MGE UPS Systems PULSAR EVOLUTION 3000 XL, PULSAR EVOLUTION 2200 User Manual
www.mgeups.com
MGE UPS SYSTEMS
Pulsar Evolution
2200/3000/3000 XL
Installation and user
manual
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34007115EN/AA - Page 1
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Introduction
Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment.
The Pulsar Evolution range has been designed with the utmost care. We recommend that you take the time to read this
manual to take full advantage of the many features of your UPS.
MGE UPS SYSTEMS pays great attention to the environmental impact of its products. Measures that have made Pulsar
Evolution a reference in environmental protection include:
◗ the eco-design approach used in product development,
◗ recycling of Pulsar Evolution at the end of its service life.
To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar Evolution range,
we invite you to visit our web site at www.mgeups.com or contact your MGE UPS SYSTEMS representative.
34007115EN/AA - Page 3
Foreword
Using this document
Information may be found in two ways, using:
◗ the contents;
◗ the index.
Pictograms
Important instructions that must always be followed.
Information, advice, help.
Visual indication.
Action.
Audio indication.
Page 4 - 34007115EN/AA
In the illustrations on the following pages, the symbols below are used:
LED off.
LED on.
LED flashing.
Contents
1. Presentation
1.1 Overall view ................................................................................................................................. 7
Tower position ................................................................................................................................. 7
Rack position .................................................................................................................................. 7
1.2 Back ............................................................................................................................................. 8
1.3 Control panel ................................................................................................................................. 9
2. Installation
2.1 Unpacking and parts check ....................................................................................................... 10
2.2 Upright installation (tower position) ......................................................................................... 11
2.3 Flat installation (rack position) .................................................................................................. 12
2.4 Connecting the protected equipment ....................................................................................... 13
2.5 Connection to the RS232 or USB communications port (optional)......................................... 14
2.6 Connection to the data-line protection port (optional) ............................................................. 14
2.7 Installation of the communications-card option ...................................................................... 15
3. Operation
3.1 Start-up ........................................................................................................................................ 16
3.2 Shift to booster or fader mode (during voltage variations in the AC-input power)..................... 16
3.3 Operation on battery power (following failure of AC-input power) ............................................. 17
Transfer to battery power .............................................................................................................. 17
Threshold for the low-battery warning...........................................................................................17
3.4 Personalisation (optional) ........................................................................................................... 18
Function ........................................................................................................................................ 18
ON / OFF conditions tab ............................................................................................................... 18
Battery tab..................................................................................................................................... 18
Voltage-thresholds tab .................................................................................................................. 19
Sensitivity tab ................................................................................................................................ 19
4. Maintenance
4.1 Trouble-shooting......................................................................................................................... 20
4.2 Replacement of the battery module .......................................................................................... 21
5. Environment ..................................................................................................................................... 23
34007115EN/AA - Page 5
Contents
6. Appendices
6.1 Technical data ............................................................................................................................. 24
Simplified diagram ........................................................................................................................ 24
Technical characteristics ............................................................................................................... 25
Examples of battery backup times ................................................................................................26
6.2 Glossary....................................................................................................................................... 27
6.3 Index............................................................................................................................................. 28
Page 6 - 34007115EN/AA
1.1 Overall view
Tower position
1. Presentation
Dimensions in mm
(W x H x D)
Evolution 2200
Evolution 3000
Evolution 3000 XL
438 x 87.9 x 640
(19") (2U)
Weight in kg
Rack position
P U L S A R
Evolution
3 0 0 0
P U L S A R
Evolution
3 0 0 0
Evolution 2200
Evolution 3000
Evolution 3000 XL
34
37
21
D
H
W
34007115EN/AA - Page 7
1. Presentation
1.2 Back
Pulsar Evolution 2200
RS232
DATA LINE PROTECTION
IN OUT
TO BATTERY
CABINET
1 234 115 1098
Pulsar Evolution 3000 / 3000 XL
RS232
DATA LINE PROTECTION
IN OUT
TO BATTERY
CABINET
1 234 115 109
USB communications port.
1
2
RS232 communications port.
Us/Out/Ausg I max 10A
Ue/In/Eing 230V/10A Max
3
1 2
2
1
6
Connector for automatic detection of an
additional battery module.
4
Data-line protection.
5
Slot for communications-card option.
6
Connector for an additional battery
module.
Ue/In/Eing 230V/16A Max
7
Output circuit breakers.
8
Four outlets for direct connection of
protected equipment.
9
Two groups of two programmable
AB
1
2
AB
1 2
2
1
Us/Out/Ausg I max 13A
outlets (groups 1 and 2).
8
7
6
10
Input circuit-breaker.
Page 8 - 34007115EN/AA
EXB additional battery module
12 14
13
12
11
Socket for connection to AC-power
source.
12
Battery module connectors (to the UPS
or to other battery modules).
13
Connectors for automatic detection of
additional battery modules.
14
Circuit breaker for battery ON/OFF and
protection.
1.3 Control panel
15
Iluminated ON/OFF button for the outlets.
16
Operation on battery power.
1. Presentation
17
UPS fault.
Battery fault.
Overload.
18
Group 1 programmable outlets supplied with power.
1
2
%
%
19
Group 2 programmable outlets supplied with power.
20
21
Booster or fader mode.
22
Bargraph indicating percent load at output.
23
Bargraph indicating the battery charge level.
76 to 100%.
51 to 75%.
26 to 50%.
0 to 25%.
34007115EN/AA - Page 9
2. Installation
2.1 Unpacking and parts check
24
26
25
27
28
29
30
P U L S A R
Evolution
3 0 0 0
31
32
24
Cord for connection to the AC-power source for 3000/3000 XL versions only (for the 2200 version, use the power cord
of the protected equipment).
25
Two cords for connection of the protected equipment.
RS232 communications cable.
26
27
USB communications cable.
Telescopic rails for mounting in 19" bay with mounting hardware.
28
Two securing systems for equipment power cords.
29
30
CD-ROM with the Solution-Pac and UPS Driver software.
31
Product documentation.
Two supports for the upright position.
32
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2.2 Upright installation (tower position)
Connect the two supports for the upright position.
2. Installation
P U L S A R
Evolution
3 0 0 0
3 0 0 0
Evolution
P U L S A R
34007115EN/AA - Page 11
2. Installation
2.3 Flat installation (rack position)
Follow steps 1 to 6 for rack mounting of the UPS on the rails.
2
1
6
2
2
4
3
2
P U L S A R
Evolution
3 0 0 0
5
6
5
3
Page 12 - 34007115EN/AA
The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS.
2.4 Connecting the protected equipment
Check that the indications on the rating plate on the back of the UPS correspond to your AC-power system and to
the actual electrical consumption of all the equipment to be connected to the UPS.
1
1 2
2
Us/Out/Ausg I max 10A
Ue/In/Eing 230V/10A Max
25
11
29
2. Installation
1 - Remove the power cord supplying the
equipment to be protected.
2 - Pulsar Evolution 2200: Connect the
power cord
equipment to the AC-power socket 11 and
then to the AC-power wall outlet.
- Pulsar Evolution 3000/3000 XL: Connect
9
the supplied power cord 24 (250 V, 16 A) to
the AC-power socket 11 and then to the
8
AC-power wall outlet.
3 - Connect the protected equipment to the
UPS using the two cords 25 . It is advised
to connect priority loads to the four standard
outlets 8 and any non-priority loads to the
four programmable outlets 9 (in groups of
two outlets).
(1)
just removed from the
If the UPS is connected to a
computer running MGE
communications software, it is
possible to program the
interruption of power to the
programmable outlets 9 during
operation on battery power, thus
reserving backup power for the
priority loads.
4 - Lock the connections using the securing
system 29 .
As soon as the UPS is energised, the battery begins charging. Eight hours are required to charge to the full rated
backup time.
Pulsar Evolution 3000 XL: At least one EXB additional battery module must be connected to the UPS because it does not
have internal batteries. See the EXB battery-module installation manual (Doc. no. 3400711600) for information on making
the connections.
(1) Make sure the cord has the following
characteristics: 250 V, 10 A, cross-sectional area 1
2
, type HO5.
mm
34007115EN/AA - Page 13
2. Installation
2.5 Connection to the RS232 or USB communications port (optional)
The RS232 and USB
communications ports cannot
operate simultaneously.
TO BATTERY
CABINET
IN OUT
RS232
2
1
DATA LINE PROTECTION
26
27
1 - Connect the RS232 26 or USB 27
communications cable to the serial port or
the USB port on the computer.
2 - Connect the other end of the
communications cable 26 or 27 to the
RS232 2 or USB 1 communications
port on the UPS.
The UPS can now communicate with all
MGE UPS SYSTEMS supervision, set-up or
safety software.
2.6 Connection to the data-line protection port (optional)
The data-line protection function on the UPS
eliminates overvoltages flowing on the
computer-network lines.
Simply connect the line to be protected to
the UPS using the data-line protection
connectors (IN and OUT) as indicated
opposite (RJ45 cables not supplied).
Page 14 - 34007115EN/AA
TO BATTERY
CABINET
IN OUT
RS232
DATA LINE PROTECTION
2.7 Installation of the communications-card option
2. Installation
IN OUT
RS232
DATA LINE PROTECTION
5
TO BATTERY
CABINET
Slot for the communications-card
option.
It is not necessary to shut down the UPS to install the communications card.
1 - Remove the slot cover 5 secured by
two screws.
2 - Insert the card in the slot.
3 - Secure the cover with the two screws.
34007115EN/AA - Page 15
3. Operation
3.1 Start-up
Press the ON / OFF button 15 .
The buzzer beeps and all the LEDs come ON.
The buzzer beeps twice during the self-test, then button 15 remains
15
ON, indicating that the outlets are supplied with power.
- AC power is present: Only button 15 is ON. The protected
16
equipment is supplied by the AC-power source.
17
1
2
%
%
If button 15 or LED 16 are not ON or if LED 17 is ON, there is a fault (see section 4.1).
Note: The battery is charged as soon as the UPS is connected to the AC-power source, even if button 15 is in the OFF
position.
3.2 Shift to booster or fader mode
(during voltage variations in the AC-input power)
1
2
21
%
%
- AC power is absent: Button 15 and LED 16 are ON. The protected
equipment is supplied by the UPS, operating on battery power.
All the connected equipment is supplied with power.
The booster and fader functions maintain the output voltage supplied by
the UPS within close tolerances around the rated value even if
significant voltage variations occur in the AC-input power. This avoids
calling on battery power.
The values defining the voltage range may be set using the UPS Driver
software.
During operation in booster or fader mode, LED 21 is ON, signalling a
significant voltage variation in the AC-input power.
Page 16 - 34007115EN/AA
3. Operation
3.3 Operation on battery power (following failure of AC-input power)
Transfer to battery power
The AC-input power is out of tolerances, LED 16 goes ON.
During operation on battery power, the buzzer beeps every ten seconds.
The equipment connected to the UPS is supplied by the battery.
16
1
2
%
%
Threshold for the low-battery warning
When the threshold is reached, the buzzer beeps every three seconds.
The low-battery warning threshold can be set by the user, with the “UPS
Driver” software.
There is very little remaining battery backup time. Close all
16
applications because UPS automatic shutdown is imminent.
1
2
When the battery reaches the end of its backup time, the UPS shuts
down and all the LEDs go OFF.
%
%
The equipment is no longer supplied with power.
The UPS automatically restarts when power returns.
If the UPS does not restart, check that the “automatic restart when power returns” function has not been disabled (see
section 3.4 Personalisation).
34007115EN/AA - Page 17
3. Operation
3.4 Personalisation (optional)
Function
Personalisation parameters can be set and modified using the UPS Driver software installed on a computer that is
connected to the UPS (see section 2.5 Connection to the RS232 communications port).
Check that the RS232 26 communications cable is connected.
UPS Driver installation:
1 - Insert the Solution-Pac CD-ROM containing the UPS Driver software in the drive of a PC running Windows.
2 - Open the Windows File manager or Explorer and select the CD-ROM drive.
3 - Double-click "\Emb\Evolutio\Config\Setup.exe".
Once UPS Driver has been installed, UPS parameters can be modified in a window containing a number of tabs, each
presenting a set of parameters :
ON / OFF conditions tab
Battery tab
Page 18 - 34007115EN/AA
Configurable function
Automatic restart
Cold start
Forced reboot
Energy saving
UPS ON / OFF via software
Configurable function
Interval between automatic battery tests
Low-battery warning threshold
Configuration of additional battery modules
Protection against deep discharges
Default setting
Enabled
Enabled
Enabled
Disabled
Enabled
Default setting
Once a week
20% of the remaining battery
backup time
Display the number of standard
EXB modules connected
to the UPS
Enabled
Options
Disabled
Disabled
Disabled
Enabled
Disabled
Options
Every day
Once a month
No test
10 to 40% of the remaining battery
backup time
Back-up time for non-standard
batteries (for 3000XL only)
Disabled
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