MGE UPS Merlin Gerin Comet 11, Merlin Gerin Comet 31, Merlin Gerin Comet 33 User Manual

Page 1
Comet
5 - 30 kVA
MERLIN GERIN
!
!
fault
MERLIN GERIN
BY MGE UPS SYSTEMS
BY MGE UPS SYSTEMS
E-6761200XT/FC
installation and user manual
Page 2
Comet installation and user manual: E-6761200XT/FC
Merlin Gerin by MGE UPS SYSTEMS
Dear User, This manual has been designed to provide you with all the information you need
to install and use your Comet uninterruptible power supply. Feel free to contact us for any further information you may require concerning
special applications beyond the scope of this manual.
MGE UPS SYSTEMS
0
safety recommendations
warning: every Comet UPS is equipped with its own internal power source,
i.e. the backup battery. Consequently the load may energised even if the AC input power supply has been cut;
the load is supplied with power as soon as the AC input power supply is
connected, even if no LEDs are on;
danger: dangerous voltage levels are present inside the Comet system. Any
servicing requiring removal of the protection panels must be carried out by qualified personnel certified by MGE UPS SYSTEMS;
Comet must be earthed;
Comet must not be installed near liquids or in an excessively humid
environment;
Comet must be protected from penetration by liquids or extraneous objects;
ventilation grates must remain free;
Comet must not be placed in direct sunlight or near a heat source;
Comet contains sealed lead-acid battery cells that must be disposed of in
accordance with applicable environmental regulations;
prior to installation, store Comet in a dry location. Storage temperatures must
be between: –20°C and +45°C ;
if Comet must remain unused for a long period, monthly re-energising for a
24-hour period is advised to recharge the battery. Otherwise, the battery may be damaged irreversibly;
in accordance with standard EN 50091-1, Comet UPS users must affix
warnings on all primary power isolating devices installed a certain distance from the UPS in order to alert maintenance personnel of the presence of a UPS on the circuit; the warning must display the following text or its equivalent:
"an uninterruptible power supply is present and must be isolated before carrying out any work on this circuit";
warning: this is a product for restricted sales distribution to informed partners.
Installation restrictions or additional measures may be needed to prevent disturbances.
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Comet : 6761200XT/FB
Merlin Gerin by MGE UPS SYSTEMS
i
DANSK
sikkerhedsforskrifter
NORSK
sikkerhedsforskrifter
obs: Comet er utstyrt med en uavhengig energikilde (batteri). Apparatet kan
derfor være strømførende selv om det ikke er koplet til strømnettet;
apparatet er strømførende fra det øyeblikk det koples til strømnettet, selv om
signallampen ikke lyser;
advarsel: de interne spenningene i apparatet kan være farlige! Ethvert inngrep
som medfører åpning av beskyttelsesdekslene, må derfor utelukkende overlates til spesielt utdannede teknikere som er godkjent av MGE UPS SYSTEMS;
det er absolutt påkrevet at apparatet koples til en jordet stikkontakt;
unngå å plassere apparatet i nærheten av væsker eller i et sterkt fuktig miljø;
pass på at væsker eller fremmede gjenstander ikke trenger inn i apparatet;
unngå å tette til lufteventilene;
Ikke plassér apparatet i sterkt sollys eller i nærheten av en varmekilde;
Comet er utstyrt med batterier som inneholder vanntett bly. Kastes batteriene
eller annet batteriavfall, må det skje i overensstemmelse med gjeldende lov;
lagres apparatet før bruk, må det plasseres på et tørt sted hvor temperaturen
ligger mellom –20°C og +45°C;
dersom apparatet ikke brukes i lengre perioder, tilrådes det å kople det til
strømnettet ca. én gang i måneden i 24 timer. Dermed opplades batteriet. Unnlater man å gjøre dette, kan batteriet ødelegges definitivt; c advarsel: dette produktet skal kun selges til erfarne installatører eller brukere. For å unngå forstyrrelser kan begrensninger i.f.m. installasjon eller ytterligere sikkerhetstiltak være nødvendig.
c advarsel: Comet er forsynet med indbyggede eller eksternt tilsluttede batterier. Udstyret kan derfor være strømførende, selv om det ikke er tilsluttet den almindelige elforsyning; c udstyret er strømførende så snart det er tilsluttet den almindelige elforsyning, selv om frontpanelets lamper er slukkede; c fare: der er højspænding i en Comet. Indgreb indenfor beskyttelsespladerne må derfor kun foretages af specielt uddannet personale eller teknikere godkendt af MGE UPS SYSTEMS;
c Comet må aldrig benyttes uden jordforbindelse; c Comet må ikke benyttes i nærheden af væsker, eller i omgivelser med høj
luftfugtighed;
c det skal sikres, at fremmedlegemer og væsker ikke kan trænge ind i udstyret; c det skal sikres, at ventilationsgitrene aldrig er tilstoppede; c Comet må ikke opstilles i stærkt sollys eller i varme omgivelser; c Comet er udstyret med lukkede blybatterier. Ved destruktion eller bortskaffelse
skal der tages hensyn til den til enhver tid gældende lovgivning for batteriaffald; c oplagring af Comet inden igangsættelsen må kun finde sted i et rent, tørt lokale, hvor temperaturen holdes indenfor -20°C til +45°C; c hvis Comet ikke benyttes gennem en længere periode, skal batterierne vedligeholdslades ca 24timer en gang om måneden, for at sikre at de ikke bliver ødelagt; c advarsel: det drejer sig om et produkt, der kun sælges til erfarne installatører eller brugere. For at undgå forstyrrelser kan det være nødvendigt at foretage begrænsninger i forbindelse med installationen eller at gennemføre yderligere forholdsregler.
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Comet : 6761200XT/FB
Merlin Gerin by MGE UPS SYSTEMS
ii
PORTUGUÊS
recomendações de segurança
Atenção: o Comet possui a sua própria fonte de energia interna (bateria).
Deste modo, a utilização pode ficar sob tensão, caso a rede eléctrica de alimentação seja cortada;
a utilização fica sob tensão, a partir do momento em que a rede eléctrica de
alimentação esteja presente, mesmo se não houver sinalização luminosa activa;
perigo: existem tensões perigosas no interior do Comet. Qualquer
intervenção que que exija a abertura dos paineis de protecção, só pode ser feita por pessoal qualificado pela MGE UPS SYSTEMS;
o Comet deve ser, imperativamente, ligado à terra;
não colocar o Comet próximo de líquidos ou num ambiente demasiado
húmido;
evitar a penetração de qualquer líquido ou objectos estranhos para o interior
do Comet;
não obstruir as grelhas de ventilação do Comet;
não colocar o Comet à exposição do sol ou junto de uma fonte de calor;
o Comet contém na bateria, elementos em chumbo estanque, cujos detritos
deverão ser entregues a entidades competentes para a devida reciclagem;
em caso de armazenamento antes da colocação em serviço, colocar o Comet
num local seco. Limites de tempertura de armazenamento: –20°C a +45°C;
caso o Comet tenha de ficar desligado durante um período de tempo longo, é
aconselhável, cerca de uma vez por mês, colocá-lo sob tensão cerca de 24h, de forma a recarregar a bateria e evitar a sua degradação irreversível; c advertência: trata-se de um produto para distribuição restrita aos instaladores ou utilizadores experientes. Certas restrições na instalação ou certas medidas adicionais podem vir a ser necessárias para evitar as perturbações.
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Comet : 6761200XT/FB
Merlin Gerin by MGE UPS SYSTEMS
iii
SUOMALAINEN
turvallisuusohjeet
huomio: Comet omistaa oman sisäisen energialähteensä (patteristo).
Virta voi siis laitteessa olla päällä, vaikka sähköverkko onkin katkaistu;
virta on päällä heti, kun sähköverkosto on kytketty, vaikkei merkkivaloa olekaan
syttynyt;
varoitus: Cometin sisällä on vaarallisia jännitteitä. Ainoastaan
MGE UPS SYSTEMS’n valtuuttama pätevä henkilökunta voi suorittaa suojakilpien avaamista vaativia toimia;
Comet on välttämättä liitettävä maavirtaan;
älkää koskaan asettako Cometia ympäristöön, jossa se voisi joutua
kosketuksiin nesteiden tai liiallisen kosteuden kanssa;
älkää koskaan antako nesteiden tai vieraiden esineiden päästä Cometin
sisälle;
älkää koskaan peittäkö Cometin ilmanvaihtoristikkoa;
älkää asettako laitetta suoraan auringonvaloon tai lämmölähteen lähelle;
Comet sisältää patterielementtejä vedenpitävästä lyijystä. Niiden
hävittämisessä on noudatettava voimassa olevaa lakia;
mikäli ette ota laitetta heti käyttöön, on se varastoitava kosteudelta suojattuun
paikkaan; ei alle –20°C tai yli +45°C lämpötilaan;
jos Comet joutuu pitkään olemaan kytkemättömänä, suosittelemme sen
kytkemistä noin kerran kuukaudessa 24 tunnin ajaksi, patteriston uudelleen lataamiseksi. Muutoin se voisi turmeltua peruuntumattomasti; c varoitus: tämä tuote on tarkoitettu rajoitettuun myyntiin tuotteisiin perehtyneille liikekumppaneille. Asennukseen liittyvät rajoitukset tai muut lisätoimenpiteet ovat ehkä tarpeen häiriöiden estämiseksi.
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Comet : 6761200XT/FB
Merlin Gerin by MGE UPS SYSTEMS
iv
observera: Comet har en egen intern kraftkälla (batteri). Apparaten kan därför
vara strömsatt även om den inte är ansluten till elnätet;
apparaten är strömsatt så snart den är ansluten till elnätet, även om ingen
kontrollampa är tänd;
varning: det finns farliga spänningar i Comet. Ingrepp som kräver att
skyddshöljet avlägsnas får endast utföras av kvalificerad, och av MGE UPS SYSTEMS godkänd, personal;
Comet måste ovillkorligen anslutas till ett jordat uttag;
placera aldrig Comet i en lokal med hög luftfuktighet eller där den kan komma i
kontakt med vätska;
låt aldrig vätska eller främmande föremål komma in i Comet;
täck aldrig för Comets ventilationsgaller;
placera aldrig Comet i direkt solljus eller i närheten av en värmekälla;
Comet har ett kapslat batteri med blyelement. Dessa får endast slängas i
enlighet med gällande lag;
skall apparaten lagras före användning måste den förvaras i ett torrt utrymme.
Apparaten får ej utsättas för temperaturer under –20°C eller över +45°C;
Om Comet inte skall användas under en längre tid rekommenderar vi att
apparaten strömsätts ca 1 gång i månaden under minst ett dygn för uppladdning av batteriet. Om detta inte sker kan batteriet skadas definitivt; c varning: beträffande en produkt avsedd för begränsad distribution till på förhand underrättade installatörer eller konsumenter. Restriktioner vid installationen eller extra tillkommande åtgärder kan vara nödvändiga för att undvika störningar.
SVENSK
säkerhetsföreskrifter
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Comet installation and user manual: E-6761200XT/FA
1
Merlin Gerin by MGE UPS SYSTEMS
contents
introduction to Comet
safety information............................................................................................. 1.1
identification to Comet ..................................................................................... 1.1
configuration .................................................................................................... 1.1
functional diagram............................................................................................ 1.2
general ............................................................................................................. 2.1
final positioning ................................................................................................ 2.1
special precautions .......................................................................................... 2.2
connections...................................................................................................... 2.2
basic controls and indications .......................................................................... 3.1
controls and diagnostics display ...................................................................... 3.4
preliminary checks ........................................................................................... 4.1
powering up ..................................................................................................... 4.1
inverter start-up ................................................................................................ 4.2
inverter shutdown............................................................................................. 5.1
powering down................................................................................................. 5.1
normal operation .............................................................................................. 6.1
operation on battery power .............................................................................. 6.1
overload ........................................................................................................... 6.3
alarm indications table ..................................................................................... 7.1
manual bypass................................................................................................. 7.3
standard functions............................................................................................ 8.1
options.............................................................................................................. 8.2
installation
controls and indications
start-up
shutdown
operation
alarms
communication
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2 Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
contents (cont')
safety reminder .............................................................................................. 9.1
preventive maintenance by user .................................................................... 9.1
maintenance by the local representative certified by MGE UPS SYSTEMS . 9.1
customer training ........................................................................................... 9.1
maintenance contracts................................................................................... 9.2
extended battery cabinet................................................................................. 10.1
emergency off ................................................................................................. 10.3
full galvanic isolation transformer.................................................................... 10.4
separate Mains 2 transformer (AC bypass input) ........................................... 10.5
frequency converter ........................................................................................ 10.6
hot standby system ......................................................................................... 10.7
harmonics filter................................................................................................ 10.8
combined options ............................................................................................ 10.9
general characteristics .................................................................................... 11.1
range characteristics ....................................................................................... 11.1
Comet series 11 general characteristics ....................................................... 11.2
Comet series 31 general characteristics ....................................................... 11.3
Comet series 33 general characteristics ....................................................... 11.4
selection of cable cross-sections .................................................................... 11.5
selection of protection devices........................................................................ 11.6
connection of cable shielding.......................................................................... 11.8
........................................................................................................................ 12.1
maintenance and servicing
options
glossary
Comet and the options presented in this manual must be installed only by qualified
personnel. Other operations may be carried out by any person having read this manual.
All Comet products are protected by patents. They implement original MGE UPS SYSTEMS technology not available to other manufacturers.
Due to evolving standards and technology, products may be modified without notice. Indications concerning technical characteristics and dimensions are not binding unless confirmed by MGE UPS SYSTEMS.
This document may be copied only with the prior written consent of MGE UPS SYSTEMS. Authorized copies must be marked "Comet MGE UPS SYSTEMS installation and user manual nr. 6761200XT".
appendices
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Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
1.1
introduction to Comet
safety information
A configuration sheet, included with the UPS, indicates all the factory settings. Keep the sheet in a safe place as it may be required by the after-sales support technicians if you wish to modify parameters.
Danger: high voltages are present inside the Comet system. Any servicing requiring removal of the protection covers may be undertaken only by qualified personnel certified by MGE UPS SYSTEMS.
Read the label (figure 1) on the back of Comet or inside the door to familiarise yourself with the characteristics of your UPS.
identification to Comet
(1): Comet model number:
S11 (series 11): single-phase input power and single-phase load;
S31 (series 31): three-phase input power and single-phase load;
S33 (series 33): three-phase input power and three-phase load.
Fig. 1
Identification plate
configuration
comet S.
(1)
RESEAU 1 - MAINS 1 - NETZ 1
RESEAU 2 - MAINS 2 - NETZ 2
UTILISATION - LOAD - AUSG
Mains 1 characteristics (AC input)
Mains 2 characteristics (optional AC bypass input)
load characteristics
serial number
MERLIN GERIN
4
3
2
1
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Comet installation and user manual: E-6761200XT/FA
1.2 Merlin Gerin by MGE UPS SYSTEMS
functional diagram
Fig. 7
load
AC input
5
487
6
1
2
3
introduction to Comet (cont')
key for figures 2 to 7
1 input power switch, 2 rectifier module, 3 "static bypass" module, 4 battery circuit breaker (switch and fuse for 5 kVA Comet S11 or S31), 5 battery, 6 charger module, 7 inverter module, 8 "manual maintenance bypass" switch,
9 basic control and indication panel, 10 special command and diagnostic display, 11 location of the optional communication ports, 12 fans, 13 connection cover panel, 14 diagnostics and configuration connector (reserved for after-sales support), 15 standard communication port, 16 switchgear cover panel, 43 protection panel,
44 protective cover.
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Comet installation and user manual: E-6761200XT/FC
2.1Merlin Gerin by MGE UPS SYSTEMS
installation (for qualified personnel only)
"Comet" cubicles are equipped with 4 wheels for moving over short distances
and with jacks to immobilize the unit. The jacks must be raised prior to repositioning a cubicle;
operating temperature range: 0° to 30°C at rated output.
Important:
the battery is of the sealed type. Battery storage or prolonged shutdown
of Comet should never exceed 3 months at 20
°C without recharging, for a
battery initially at 100% charge. Battery recharge requires system start-up. The battery warranty is void if the 6 month recharge interval is not respected;
battery life is extended when it is installed in a room with an ambient
temperature of 15 to 25
°C. Above 25°C, battery life reduced by 50% for
every additional 10
°C;
heat loss resulting from Comet operation must be taken into account when
sizing the ventilation system. See the Appendices;
connections are made through the bottom section in the back or the front,
depending on the type of Comet;
warning in compliance with EN 50091-2: this product is sold through limited
sales channels to installers or well-informed users. Installation restrictions or additional measures may be necessary to prevent electromagnetic disturbances.
general
Fig. 8
"e" see note
100 mm minimum (for ventilation)
air extraction
extended battery option
other option
L1 L
P
P1
Comet
L2
L2
final positioning (figure 8)
"Comet" layout seen from above
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Comet installation and user manual: E-6761200XT/FC
2.2
Merlin Gerin by MGE UPS SYSTEMS
special precautions
installation (cont')
Note:
For Comet series 31 15/20kVA and Comet series 33 units, a clearance "e" of 5mm is required to the left of the optional cubicles for door opening.
ensure that clearance L1 to the left of Comet is greater than L for access to the
battery cells and L2 greater than 100mm (for ventilation);
ensure that clearance P1 in front of Comet is greater than P for servicing via
the front;
connection cables must be of th flexible type and sufficiently long to enable
forward movement of Comet without disconnection (allow an extra 1.5 meters);
additional cubicles (extended battery, auxiliaries, etc.) must be placed to the
right of Comet. If the above installation conditions are not respected, maintenance and servicing of the unit may require system shutdown.
load cables must be run separately from all other cables (power supply or
computer system interconnection cables). They should not pass near interference-emitting equipment or sensitive loads;
if Comet is installed with the "Teleservice" option, a telephone connector and
power supply must be provided for the modem used with it.
Connection cables should enter at the bottom:
in the back for Comet series 11 and series 31 5/7.5/10kVA;
in front for Comet series 31 15/20 kVA and series 33 10/15/20/30kVA.
Figure 9 presents a single-line electrical diagram for a typical installation. The power cables requiring connection are shown as bold lines (see the "appendices" for information on selecting cable cross-sections).
Fig. 9
connections
electrical diagram for power connections
Connection diagram for a single AC input
load
AC input
extended battery cubicles (optional)
XR3 XR3
XR2XR1
Comet
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Comet installation and user manual: E-6761200XT/FC
2.3Merlin Gerin by MGE UPS SYSTEMS
connection of power cables (figures 10 to 14)
Make sure the unit is powered down and disconnected from all input power before making connections to the terminal blocks at the front or back of the cubicle (depending on the type of Comet).
For protection of life and property, earth wires should always be connected first.
For Comet 31 series or Comet 33 series devices, the Mains power supply must be with a neutral cable.
For Comet 33 series, the neutral may be reconstituted by a complete insulation transformer option (a transformer with a triple-point structure). Neutral system: identical upstream and downstream neutral systems (no galvanic isolation). Comet can be used with all types of neutral systems, on the condition that standard practices be respected.
check that AC input power circuit breaker, installed upstream on the low voltage
switchboard, is in off (O) position;
check that the input power switch 1 and the battery circuit breaker 4 are in
off (O) position.
Connection sequence for 5 kVA Comet:
open the protective cover 44 (secured by 2 screws) and the connection cover
panel 13 (secured by 6 screws);
strip the duct of the AC input power and load cables over a length of 7 cm;
strip each wire over a length of 1 cm;
insert the cables of the AC input power and load through the bushings of the
connection cover panel;
connect the cables of the AC input power to "Mains 1" XR1 terminal block in
the order shown on the label;
connect the load cables to the "load" XR2 terminal block in the order shown on
the label;
connect the various options as shown in the relevant section for each one in
this manual;
when the cables have been connected, the duct of each cable must be
tightened by a binding band against the horizontal binding bar placed beneath the terminal block in order to protect the conductors from tensile loads;
put back the connection cover panel 13 and the protective cover 44 .
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Comet installation and user manual: E-6761200XT/FC
2.4
Merlin Gerin by MGE UPS SYSTEMS
installation (cont')
Connections for Comet series 11 5kVA
Fig. 10
Connections for Comet series 31 5kVA
Fig. 11
L1
L1
N
N
L
+
L1
N
L
L2
L3
to load (single-phase + earth)
from LV switchboard (three phases, neutral and earth)
XR3
battery (optional)
XR2
load
XR1
Mains 1
XR1
Mains 2 (optional)
see the paragraph on "connection of the cable shielding" in the section "appendices"
L1
L1
N
N
L
+
L1
N
L
to load (single-phase + earth)
from LV switchboard (single-phase + earth)
XR3
battery (optional)
XR2
load
XR1
Mains 1
XR1
Mains 2 (optional)
see the paragraph on "connection of the cable shielding" in the section "appendices"
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Comet installation and user manual: E-6761200XT/FC
2.5Merlin Gerin by MGE UPS SYSTEMS
Connection sequence for Comet other than 5kVA:
remove the connection cover panel 13 that is secured with screws;
connect the AC input cables to Mains 1 terminal block XR1, carefully
respecting earth, neutral and phase correspondence as indicated on the label;
connect the load cables to load terminal block XR2 carefully respecting the
earth, neutral and phase correspondence as indicated on the label;
connect the various options as indicated in the corresponding sections of this
manual;
once the cables have been connected, each cable’s sleeving must be secured
against the horizontal hooping bar located above the terminal block by a hoop in order to protect the conductors from eventual tensile stress;
refit the connection cover panel.
Connections for Comet series 11 7.5/10kVA
Fig. 12
to load (single-phase + earth)
from LV switchboard (single-phase + earth)
XR3
battery (optional)
XR2
load
XR1
Mains 1
L1L1
NN
XR1
Mains 2 (optional)
L
+L1
N
L
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Comet installation and user manual: E-6761200XT/FC
2.6
Merlin Gerin by MGE UPS SYSTEMS
Connections for Comet series 31 7.5/10/15/20kVA
Connections for Comet series 33 10/15/20/30kVA
Fig. 13
Fig. 14
to load (single-phase + earth)
from LV switchboard (three phases, neutral and earth)
XR3
battery (optional)
XR2
load
XR1
Mains 1
XR1
Mains 2 (optional)
L1
N
L
+
L1
N
L
NL1L2L3
to load (three-phases, neutral and earth)
from LV switchboard (three phases neutral and earth)
XR3
battery (optional)
XR2
load
XR1
Mains 1
XR1
Mains 2 (optional)
NL1L2L3
L+L
NL1L2L3 NL1L2L3
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Comet installation and user manual: E-6761200XT/FA
3.1
Merlin Gerin by MGE UPS SYSTEMS
controls and indications
Comet operating controls are made up of (see figure 15):
basic controls and indications 9 concerning the overall operating status of the
UPS;
the special command and diagnostic display panel 10 include specific controls
and a 2-digit display for the UPS fault numbers. These numbers provide UPS diagnostics.
Controls and indications
basic controls and indications
Positioned in the upper left-hand corner of the front panel, this panel provides information on the operating status of the system (see figure 16). Interpretation of signals is very easy and requires no special training. They indicate:
normal operation (load protected);
downgraded operation (fault);
danger of a break in the supply of power to the load (load not protected);
operation on battery power.
21
I
+–
!
!
O
232220191817
Fig. 16
Key to figure 16 :
17 buzzer, 18 "load not protected" light, 19 "fault" light, 20 "battery status or operation on
battery power" light,
21 "load protected" light, 22 "inverter on" button, 23 "inverter off" button.
Fig. 15
!
!
fault
!
!
fault
basic controls and indications panel 9
special command and diagnostic display
10
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Comet installation and user manual: E-6761200XT/FA
3.2
Merlin Gerin by MGE UPS SYSTEMS
controls and indications (cont')
"load protected" light 21
This light indicates that Comet is operating normally. The load is supplied by via the inverter output 7 . This light also goes on during normal start-up of Comet.
"battery status" light 20
"fault" light 19
This red light indicates:
direct supply of power to the load by
AC input power via the "static bypass"
3 due to inverter 7 shutdown (voluntary or following an overload or an internal fault);
battery power is not available
because the battery circuit breaker 4 is in "off" position.
This orange light indicates:
inverter 7 operation on battery
power following an AC input failure or detection of an AC input voltage outside tolerances;
it flashes to indicate that the low
battery shutdown warning level has been reached. If the light flashes when the battery is not in self-operating phase, this indicates that the battery status should be checked by an After­Sales representative.
21
I
+–
!
!
O
I
+–
!
!
O
20
I
+–
!
!
O
19
I
+–
!
!
O
18
"load not protected" light 18
This orange light indicates an operating fault or an environment fault. However, the load continues to be supplied by the inverter 7 .
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Comet installation and user manual: E-6761200XT/FA
3.3
Merlin Gerin by MGE UPS SYSTEMS
buzzer 17
The buzzer is activated in the following situations:
the load is supplied directly by AC
input power via the "static bypass" 3 ;
the inverter is operating on battery
5 power;
operating faults.
It beeps softly and slowly for minor faults and during inverter operation on battery power. When the low battery shutdown warning level has been reached, the level and the frequency of the beeps increases. In the event of an inverter shutdown, a continuous load alarm is emitted. A buzzer reset button 24 is provided on the controls and diagnostics display panel 10. Detection of a new fault will set the buzzer off again.
bip...bip...
I
+–
!
!
O
17
"inverter on" button 22
This green button is used to start the inverter 7 .
This grey button is used to stop the inverter 7 .
"inverter off" button 23
I
+–
!
!
O
22
I
+–
!
!
O
23
Page 20
Comet installation and user manual: E-6761200XT/FA
3.4
Merlin Gerin by MGE UPS SYSTEMS
controls and diagnostics display (figure 17)
controls and indications (cont')
Fig. 17
24
25
26
27
fault
buzzer reset 24
This button enables the user to stop buzzer 17 operation. Detection of a new alarm will set the buzzer off again.
This button clears the faults stored in memory. Clearing of alarms in memory is accepted only once the alarm conditions themselves have been cleared.
This button authorises forced operation or shutdown of the inverter 7 . Forced shutdown: press simultaneously and for three seconds the security button 26 and the "inverter off" button 23 . Forced operation: press simultaneously and for three seconds the security button 26 and the "inverter on" button 22 . This key also controls a battery manual test: press simultaneously on the safety key 26 and on the buzzer stop key 24 for 3 seconds. Important: this function causes the battery to discharge completely in order to update the battery monitoring parameters. In the event of a network power cut, the uninterrupted battery power supply returns to normal operation. The self-operating time is thus reduced.
Alarm, fault and status messages are displayed as numerical codes. See chapter "alarms" for the meaning of the codes. The alarm-code equivalence table is also displayed on the door or at the back of Comet.
fault reset 25
security button 26
diagnostics display 27
The controls and diagnostics display panel 10 includes:
display of environment faults;
display of faults concerning one of the Comet sub-assemblies;
specific controls.
Faults are displayed only when the user presses (once) one of the control buttons
24 , 25 or 26 .
Page 21
Comet installation and user manual: E-6761200XT/FA
4.1Merlin Gerin by MGE UPS SYSTEMS
17
I
+–
!
!
O
2221
bip...bip...
put first the input power switch 1 and then the battery circuit breaker 4 in
"on" position:
the buzzer 17 sounds,
the green "load protected" light 21 goes on,
the rectifier 2 and the charger 6 start up,
the inverter 7 automatically starts up, except if the system is in "manual
start-up" mode (optional). In this case, press the green "inverter on" button 22 .
start-up
Fig. 18
powering up to Comet
Caution: As soon as AC input power is supplied to Comet (upstream circuit breaker on the low voltage switchboard in "on" position), the load is supplied via the "static bypass" 3 . No indications are given on the control panel.
BY-PASS
NORMAL
TEST 2
TEST 1
"manual maintenance bypass" switch
preliminary checks
check the settings of the protection devices:
input power switch 1 in off (O) position,
battery circuit breaker 4 in off (O) position,
"manual bypass" 8 switch set to "NORMAL" position (see figure 18);
check that nothing can block the ventilation system (air entry through the
bottom and, where applicable, through the side vents);
check that there is a minimum 100mm clearance at the back for ventilation;
check that Comet no longer rests on its 4 wheels (lifting jacks in place);
check that the load-circuit circuit breakers (where applicable) are in off (O)
position.
Page 22
4.2 Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
If the transfer conditions (AC input power within tolerances) are correct, the inverter comes on line and supplies the load,
the green "load protected" light 21 remains on,
In the event of a fault, the red "load not protected" light goes on. See the "alarms section".
start-up (cont')
21
I
+–
!
!
O
2218
inverter start-up (system in manual start-up mode)
press the green "inverter on" button 22 :
the green "load protected" light 21 flashes,
the inverter 7 starts and if the transfer conditions are correct, the load is
transferred to the inverter,
the red "load not protected" light 18 goes off,
the green "load protected" light 21 goes on.
21
I
+–
!
!
O
2218
Page 23
Comet installation and user manual: E-6761200XT/FA
5.1
Merlin Gerin by MGE UPS SYSTEMS
press the "inverter off" button 23 for three seconds:
the green "load protected" light 21 goes off,
the red "load not protected" light 18 goes on,
the buzzer 17 sounds,
the inverter 7 stops if the transfer conditions are correct,
the load is supplied directly by AC input power via the "static bypass" 3 ;
in the event of fault, see the Alarms section.
inverter shutdown
bip...bip...
21
I
+–
!
!
O
231817
powering down
It is recommended not to power down Comet for long periods because the battery should remained charged. However, to carry out a power down, proceed as follows:
shutdown the inverter 7 ;
put the battery circuit breaker 4 in "off" position;
turn off the input power switch 1 ;
all the indicating lights on the control panel go off.
Caution: The load is still supplied by AC input power via the "static bypass" 3 ;
put the upstream circuit breaker(s) on the low voltage switchboard in "off"
position.
shutdown
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5.2 Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
Page 25
Comet installation and user manual: E-6761200XT/FA
6.1
Merlin Gerin by MGE UPS SYSTEMS
operation
normal operation
The AC input power supply is present (figure 19):
the green "load protected" light 21 is on;
the power drawn by the load is supplied by AC input power via the rectifier 2
and inverter 7 modules. The charger 6 float charges or recharges the battery
5 . The DC output voltage of the charger is temperature regulated to ensure an
optimal charge voltage.
I
+–
!
!
O
21
When AC input power fails or exceeds tolerances, the rectifier 2 and the charger 6 shut down. The battery 5 supplies the power required by the inverter 7 to supply the load. The battery 5 discharges. The green "load protected" light 21 is on. The user is warned of operation on battery power by the buzzer 17 and by the orange "battery status" light 20 . This information is also available via the standard communication connector 15 .
load
AC input
5
7
6
2
I
+–
!
!
O
212017
bip...bip...
operation on battery power (figure 20)
Fig. 19
Page 26
6.2
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
operation (cont')
battery duration
During an AC input power failure, the duration of inverter operation on battery power depends on:
the rated capacity of the battery;
the power drawn by the load;
the battery temperature;
the age of the battery.
The rated backup time corresponds to a minimum for a new battery and with the inverter operating at the rated load. The real backup time, which depends on the power drawn, may be greater if the inverter operates at less than full rated load. It is possible, during operation on battery power, to increase the battery backup time by reducing the power drawn by the load (shedding of non-priority circuits). Comet has a battery monitoring function that calculates the remaining backup time. This function may be implemented with a communications option. A low battery shutdown warning signal is available via the standard communication connector 15 for remote indications. It warns the user of upcoming battery shutdown at a user-determined level of remaining power. On the UPS itself, the buzzer 17 beeps louder and more rapidly, and the orange "battery status" light 20 flashes. The end of battery power occurs when the battery is fully discharged. At this point, the inverter 7 shuts down. The recharge time required to restore the battery to its rated backup power varies between 4 and 16 hours depending on the Comet model.
When the AC input power failure ends or power returns to within tolerances:
if the end of battery backup power was not reached, Comet returns to the
operating status described above (figure 19);
if the end of battery backup power was reached, the rectifier 2 , the
charger 6 and the inverter 7 automatically start up (the inverter must be manually started if the system is in manual start mode).
load
AC input
5
7
6
2
3
Fig. 20
return of AC input power
Page 27
Comet installation and user manual: E-6761200XT/FA
6.3
Merlin Gerin by MGE UPS SYSTEMS
battery monitoring tests
the battery is periodically checked every month. The message "17" on the
diagnostics display 27 tells the user that the battery is in this operating mode;
it is recommended to carry out a complete discharge test on the battery once a
year in order to update the battery monitoring parameters. This test is activated by the "battery manual test" control. It calls for a minimum service charge. The message "18" on the diagnostics display 27 tells the user that the battery is in this operating mode. In these operating modes, total battery failure is indicated by the alarm message "15" on the diagnostics display 27 .
1,05 1,1 1,3 1,5
10 mn
10 s
1 s
0,15 s
rated load current In
1,7 1,9 2
1 mn
time
overload (except for 5 kVA Comet S11 or S31)
during a major temporary overload (greater than 1.5In):
the load is supplied by AC input power via the "static bypass" 3 ,
return to the inverter 7 is automatic, following elimination of the overload;
the inverter can handle a minor overload for a given duration depending on the
size of the overload. See figure 21;
when an overload occurs:
the buzzer 17 sounds,
the orange "fault" light 19 goes on,
the inverter 7 shuts down at the end of its corresponding overload time,
the load is supplied by AC input power via the "static bypass" 3 ,
the green "load protected" light 21 goes off,
the red "load not protected" light 18 goes on.
If the overload continues during operation via the "static bypass" 3 , the supply of power to the load is interrupted after a specified time. See figure 22. When Comet has shutdown due to an overload, the fault reset button must be pressed prior to return to normal operation.
Inverter 7 overload curve
Fig. 21
Page 28
6.4
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
"Static bypass" 3 overload curve
operation (cont')
1,05
1,1 1,3 1,5
10 mn
10 s
1 s
0,15 s
rated load current In
1,7 1,9 2
1 mn
time
Fig. 22
overloads on 5 kVA Comet S11 or S31
For a major temporary overload (greater than 1.5In):
The load is transferred to AC input power via the "static bypass" 3 for 5 seconds. After that time, it is transferred back to the inverter. If the overload persists, this sequence will be repeated 3 times in all before the inverter is shut down and the supply of power to the load interrupted.
For a minor overload:
Minor overloads can be supplied by the inverter for a duration defined in figure 21 for an ambient temperature of less than 30°C. Above this temperature, a derating coefficient k must be applied to the rated current and therefore to the overload curve in figure 21:
from 30°C to 35°C: k = 0.9,
from 35°C to 40°C: k = 0.85,
above 40°C: k = 0.8.
Example: an overload current I can be supplied by the inverter for 1 minute under the following conditions:
1.1 In < I < 1.3 In for an ambient temperature of 25°C,
1.1 x 0.9In < I < 1.3 x 0.9In for an ambient temperature of 32°C,
1.1 x 0.85In < I < 1.3 x 0.85In for an ambient temperature of 37°C,
1.1 x 0.8In < I < 1.3 x 0.8In for an ambient temperature of 42°C.
When an overload occurs:
the buzzer 17 sounds,
the orange "fault" light 19 goes on,
the inverter 7 shuts down at the end of its corresponding overload time,
the load is supplied by AC input power via the "static bypass" 3 ,
the green "load protected" light 21 goes off,
the red "load not protected" light 18 goes on.
The load is supplied via the "static bypass" 3 for 5 seconds, after which it is transferred back to the inverter. If the overload persists, the inverter shuts down and the supply of power to the load is interrupted.
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Comet installation and user manual: E-6761200XT/FA
6.5
Merlin Gerin by MGE UPS SYSTEMS
Mains 2 out of tolerance
Mains 2 (or the standby Mains) supplies the "static bypass" 3 (SS) and the manual maintenance bypass.
as standard it is connected to the same terminal block as power Mains 1;
as option Mains 2 can be connected to a separate terminal block:
the voltage tolerance of Mains 2 is defined with respect to the UPS rated output
voltage and is +7%, -10% for rated voltages of 240V and 415V and +/- 10% for other voltages,
the frequency tolerance of Mains 2 can be set between 1 and 4%.
A Mains 2 in tolerance allows UPS/Mains 2 transfers of the load without voltage breaks. When Mains 2 is out of tolerance, transfers take place with a load voltage break of 0.5 second.
Page 30
6.6
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
Page 31
Comet installation and user manual: E-6761200XT/FA
7.1Merlin Gerin by MGE UPS SYSTEMS
alarms
Any state other than normal operation (green "load protected" light 21 on) is considered a fault by the diagnostics system.
Before undertaking any servicing or other action, note the status of the different lights and the number(s) of the fault(s) indicated on the diagnostics display 27 . If the "Monitor Plus" option is installed, note as well the messages in the list on the screen. Certain faults may result in the display not functioning. If the load still functions, it is supplied via the "static bypass" 3 , i.e. it is not protected.
alarm indications table
status or action producing the indication
inverter start-up phase prior to load
transfer. The "inverter on" button 22 has been pressed.
normal operation;
load supplied by Comet.
inverter 7 shutdown following pressing of
the "inverter off" button 23 or a major fault;
load supplied via the "static bypass"
3 .
operation on battery power;
load supplied by Comet.
end of battery power or battery should be
checked
(1)
.
minor fault:
load continues to be supplied via inverter.
inverter 7 shut down;
input power switch 1 is in "off" position;
battery circuit breaker 4 is in "off"
position;
load supplied via the "static bypass"
3 .
Legend of alarm indications table:
buzzer off, light off, buzzer on, light on, light flashing
+–
!
!
17 18 19 20 21
bip...bip...
bip...bip...
bip...bip...
bip...bip...
bip...bip...
(1): for standard replacement of batteries, a technician certified by MGE UPS SYSTEMS is required to update the parameters of the new battery so that the user continues to benefit from the "Battery Monitoring" function used to see the available or remaining battery autonomy.
Page 32
7.2
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
alarms (cont')
"11" - battery circuit breaker in "off" position:
indicates that the battery circuit is open (battery circuit breaker 4 is in "off" position). The load is no longer protected because battery power is no longer available in the event of an AC input power failure. In the case of the "battery-free frequency converter" option, it is normal for the "11" message to remain on;
"12" - check battery: indicates that the battery should be checked (see Battery
maintenance in the Maintenance and servicing section);
"13" - low battery shutdown warning: indicates that battery power will end
after a user-set time period. The user must take the required measures to secure the load (load shedding, file saving and system shutdown, etc.);
"14" - end of battery power;
"15" - battery fault: indicates a problem with the battery (see "battery
maintenance" in the "maintenance and servicing" section;
"16" - ambient T° fault: this display indicates that the ambient temperature is
outside the tolerance range (<0°C or > 40°C);
"17" - battery periodic test: this message indicates that the battery is in the
process of being checked;
"18" - battery manual test: this message indicates that the battery is in the
process of being completely discharged in order to update the battery monitoring parameters;
"21" - inverter fault: indicates a fault in the inverter module 7 ; contact the
after-sales support department;
"22" - inverter overtemperature: indicates overheating inside the UPS; check
that the Comet ventilation system is working and that the ambient temperature is within tolerances (see "appendices");
"25" - inverter overload: indicates an overload when the load is being
supplied via the inverter. Reduce the load;
"31" - Mains 2 voltage outside tolerance range: this display indicates that
the Mains 2 power supply voltage of the "static bypass" 3 is outside the tolerance range;
Fig. 23
31 33 34 39
37 63
12 13 14 15 17 18
35 41
11
32
21 22 25
5116
T°
61 62 65
71 72 73
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Comet installation and user manual: E-6761200XT/FA
7.3Merlin Gerin by MGE UPS SYSTEMS
"32" - phase shift outside tolerance range: this display indicates that the
phase between the Mains 2 power supply of the "static bypass" 3 and the "inverter module" 7 is outside the tolerance range;
"33" - phase sequence fault: informs the user that the phase sequence of the
three-phase power supply is incorrect;
"34" - frequency of Mains 2 power supply to "static bypass" 3 outside
tolerances: the output inverter voltage is no more synchronised with Mains 2. load transfers may be carried out using the following procedure: press, for 3 seconds, simultaneously the security button 26 and:
the green "inverter on" button 22 to force transfer of the load to the inverter
7 . Transfer results in a 0.5 second break in the supply of power to the load,
the grey "inverter off" button 23 to force transfer of the load to the "static
bypass" 3 . Transfer results in a 0.5 second break in the supply of power to the load;
"35" - "static bypass" overload: indicates an overload when the load is being
supplied via the "static bypass". Reduce the load;
"37" - Mains 1 voltage outside tolerance range: this display indicates that
the voltage of the Mains 1 power supply of the "rectifier module" 2 is outside the tolerance range;
"39" - installation fault: indicates an incorrect connection at the frequency
converter input; check the connection of the Mains 1 input source to terminal block XR1;
"41" - load supplied via "static bypass" 3 (normal condition for certain
configurations): this display indicates that the load is powered by the Mains 2 via the "static bypass" 3 ;
"51" - charger fault: indicates a fault in the charger module 6 ; contact the
after-sales support department;
"61" - rectifier or chopper fault: indicates a fault in the rectifier module 2 ;
contact the after-sales support department;
"62" - chopper overtemperature: see fault "22";
"63" - fuses blown on Mains 1 input: indicates that one or more fuses have
blown in the rectifier module 2 ; contact the after-sales support department;
"65" - chopper overload: indicates that the active power consumed is too
high. Reduce the load;
"71" - internal communication fault: indicates a Comet internal fault; contact
the after-sales support department;
"72" - internal communication self-test fault: see fault "71";
"73" - CPU board self-test fault: see fault "71".
if the load is no longer supplied, a manual bypass operation enabling supply
is possible, while waiting for the after-sales support personnel;
proceed as follows:
turn off the input power switch 1 ,
switch the battery circuit breaker 4 to "off" position,
check that all lights are off,
turn the "manual bypass" switch 8 as indicated in figure 24 from the
"NORMAL" position to the "BYPASS" position.
manual bypass
Page 34
7.4
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
"Manual bypass" switch
Fig. 24
BY-PASS
NORMAL
TEST 2
TEST 1
Note: The TEST 1 and TEST 2 positions are reserved for the after-sales support personnel. Leave the switch set to the "BYPASS" position until the arrival of the after-sales support personnel. Use of the switch other than as indicated above may damage Comet and render void the warranty.
This function is not available for frequency converters.
alarms (cont')
Page 35
Comet installation and user manual: E-6761200XT/FA
8.1
Merlin Gerin by MGE UPS SYSTEMS
communication
5432
1
12 11 10 9
876
15 14
13
standard functions
The communication connector 15 , positioned on the back for Comet series 11 and series 31 5/7.5/10/15/20kVA and on the front for the other models, supplies the following information:
operation on the "static bypass";
low battery shutdown warning;
load supplied by the inverter;
operation on battery power.
This connector enables communication with the most common computer systems (AS400, NOVELL, etc.). Figure 25 indicates the pin-outs for the SUB-D 15-pin female connector (front view).
SUB-D 15-pin connector connection
4
14
12
7
13
11
9
10
6
8
5
UPS remote shutdown (signal between 3 and 15V DC)
PIJO PC board
contact switching capacities: P = 2.5VA U = 30V max. I = 0.1A max.
connector SUB-D 15-pin
NO
NF
NO
NF
NO
NF
NO
NF
very low safety voltage signals:
operation on "static bypass"
operation on inverter
operation on battery
low battery shutdown warning
Note: the remote UPS shutdown command is valid when the inverter is supplied by the AC input source or the battery. The inverter shuts down after 2-minute delay.
Fig. 25 SUB-D 15-pin connector
Page 36
8.2
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
options
Three options may be used simultaneously on Comet, thus enabling communication with a wide number of computers and control devices.
Mini terminal for control and display of AC input power and system parameters. Can be installed locally or remotely.
This option offers communication of five different signals via dry relay contacts:
operation on battery;
operation on "static bypass";
low battery shutdown warning;
load supplied by the inverter;
general alarm;
Relay-contact breaking capacities: 250V AC, 125V DC, 1A.
This option manages an RS232 serial interface using an ASCII protocol. This option is supplied with the CD-ROM "Solution Pac"™ which integrates a range of management software for MGE UPS SYSTEMS Uninterruptible Power Supply under SNMP.
These options enable remote monitoring of Comet.
This option provides a link between Comet and a BatiBUS network.
communication (cont')
Monitor Plus
(1)
Contact 5
(1): these options can be used with the battery monitoring function which provides
information on:
available battery power during normal operation;
remaining battery power during operation on battery power.
U-TALK
(1)
JBUS / RS232 and JBUS / RS485
(1)
BatiBUS
Page 37
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
9.1
maintenance and servicing
Preventative maintenance for the Comet is limited to the strict minimum. However, the list below indicates important procedures to ensure continuous and correct operation.
Danger: high voltages are present in the Comet system. Any servicing requiring removal of the protection covers may be undertaken only by qualified personnel certified by MGE UPS SYSTEMS.
check the installation and operating conditions:
distance from wall,
ventilation inlet and outlet vents free,
operating temperature, particularly for the batteries;
no faults signalled by the lights.
Consult the after-sales support department for further information concerning the services presented below requiring special tools, in particular the "Soft Tunor" software.
Battery status is monitored by Comet. When the orange "operation on battery" light 20 flashes and fault number "12" is indicated on the diagnostics display 27, the battery should be checked. When the red "load not protected" light 18 flashes and fault number "15" is indicated on the diagnostics display 27 , a battery fault is present. To clear these alarms, press the "security" 26 and "fault reset" 25 buttons at the same time.
Caution: clearing the alarms in this way disables the battery monitoring and backup time calculation functions (Monitor Plus option); contact the after­sales support department to check the condition of the battery and replace it if necessary. The after-sales support technician will reactivate the battery monitoring and backup time calculation functions.
The battery cells contain substances which are dangerous for the environment. Following replacement, the after-sales support department forwards old batteries to special organizations for recycling and disposal.
safety reminder
preventive maintenance by user
visual check
battery maintenance
maintenance by the local representative certified by MGE UPS SYSTEMS
environmental protection
Page 38
9.2
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS
maintenance and servicing (cont')
This complete check-up can be run only by qualified personnel certified by MGE UPS SYSTEMS.
Training courses offered by MGE UPS SYSTEMS enable personnel to monitor the system and undertake basic maintenance. Contact your MGE UPS SYSTEMS distributor for the list of courses offered.
Your MGE UPS SYSTEMS contact can supply you with the catalogue of maintenance contracts that indicate out how you can transfer responsibility for maintenance to qualified technicians always on call.
annual check
customer training
maintenance contracts
Page 39
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS 10.1
options
extended battery cabinet
As standard equipment, Comet comes with a battery providing a backup time (at full rated load and a power factor of 0.6) of 8 minutes for the 5 kVA Comet S11 and S31 and 10 minutes for the other Comet models. This time can be increased by installing 1 or 2 additional battery cabinets. If Comet was not factory-set for the additional cabinets, the new configuration must be entered by a MGE UPS SYSTEMS after-sales support technician.
Battery cells for an overall operating range of 30 mn
(at rated output power with a power factor of 0.6):
Comet Battery cell rated output of device (kVA)
characterisitics 5 7,5 10 15 20 30
series 11 height (mm) 730 910 910
width (mm) 360 400 400 depth (mm) 420 550 550 weight (kg) 72 118 149
series 31 height (mm) 730 910 910 1085 1085
width (mm) 360 400 400 560 560 depth (mm) 420 550 550 680 680 weight (kg) 72 118 149 270 340
series 33 height (mm) 1085 1085 1385 1385
width (mm) 460 560 610 610 depth (mm) 680 680 780 780 weight (kg) 176 270 355 480
Comet Battery cell rated output of device (kVA)
characterisitics 5 7,5 10 15 20 30
series 11 height (mm) 730 910 910
width (mm) 360 400 400 depth (mm) 420 550 550 weight (kg) 115 215 276
series 31 height (mm) 730 910 910 1085 1085
width (mm) 360 400 400 2 x 560 2 x 560 depth (mm) 420 550 550 680 680 weight (kg) 115 215 276 2 x 270 2 x 340
series 33 height (mm) 1085 1085 1385 1385
width (mm) 460 2 x 560 2 x 610 2 x 610 depth (mm) 680 680 780 780 weight (kg) 281 2 x 270 2 x 355 2 x 480
Battery cells for an overall operating range of 50 mn
(at rated output power with a power factor of 0.6):
additional battery cell characterisitics
Page 40
10.2
Comet installation and user manual: E-6761200XT/FA Merlin Gerin by MGE UPS SYSTEMS
options (cont')
Prior to any operations, check that the protection devices are in the following positions:
upstream circuit breaker off;
input power switch 1 off;
battery circuit breaker 4 off;
"manual bypass" switch set to the "NORMAL" position.
position the battery cabinet on the right side of Comet;
connect the terminal block in the battery cabinet to the XR3 terminal block in
Comet as follows:
yellow/green cable (earth) to the yellow/green terminal on XR3,
red cable (+ pole) to the L+ terminal on XR3,
blue cable (– pole) to the L– terminal on XR3;
position the two enclosures with the front panels aligned;
turn on the circuit breaker in the battery cabinet.
connection of an additional battery cabinet
Connection of an additional battery cabinet
tie the shielding of the
cable to the stud provided on the connection cover panel (see appendices).
battery cabinet terminal block
to a second battery cabinet (if applicable)
XR3
battery
XR2
load
XR1
Mains
XR3
battery
Comet connection terminal blocks
XR1
Mains 2 (optional)
L+L
XR3
emergency off
L L
+
(except for 5 kVA Comet S11 or S31)
L+L
connection terminal blocks of Comet S11/S31 5kVA
XR3
battery
Page 41
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS 10.3
Installation of an emergency off function must be carried out in compliance with applicable regulations. When an external emergency off function is activated, the AC input to Comet must be cut to ensure protection of life and property. However, this action does not cut the supply of power to the load protected by Comet because the system continues to operate on battery power. To power down the entire installation via an emergency off function, the action must also turn off the following via a single device:
the battery circuit breaker 4 ;
the circuit breaker for the additional battery cabinet(s), if applicable;
and a circuit breaker placed downstream of the UPS, otherwise the UPS output
remains live for approximately 3 seconds after the emergency off function has been activated. This requires installation of an MX shunt trip.
check that the upstream circuit breaker on the low voltage switchboard is in "off"
position;
check that the input power switch 1 and the battery circuit breaker 4 are in
"off" position;
remove the connection cover panel 13 from the Comet;
supply the shunt trip coil with AC power across terminals 1 and 4;
terminals 2 and 3 may be used to supply (using a voltage identical to that of the
shunt trip) lights indicating the position of the battery circuit breaker 4 (breaking capacity of contacts is 1300VA);
once the connections are made, reposition the connection cover panel.
emergency off
shunt trip connection
Connection diagram for MX shunt trip to terminal block XR3
1423
Comet
N
Ph N N
emergency off button
220 to 240V 50/60Hz
circuit breaker on light
circuit breaker off light
battery
emergency off
L+
1234
L–
Comet XR3 terminal block (exept Comet S11 / S31 of 5kVA)
1234
XR3
battery
XR1
Mains 2 (optional)
XR1/XR3 terminal block for Comet S11 / S31 of 5kVA
XR3 emerg. off
secure the shielding of the cable to the stud provided on the connection cover panel (see appendices).
Page 42
10.4
Comet installation and user manual: E-6761200XT/FA Merlin Gerin by MGE UPS SYSTEMS
full galvanic isolation transformer (standard Comet equipment)
power connection diagrams
This option is required to achieve a downstream neutral system different from the upstream neutral system. The transformer, installed in a cubicle of the same design as the Comet cubicle, must be positioned:
between the low voltage switchboard and the input power switch for Comet
series 11 and series 33 (see figure 26);
between the Comet load output terminals and the load for Comet series 31
(see figure 27).
The cables requiring connection are indicated as bold lines. For information on cable cross-sections, see the "appendices": "selection of cable cross-sections" (the connection cable between Comet and the option is supplied).
Fig. 26
Fig. 27
XR5XR4
transformer
load
XR1
Comet series 31
CB1
TR2
XR2
LV switchboard
load
XR2
XR1
Comet series 11/33
XR5XR4
transformer
LV switchboard
TR2
CB1
options (cont')
Page 43
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS 10.5
separate Mains 2 transformer (AC bypass input)
This option can be used to connect the "static bypass" 3 to a second AC input circuit, if the two AC input come from different sources or if they are fitted with separate protective devices. This requires installation of the optional "separate Mains 2 galvanic isolation transformer".
The cables requiring connection are indicated as bold lines. For information on cable cross-sections, see the "appendices": "selection of cable cross-sections" (the connection cable between Comet and the option is supplied).
power connection diagram
load
Mains 1
XR2
XR1
Comet
Mains 2
XR5XR4
filter
transformer
LV switchboard
CB1
CB2
XR1
This option comprises a high-frequency filter which limits the disturbances transmitted to the AC input power supply and guarantees compatibility with the standards in force. This guarantee is no longer provided if the transformer is used on its own (without a filter).
Note: for a 5 kVA Comet S11 or S31, the shielding of the Mains 2 cable must be secured to the stud provided on the connection cover panel (see appendices).
Page 44
10.6
Comet installation and user manual: E-6761200XT/FA Merlin Gerin by MGE UPS SYSTEMS
This option can be used to obtain different input and output frequencies. The frequency converter is supplied with a separate Mains 2. This option is delivered either with or without a battery.
The cables requiring connection are indicated as bold lines. For information on cable cross-sections, see the Appendices (selection of cable cross-sections).
frequency converter
power connection diagram
load
Mains 1
XR2
XR1
Comet
Mains 2
LV switchboard
CB1
XR1
connect nothing to this terminal block
options (cont')
Page 45
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS 10.7
hot standby system
This option increases the reliability of the power supply to the load. It requires a special configuration of the main Comet (with separate Mains 2). For the "separate Mains 2" option on the standby Comet, see the "separate Mains 2" section above.
The cables requiring connection are indicated as bold lines. For information on cable cross-sections, see the "appendices": "selection of cable cross-sections" (the connection cables between Comet and the option are supplied).
power connection diagram
Mains 1
Mains 2
XR5
XR4
filter
transformer
LV switch­board
CB1
CB2
XR2
XR1
standby Comet
load
XR2
XR1
Comet
XR1
Mains 2
Page 46
10.8
Comet installation and user manual: E-6761200XT/FA Merlin Gerin by MGE UPS SYSTEMS
harmonics filter
It is possible to install a harmonics filter between the AC input power source and Comet in order to reduce the level of current harmonics absorbed by the source. This option is available only for Comet series 31 and series 33 units with a rated output at least equal to 15kVA.
The cables requiring connection are indicated as bold lines. For information on cable cross-sections, see the "appendices": "selection of cable cross-sections" (the connection cables between Comet and the option are supplied).
power connection diagram
This option comprises a high-frequency filter which limits the disturbances transmitted to the AC input power supply.
load
Mains 1
XR2
XR1
Comet
Mains 2
XR8XR6
filter
LV switchboard
XR1
filter
XR7
options (cont')
Page 47
Comet installation and user manual: E-6761200XT/FA
Merlin Gerin by MGE UPS SYSTEMS 10.9
combined options
full isolation transformer and separate Mains 2 transformer
To implement a power supply via a separate Mains 2 and isolation of Comet from Mains 1, the two options, full isolation transformer and separate Mains 2 transformer, must be combined. Each option requires its own cubicle.
Example of a Comet series 31
The two options are supplied in the same cubicle:
full isolation transformer and harmonics filter
XR1 Mains 1
XR5XR4
D1
D2
XR1 Mains 2
XR5XR4
LV switchboard
Comet
XR1 Mains 1
XR8
D1
XR1 Mains 2
XR7
XR6
LV switchboard
XR4
load
XR2 load
XR5
Comet
Page 48
10.10
Comet installation and user manual: E-6761200XT/FA Merlin Gerin by MGE UPS SYSTEMS
Example of a Comet series 33
The two options are supplied in the same cubicle. Connection between XR5 and XR6 is inside the cubicle:
XR1 Mains 1
Comet
XR8
D1
XR1 Mains 2
XR7
XR6
LV switchboard
XR4 XR5
The two options are supplied in the same cubicle:
separate Mains 2 transformer and harmonics filter
Comet
D1
XR1 Mains 1
XR8
D2
XR1 Mains 2
XR7
XR6
LV switchboard
XR4 XR5
No connections are to be made to terminal block XR8.
If several option cubicles are combined, they must be placed to the right of the UPS cubicle in the following order (from left to right):
battery cabinet(s);
harmonics filter cubicle (with transformer where applicable);
separate Mains 2 isolation transformer cubicle;
full galvanic isolation transformer cubicle.
relative positions of the various cubicles
options (cont')
Page 49
Comet installation and user manual: E-6761200XT/FB
11.1Merlin Gerin by MGE UPS SYSTEMS
appendices
general characteristics
the Comet range is made up of three types of uninterruptible power supplies:
Comet series 11 (single-phase input, single-phase output),
Comet series 31 (three-phase + neutral input, single-phase output),
Comet series 33 (three-phase + neutral input, three-phase + neutral output);
each UPS may be configured in a number of manners via a special interface
14 . On the following pages, standard configuration parameters are indicated in bold type. A modification in the configuration requires on-site servicing by the after-sales support department;
except where indicated, the data provided are typical values corresponding to:
a rated single-phase voltage of 230V and a rated three-phase voltage of 400V,
a linear rated load with a power factor of 0.8.
range characteristics
standards
design: CEI 146
product: EN 50091
safety: CEI 950
protection: CEI 529 (IP 215)
electromagnetic compatibility: CEI 801
EN 55011 EN 55022 EN 50091-2
environment conditions
ambient temperature
(1)
: < 25°C recommended
0 to 30°C permanent 35°C up to 24 hours 40°C up to 8 hours
relative humidity (%): 0 to 95
maximum altitude without derating: < 1000m
configuration
low battery shutdown warning (minutes): 1, 2, 3, 4, 5, ...20
inverter start-up: automatic or manual
battery charger: internal or external
transfer to bypass outside tolerances: yes / no
frequency converter: yes / no
colour
standard: RAL 9002
(1): for a 5 kVA Comet S11 or S31, see the "overload" section.
Page 50
Comet installation and user manual: E-6761200XT/FB
11.2
Merlin Gerin by MGE UPS SYSTEMS
Comet series 11 general characteristics
apparent power (kVA): 5 7.5 10
active power (kW): 4 6 8
efficiency (%): 91 91 91
heat losses (W): 445 668 890
noise level (dBa):
on RL load: 45 46 46
on RCD load: 50 53 53
battery backup time (minutes):
at rated load (power factor 0.6): 8 10 10
maximum leakage current (mA):
directly earthed neutral system (TT): 10 23 23
during a fault with an impedent neutral system: 28 60 60
dimensions and weight
height (mm): 730 910 910
width (mm): 360 400 400
depth (mm): 420 550 550
weight (kg): 90 190 210
AC input
number of phases: 1
voltage (V): 187 to 257
frequency (Hz): 47 to 63
power factor: > 0.99
current distortion (%): < 5 < 3 < 3
inrush current: < In
AC output
number of phases: 1
voltage (V): 220 / 230 / 240
voltage tolerance (%): ± 1
frequency (Hz): 50 / 60
frequency tolerance (free-running) (%): ± 0.1
frequency tolerance (synchronized) (%): ± 1 / ± 1.5 / ± 2 / ± 3 / ± 4
synchronization rate (Hz/s): 1 / 2
appendices (cont')
Page 51
Comet installation and user manual: E-6761200XT/FB
11.3Merlin Gerin by MGE UPS SYSTEMS
Comet series 31 general characteristics
apparent power (kVA): 5 7.5 10 15 20
active power (kW): 4 6 8 12 16
efficiency (%): 91 91 91 92 92
heat losses (W): 445 668 890 1335 1780
noise level (dBa):
on RL load: 45 46 46 50 50
on RCD load: 50 53 53 53 53
battery backup time (minutes):
at rated load (power factor 0.6): 8 10 10 10 10
maximum leakage current (mA):
directly earthed neutral system (TT): 5 11 11 24 24
during a fault with an impedent neutral system: 23 45 45 102 102
dimensions and weight
height (mm): 730 910 910 1085 1085
width (mm): 360 400 400 560 560
depth (mm): 420 550 550 680 680
weight (kg): 90 190 210 390 450
AC input
number of phases: 3
voltage (V): 323 to 444
frequency (Hz): 47 to 63
power factor: > 0.95
current distortion (%): < 26
inrush current: < In
AC output
number of phases: 1
voltage (V): 220 / 230 / 240
voltage tolerance (%): ± 1
frequency (Hz): 50 / 60
frequency tolerance (free-running) (%): ± 0.1
frequency tolerance (synchronized) (%): ± 1 / ± 1.5 / ± 2 / ± 3 / ± 4
synchronization rate (Hz/s): 1 / 2
Page 52
Comet installation and user manual: E-6761200XT/FB
11.4
Merlin Gerin by MGE UPS SYSTEMS
Comet series 33 general characteristics
apparent power (kVA): 10 15 20 30
active power (kW): 8 12 16 24
efficiency (%): 92 92 92 92
heat losses (W): 890 1335 1780 2670
noise level (dBa):
on RL load: 51 51 51 51
on RCD load: 52 52 52 52
battery backup time (minutes):
at rated load (power factor 0.6): 10 10 10 10
maximum leakage current (mA):
directly earthed neutral system (TT): 23 23 23 23
during a fault with an impedent neutral system: 90 90 250 250
dimensions and weight
height (mm): 1085 1085 1385 1385
width (mm): 460 460 610 610
depth (mm): 680 680 780 780
weight (kg): 275 350 510 600
AC input
number of phases: 3
voltage (V): 323 to 444
frequency (Hz): 47 to 63
power factor: > 0.95
current distortion (%): < 26
inrush current: < In
AC output
number of phases: 3
voltage (V): 380 / 400 / 415
voltage tolerance (%): ± 1
frequency (Hz): 50 / 60
frequency tolerance (free-running) (%): ± 0.1
frequency tolerance (synchronized) (%): ± 1 / ± 1.5 / ± 2 / ± 3 / ± 4
synchronization rate (Hz/s): 1 / 2
appendices (cont')
Page 53
Comet installation and user manual: E-6761200XT/FB
11.5Merlin Gerin by MGE UPS SYSTEMS
selection of cable cross-sections
The cross-section of cables depends on:
current levels (temperature rise);
permissible line voltage drop (3% for AC circuits, 1% for battery circuits);
installation (cable rack, troughs, etc.).
Consult the applicable standards to determine the minimum cross-sections for the desired currents. Each of the above parameters, for a given type of Comet, is important in determining the minimum permissible cross-sections. When confronted with several possibilities, always select the larger value. Cables must be flexible type.
The currents indicated below are maximum values given for minimum voltages:
Comet Comet absorbed line currents (A)
rated output AC input AC output battery option (kVA) current (XR1) current (XR2) (XR3)
series 11 5262330
7.5 40 35 48 10 52 46 46
series 31 (1) 5 23 (9) 23 30
7.5 35 (14) 35 48 10 46 (18) 46 46 15 69 (27) 69 76 20 91 (36) 91 75
series 33 (2) 10 18 (26) 15 (26) 46
15 27 (40) 23 (40) 76 20 36 (52) 30 (52) 75 30 54 (78) 45 (78) 112
Note 1: when a "separate Mains 2" option is installed on Comet series 31 for the AC bypass input, the values in parentheses correspond to Mains 1 line currents and the others to Mains 2 line currents. Note 2: for Comet series 33, during operation on the "static bypass" at rated output for a non-linear load, the values in parentheses correspond to the current in the AC input line neutral.
For connections to the AC input power supply and to the load, Comet terminal blocks accept the following cable cross-sectional areas:
Comet Comet rated output cross-sectional areas (mm2)
(kVA) flexible cables rigid cables
series 11 and 5 0 to 4 0 to 6 series 31 7.5 and 10 0 to 10 0 to 16 series 31 15 and 20 16 to 35 16 to 35 series 33 10 and 15 6 to 16 6 to 25
20 and 30 16 to 35 16 to 35
Page 54
Comet installation and user manual: E-6761200XT/FB
11.6
Merlin Gerin by MGE UPS SYSTEMS
selection of protection devices
Selection of protection devices installed upstream (CB1) or downstream (CB2) from Comet depends on:
the rated line current;
the required breaking capacity.
Schematic diagram for protection devices
appendices (cont')
Comet Comet rated Merlin Gerin Merlin Gerin
output (kVA) circuit breaker CB1 circuit breaker CB2
series 11 5 C60N 32A (curve D) C60L 6A (curve Z)
7.5 C60N 40A (curve D) C60N 10A (curve B) 10 C60N 63A (curve D) C60N 10A (curve B)
series 31 5 C60N 25A (curve D) C60L ≤ 6A (curve Z)
7.5 C60N 40A (curve D) C60N 10A (curve B) 10 C60N 50A (curve D) C60N 10A (curve B) 15 NC100H 80A (curve D) C60N 25A (curve B) 20 NC100H 100A (curve D) C60N 25A (curve B)
series 33 10 C60N 40A (curve D) C60L 6A (curve Z)
or C60N 6A (curve B)
15 C60N 40A (curve D) C60L 6A (curve Z)
or C60N 5A (curve B)
20 C60N 63A (curve D) C60L 16A (curve Z)
or C60N 10A (curve B)
30 NC100H 80A (curve D) C60L 16A (curve Z)
or C60N 10A (curve B)
To ensure discrimination during overloads or short-circuits, the following protection devices are recommended:
LV switchboard
CB1
Comet
CB2
CB2
Note:
The breaking capacity of the protection devices must be greater than the prospective short-circuit current. Consult the Merlin Gerin Low Voltage Application Guide for further details.
Selection of the trip units for the circuit breakers installed upstream of the transformers must take the inrush currents (10 to 14In) into account.
Page 55
Comet installation and user manual: E-6761200XT/FB
11.7Merlin Gerin by MGE UPS SYSTEMS
If the configuration includes the "separate Mains 2" option, the protection devices recommended for Mains 1 and Mains 2 are the same as those of circuit breaker CB1 in the table above for Comet series 11 and Comet series 33. For Comet series 31, the recommended protection devices are given in the table below:
Schematic diagram for protection devices ("separate Mains 2" option)
Comet Comet rated Merlin Gerin Merlin Gerin
output (kVA) circuit breaker CB1 circuit breaker CB1'
(Mains 1) (Mains 2)
series 31 5 C60N 10A (curve D) C60N 25A (curve D)
7,5 C60N 16A (curve D) C60N 40A (curve D) 10 C60N 20A (curve D) C60N 50A (curve D) 15 C60N 32A (curve D) NC100H 80A (curve D) 20 C60N 40A (curve D) NC100H 100A (curve D)
Note:
The breaking capacity of the protection devices must be greater than the prospective short-circuit current. Consult the Merlin Gerin Low Voltage Application Guide for further details.
Selection of the trip units for the circuit breakers installed upstream of the transformers must take the inrush currents (10 to 14In) into account.
LV switchboard
CB2
CB2
Comet
Mains 1
Mains 2
CB1
CB1'
Page 56
Comet installation and user manual: E-6761200XT/FB
11.8
Merlin Gerin by MGE UPS SYSTEMS
connection of the cable shielding
The battery, emergency off and Mains 2 cables of 5 kVA Comet S11 or S31 UPSs must be shielded. This shielding musts be secured to the studs provided on the connection cover panel, on the back of the UPS (see figure 2). Each connection must be made as follows (see figure below):
introduce the cable wires into the cylinder and keep the cable shielding outside
the cylinder,
tie the cable shielding to the cylinder, behind its shouldered part,
connect the wires to the corresponding terminal block,
put the connection cover panel back into place and secure it with screws,
tie the cable(s) to the lower angle bracket of the connection cover panel and to
the vertical angle bracket of the other connection cover panel with mains 1 cable and the load cable.
appendices (cont')
protective cover (removed)
connection cover panel shielding cylinders
connection cable
ties
cable shielding
tie
connection cover panel
cable shielding
Page 57
Comet installation and user manual: E-6761200XT/FA
12.1Merlin Gerin by MGE UPS SYSTEMS
glossary
forced shutdown: user-initiated shutdown of the inverter due to incorrect AC
input (Mains 1 or Mains 2) characteristics and resulting in a 0.5 second interruption in the supply of power.
backup time: the duration over which Comet can supply full rated load without AC input power. This time depends on the battery.
battery: a number of electrolytic cells connected together to supply electrical power. The cell electrodes operate in a liquid or gel type electrolyte.
"static bypass": power electronics equipment for switching from one power source to another without an interruption in supply. Example: transfer from inverter to bypass line or back.
manual bypass: manual switch enabling supply of power to the load directly from AC input power during maintenance or servicing.
cubicle: enclosure housing Comet constituent parts (rectifier, charger, inverter, "static bypass", battery, etc.).
charger: device supplying the battery with DC power to recharge and/or maintain the battery at the rated charge level.
transfer to inverter: load switching from the "static bypass" to the inverter. transfer to bypass: load switching from the inverter to the "static bypass". battery circuit breaker: DC-power circuit breaker that protects the battery circuit
(fused switch for 5 kVA Comet S11 or S31). low battery shutdown warning: signal indicating the upcoming end of battery
power and the resulting inverter shutdown and interruption in the supply of power to the load.
powered down: no power is present on Comet circuits (battery circuit breaker off, upstream circuit breaker off).
rated current In: rated current supplied by Comet (power factor 0.8). input power switch: switching device installed at Comet input and enabling
rectifier shutdown. forced operation: user-initiated connection of the load to the inverter with a 0.5
second interruption in the supply of power. inverter: module that transforms input DC power into a virtually perfect sine wave
(regulated, no-break current). rated output Pn: apparent power Pn supplied by Comet under given load
conditions (power factor 0.8). output Pu: apparent power Pu supplied by Comet under given load conditions. It
is less than or equal to the rated output Pn. The ratio Pu/Pn defines the Comet load level.
rectifier: device drawing from the power required by Comet from the AC input source. The AC input power is transformed (rectified) into DC power.
Mains 1 (AC input power): primary source of power for the rectifier and the inverter.
Page 58
12.2
Comet installation and user manual: E-6761200XT/FA Merlin Gerin by MGE UPS SYSTEMS
glossary (cont')
Mains 2 (AC bypass input power): source of power for the load in the event of
an inverter shutdown.
overload: power drawn by the load in excess of the Comet rated output. LV switchboard: low voltage switchboard upstream from Comet. transfer: load switching from "static bypass" to the inverter or vice versa. load: all devices connected to Comet output terminals. load protected: load is supplied via the inverter, i.e. with battery protection. load not protected: load is supplied via the "static bypass", i.e. without battery
protection.
Page 59
Merlin Gerin by MGE UPS SYSTEMS - 6761200XT -
Page 60
Internet: www.mgeups.com
6761200XT/FC
MGE UPS SYSTEMS S.A.
7, Chemin du vieux chêne ZIRST 4202 38942 Meylan Cedex FRANCE
MGE UPS SYSTEMS S.A. designs, manufactures and markets Merlin Gerin brand UPSs.
As standard, specifications and designs change from time to time, please ask for confirmation of the information given in this publication.
Product names mentioned herein may be trademarks and registred trademarks of their respective companies.
This document is printed on environment-friendly paper.
Published by MGE UPS SYSTEMS - 02/99
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