M&G DuraVent DuraLiner User Manual

Installation Instructions
High-Temperature, Factory Insulated Double-Wall Masonry Relining system 5" Round 6", 8" Round and Oval
DuraLiner
®
A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE
TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST
IMPORTANCE THAT DURALINER BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS.
IMPORTANT: Read through all of these instructions before beginning your installation. Failure to install this product as described in these instructions will void the manufacturer’s
warranty, may create a re or other safety
hazard, and may affect your homeowner’s insurance and safety listing of your appliance.
Keep these instructions for future reference.
Dear Customer, Installer, or End User:
We welcome any comments regarding matters pertaining to our DuraVent products. We welcome any ideas, input or complaints and I’ll make sure that someone responds directly back to you. Send your emails to: president@duravent.com
If you are searching for tech support or product information, please phone us at 800-835-4429. Or email us at: techsupport@duravent.com
MH14420
DURALINER INSTALLATION INSTRUCTIONS
For the most up-to-date installation instructions, see www.duravent.com
CONTENTS
APPLICATION AND LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
GENERAL INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .5
OPEN HEARTH INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
MASONRY BREACH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
COMBUSTIBLE WALL BREACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
EXTEND-A-CAP INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSULATING FLEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TRANSITION ANCHOR PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DURALINER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DuraLiner
®
3
IMPORTANT MEASUREMENTS
1
1. Flue size I.D.:
_____________________
2. Opening of replace:
height _____________
width ______________
depth ______________
4
length______________
width ______________
3. Damper opening:
3
6
4. Total chimney and replace height:
___________________
5. Total chimney height to tee opening:
2
Figure 1
1
___________________
6. Height to rst tile:
___________________
7. Height of appliance:
___________________
A
5
4
B
3 1/2”
TYPE A B
6" ROUND 7" 7"
8" ROUND 9" 9"
6" OVAL 8" 5 1/2"
8" OVAL 11 5 1/2" - 6"
Figure 2
Figure 3
4
APPLICATION AND LISTING
DuraLiner is a double-wall, insulated all­fuel reliner for masonry chimneys, used for natural draft venting of gas, liquid and solid fuel appliances. DuraLiner is listed to UL
1777 and ULC S635 under listing le number
MH14420, where maximum continuous
ue gas outlet temperatures do not exceed
1000°F/538°C (UL 1777) or 1200°F/650°C (ULC S635). DuraLiner is approved for installation with zero clearance between the liner and masonry, plus zero clearance between the masonry and combustibles. When the Transition Anchor Plate is used, Round DuraLiner pipe can be coupled to a Duravent factory built 103HT chimney system at the end of a masonry enclosure.
GENERAL INSTALLATION INSTRUCTIONS
Follow both these and the appliance manufac­turer’s instructions and manual for maximum
efciency and safety. Connect only one ue
liner per appliance. DO NOT mix or match with other products or improvise solutions­(You may void warranties). DO NOT modify parts.
Contact your local building ofcial or re
department regarding permits, restrictions, and installation inspection in your area. Have a professional installer thoroughly inspect (to code requirements) and clean the existing
masonry ue of tar glaze creosote before
relining. The chimney should be checked for cracked, loose or missing bricks, mortar, or other materials that could inhibit correct installation of the liner system. Make necessary repairs prior to starting install.
Do not place insulation or other materials
other than specied in these instructions
around the liner or in required air spaces.
Determine if your setup is an open hearth (Fig.1) or wall breach installation (Fig.2). Also determine the available size of your chimney and the corresponding allowable DuraLiner size. (Fig.3)
If you have an open hearth setup, verify
your ue size, and the replace opening
and depth before you purchase your appliance and reliner.
If you have a wall breach tee installation
setup, verify your ue size and chimney
height from tee, before you purchase your appliance and reliner.
DuraLiner shall be sized not less than that
specied in the appliance manufacturer’s
instructions. Vent sizing is especially important in areas with low ambient temps and low
temp ue products. Determine the required
size of DuraLiner and the correct Appliance Connector (follow appliance manufacturer’s recommendations). There are three different types of appliances connections (Fig.4).
ROUND CONNECTOR
HIGH TEMPERATURE SEALANT
APPLIANCE
APPLIANCE INSERT
HIGH TEMPERATURE SEALANT
ROUND CONNECTOR
OVAL CONNECTOR
HIGH TEMPERATURE SEALANT
APPLIANCE
Figure 4
5
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