with the setup. Refer to section 1.4 Keypad for instructions to use the keypad.

Figure 2-1: Enter Setup Screen.

User Manual

GCC Setup

page 2 — 1

Enter default password ‘manager’ and press <Enter>

14:02:02

01/24/2003

Setup

ALARMS

UPS 1

Load Protected

Inverter

Rectifier

Load

Battery

Online

Trend

Input

manage

EXIT

Enter Setup

Enter

wor

2.1.2 Identification Setup Screen

The Identification Setup screen is accessed from the Enter Setup screen when the password is entered. For a Single-Module the Identification Setup allows the User to modify the naming conventions for the UPS’s, circuit breakers, and inputs of the unit. For Multi-Module system the Identification Setup and System Configuration screens allow the User to modify the naming conventions. See Figure 2-2 for the Identification Setup for a SingleModule, and Figure 2-3 for a Multi-Module. See Figure 2-4 for the System Configuration screen for the Multi-Module.

The following is a description of the screen buttons.

Default names

Show CB’s/System CB Configuration

Battery Temp. Sensor present

Show battery Backup Time

Alarm Pop-up Screen

Select if UPS is a 225, 300, 375 or 500KVA

Change Password

WARNING: A Password for the Control Panel and clearing the alarm his-

tory is required. User should note password and keep in a secure location.

Control Panel

CAUTION: Use Caution in this menu as some settings can have adverse

affects on the GCC operation.

UPS’s Present

GCC Setup

Graphical Command Center

page 2 — 2

These are the text fields that appear on the mimic diagram. Change these text fields by double-clicking inside the box, and the keypad will appear allowing you to enter text. The default name (UPS Name = UPS 1) can be changed by double-clicking in the first text field and entering the UPS name. For instructions to use the keypad, see section 1.4 Keypad.

Enable or disable circuit breakers in the system configuration. Green is enabled, and gray is disabled. If disabled, the breaker will not be shown in the mimic diagram.

Enable battery temperature monitoring (if that option was installed). Green is enabled, and gray is disabled.

Shows the UPS battery backup time. The UPS needs to have battery parameters programmed in order for this to work correctly. Refer to the UPS Manual, or contact Customer Service Support at

1-800-438-7373

When enabled this button will set the Alarm/Event Present screen to open every time there is an unacknowledged alarm. Once enabled, the Alarm/Event Present screen will not close until all alarms/events are acknowledged. This may also be enabled in the Alarm/Event Present screen.

Disabling will filter alarms specific to 800 kVAclass UPS’s.

Selecting this menu button will open the Change Password screen. Refer to section 2.1.3 Change Password for the procedure.

Selecting this menu button will open the Control Panel screen. Refer to section 2.1.4 Control Panel to change the settings.

Selects number of UPS’s in a Multi-Module System. Green is enabled and gray is disabled.

GCC Setup

page 2 — 3

User Manual

Figure 2-2: S-M Identification Setup Screen.

Figure 2-3: M-M Identification Setup Screen.

Opens the System Configuration Screen.

07:34:18

01/24/2003

Setup

ALARMS

Identification Setup

UPS Name

UPS 1

Load Protected

Change

Password

Control

Panel

Rectifier Input CB

Bypass Input Breaker

UPS Output Breaker

System Bypass Breaker

Battery Breaker

Input 1

Input 2

Alarm

Popup

Screen

Set to have Alarm Screen automatically open when new Alarm/Event happens

Select if UPS is a 225, 300, 375 or 500KVA

UPS 1

Q4S

Q5N

Q3BP

QF1

Utility 1

Utility 2

9 character max

Show CB's

Q4S

Q5N

Q3BP

Battery Temp.

Sensor present

Show battery

Backup time

07:34:18

01/24/2003

Setup

ALARMS

UPS 1

Load Protected

Change

Password

Control

Panel

System Config.

System Name

UPS 1 Name

UPS 2 Name

UPS 3 Name

UPS 4 Name

UPS 5 Name

UPS 6 Name

UPS 1 Input CB

UPS 2 Input CB

UPS 3 Input CB

UPS 4 Input CB

UPS 5 Input CB

UPS 6 Input CB

UPS 1 Output CB

UPS 2 Output CB

UPS 3 Output CB

UPS 4 Output CB

UPS 5 Output CB

UPS 6 Output CB

Identification Setup

System

UPS 1

UPS 2

UPS 3

UPS 4

UPS 5

UPS 6

Q5N

Battery Breaker UPS 1

Battery Breaker UPS 2

Battery Breaker UPS 3

Battery Breaker UPS 4

Battery Breaker UPS 5

Battery Breaker UPS 6

Static Switch Input Brteaker

Static Switch

System Output Breaker

Maint. Bypass Breaker

Input 1 (UPS Input)

Input 2 (Bypass)

QF1

9 character max

Q4S

Q2S

Q5N

Q3BP

Main 1

Bypass

Figure 2-4: M-M System Configuration Screen.

Returns to the Identification Setup Screen.

GCC Setup

Graphical Command Center

page 2 — 4

15:14:01

Trend

ALARMS

System

Load Protected

Change

Password

Control

Panel

Back to

Setup

System CB Config.

Q4S

Q5N

Q3BP

Q2S

UPS 1

UPS 2

UPS 3

UPS 4

UPS 5

UPS 6

Alarm

Popup

Screen

Battery Temp.

Sensor present

UPS 1 UPS 4

UPS 2 UPS 5

UPS 3 UPS 6

Show battery

UPS 1 UPS 4

UPS 2 UPS 5

UPS 3 UPS 6

UPS's

Present

Set to have Alarm Screen automatically open when new Alarm/Event happens

Backup time

Select if UPS is a 225, 300, 375 or 500KVA

GCC Setup

page 2 — 5

User Manual

2.1.3 Change Password

Change Password will allow the User to change the default password ‘manager’ to a new User password.

NOTE: Must be in the Setup Screen to change password. See section

2.1.1 Enter Setup Screen for instructions.

Proceed as follows: (Lower case and 20 characters maximum)

1. From the menu button click the Change Password button.

2. In the “New Password” text field type a new password. (up to 20 characters maximum, lower case) Refer to Figure 2-5. For instructions to use the keypad, see section 1.4 Keypad.

3. In the “Confirm Password” field enter the new password a second time to confirm the change, and press “Enter”. When the new password is changed a confirmation box will appear to verify password is saved.

Figure 2-5: Change Password Screen.

To exit the screen without changes click “Back to Setup page” button.

Once the password is changed this confirmation indicator is displayed.

New Password

manager

20 characters max.

Confirm Password

manager

Double tap on cursor to bring up keyboard

Enter

Back to Setup page

Password

Changed

2.1.4 Control Panel

The Control Panel is available to modify computer settings similar to a PC windows control panel. The date and time can be changed by double-clicking the Date/Time icon as shown in Figure 2-6.

NOTE: Must be in the Setup Screen to change password. See section

2.1.1 Enter Setup Screen for instructions.

Figure 2-6: Date and Time Icon.

GCC Setup

Graphical Command Center

page 2 — 6

Date/Time

3.0 Scope

This section describes the menu buttons, and how to navigate from screen to screen. Progressing through each section will enable more to be learned and expected from the GCC screens, Users will

become more proficient at navigating and monitoring the System.

3.1 GCC Menu Structure SINGLE-MODULE MULTI-MODULE

SETUP ALARMS/EVENTS

User Manual

GCC Screens

page 3 —1

UPS

MAIN MENU

SETUP

ALARMS

UPS 1

INVERTER

RECTIFIER

LOAD

BATTERY

ONLINE TREND

INPUT

SYSTEM MAIN MENU

SETUP

ENTER SETUP

ALARMS

ALARMS/EVENTS PRESENT

TREND

UPS

SSC

INPUT

LOAD

ALARMS/EVENTS HISTORY

ALARM

INVERTER

RECTIFIER

LOAD

BATTERY

INPUT

CLEAR ALARMS/ EVENTS LOG

IDENTIFICATION SETUP

SYSTEM CONFIGURATION

CHANGE PAS SWO RD

CONTROL PANEL

THESE ARE COMBINED

ON SINGLE-MODULE

MAIN MENU

3.2 Main Menu Screen

The Main Menu Screen consists of three major components: the menu buttons, UPS status panel, mimic diagram. For Mimic Diagram, see section 4.0.

3.2.1 Menu Buttons

The GCC uses menu button selections on the left side of each screen. For Single-Module selections see Figure 31a. For Multi-Module selections see Figure 3-1b.

Figure 3-1a: S-M Menu Buttons.

Date & Time Shows date and time set in the GCC. Date and time can be changed from

the Control Panel in the Setup screen. See section 2.1.4 Control Panel.

Setup Opens the Setup screen, where the User will be prompted to enter the

password information. See section 2.1.1 Enter Setup.

Alarms Opens the Alarm/Event Present screen. Users can also access the

History log. When any alarm is active, the green lamp will change to blinking red, and the background of the button changes to orange. See section 5.0 Alarms.

UPS 1 Opens the UPS Main Menu screen. The default name is UPS 1, but can Main be changed in the Setup screen. See section 2.1.1 Enter Setup. Menu Screen The second and third line indicates the condition (status) of the system:

◗

“UPS Online” Normal operation.

◗

“Minor Fault” Load is protected but there is an alarm.

◗

“Comm Fault” GCC has lost communications with system.

◗

“On Battery” System is operating on battery power.

◗

“UPS Offline” Load is not protected because of fault or User

command.

◗

“Test/Maint Mode” Maintenance bypass CV is closed and system

output CB is open.

Inverter Opens the Inverter screen, which displays inverter status and measure-

ments.

Rectifier Opens the Rectifier screen, which displays rectifier status and measure-

ments.

Load Opens the Load screen, which displays system load status and measure

ments.

Battery Opens the Battery screen, which displays all UPS’s battery information. Trend Opens the Trend screen, which displays a graphical trend of measurement

Input Opens the Input screen, which displays measurement of the incoming

Utility of each UPS.

GCC Screens

Graphical Command Center

page 3 —2

13:43:42

01/24/2003

Setup

ALARMS

UPS 1

Online

Inverter

Rectifier

Load

Battery

Online

Trend

Input

GCC Screens

page 3 —3

User Manual

Figure 3-1b: M-M Menu Buttons.

Time Shows time set in the GCC. Time can be changed from the Control Panel

in the Setup screen. See section 2.1.4 Control Panel.

Setup Opens the Setup screen, where the User will be prompted to enter the

password information. See section 2.1.1 Enter Setup.

Trend Opens the Trend screen, which displays a graphical trend of measure-

ments.

Alarms Opens the Alarm/Present Alarm screen. Users can also access the

history log. When any alarm is active, the green lamp will change to blinking red, and the background of the button changes to orange. See section 5.0 Alarms.

System Main Menu Screen On a Multi-Module, opens the System Main Menu screen.

UPS 1-6 Opens the corresponding UPS Main Menu Screen. The default names are

UPS 1 to UPS 6, but can be changed in the Setup screen. See section

2.1.1 Enter Setup.

The second and third line indicates the condition (status) of the system:

◗

“UPS Online” Normal operation.

◗

“Minor Fault” Load is protected but there is an alarm.

◗

“Comm Fault” GCC has lost communications with system.

◗

“On Battery” System is operating on battery power.

◗

“UPS Offline” Load is not protected because of fault or User

command.

◗

“Test/Maint Mode” Maintenance bypass CB is closed and system

output CB is open.

11:57:27

Setup

Trend

ALARMS

System

Comm Fault

UPS 1

Comm

Fault

UPS 2

UPS Offline

UPS 3

UPS Offline

UPS 4

UPS Offline

UPS 5

UPS Offline

UPS 6

UPS Offline

3.2.2 UPS Status Panel

The UPS Status Panel is located at the top of the Main Menu screen. It consists of five items that give the User current information, such as, % load, alarms, battery backup time, name of UPS, and load status pertaining to the selected Single or Multi-Module UPS. See Figure 3-2.

Name of UPS Name of UPS in configuration. To modify refer to the Setup screen menu.

Load Status Lamp Circle icon indicates if load is protected. When green it is protected, when red

it is not protected.

Backup Time Shows battery backup time in minutes. Must be selected in the Setup screen to be

displayed.

Status Window Displays the UPS status and various alarms.

% Load Shows the % (percentage) of the UPS kW load.

Figure 3-2: Main Menu Screen.

GCC Screens

Graphical Command Center

page 3 —4

Menu buttons

UPS Status Panel

NOTE 1: Specific to Single-Module only. NOTE 2: Specific to Single-Module or Multi-Module.

See Note 2

See Note 1

Mimic Diagram Area

13:50:02

01/24/2003

Setup

ALARMS

UPS 1

Load Protected

UPS 1

Inverter

Rectifier

Utility 2

Load

Battery

Online

Tren d

Utility 1

Input

Q4S

Backup Time

0 Min.

Q3BP

QF1

Load Protected UPS Online

%UPS Load

50 100

Q5N

Unit Load

GCC Screens

page 3 —5

User Manual

3.3 System Main Menu Screen

The System Main Menu screen is shown for a three UPS Multi-Module system configuration in Figure 3-3. Up to 6 UPS modules can be displayed.

Figure 3-3: M-M System Main Menu Screen.

Up to 6 UPS's can be displayed

07:51:39

Setup

Q3BP

Trend

ALARMS

System

Load Protected

UPS 1

UPS Online

UPS 2

UPS Online

UPS 3

UPS Online

UPS 4

UPS Online

UPS 5

UPS Online

UPS 6

UPS Online

Utility 2

Utility 1

System

Q4S

Q2S

UPS 2

UPS 3

Q5N

Load

UPS 4UPS 1

UPS 5

UPS 6

3.4 Inverter Screen

The Inverter screen in Figure 3-4 displays inverter information such as voltage L-L and L-N, current and frequency. Three indicators are present to show inverter is connected to load, overload and out of synchronization with bypass status. The inverter indicators are displayed only when conditions are present.

Figure 3-4: Inverter Screen.

GCC Screens

Graphical Command Center

page 3 —6

Menu for Single-Module

Appears

when

condition

occurs.

13:41:27

01/24/2003

Setup

ALARMS

UPS 1

Load Protected

UPS 1 Inverter

Voltage

A-B 477 V B-C 478 V A-C 475 V

Inverter connected to load

Inverter

A-N 275 V B-N 276 V C-N 276 V

Rectifier

Current

Load

A 38 A B 36 A C 38 A

Battery

Online

Tren d

Frequency 60.0 Hz

Input

Inverter overload

Inverter Out of Sync with Bypass

GCC Screens

page 3 —7

User Manual

3.5 Rectifier Screen

The Rectifier screen displays information such as input voltage, DC bus voltage, the status of the input device, battery, circuit breaker, and other conditions common to the Rectifier/Charger. See Figure 3-5.

Figure 3-5: Rectifier Screen.

Menu for Single-Module

13:41:27

01/24/2003

Setup

ALARMS

UPS 1

Load Protected

Inverter

Rectifier

Load

Battery

Online

Tren d

Input

UPS 1

Rectifier

Utility 1 Voltage 484.7V

Rectifier/Charger Input Frequency 60.0 Hz

Rectifier/Charger Voltage 545 V

Utility 1 Input Switch Closed

Battery Circuit Breaker Closed

Low Battery Shutdown Warning

Battery Charge Status Battery Charging

Major Rec/Charger Fault OK

Rectifier/Charger Status On

Battery Temperature (option) 0 C

3.6 Single-Module Load Screen

The Single-Module Load screen displays information such as voltage L-L and L-N, current, frequency, kW, kVA, pf, and % load. See Figure 3-6.

Figure 3-6: S-M Load Screen.

GCC Screens

Graphical Command Center

page 3 —8

13:40:17

01/24/2003

Setup

ALARMS

UPS 1

Load

Protected

Inverter

Rectifier

Load

Battery

Online

Tren d

UPS 1 Load

Voltage Voltage A-B 480 V A-N 277 V B-C 478 V B-N 277 V A-C 477 V C-N 276 V

Current A 38 A B 39 A C 38 A

Frequency KW 2 KVA 32 pf 0.06 % Load 0

60.0 Hz

Input

GCC Screens

page 3 —9

User Manual

3.7 Multi-Module Load UPS Screen

The Multi-Module Load UPS screen is accessed from the UPS mimic diagram. The screen displays information of the selected UPS and overall system status, such as voltage, current, frequency, kW and kVA, pf, and % load. See Figure 3-7.

Figure 3-7: M-M Load UPS Screen.

14:48:33

Setup

Trend

UPS 1 load

Voltage

ALARMS

System

Load Not Protected

UPS 1

Load Protected

UPS 2

Load Protected

UPS 3

UPS Offline

A-B 480 V B-C 478 V A-C 477 V

Current A 300 A B 300 A C 300 A

Frequency

60.0 Hz KW 200 KVA 250 pf 0.8 % Load 100

System load

Voltage A-B 480 V B-C 480 V A-C 480 V

Current A 600 A B 600 A C 600 A

Frequency KW 400 KVA 500 pf 0.8 % Load 100

60.0 Hz

3.8 Multi-Module System Load Screen

The Multi-Module System Load screen is accessed from the system mimic diagram. The screen displays infor- mation on kW, %kW and %kVA of all the UPS’s configured, and the overall system measurements. See Figure 3-8.

Figure 3-8: M-M System Load Screen.

GCC Screens

Graphical Command Center

page 3 —10

14:47:58

Setup

Trend

ALARMS

System

Load Protected

UPS 1

Load Protected

UPS 2

Load Protected

UPS 3

UPS Offline

UPS 1 load

KW 200 % KW Load 50 % KVA Load 50

UPS 2 load

KW 200 % KW Load 50 % KVA Load 50

UPS 3 load

KW ???.? % KW Load ???.? % KVA Load ???.?

System load

Voltage A-B 480 V B-C 480 V A-C 480 V

Current A 600 A B 600 A C 600 A

Frequency KW 400 KVA 500 pf 0.8 % KW Load 100 % KVA Load 100

60.0 Hz

GCC Screens

page 3 —11

User Manual

3.9 Single-Module Battery Screen

The Single-Module Battery screen displays information such as DC voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup time are also available. Refer to Section 2.0 for Setup information. See Figure 3-9.

Figure 3.9: S-M Battery Screen.

13:45:14

01/24/2003

Setup

ALARMS

UPS 1

Load Protected

Inverter

Rectifier

Load

Battery

Online

Tren d

Input

600

300

Voltage

546V

1500

1200

900

600

300

Discharge Current 0

150

Charging Current 0

Battery

UPS 1

CB Closed

Charging

Temp. 0

Backup Time Min.

3.10 Multi-Module Battery Screen

The Multi-Module Battery screen displays Information such as DC Voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup are also available. See Section 2.0 for Setup information. See Figure 3-10.

Figure 3.10: M-M Battery Screen.

GCC Screens

Graphical Command Center

page 3 —12

11:07:42

Setup

Trend

ALARMS

System

Load Protected

UPS 1

UPS on Battery

UPS 2

UPS on Battery

UPS 3

UPS Online

600

300

Voltage

507V

600

300

Voltage

499V

600

300

Voltage

530V

1500

1200

900

600

300

Discharge Current 68

1500

1200

900

600

300

Discharge Current 86

1500

1200

900

600

300

Discharge Current 0

150

Charging Current 0

150

Charging Current 0

150

Charging Current 70

Battery

UPS 1

CB Closed

Discharging

Battery

UPS 2

CB Closed

Discharging

Battery

UPS 3

CB Closed

Discharging

3.11 Online Trending Screen

The Online Trending screen displays voltage, current, kW and kVA information in graphical format. The GCC includes scroll arrows, on the vertical scale, to adjust the volts, amps and kVA/kW. On the horizontal scale use the scroll arrows to adjust the time in minutes. See Figure 3-11.

Online trending accounts for present time only, and does not do historical trending for past measurements.

3.11.1 Online Trending Selection Menu

There are 4 selections to trend: Utility 1, Utility 2, Load, and Batteries. Click on an item in the selection menu to start trending. See Figure 3-11. Utility 1 and 2 can be renamed through the Setup screen.

3.11.2 UPS Status Menu

Displays UPS status and alarm indications. If an alarm becomes active the alarm LED will start to blink. Clicking on the alarm button will allow the user to enter the Alarm/Event Present screen. See Alarms section 5.0 Alarms for more details.

Clicking on the UPS 1 button will allow the User to enter the Main Menu screen. UPS 1 is the selected UPS module to be trended, but other UPS Modules can be selected from the Main Menu screen.

Figure 3-11: Online Trending Screen.

UPS Status Menu Online Trending Selection Menu

GCC Screens

page 3 —13

User Manual

200 500

Amps

Volts

KVA / KW

100 250

Scale

Hour Min. Min. Hour

ALARMS

UPS 1

Load Protected

Utility 1

Utility 2

Batteries

Load

Online Trending

1 Min. Present

Duration 13:47:30

Load Volt A-B Load Amps B

Load Volt B-C Load Amps C

Load Volt A-C Load KW

Load Amps A Load KVA

3.12 Input Screen

The Input screen allows the User to view all the input measurements such as voltage, current and frequency of the UPS's configured. See Figure 3-12.

Figure 3-12: Input Screen.

GCC Screens

Graphical Command Center

page 3 —14

11:57:27

Setup

Trend

ALARMS

System

Comm Fault

UPS 1

Load Protected

UPS 2

UPS Offline

UPS 3

UPS Offline

UPS 4

UPS Offline

UPS 5

UPS Offline

UPS 6

UPS Offline

UPS 1

Voltage

A-B 488 V

B-C 486 V

A-C 485 V

Current

A 101 A

B 100 A

C 95 A

Freq.

60.0 Hz

UPS 2

Voltage

A-B 488 V

B-C 486 V

A-C 485 V

Current

A 101 A

B 100 A

C 95 A

Freq.

60.0 Hz

UPS 3

Voltage

A-B 488 V

B-C 486 V

A-C 485 V

Current

A 101 A

B 100 A

C 95 A

Freq.

60.0 Hz

UPS 4

Voltage

A-B 488 V

B-C 486 V

A-C 485 V

Current

A 101 A

B 100 A

C 95 A

Freq.

60.0 Hz

UPS 5

Voltage

A-B 488 V

B-C 486 V

A-C 485 V

Current

A 101 A

B 100 A

C 95 A

Freq.

60.0 Hz

UPS 6

Voltage

A-B 488 V

B-C 486 V

A-C 485 V

Current

A 101 A

B 100 A

C 95 A

Freq.

60.0 Hz

4.0 Scope

This section provides GCC mimic diagrams representing the common status and fault modes.

4.1 Color Status Indicators

A color standard has been established to indicate the status of the UPS or SSC operation as follows:

Green = Normal / Power Flow. Yellow = On Battery, (for Multi-Module only). Red = Major Alarms / Fault. Blue = Test Mode / Power Flow. Grey = OFF & No Faults.

4.2 Power Flow Indicators

The mimic diagram representing the system configuration displays the power flow and breaker positions. Active power flow paths are shown with colored lines, and non-active or broken paths use gray lines (except input will be green). Breaker positions are recognizable as open or closed. Active components on the diagram are labeled. Active components include the inverter, rectifier, load, and input (such as Utility 1 and Utility 2).

NOTE: An active component on the mimic diagram causes the dis-

play to open to the screen for that component.

Users Manual

GCC Mimic Diagrams

page 4 —1

4.3 Single-Module UPS Online

In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-1.

Figure 4-1: S-M UPS On-Line.

GCC Mimic Diagrams

Graphical Command Center

page 4 —2

13:54:55

01/24/2003

Setup

ALARMS

UPS 1

Online

Inverter

Rectifier

Load

Battery

Online

Trend

Input

UPS 1

Utility 2

Utility 1

Q4S

Q3BP

QF1

Load Protected UPS Online

%UPS Load

50 100

Unit

Q5N

Load

GCC Mimic Diagrams

page 4 —3

User Manual

4.4 Single-Module UPS On Bypass

If there is a major fault in the UPS it will transfer to bypass. The power flow will show green from Utility 2 to the load. The section that had the fault will show red to draw attention to the fault. If the User shuts down the inverter without a major fault, then the inverter will show gray and the rectifier will show green, as shown in Figure 4-2.

Figure 4-2: S-M UPS On Bypass.

13:54:55

01/24/2003

Setup

ALARMS

UPS 1

UPS on Bypass

Inverter

Rectifier

Load

Battery

Online

Trend

Input

UPS 1

Utility 2

Utility 1

Q4S

Q3BP

QF1

Load Protected UPS on Bypass

%UPS Load

50 100

Unit

Q5N

Load

4.5 Single-Module UPS On Battery

In battery operation the path of power will show green from the battery to unit load, and Utility 1 and Utility 2 will show red, as shown in Figure 4-3.

Figure 4-3: S-M UPS on Battery.

GCC Mimic Diagrams

Graphical Command Center

page 4 —4

13:54:55

01/24/2003

Setup

ALARMS

UPS 1

UPS on Battery

Inverter

Rectifier

Load

Battery

Online

Trend

Input

UPS 1

Utility 2

Utility 1

Q4S

QF1

Load Protected UPS on Battery Utility out of Tolerance

%UPS Load

50 100

Unit Load

GCC Mimic Diagrams

page 4 —5

User Manual

4.6 Single-Module UPS Battery CB Open

Battery CB open shows the battery circuit breaker QF1 in the open state. The battery and lines to the battery show red to indicate and draw attention to the fault condition, as shown in Figure 4-4.

Figure 4-4: S-M Battery CB Open.

14:01:11

01/24/2003

Setup

ALARMS

UPS 1

Load Not Protected

Inverter

Rectifier

Load

Battery

Online

Trend

Input

UPS 1

Utility 2

Utility 1

Q4S

QF1

Load Not Protected battery CB Open

%UPS Load

50 100

Unit Load

4.7 Multi-Module Online

In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-5.

Figure 4-5: M-M Online.

GCC Mimic Diagrams

Graphical Command Center

page 4 —6

11:11:06

Setup

Q3BP

Trend

ALARMS

System

Load Protected

UPS 1

UPS Online

UPS 2

UPS

Online

UPS 3

UPS

Online

Utility 2

Utility 1

System

Q4S

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

GCC Mimic Diagrams

page 4 —7

User Manual

4.8 Multi-Module 1 UPS on Battery

When a Multi-Module UPS is in battery mode the UPS icon will display in yellow. If all UPS’s that are online are in battery mode, then the line to the load will be yellow, as shown in Figure 4-6.

Figure 4-6: M-M UPS on Battery.

11:11:06

Setup

Q3BP

Trend

ALARMS

System

Load Protected

UPS 1

UPS on Battery

UPS 2

UPS Online

UPS 3

UPS Online

Utility 2

Utility 1

System

Q4S

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

4.9 Multi-Module on Bypass

If all UPS’s are faulted or offline then the system will transfer to bypass. The power flow will show green from Utility 2 to the load. UPS’s that are faulted will show red. If they are shutdown without fault then they will show gray. See Figure 4-7.

Figure 4-7: M-M UPS on Bypass.

GCC Mimic Diagrams

Graphical Command Center

page 4 —8

11:11:06

Setup

Q3BP

Trend

ALARMS

System

Test / Maint Mode

UPS 1

UPS Offline

UPS 2

UPS Offline

UPS 3

UPS Offline

Utility 2

Utility 1

System

Q4S

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

GCC Mimic Diagrams

page 4 —9

User Manual

4.10 Multi-Module Test and Maintenance Mode on UPS

When Q3BP is closed and Q5N is open, the system is in Test and Maintenance Mode. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the customer’s load. When a UPS is online in this mode, it will show as blue instead of its normal green, as shown in Figure 4-8.

Figure 4-8: M-M Test and Maintenance Mode on UPS.

10:15:55

Setup

Q3BP

Trend

ALARMS

System

Test / Maint Mode

UPS 1

UPS Online

UPS 2

UPS Online

UPS 3

UPS Online

Utility 2

Utility 1

System

Q4S

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

4.11 Multi-Module Test and Maintenance Mode on Bypass

When Q3BP and the static switch (Q2S) are closed and Q5N is open, the system is in Test and Maintenance Mode on bypass. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the customer’s load. When the bypass is online in this mode, it will show as blue instead of its normal green, as shown in Figure 4-9.

Figure 4-9: M-M Test and Maintenance Mode on Bypass.

GCC Mimic Diagrams

Graphical Command Center

page 4 —10

10:15:55

Setup

Q3BP

Trend

ALARMS

System

Test / Maint Mode

UPS 1

UPS Online

UPS 2

UPS Offline

UPS 3

UPS Offline

Utility 2

Utility 1

System

Q4S

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

GCC Mimic Diagrams

page 4 —11

User Manual

4.12 Multi-Module Transfer Mode

Transfer mode is when bypass is on and Q3BP is closed. The load is being shared by both. The system will enter this condition when going to or coming from test and maintenance mode, as shown in Figure 4-10.

Figure 4-10: M-M Transfer Mode.

10:19:05

Setup

Q3BP

Trend

ALARMS

System

Load Not Protected

UPS 1

UPS Offline

UPS 2

UPS Offline

UPS 3

UPS Offline

Utility 2

Utility 1

System

Q4S

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

4.13 Multi-Module Communication Fault

Communication fault indicates a loss of proper communications to one or more UPS’s in the system. The fault can be caused by two problems, the unit has powered down and is no longer responding or there has been a break in the communication cable. See Figure 4-11.

Figure 4-11: M-M Communication Fault .

IMPORTANT: Refer to section 6.0 Troubleshooting for assistance.

GCC Mimic Diagrams

Graphical Command Center

page 4 —12

07:51:39

Setup

Q3BP

Trend

ALARMS

System

Comm Fault

UPS 1

Comm Fault

UPS 2

Comm Fault

UPS 3

Comm Fault

Utility 2

Q4S

Utility 1

System

Communication Fault

Q5N

Load

Q2S

UPS 1

UPS 2

UPS 3

5.0 Scope

This section describes the captured alarms and events, including how to acknowledge and clear the alarm history log.

5.1 Alarm and Event System

The alarm and event system gives the User a visual source for alarms and events that occur within each system. An alarm is a warning that a fault or major status change condition has occurred. An event is an indication of a status change condition resulting from an alarm. There are two GCC screens to handle the alarm systems:

◗ Alarm/Event Present ◗ Alarm/Event History

The alarm file capacity is 120 days First In - First Out (FIFO) stored in non-volatile memory.

5.2 Alarms and Events List

The alarms list below is for a Single-Module UPS and Static Switch Cabinet. For a Multi-Module System, the UPS module number (from 1 to 6), with the alarm will be displayed.

Alarms -

UPS Modules

Module 1 Battery CB Open Module 1 Inverter Overtemp Module 1 Battery Discharging Module 1 Inverter Overload Activated

Module 1 Low Battery Shutdown Imminent Module 1 UPS Overloaded Module 1 End of Battery Backup Time Module 1 Output Current Limit Module 1 Battery Temperature Outside Tolerance Module 1 Out of Sync with Bypass Module 1 End of Battery Life Module 1 Summary Alarm Module 1 UPS on Battery Module 1 EPO Activated Module 1 Rectifier/Charger Off Module 1 Harmonic Filter Fault Module 1 Input CB Open Module 1 Transfer Fault Module 1 Input Voltage Outside of Tolerance Module 1 Fan Failure Module 1 Input Rec. Voltage Out of Tolerance Module 1 Rec/Charge Fault Module 1 Input Frequency Out of Tolerance Module 1 Acquisition Fault Module 1 Load Not Protected Module 1 Communication Fault Module 1 Inverter Fault

Alarms - Static Switch Cabinet

Load on Bypass SSC Static Bypass Overload Static Switch Input CB Open Maintenance Bypass Closed Phase Out of Tolerance SSC Summary Alarm Static Switch Disabled SSC Aux Cabinet Fault Transfer Lockout SSC Communications Fault SSC Utility 2 Voltage Out of Tolerance SSC Fan Failure SSC Utility 2 Frequency Out of Tolerance

User Manual

GCC Alarms

page 5 —1

The event list is for a Single-Module UPS. For a Multi-Module System, the UPS module number (from 1 to 6), with the event will be displayed.

Events - UPS Modules

Module 1 Low Battery Shutdown Module 1 UPS Off-Line Module 1 Battery Charging Module 1 UPS On-Line Module 1 Battery Current Limiting activated Module 1 Inverter Output Switch Open Module 1 Battery Equalization activated Module 1 Free Running Frequency activated Module 1 Gradual Rec/Charger Shutdown activated Module 1 Xfer Ut. 2w/inter. prohibited activated Module 1 2nd Step Input Current Limit activated Module 1 Transfer Lockout activated Module 1 Forced Inverter Shutdown

5.3 Alarm/Event Present Screen

The Alarm/Event Present screen lists all active alarms and events occurring in present time. Refer to Figure 5-1 for the screen selections.

Ack all Alarms Acknowledges all alarms/events. Adds the date and time stamp of acknowl-

edgement, and changes the line color to green.

History Alarms Opens the Alarm/Event History screen. When an alarm/event is acknowl-

edged, it disappears from the present log and enters into the history log.

Active/Unack Alarms Shows how many alarms are active and unacknowledged.

Ack this alarm only Acknowledges one alarm/event at a time, in the single-alarm acknowledge

window. Use the up and down arrows for selection.

Up/Down Arrows Scrolls through the list of alarms/events.

Alarm/Event List Shows a list of all present alarms/events with activation date/time, message,

date/time of acknowledgement and date/time when returned to normal. Line colors are as follows:

Red Activated (Unacknowledged) Green Acknowledged Blue Returned to Normal

Alarm Pop-up Screen If selected, the Alarm/Event Present screen automatically opens when an

unacknowledged alarm occurs. Once enabled, the Alarm/Event Present screen will not close until all alarms/events are acknowledged.

Alarm/Event Filter User can filter alarms and events to be viewed as follows: alarms only, events

only, or alarms and events.

GCC Alarms

Graphical Command Center

page 5 —2

GCC Alarms

page 5 —3

User Manual

Figure 5-1: Alarm/Event Present Screen.

Single Alarm Acknowledge Window

UPS 1

Comm Fault

Active Alarms = 8

Unack Alarms = 6

Ack All Alarms

History Alarms

Activatipon Time

10/24 07:29:34 Battery CB Open 10/24 07:29:34 Rectifier/Charger Off 10/24 07:29:34 Input CB Open 10/24 07:29:34 UPS out of Sync with Bypass

10/24 07:33:28 Bypass Input Circuit Breaker Open 10/24 07:42:28

10/24 07:33:28 Inverter Output CB Open 10/24 07:29:34 Load Not Protected

10/24 07:30:14 Communication Fault 10/24 07:42:18

Time

07:46:00

Date

01/24/2003

Alarm Popup

Screen

Alarms Only

Message

ALARM/EVENT

Present

Set to have Alarm Screen automatically open when unacknowledged alarm happens

Acknowledged

Returned

To N ormal

10/24 07:30:14 Communication Fault

Ack this alarm only

5.4 Alarm/Event History Screen

The Alarm/Event History screen lists all present and stored information on all alarms and events. Refer to Figure 5-2 for screen selections.

Clear Log Selecting “Clear Log” will delete all history files. A password is required and the

Clear Alarm Event Log Password screen will be displayed, see Figure 5-3. Once

the password is entered, the Clear Log screen section 5.4, will appear. Selecting “Clear Log” will clear the history. If “Back to Alarms” is selected, there is no change to the history files.

Present Alarms Opens the Alarm/Event Present screen. Alarms or events may or may not be

acknowledged.

Active/Unack Alarms Shows how many alarms are active and unacknowledged.

Year/Month/Type Filter User can filter alarms and events to be viewed as follows: calendar year, specific

month, specific start and end dates, and by type - alarms only, events only, or alarms and events.

Up/Down Arrows Scrolls through the alarms and events list.

Alarm/Event List Shows a list of all present alarms/events with activation date/time, message,

date/time of acknowledgement and date/time when returned to normal. Line colors are as follows:

Red Activated (Unacknowledged) Green Acknowledged Blue Returned to Normal

IMPORTANT: The alarm file capacity is 120 days FIFO. Information past 120

days will be removed from memory.

GCC Alarms

Graphical Command Center

page 5 —4

GCC Alarms

page 5 —5

User Manual

Figure 5-2: Alarm/Event History Screen.

UPS 1

Load

Protected

Active Alarms = 12

Unack Alarms = 11

Clear Log

Present Alarms

Activatipon Time

10/14 12:02:58 Communication Fault

10/14 12:02:58 Communication Fault 10/14 12:03:08

10/14 12:02:24 Bypass Input Circuit Breaker Open 10/14 12:02:24 Bypass Input Circuit Breaker Open 10/14 12:04:15

10/14 12:02:58 Communication Fault 10/14 12:04:15 10/14 12:03:08 10/14 12:02:55 Load Not Protected 10/14 12:04:15 10/14 12:03:15

10/14 12:02:12 Communication Fault 10/14 12:02:16 Battery CB Open 10/14 12:02:16 Rectifier/Charger Off 10/14 12:02:16 Input CB Open 10/14 12:02:16 UPS out of Sync with Bypass 10/14 12:02:16 Bypass Input Circuit Breaker Open 10/14 12:02:16 Inverter Output CB Open 10/14 12:02:16 Load Not Protected 10/14 12:02:16 Communication Fault

10/14 12:02:35 Bypass Input Circuit Breaker Open 10/14 14:07:19

Time

07:39:48

Date

01/24/2003

2003

January

Alarms Only

Message

ALARM/EVENT

History

Start date 14

End date 16

Acknowleged

Returned

To Normal

Figure 5-3: Clear Alarm/Event Log Password Screen.

Figure 5-4: Clear Log Screen.

GCC Alarms

Graphical Command Center

page 5 —6

To clear Alarm / Event Log Enter Password

Password

manager

Enter

Back to Alarms

Double tap on cursor to bring up keyboard

Clear Log

Back to Alarms

User Manual

GCC Troubleshooting

page 6 —1

6.0 Scope

This section contains a troubleshooting guide to assist the User with any communication and configuration problems.

6.1 Communication and Configuration

The GCC is factory tested and ready to use upon receipt. Proper hardware connections, personalization and Dip switch settings are necessary for operation.

The following sections may provide assistance for any communications fault and GCC start-up issues. If support is required, contact MGE Customer Support Services at 1-800-438-7373.

◗ RS485 Interface Connections. ◗ Communications Port Switch Settings. ◗ Communications Port 2 Personalization. ◗ GCC Port Connections. ◗ RS232/RS485 Interface Converter. ◗ Auto Start. ◗ Rebooting. ◗ GCC Identification Label.

6.2 RS485 Interface Connections

The RS485 connects multiple items that have unique addresses on a common bus. Each item is referred to as a Cubicle (or slave). MGE's addressing method increments each cubicle in 10’s hexadecimal.

Depending upon your GCC configuration, the RS485 interface connections are either connected as a Single-Module or Multi-Module. The diagrams below show how the cables are connected; Figure 6-1 is for a Single-Module, Figure 6-2 is for a Multi-Module.

6.2.1 Twisted Pair Connection Using Terminal Blocks

To function properly, the RS232/RS485 converter needs two twisted pairs of metallic wire. These pairs must be between 19 and 26 AWG (the higher number gauges may limit distance).

Figure 6-1: S-M RS485 Interface Connections with GCC.

UPS 1

RAUZ1 PCBA / GTCZ COM2

GCC

XR11

12345678910 12345678910

T-

R-

T+

R+

CONVERTER

RS232/RS485

4 COND. SHIELDED CABLE OR DUAL TWISTED PAIR WIRE

No Connection

Figure 6-2: M-M RS232/RS485 Interface Connections with GCC.

6.3 Communications Port Switch Settings

Communications port toggle switches are set to open or closed positions for proper transfer of data. To set dip switches on RAUZ1 and RAUZ2 PCB’s proceed as follows: All cubicles must have the switches “O” and “P” set in the open position for a 4 wire link. See Figure 6-3.

Cubicle #1 = Switch “N” must be in the open position. Switches “M”, “K”, “L”, and “J” must be in the closed

position. All other cubicles must have switches “M”, “K”, “L”, and “J” in the open position.

Cubicle #2 = If cubicle #2 is the end-of-line, then switch “N” must be in the closed position. If cubicle #2 is

not the end-of-line (there are more than 2 cubicles), then switch “N” must be in the open position.

NOTE: Only the end-of-line cubicle will have the “N” switch in the

closed position. All other cubicles will have the “N” switch in the open position.

For an example of two module system settings, see Figure 6-4.

GCC Troubleshooting

Graphical Command Center

page 6 —2

SSC

RAUZ1 OR RAUZ2 PCBA / GTCZ COM2

GCC

CONVERTER

RS232/RS485

SSC UPS 1

XR11 / COM2

12345678910 12345678910

T-

R-

T+

No Connection

T+

R+

No Connection

RAUZ2 PCBA / GT2Z COM2

XR11

12345678910 12345678910

T-

R-

T+

R+

No Connection

4 COND. SHIELDED CABLE or DUAL TWISTED PAIR WIRE

No Connection

GCC Troubleshooting

page 6 —3

User Manual

Figure 6-3: “GTCZ/RAUZ1” and “GT2Z/RAUZ2” PCB Configuration Switches.

"RAUZ 1" OR "RAUZ 2" PCB

O P

K L

XR11

SWITCHES:

4 WIRE LINK:

IN A CUBICLE THAT SETS POLARITY:

CLOSED POSITION (two dots visible)

Termination for

end-of-line cubicle

4 WIRE LINK

OPEN POSITION (one dot visible)

Termination for

intermediate cubicle(s)

OTHER CUBICLE

Table 6-1: Two-Module Communications Port Switch Settings.

CUBICLE #1 - SSC

CUBICLE #2 - UPS 1 CUBICLE #3 - UPS 2

GTCZ / RAUZ1 UPS 1 GTCZ / RAUZ1 COM 2 UPS 2 GTCZ / RAUZ1 COM 2

Dip Switch “O” OPEN Dip Switch “O” OPEN Dip Switch “O” OPEN

Dip Switch “P” OPEN Dip Switch “P” OPEN Dip Switch “P” OPEN

Dip Switch “N” OPEN Dip Switch “N” OPEN Dip Switch “N” CLOSED

Dip Switch “M” CLOSED Dip Switch “M” OPEN Dip Switch “M” OPEN

Dip Switch “K” CLOSED Dip Switch “K” OPEN Dip Switch “K” OPEN

Dip Switch “L” CLOSED Dip Switch “L” OPEN Dip Switch “L” OPEN

Dip Switch “J” CLOSED Dip Switch “J” OPEN Dip Switch “J” OPEN

6.4 Communications Port 2 Personalization

Each cubicle must be personalized for its own communication port address. Personalization of each cubicle is set at the time of order. Changing of personalization requires qualified personnel. Contact MGE Customer Support Services at 1-800-438-7373.

Data for each configuration: Data Rate: 9600 Baud Data Bits: 8 (always) Parity: None Stop Bits: 1 Slave Address: (Hexadecimal)

- For Single-Module see section 6.4.1

- For Multi-Module see sections 6.4.2 and 6.4.3.

Interface: RS485

GCC Troubleshooting

Graphical Command Center

page 6 —4

GCC Troubleshooting

page 6 —5

User Manual

6.4.1 Slave Address for Single-Module

For a Single-Module UPS, the slave address settings are shown. Also see Figure 6-4. GTCZ / RAUZ1

UPS 1 COM 1 2O H COM 2 2O H

Figure 6-4: S-M Slave Address Settings.

6.4.2 Slave Address for Multi-Module with GCC in SSC

For a Multi-Module with 1 GCC in the SSC, the slave address settings are shown. Also see Figure 6-5. GTCZ / RAUZ1 SSC UPS 1 UPS 2

UPS 3 UPS 4 UPS 5 UPS 6 COM 1 20 H 30 H 40 H 50 H 60 H 70 H 80 H COM 2 90 H 30 H 40 H 50 H 60 H 70 H 80 H

Figure 6-5: M-M with GCC in SSC Slave Address Settings.

UPS

GTCZ/

Small green display

on front of UPS

AMUZ

System

GCC

RAUZ1

Comm 1

Comm 2

AMUZ

System

GCC

SSC

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm

UPS 1

AMUZ

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

UPS 2 UPS 3

GTCZ/

AMUZ AMUZ AMUZ AMUZ AMUZ

RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

UPS 4 UPS 5 UPS

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

6.4.3 Slave Address for Multi-Module with GCC in Each Cabinet

Table 6-2: Multi-Module with 1 GCC in each cabinet, the slave address settings are shown. Also see Figure 6-6.

GTCZ / RAUZ1 SSC UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 UPS 6 COM 1 20 H 30 H 40 H 50 H 60 H 70 H 80 H COM 2 90 H 20 H 20 H 20 H 20 H 20 H 20 H GT2Z / RAUZ2

SSC

UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 UPS 6 COM 1 N/A N/A N/A N/A N/A N/A N/A COM 2 N/A 30 H 40 H 50 H 60 H 70 H 80 H

Figure 6-6: M-M with GCC in Each Cabinet Slave Address Settings.

6.5 GCC Port Connections

GCC port connections are located in the rear of the unit and accommodate power and DB-9 RS232 connectors. The

remaining connectors are not used.

Future product features may utilize some of these items:

◗ 24VDC Power Supply

◗ RS232 (for MGE's RS485 converter.)

◗ PS2 & Keyboard

◗ Video Out (VGA/SVGA)

◗ 10/100 ethernet (future application upload & networking.)

◗ Parallel Port

GCC Troubleshooting

Graphical Command Center

page 6 —6

AMUZ

System

GCC

SSC

GTCZ/ RAUZ1

Comm 1

Comm 2

AMUZ

Local

GCC

UPS 1

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

UPS 2 UPS 3

GTCZ/

Local

GCC

RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

Local

GCC

AMUZ AMUZ AMUZ AMUZ AMUZ

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

UPS 4 UPS 5 UPS

Local

GCC

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

Local

GCC

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

Local

GCC

GTCZ/ RAUZ1

Comm 1

Comm 2

GT2Z/ RAUZ2

Comm 1

Comm 2

GCC Troubleshooting

page 6 —7

User Manual

6.6 RS232/RS485 Interface Converter

The Patton Model 2089 RS232 to RS485 interface converter requires no AC power or batteries for operation, as it is powered by the computer.

6.6.1 Switch Setting

This section shows how to access the Dip switches, and describes how to set the configuration.

The Model 2089 is configured using two PC board mounted 4-position Dip switches. There is a main PC board and a daughter board. Dip switch S1 is located on the underside of the main PC board see Figure 6-7. Dip switch S2 is located on the top of the daughter board, see Figure 6-8.

Figure 6-7: Converters Location Dip Switch S1.

Figure 6-8: Connections Location Dip Switch S2.

To access the Model 2089’s internal PC boards, insert a small flat-blade screwdriver between the connector and the lip of the case and twist gently as shown in Figure 6-9.

Switch 1

Switch S2

Both Dip switches S1 and S2 are marked with individual switch numbers 1 through 4. Use these numbers, as well as the "ON" designation to orient the switch properly, see Figure 6-10. Use a small screwdriver or similar instrument to set each individual switch. Refer to Table 6-3 to set the Dip switches.

Figure 6-9: Converter Switch Access.

Figure 6-10: Converter Dip Switches.

Table 6-3: Converter Dip Switch Settings.

Switch S1 Position Switch S2 Position

S1-1 ON S2-1 OFF

S1-2 OFF S2-2 OFF

S1-3 OFF S2-3 OFF

S1-4 OFF S2-4 OFF

GCC Troubleshooting

Graphical Command Center

page 6 —8

"ON"

"OFF"

1234

GCC Troubleshooting

page 6 —9

User Manual

6.7 Auto Start

If the monitoring software does not automatically start when the GCC is turned on, then perform the following procedure:

1. In the Remote Agent window, click on the Setup button.

2. Select the “Run CE View on Startup” box.

3. Click OK.

4. Go to the windows task bar start menu and select run.

◗ If ‘regsave’ appears in the box, then click OK.

◗ If ‘regsave’ does not appear, then manually type it in and click OK.

5. In the Remote Agent window, click on the Start button. The monitoring software should startup.

6.8 Rebooting

If the GCC requires rebooting, a push button switch is provided to momentarily remove power and restarts. On a UPS the switch is located behind the GCC door.

In an SSC the switch is located on the component panel assembly near the GCC power supplies. Another way to reboot is to momentarily disconnect the green power supply connector located on the underside of

the GCC.

6.9 GCC Identification label

The GCC identification label is located on the rear panel of the GCC. The label is used to identify all characteristics of the GCC. It has six fields that give information on software and service pack version, UPS type, procedures (future), web pages (future), driver tracking, and application tracking.

5 1

0 A - X X X X - P 0 0 1 - W 0 0 1 - D 0 0 1 - A 0 0 1

Application Tracking

Driver Tracking

Web Pages Tracking (Future)

Procedures (Future)

MMSA - Multi-Module Stand Alone MMSS - Multi-Module Static Switch SMSA - Single-Module Stand Alone

Service Pack Version (EX: service pack version 1 .DLL File loaded = 10)

service pack version 1 .DLL File manually loaded = 1A)

InduSoft Software Version (EX: version 5.1 = 51, version 5.3 = 53)

(This page left blank intentionally)

Graphical Command Center

page 6 —10

Symbols Definition / Meaning

/ And/or. % Percentage. +/- Plus or Minus. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase. ®Trade Mark. ABC Normal sequence of phase (clockwise) in three-phase power. AC or ac Alternating current, also implies root-mean-square (rms). Alarm Warning of a fault or major status change condition. ANSI American National Standard Institute. BAT. or BATT Battery Breaker Electrical circuit interrupter. Bypass Maintenance bypass; wrap-around manual maintenance bypass using the optional

bypass circuit breaker Q3BP in conjunction with circuit breaker Q4S and isolation circuit

breaker Q5N. Bypass AC Input Mains 2. Bypass mode See “offline” mode. CB Circuit breaker. Comm. Communication.

CSS Customer Support Service. Current rating The maximum current that a conductor or electrical equipment is designed to carry. DC or dc Direct current.

Digital Meter The LCD display on the front panel of inverter system. Earth ground A ground circuit that has contact with the earth. Electrician Refers to an installation electrician qualified to install high energy electrical components in

accordance with national and local codes and regulations. Not necessarily qualified to

maintain or repair electrical or electronic equipment.

User Manual

Glossary

page g — 1

Event Indication of a status change condition resulting from an alarm. Fault Informs the User that the UPS is defective and may require intervention of CSS. Freq. Frequency. GCC Graphical Command Center (i.e., GUI, Graphical User Interface).

GND Electrical ground. Hz Hertz, frequency measurement unit, 1Hz is one cycle per second. Input Main AC input source. Inverter An electrical circuit that generates an AC sinewave output from a DC input. Inverter mode See “on-line” mode. kVA KiloVolt-Ampere; a measure of apparent power, is equal to 1000 Volt-Ampere. kVAR KiloVolt-Amperes reactive. kW KiloWatt; a measure of real power, equal to 1000 watts. L Line. LCD Liquid Crystal Display. LED Light Emitting Diode. Load Connected to the UPS output, such as computer systems or critical devices. Load protected The attached load is being supplied by the UPS module inverter output, and the battery is avail-

able in the event that incoming (utility) power is lost. Load not protected The attached load is being supplied, but the battery system is unavailable. Low battery shutdown The battery has reached the lowest permitted operating voltage, and the inverter has shutdown

(disconnecting the load) to protect the battery from damage due to further discharge. Mains or Mains 1 Main AC input source. Mains 2 Bypass AC input source. MBC Optional maintenance bypass cabinet that attaches to the SSC (in shared systems). MGE MGE UPS Systems, Inc. M-M Multi-Module. Module Refers to an UPS module. (Rectifier/battery charger, inverter, and attached battery cabinet.) NNeutral. NC Normally close. NEC National Electrical Code. NFPA National Fire Protection Association.

Glossary

Graphical Command Center

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NO Normally open. On-battery operation The attached load is being supplied by the stored energy in the battery system. On-line mode Inverter output power is the primary energy source to load. Off-line mode Inverter output is off, and the load connected at the inverter output receives power

from utility line via a static transfer switch or maintenance bypass relay. OSHA Occupational Safety and Health Agency. P.F. Power Factor.

PCB Printed circuit board. Q1 UPS input isolation circuit breaker.

Q3BP Optional maintenance bypass circuit breaker (in single-module UPS system); option-

al maintenance bypass circuit breaker in MBC cabinet (shared systems). Q4S Control or bypass circuit breaker (in single-module UPS systems); user-supplied

bypass AC input circuit breaker supplying the SSC (in shared systems). Q5N Optional UPS isolation circuit breaker. QF1 Battery disconnect circuit breaker. Rectifier/Charger Converts the AC input voltage from the utility source into DC voltage, supplying the

inverter and regulating the charge of the battery system. RS232/RS485 Converter Supports RS232 interface on one side, and RS485 on the other. The converter allows

the GCC to communicate with RS485 MGE equipment. S-M Single-Module. SSC Static Switch Cabinet (in shared systems). Static Transfer Switch A solid state switching mechanism electronically controlled to pass AC power directly

from the utility to an output load. Sync or synch Synchronization. Technician Refers to an electronic technician qualified to maintain and repair electronic equip-

ment. Not necessarily qualified to install electrical wiring. Test/Maintenance Mode Maintenance bypass circuit breaker is closed and system output circuit breaker is

open. UL Underwriters Laboratories,Inc.

UPS Uninterruptible power system. VAC or Vac Volts alternating current.

VDC or Vdc Volts direct current.

Glossary

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User Manual

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Graphical Command Center

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Ack all Alarms 5 —2

Ack this alarm only 5 —2

Active/Unack Alarms 5 —2, 5 —4

Alarm and Event System 5 —1

Alarm Pop-up Screen 2 — 2, 5 —2

Alarm/Event Filter 5 —2

Alarm/Event History Screen 5 —4

Alarm/Event Lis 5 —4

Alarm/Event List 5 —2

Alarm/Event Present Screen 5 —2

Alarms 3 —2

Alarms - Static Switch Cabinet 5 —1

Alarms - UPS Modules 5 —1

Alarms and Events List 5 —1

ALARMS/EVENTS 3 —1

Auto Start 6 —9

Backup Time 3 —4

Battery 3 —2

Battery Temp. Sensor present 2 — 2

Change Password 2 — 2, 2 — 5

Change Password Screen 2 — 5

Clear Log 5 —4

Color Status Indicators 4 —1

Communication and Configuration 6 —1

Communications Port 2 Personalization 6 —4

Communications Port Switch Settings 6 —2

“Comm Fault” 3 —2

Confirmation indicator 2 — 5

Control Panel 2 — 2, 2 — 6

Converter Dip Switches. 6 —8

Converter Dip Switch Settings. 6 —8

Converter Switch Access. 6 —8

CUBICLE #1 - SSC 6 —4

CUBICLE #2 - UPS 1 6 —4

CUBICLE #3 - UPS 2 6 —4

Data Bits 6 —4

Data Rate 6 —4

Date & Time 3 —2

Date and Time 2 — 6

Default names 2 — 2

Enter Setup Screen 2 — 1

Events - UPS Modules 5 —2

GCC Identification label 6 —9

GCC Menu Structure 3 —1

GCC Port Connections 6 —6

GCC Setup Screens 2 — 1

GCC System Overview 1 — 2

GTCZ / RAUZ1 6 —4

History Alarms 5 —2

Identification Setup Screen 2 — 2

Input 3 —2

Input Screen 3 —14

Inverter Screen 3 —6

Keypad 1 — 3

Keypad Alphanumeric Characters 1 — 3

% Load 3 —4

Load 3 —2

Load Status Lamp 3 —4

Main Menu Screen 3 —2

Menu Buttons 3 —2

MGE Customer Support Services at 1-800-438-7373 6 —1

“Minor Fault” 3 —2

Model 2089’s internal PC boards,To access the 6 —7

MULTI-MODULE 3 —1

Multi-Module 1 UPS on Battery 4 —7

Multi-Module Battery Screen 3 —12

Multi-Module Communication Fault 4 —12

Multi-Module Load UPS Screen 3 —9

Multi-Module on Bypass 4 —8

Multi-Module Online 4 —6

Multi-Module System Load Screen 3 —10

Multi-Module Test and Maintenance Mode on Bypass 4 —10

Multi-Module Test and Maintenance Mode on UPS 4 —9

Multi-Module Transfer Mode 4 —11

User Manual

Index

page I —1

Name of UPS 3 —4

Inverter 3 —2

“On Battery” 3 —2

Online Trending Screen 3 —13

Online Trending Selection Menu 3 —13

Patton Model 2089 RS232 to RS485 6 —7

Power Flow Indicators 4 —1

Present Alarms 5 —4

Power Supply, 24VDC 6 —6

Rebooting 6 —9

Rectifier 3 —2

Rectifier Screen 3 —7

RS232 (for MGE's RS485 converter.) 6 —6

RS232/RS485 6 —1

RS232/RS485 Interface Converter 6 —7

RS485 Interface Connections 6 —1

Select if UPS is a 225, 300, 375 or 500KVA 2 — 2

SETUP 3 —1, 3 —2

Show CB’s/System CB Configuration 2 — 2

SINGLE-MODULE 3 —1

Single-Module Battery Screen 3 —11

Single-Module Load Screen 3 —8

Single-Module UPS Battery CB Open 4 —5

Single-Module UPS On Battery 4 —4

Single-Module UPS On Bypass 4 —3

Single-Module UPS Online 4 —2

Slave Address 6 —4

Slave Address for Multi-Module with

GCC in Each Cabinet 6 —6

Slave Address for Multi-Module with GCC in SSC 6 —5

Slave Address for Single-Module 6 —5

Specific to Single-Module only 3 —4

Specific to Single-Module or Multi-Module 3 —4

Status Window 3 —4

Switch Setting 6 —7

System Main Menu Screen 3 —5

Time, date 3 —3

Trend 3 —2

“Test/Maint Mode” 3 —2

Twisted Pair Connection Using Terminal Blocks 6 —1

Two Module port settings 6 —4

Up/Down Arrows 5 —2, 5 —4

UPS 1 GTCZ / RAUZ1 COM 2 6 —4

UPS 1-6 3 —3

UPS 2 GTCZ / RAUZ1 COM 2 6 —4

“UPS Offline” 3 —2

UPS Status Menu 3 —13

UPS Status Panel 3 —4

UPS’s Present 2 — 2

Year/Month/Type Filter 5 —4

Index

Graphical Command Center

page I —2

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MGE UPS Systems UPS User Manual

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User Manual