MG Midget 1979 User Manual

DGET
MARK
III
(GAN
6UL)
Driver's
Publication Part No. AKM
4386
British
Leyland
Motors
Inc.
500 Wi
llow
Tree Road, Leonia
New
Jersey
07605
©
BRITISH
LEYLAND
UK LI
MITED
197 8
©
BRITISH
LEYLAND
UK LI
MITED
197 8
WARNING Many
liquids
and
other
substances
usedinmotor
vehicles
are
poisonous
and
should
under
no circumstances be consumed
and
shouldsofar
as possible be
~ept
a~ay.
fro~.
open
.wo~n'!S.
These
s~bstan~~~.among
others
incl';lde
~nti-
FOREWORD
This
Handbook
provides an
introductiontoyour
car,
together
with
information
on the care u
11
periodic maintenance required to
combine
trouble-free
motoring
with minimal
running
costs.
Claims
for the replacementofparts
under
warranty
must
be submitted to the
supplying
authoriz I
AustinMG
Dealer, or
when
this is
not
possible, to
the
nearest
authorized
AustinMGD al
~I"
informing
themofthe
vendor's
name
and
address. Except in emergency,
warranty
work
h uld
always be carried
out
by an
appointed
authorized
AustinMGDealer.
By keeping the
Passport
to Service, signed by the
authorized
AustinMGDealer, or
vendor
in til'
vehicle, you
can
quickly establish the
dateofpurchase
and
provide the necessary details if
adjustm
cn t..
are
required to be carried
out
under
warranty.
Regular
use of the
Passport
to Service
Maintenance
Scheme is
the
best safeguard against th
possibilityofabnormal
repair
bills at a
later
date.
Failure
to have
your
car
correctly
maintain
ed
could
invalidate
the
termsofthe
Warranty
and
may result in unsatisfactory
operationofthe
emission
control
systems.
Safety features
embodied
in the
car
may be
impairedifother
than
genuine
parts
are
fitted. In certain
territories, legislation
prohibits
the
fittingofparts
not
to the vehicle
manufacturer's
specification.
Owners
purchasing accessories while travelling
abroad
should
ensure
that
the
accessory
and
its
fitted
locationonthe
car
conformtomandatory
requirements existing in
their
countryoforigin.
Your
authorized
AustinMGDealer
is provided with the latest
information
concerning speci I
service tools
and
workshop
techniques. This enables
himtoundertake
your
service
and
repairs in
the
most
efficient
and
economic
manner.
The
operations
carried
outbyyour
authorized
Austin
M
Dealer
will be in
accordance
with
current
recommendations
and
may be subject to revision fron
time to time. Further details on Service
Parts
will be
found
under
'SERVICE'
on page 75. Please note
that
referenc \
to right- or left-hand in this Handbook
are
made as if viewing the car from the rear.
Specification details set
out
in this
Handbook
apply
to a range of vehicles
and
nottoany
particula ·
vehicle.
For
the specificationofany
particular
vehicle owners
should
consult their
authorized
Austin
MG
Dealer.
During
running-in
from
new,
certain
adjustments
vary
from
specification figures detailed. They will
be set to specification by
your
authorized
AustinMGDealer
at the 1,000 Mile
Free
Service
and
should
be
maintained
throughout
your
car's
life.
The
Manufacturers
reserve
the
right
to vary
their
specifications with or
without
notice,
and
at such
times
and
in such
manner
as they
think
fit.
Major
as well as
minor
changes may be involve d jn
accordance
with
the
Manufacturer's
policyofconstant
product
improvement.
Whilst every effort is
made
to ensure the accuracyofthe particulars
contained
in this
Handbo
ok,
neither
the
Manufacturer
nor
the
authorized
AustinMGDealer, by
whom
this
Handbook
is supplied,
shall in any circumstances be held liable for
any
inaccuracy or the consequences thereof.
Whilst every effort is
made
to ensure the accuracyofthe particulars
contained
in this
Handbo
ok,
neither
the
Manufacturer
nor
the
authorized
AustinMGDealer, by
whom
this
Handbook
is supplied,
shall in any circumstances be held liable for
any
inaccuracy or the consequences thereof.
IJo,
Emission Controls
Your
car
is fitted with emission controls
and
devices required by the
United
States Clean
Air
Act.
Please read carefully the
'EMISSION
CONTROL
SYSTEMS'
sectionofthe
Handbook
which
contains
informationonthe
emission
control
systems fitted to
your
car
and
recognition of
symptoms
of malfunctions which
could
affect emissions.
It is imperative
that
you familiarize yourself with
the
contentsofthis section,
and
ensure th a t
the
car
you
have
purchased
will
remain
in compliance with
the
intentionsofthe
above
act.
All
EMISSION
CONTROL
maintenance checks
and
adjustments
shouldbeentrusted
to your
authorized
AustinMGDealer.
CONTENTS
INTRODUCTIONTOTHE
CAR
CATALYTIC
CONVERTER
PRECAUTIONS
CONTROLS
INSTRUMENTS
AND
SWITCHES
STARTING
AND
RUNNING
INSTRUCTIONS
LOCKS,
FITTINGS
AND
BODY
SEATS
AND
SEAT
BELTS
HEATING
AND
VENTILATING
CAREOF'PHE
CAR
CLEANING
COOLING
SYSTEM
WHEELS
AND
TYR
BRAKES
AND
MAS T R Y IN RS
ELECTRICAL
IGNITION
ENGINE
..
EMISSION
CONTROL
SYST
EMS-EXCEPT
CALIFORNIA
- CA LI FOR NIA
FUEL
SYSTEM
.. TRANSMISSION
STEERING
AND
SUSPENSION
t'U~L
~Y~
·ltM
..
TRANSMISSION
STEERING
AND
SUSPENSION
GENERAL
DATA
SERVICE
..
MAINTENANCE
SUMMARY
LUBRICATION
..
Page
4
5
6
13
17
24
26
27
28
30
33
36
46
48
51
59
67
70
71
67 70
71
72
75
76
83
CATALYTIC CONVERTER
PRECAUTIONS
1. Use unleaded fuel only. This is essential to maintain the efficiency of til
emission control system. Unleaded fuel has the additional advantage that il minimizes spark plug fouling, thereby giving improved engine performanc '.
2. Have your car maintained in accordance with the Maintenance Summary outlined in this handbook. A correctly tuned engine minimizes exhaust emissions and achieves the optimum performance and fuel economy.
3. Do not continue to operate your car if you detect any engine malfunction. Misfire, or engine run-on may cause unusually high catalytic converter temperatures. Damage to the catalytic converter 'may occur if any such engine malfunctions are not rectified immediately.
4. DO
NOT
LEAVE
YOUR
CAR
UNATTENDED
WITH
THE
ENG
INE
RUNNING
AT ANY
TIME
as an unobserved rise in engine temper ature
may cause damage to the engine and catalytic converter.
5. The use of a catalytic converter increases exhaust system temperatures . Do not operate or park your car in areas where combustible materials such as dry grass or leaves may come in contact with the exhaust system. The exhaust system could ignite such materials under certain weather conditions.
6. Do not run the engine with a spark plug lead disconnected or a spark pili removed or use any device that requires an insert into a spark plug hole in order to generate air pressure (e.g. tyre pump, paint spray attachment , etc.) as this could also result in catalytic converter damage.
7. Do not push or tow your car to start it. Use jumper cables. Under certai
I
conditions, pushing 'or towing could damage the catalytic converter.
S. The catalytic converter contains a ceramic material. Avoid heavy impact.
on the converter casing.
CONTROLS
CONTROLS
Fig. 1
Pedals
The pedals are arranged in the conventional positions.
(1) (2) (3)
The brake pedal operates the dual hydraulic braking system applying the brakes on all four wheels, and bringing the stop warning lights into operation when the ignition is switched on.
Hand
brake
The hand brake is of the pull-up lever type, operating mechanically on the rear
(4) wheels only. To release the hand brake pull the lever upwards slightly, depress
the button on the end of the lever and push the lever down.
Gear
lever
The gear positions are indicated on the lever knob. To engage reverse gear mov
-e
(5) the lever to the right in the neutral position as far as possible. Lift the lever
and move it forward to engage the gear. Synchromesh is provided on first, second, third, and fourth gears.
The reverse lights operate automatically when reverse is selected with the ignition
switched on.
Fig. 1
I
~\\
)1~lffZ=5S
\
Fig. 1
INSTRUMENTS
AND
SWITCHES
IGNITION/STARTER
SWITCH
AND
STEERING
LOCK
Fig.l
Key
number
The key number appears on the key, on the number tag supplied or on a lab" attached to the windscreen of a new car.
NOTE
THE
KEY NUMBER in your DIARY and in a reference
bookatHOM
E
and then
REMOVE
THE
LABEL with the key number
FROM
THE
CAR.
Consult your authorized Austin MG Dealer regarding key replacements for th steering-column lock.
The steering-column lock (4), if used properly, will greatly reduce the possibil ity of the car being stolen. ,
Unlocking
To unlock the steering, insert the
keyand
turn it to position
'I'.
If the steering-
wheel has been turned to engage the lock, slight movement of the steering-wh e
I
will assist disengagement of the lock plunger. \ With the key in the position marked
'I'
the ignition is switched off and th
steering lock disengaged. The radio may be operated
with
the key in this positi on.
The key must be in this position when towing the car for recovery.
Ignition
and
To switch on the ignition,
turn
the key to position
'II'.
Further
movement agai n t
start
spring resistance to position
'III'
operates the starter motor. Release the key
immediately the engine starts.
Locking
To lock the steering, turn the key anti-clockwise to the-position marked"I' , pre the button
(5), turn the key to the
'0'
position and withdraw it.
WARNING: The steering lock/ignition/starter switch and its electrical circuits ar designed to prevent the ignition system and starter from being energized while th steering lock is engaged. Serious consequences could result from alterations or substitution of the steering lock/ignition switch or its wiring. In no circumstance must the ignition switch be separated from the steering lock.
Do not lubricate the steering lock.
Fig. 1
INSTRUMENTS
Fig. 2
Speedometer
In addition to indicating the
road
speed this instrument also records the total
(1 ) distance (3) and the distance travelled for any particular trip (2). To .reset the
trip recorder, press the knob
(4)
and
all the counters will return to zero.
Tachometer
This instrument indicates the revolutions per minute of the engine and assists
(5)
the driver to use the most effective engine speed range for maximum performance in any gear (see page 15).
Coolant
The gauge indicates the temperature of the coolant as it Ieaves the engine cylinder
temperature
head. An important note about temperature is on page 14.
gauge
(6)
Fuel
gauge
When the ignition is switched on the fuel gauge indicates approximately the
(7)
amount
of fuel in the tank. An important note on filling with fuel is given on
pages 13 and 54 or 62.
Fig. 2
1--
~
Do not lubricate the steering lock.
Fig. 2
Instrument
d vvitches
WARNING
LIGHTS
AND
SYSTEMS
Fig. 3
Haza rd
G
REE
N. The direction indicator warning lights will flash when the
hazard
warnin
(1) lights are operating.
Ignition
RED. This light serves the dual purposeofreminding the driver to switch off th
(3)
ignition andofbeing a no-charge indicator.
Main
beam
B
LUE.
The
light glows when the headlights are switched on with the beams in
(4) the raised position. The light goes
out
when the beams are dipped.
IF
THE
WARNING
LAMP
(5)
GLOWS
AT ANY
TIME
EXCEPT
WHEN
STARTINGORWHEN
THE
IGNITIONISSWITCHED
ON ANDTHE
HAND BRAKE IS APPLIED,
THE
CAUSE
MUST
BE INVESTIGATED
IMMEDIATELY.
Unless as a result of your investigation you are satisfied
that
it is safe to proce ed,
you should leave the vehicle where it is
and
call for assistance. Even if you are
satisfied
that
it is safe to proceed, the
car
should only be driven in cases of real emergency,extreme care should be taken and heavy braking avoided. In deciding whether
it is safe to proceed you should cons ider whether you will be infringing
the law.
Braking
system
The hydraulic brake system has two independent circuits.Ifhydraulic pressure fails in one circuit, the remaining circuit will provide an emergency brake con­dition on the
other
two wheels
and
allow the
car
to be brought to rest by
brake
pedal appl ication. This would be accompanied by the warning
lamp
(5) glowing
on the instrument panel.
AMBER.
The
warning light will glow when the ignition is switched on and
out
soon
after the engine is running, see 'STARTING AND RUNNING IN-
STRUCTIONS'.
Direction
G
REE
N. The warning light flashes when the direction indicators are operating,
indicator
Additional warning is also given by the audible 'clicking'ofthe flasher unit.
(1)
Oil
pressure
(2)
Brake
RED.The
warning light serves two separate functions. Firstly, if the brak
(5)
system hydraulic pressure fails the lamp glows; secondly, the
lamp
glows as (l
hand
brake
'on' indicator. The warning light will only operate when the ignition
is switched on
-see
NOTE.
Seat
belt
RED.
The
warning light will glow for eight seconds each time the ignition start
(6) switch is operated, irrespective of whether the driver's seat belt is fastened- s
NOTE.
Anti-theft
A combined ignition and steering lock with warn ing buzzer is fitted to the car.
warning
buzzer
The warning buzzer will sound if the driver's door is opened while the key is in the lock. The buzzer will not operate if the key is removed from the lock.
When leaving the car unatt nded a
lway:
Set the
hand
brake.
Lock the steering by removin g the k
y fr n th ignition teer ing lock.
. Lock the car
door
s and rernov th k y.
Further
information on the seat belt warning system will be found on page 24.
NOTE:
As an automatic check the
'BRAKE'
and
'SEAT
BELT'
warning la mp.
will glow each time the ignition key is turned to position
'III'
(starter
mo~or
operating). Consult
your
authorized AustinMGDealer
if anyofthese warrun
lamps fail to glow when the
starter
is operating.
Fig. 3
Fig. 3
Instrument
nd Svvitches
COLUMN
SWITCH
Windscreen
washer
and
wiper
control
Fig. 4
Direction
indicators,
main
beam
and
horn
control
Fig . 4
Direction
The switch operates the indicators only when the ignition is switched on.
indicators
Move the lever to position
'A'
when turning left and to position
'B'
when turnin '
right. After making a turn the signal is self-cancelledwhen the steering-wheel is returned
to the straight-ahead position. The switch lever may be held against spring pressure to select either left or right
indicator and willcancel the indication immediately it is released without mov ­ment of the steering-wheel.
A visual warning of a front
or
.rear bulb failure is given when, after switching on
an indicator, the warning lamp and the serviceable bulb on the affected side giv a continuous light.
Headlamp
With the headlamps switched on at the lighting switch, move the lever forward
dipper
('C')
to use the main beams; the warning light willglow (BLUE). Return the lever
to the midway position to dip the beams.
Headlamp
Lift the lever towards the steering-wheel
('D')
to flash the headlamps irrespectiv
flasher
of whether they have been switched on at the lighting switch or not.
Horns
Press the end of the lever
('E')
inwards to sound the horns.
Fig. 4
Windscreen
Press the end of the lever inwards
('F')
to operate the washer jets.
washer
In cold weather the washer reservoir should be filled with a mixture of water and a recommended washer solvent to prevent the water freezing.
To avoid possible damage to paintwork do not use radiator anti-freeze in the windscreen washer.
Windscreen
Move the lever upwards
('G')
and then release it to obtain a single wipe. The
wiper
lever will return to the 'off' position and the blades will park automatically at the completion of the wipe.
To operate the wipers at normal speed move the lever down to the first position
('H')
and to the second position
('J')
when a higher wiping speed is required .
NOTE:
Neither the windscreen wiper nor the washer can operate until the
ignition has been switched on.
S~.-
_
Instrument
s and Svvitches
SWITCHES
Fig. 5
Lighting
Press the lower end of the switch rocker to the first positiontcoperate the parkin
(1)
and
tail lamps
and
to the second position to operate the headlamps. The marking
on the switch is illuminated when the panel lamps are switched on.
Panel
lamps
The panel lights will function only when the side lamps are switched on. Turnin
(2) the switch
knob
clockwise switches on the panel lights; further clockwise move-
ment of the
knob
increases the light brilliance.
Hazard
To use the direction indicators as ahazard warning to other
road
users, press the
warning
lower end of the switch rocker, when all the direction indicators
and
their warnin T
(3) lights will operate together, irrespective of whether the ignition is on or off. Th
green illumination light on the face of the switch glows when the panel lights ar switched on.
Return
the switch to the off position to cancel the warning.
Blower
switch
For
operating instructions see
'HEATING
AND
VENTILATING'.
and
heater
controls
(4)
Cigar-lighter
To operate, press the
knob
inwards and release. When the element has becom
(5) sufficiently heated the lighter will be partially ejected,
and
may be withdrawn for use. The rim of the cigar-lighter is illuminated when the panel lights ar switched on.
Courtesy
light
The courtesy light is controlled by a switch in the light
and
by a switch fitted t
(6) each
door
pillar. With the doors closed the light may be switched on by slidinu
the switch towards the steering column. Opening either
door
will switch on the
light,
and
closing the
door
will extinguish the light.
Fig. 5
Fig. 5
STARTING
AND
RUNNING
INSTRUCTIONS
The following instr uctions are a guide for starting, running
and
loading the car,
and
include notes on the use of the controls
and
the indications of the instruments. .
Running
in
The treatment given to a new car will have an important bearing on its subsequent
life,
and
engine speeds during this early period must be limited. The following
instructions should
be strictly adhered to.
During
the first 500 miles (800 km):
DO
NOT
exceed 45 m.p.h. (72 km/h).
DO
NOT
operate at full throttle in any gear.
DO
NOT
allow the engine to
labour
in any gear.
Exhaust
1. The catalytic converter contains ceramic material. Avoid heavy impacts on
catalytic
the converter casing.
converter
2. Use unleaded fuel only (91 octane). The use of leaded fuel will seriously impair the efficiency of the emission control system.
3. The reaction in the catalytic converter increases exhaust system temperatures. Care
must
be taken to avoid exhaust system co ntact with easily combustible
materials such as dry grass.
4. If the engine misfires, the cause mu
t b immediately rectified to prevent
catalytic converter damage.
5. The use
of
any device which require an in rt into a
spark
plug hole in
order to generate an air pressure, i.e. tyre pump or pa int spray attachment, could also result in catalytic converter
dam
age. .
Choiceoffuel
The engine has been designed to operate only on unleaded fuel. It is essential
that unleaded fuel is used otherwise serious damage can be caused in the catalytic converter.
Filling
with
The
filler neck of the fuel
tank
is designed to accept fuel dispenser nozzlesofthe
fuel
type specified only for unleaded fuel.
The
dispenser nozzle
must
be inserted into
the filler neck sufficiently to open the
trap
door
for fuel to flow into the fuel tank.
Filling
with
The
filler neck of the fuel
tank
is designed to accept fuel dispenser nozzlesofthe
fuel
type specified only for unleaded fuel. The dispenser nozzle
must
be inserted into
the filler neck sufficiently to open the
trap
door
for fuel to flow into the fuel tank.
15 m.p.h. (24 km /h) 25 m.p.h. (40 krn/h) 40 m.p.h. (64 krn /h)
Starting
and Running
Instructions
Starting
Sit in the car, then wear and fasten the seat belts; this applies to both driver an d passenger.
Switch on the ignition and check:
That
the ignition warning light glows.
That
the fuel gauge registers. Depress the throttle pedal fully and release. Operate the starter. Do not depress the throttle pedal while the starter is operated. As soon as the engine is started check:
That
the oil pressure gauge registers.
The ignition warning light has gone out.
Quickly depress and release the throttle pedal to set the automatic choke to its correct position.
NOTE:
For cars operating in sub-zero temperatures, slowly depress the throttle
pedal until 2,500 rev
fmin is attained; maintain this speed until the engine reaches
normal operating temperature.
Ignition
The lamp shou ld glow when the ignition is switched on,
andgoout
and stay out
warning
lamp
at all times while the engine is running above normal idling speed. Failure to do
so indicates a fault in the battery charging system. Check
that
the fan belt is
correctly tensioned before consulting your authorized Austin MG Dealer.
Gear
change
Under normal dr iving conditions, it is recommended that to maintain the most
speeds
favourable exhaust emissions and fuel economy, the gears are selected at the following speeds:
1st to 2nd
.. 2nd to 3rd . . 3rd to 4th . .
Tachometer
For
normal
road
work, and to obtain the most satisfactory service from you r engine, select the appropriate gear to maintain engine speeds of between 2,000 and
4,500 revImin.
When maximum acceleration is required upward gear selections should be
made when the needle reaches the yellow sector (5,500-6,300 rev/min). Prolonged or excessive use of the highest engine speeds will tend to shorten the life of the engine. Allowing the engine to pull
hard
at low engine speeds must be avoided
as this also has a detrimental effect on the engine. The beginning of the red sector (6,300rev/min) indicates the maximum safe speed
for the engine. Never allow the needle to enter the red sector.
Wet
brakes
If the car has been washed, driven through water, or over wet roads for prolonged periods full braking power may not b v ilabl . Dry the brakes by applying the foot brake lightly several times, while th r i in motion. Keep the hand brake applied while using high pressure wa hing uipment.
Oil
pressure
warning
lamp
The lamp will glow when the ignition is switched on
and
go out soon after the
engine is running.
Vehicle
loading
Due
consideration must be given to the overa ll weight carried when fully loading the car. Any loads carried on a luggage rack or downward load from a towing hitch must also be included in the maximu m loading.
Towing
Should it become necessary to tow the car, use the towing eyes provided.
for
recovery
The ignition/steering lock key must be at positions
'I'or'II'
and
must
not
be
removed during the tow.
For
tow starting the key must be at position
'II'.
If
the light continues to glow, stop the engine immediately
and
investigate th e
cause. Start by checking the oil level.
Starter
Do
not operate the starter for longer than five to six seconds.
If
after a reasonable number of attempts the engine should fail to start, switch
off the ignition and investigate the cause. Continued use of the starter when the
Starter
Do not operate the starter for longer
than
five to six seconds.
If after a reasonable number of attempts the engine should fail to start, switch off the ignition and investigate the cause. Continued use of the starter when the engine will not start not only discharges the battery but may also damage th e starter.
If the starter pinion fails to engage .with the flywheel ring, or fails to disenga ge when the engine starts, the starter will emit a high-pitched whine; release the ignition key immediately. Should the starter pinion become
jammed
in mesh with
the flywheel ring, turn the squared end of the armature spindle with a spanner.
Temperature
Normal operating temperature is reached when the pointer is in the
'N'
sector.
gauge
Overheating may cause serious damage. Investigate any upward change in the temperature gauge reading immediately. Check coolant level
and
fan belt tension.
Towing
The towing weight of 1,3441b (610 kg) is the maximum that is permissible.
When
using
bottom
gear a gradient of up to 1 in 8 can be ascended while towing a
weight not exceeding this figure. It may be necessary to adjust the maximum
towing weight to comply with local conditions and regulations. The recommended
downward load of a trailer or caravan on the towing hitch is 75 lb (34 kg), but
this may be reduced or exceeded at the discretion of the driver. Any load carried on the luggage rack or downward load from a towing hitch must also be included
;n
thP
TY":llV;1"Y"InJ:Y\ lrv:u-1UHT
"f
th""
"""h..
i£"l"" -
weight not exceeding this figure. It may be necessary to adjust the maximum towing weight to comply with local conditions and regulations. The recommended downward load of a trailer or caravan on the towing hitch is 75 lb (34 kg), but this may be reduced or exceeded at the discretion of the driver. Any load carried on the luggage rack or downward load from a towing hitch must also be included in the maximum loading of the vehicle.
ENERGY CONSERVATION It is essential that owners wishing to achieve the best possible degree of fuel
economy ensure, as a first priority, that their vehicle is tuned to its optimum level of performance by regular maintenance in accordance with Leyland recom ­mendations.
Apart
from regular maintenance there are a number of areas where deliberate
and conscious actions on the
part
of the owner can achieve further quite marked
improvements. The following are recommended:
• After starting from cold, quickly depress and release the throttle pedal to set the automatic choke to its correct position.
• Switch off the ignition if the vehicle is expected to be stationary for more than half a minute.
• Avoid short stop-start journeys.
• Anticipate obstructions, junctions and sharp corners and adjust speed as necessary. Do not generate unnecessary speed.
• Accelerate gently through the gears.
• Decelerate gently whenever possible and avoid heavy braking.
• Stay in top gear as long as possible without labouring the engine.
• Ensure tyres are correctly inflated.
• Remove any unnecessary weight. CAUTION: Carburetter piston damper
An incorrectly fitted or lubricated carburetter piston damper can cause a marked increase in fuel consumption. The cautionary note and instructions on carburetter damper topping-up given on page 68 of this handbook
MUST
be observed.
LOCKS, FITTINGS
AND
BODY
Keys
Two keys and a duplicate set are provided, the large key for the steering lock/ ignition switch, and the all metal key for the glovebox, the doors and luggage
compartment. To reduce the possibility of theft, locks are not marked with a number.
NOTE
THE
KEY NUMBERS IMMEDIATELY on taking delivery of the car, see page
6.
Lubrication
To ensure trouble-free operation it is essential that the locks, hinges and catches
are adequately lubricated. ­Locks. Inject a small quantity of thin oil, through the key slots and around the
push-buttons. Do not oil the steering lock. Hinges. Apply grease or oil to the joints of the hinges. Bonnet catches. Apply grease to the moving surfaces of the bonnet release
mechanism and oil to the release lever and safety-catch pivot points.
Doors
The
door
key can only be inserted or withdrawn when the key
and
key slot (1)
Fig.
1 are vertical. Forward key movement locks, opposite unlocks. To lock the doors
from inside the car, turn the locking lever (2), downwards.
Cubby
box
To open. Press the button (1) and lower the flap (2).
Fig.
2
To lock. Insert the key and turn clockwise. To unlock.
Turn
the key anti-clockwise.
Fig. 1
I,
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~
Fig. 1
Fig. 2
Locks,
Fittings
and
Body
Driving
mirrors
Fig. 3 External. The mirror head is adjustable from the driving position when the
window is open.
Fig.4
Interior. The mirror stem with anti-dazzle head is designed to break away from the mounting bracket on impact. The stem may be refitted in the mounting bracket as follows. Align the stem ball (1) with the bracket cup (2), ensuring that
the small protrusion (3) on the stem aligns with the indent of the mounting
bracket. Give the stem a smart tap with a soft instrument
to
join the two
components. Anti-dazzle. To reduce mirror dazzle, pull the lever (4) away from the windscreen.
Bonnet
To raise the bonnet, pull the
knob
(1) located inside the car on the left-hand side
Fig. 6 below the fascia panel.
Press the safety catch
(2) under the front of the bonnet
and
raise the bonnet. When fully raised the support stay will automatically spring into engagement and the bonnet will be held in the open position.
To close, raise the bonnet slightly, pushthe catch
(3) on the bonnet stay rearw ard
to release the locking mechanism and lower the bonnet. Apply light pressur with the palms of the hands at the front corners of the bonnet and press down quickly; undue force is not necessary and may cause damage. The safety catch and lock will be eard to engage.
Windows
and
Rotate
the handle (1) on each
door
to open and close the windows. The venti la-
ventilators
tion panels adjacent to each window may be opened after releasing the catch (2).
Fig. 5
Bumpers
Spilling fuel on the bumper may cause temporary local swelling of the rubber. Remove stains by lightly wiping the whole of the bumper with petrol (gasolin e) or warm water and liquid detergent.
Fig. 3
Luggage
To open , insert the key and
turn
it clockwise,
turn
the handle in an anti-clockwise
compartment
direction
and
fully raise the lid. The support stay will automatically spring into
(boot)
engagement and the lid will be retained in the open position. Ope ning the
Fig .7 luggage compartment lid automatically switches on the courtesy lamp.
To close, raise the lid slightly, push the catch (1) on the support stay forward
to release the locking mechanism, and lower the lid. Clo sing the luggage com­partment lid
automa
tically switches off the courtesy lamp.
Fig. 7
Fig. 7
I~II
If it is imperative that the car b driv n with th luggage com
par
tment lid open,
adverse effects can be minimized by adoptin th following pr ocedure :
1. Close all windo ws.
2. Open the face vents fully.
3. Set the heater controls to circ ulate the maximum
amount
of cold or hot air.
4. Switch on the blower
motor
to maximum speed.
5.
Do
not
travel at high speed.
To lock,
turn
the key anti-clockwise and withd raw the key.
WARNING:
Exhaust fumes will b d awn j to the car if it is driven with the
luggage compartment lid open, cau ing a h lth h zard to passengers and driver.
Fig. 6
Fig. 6
3ND242
Fig. 5
Fig. 5
1\\
\
~
/
~H
d,
&\\ /i
1/
Iii
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I
3ND242
Fig. 4
Locks,
Fittings
and
Bodv
Drain po i
nts
The body and doors are provided with drain holes to allow rain-water and
Fig. 8 condensation to flow freely from the panels, thus preventing accumulated water
from causing rust and corrosion. It is essential
that
the drain holes are kept
clear
and
are not inadvertently blocked. When painting or applying underseal to the body underpanels or doors, temporarily seal or mask the drain holes to prevent the ingress of sealant. Periodically inspect the drain holes and clear any obstruction using a piece of stiff wire or a suitable tool.
Jacking up beneath the underfloor may deform the drain apertures; always use the jacking points provided.
Hard
top
Fitting. Lower the hood.
Fiqs.9and
10 Position the
hard
top on the car
and
engage the toggle fastener tongues in their
sockets on the windscreen rail. Check
that
the rubber sealing strip is correctly
positioned forward of the rail. Fasten the toggle links
and
lock them with the
securing brackets (inset, Fig.
9).
Fit
the bolts into
both
side-fixing brackets and
tighten them down gently
and
evenly until the
hard
top
seals at
both
sides an d
the rear.
Do
not tighten the bolts
hard
down.
Check the width of the gap between the flanges of the side-fixing brackets ( Fig. 10), remove the bolts
and
fit packing washers between the flanges to th
thickness of the gap. Refit
and
tighten the securing bolts.
Hood
It
is most important that the instructions for raising, lowering, and folding the hood
(Soft
top)
are carried out in the sequence given. Do not apply pressure to the frame-members other than the header rail; undue force is not necessary and should be avoided. Do not fold or stow the hood when
it is wet or damp.
Fig. 8
5118 4 0
Lowering (1) Unclip the sun visor and move to one side. Release the press studs on the
windscreen frame and
hood
frame links (Fig. 11).
(2) Release the "hood from the If-fa tening tr ip an d the three fasteners on
each rear quarter panel. (3) Open the toggle catches on the wind cr en rail (inset, Fig. 11). (4) Press the header rail rearward to
11
p the hinge links, at the same time
keeping the hood materia l pu ll d out t w rd the rear away from the frame
(Fig. 12).
Fig. 12
/ J I I
\\
Fig. 11
SIIU
D I
J
((
Fig. 10
Fig. 10
~
;/I'
~
----
Q....II
__
-c...
0
~
0
o
o
Fig. 9
Fig. 9
Locks,
Fittings
and
Body
(5) Collapse the frame int o its stowage position in
the
rear
compa
rtment
and
lay
the
hood
mate
rial on
the
luggage
compartment
lid.
(6)
Fold
the
quarte
r-light inwards, on a line between
the
qua
rter-light
and
back-
light (Fig. 13).
(7)
Fold
the
hood
over the frame into the rear
compartment
(Fig. 14).
(8)
Lay the
hood
cover over the
hood
and
secure the
rear
edge with the fasten ers
(Fig. 15).
(9)
Arrange
the cover
and
secure it at the sides with
the
fasteners provided at
each
quarter;
secure
the
front
edge to the cockpit rea r panel with the four
press
studs (Fig . 15). Reposition the
sun
visors.
Raising (1) . Remove the
hood
cover
and
open
both
doors.
(2)
Lift
the
hood
over
theframe
and
lay it on the luggage
compartment
lid.
(3)
Unfold
the qua rter-lights
and
pull the header rail forward
and
upwards at
the
point
indicated by the label. Ensure
that
the
hood
material
takes
up its
correct position as
the
frame is erected.
(4) Engage the
hood
toggle fastener tongues in their sockets on the windscreen
rail, check
that
the
rubber
sealing strip is correctly positioned forward of
the rail , and fasten the toggle links.
(5) Secure the ho od with the fasteners on the
rear
quarte
rs, windsc reen side-
posts, and frame hinge links.
(6) Stow the
hood
cover.
Tonneau
cover
Fitting. Lay the cove r over the cockpit
and
secure the
rear
edge
and
sides with
the fasteners on the
tonneau
and
quarter-panels.
Extend the cover forward
and
secure
the
front edge to the fasteners on the
fascia panel
top
and
windscreen pillars.
Usage. The centre zip allows the cover to be folded down to give access to the driving seat or
both
seats.
Fold
the
cover down behind
the
seat
and
secure it
with the fasteners to the heel
board
(see Fig. 16).
The
short
side zips permit th
use of seat belts when the cover is folded down. Removing. Reverse the fitting procedure.
Fig. 13
Fig.
14
Fig. 15
Fig. 16
Fig. 16
SEATS
AND
SEAT BELTS
SEATS
Fig. 1
Seat
Driving position. Both seats are adjustable and can be moved easily into the
adjustment
most comfortable position. Move the lever (1) located beneath the front of the seat outwards; hold the lever in this position while the seat position is adjusted. The locking pin is spring-loaded and will automatically lock the seat in the required position when the lever is released.
Seat back adjustment. The rake of the back or squab of the seats can also be adjusted. Ease the body weight from the seat back and move the lever (2) rear­wards. Release the lever
and
ensure
that
the seat back is fully locked in position ;
check by applying back pressure on the seat.
Head
restraint
The vertical position of the head restraint (3) may be adjusted.
To lower, push the head restraint down towards the seat.
To
fasten
Lift the engagement tongue (1) from the stowing device (2)
and
draw
the belt
over the shoulder and across the chest
and
push
it into the locking device (3)
nearest the wearer. NOTE:
Withdraw the belt from the reel with a steady pull: sudden snatches
should be avoided as these will lock the reel.
To
release
Depress the panel (4) marked
'PRESS'
on the locking device.
To
stow
Allow the belt to retract fully, manually assist the last few inches to retract.
Hoo
k
the engagement tongue (1)
onto
the stowing device (2). To prevent the tongue
sliding down the belt, ensure
that
the slide (5) is close to the tongue when the
belt is stowed on the stowing
device,
To raise, place both hands under the restraint pad and lift the head restraint up away from the seat.
SEAT
BELTS Fig. 2
Warning
The seat belt warning system functions when the ignition /starter switch is opera-
system
ted. The
'FASTEN
BELTS'
lamp will be switched on for eight seconds each time the ignition /starter switch is operated. The warning buzzer will sound for eight seconds if the ignition/starter switch is operated before the driver's seat belt is fastened.
Testing
Careofthe
belts
WARNING: This test must be carried out under safe road conditions, i.e. on a dry, straight paved road, during a period when the road is free from traffic. With the belts in use, drive the car at 5 m.p.h. (8 km./h.)
and
brake
sharply.
The
automatic locking device should operate
and
lock the belt. It is essential
that
the
driver
and
passenger are sitting in a normal relaxed position when making the
test. The retarding effect of the braking must not be anticipated. If a belt fails to lock, consult y
ourauth
orized Aust
in/MG
Dealer.
No unauthorized alterations or additions to the belts
should
be made. Inspect the webbing periodically for signs of abrasion, cuts, fraying and general wear; pay particular attention to the fixing points
and
adjusters.
~ig
•.1
Fig•.
1
Wearing
Always wear a belt as a complete lap and diagonal assembly
and
never at any time
wear it loosely, as this reduces its protection. Ensure
that
the belt is lying flat
and
not
twisted. Always stow a seat belt
thatisnot
in use.
Never
attempt
to use a seat belt for more
than
one person, even for small children .
Fig. 2
II
~
Fig. 2
Do not attempt to bleach the belt webbing or re-dye it.Ifthe belts become soiled, sponge with
warm
water using a non-detergent soap
and
allow to dry naturally.
Do not use caustic soap, chemical cleaners or detergents for cleaning. Do not dry with artificial heat or by direct exposure to the sun.
Renew a seat belt assembly that has withstood the strain of a severe impact.
I
Renew a seat belt assembly that has withstood the strain of a severe impact.
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