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CS 300

MFZ CS 300 Operating Instructions Manual

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MFZ
CS 300 Gate Controls / rev. 04.06 - 1
2006
Operating Instructions for Control CS 300
GB
MFZ
2 – CS 300 Gate Controls / rev. 04.06
1. Contents 3. General safety instructions
MFZ
2. Key to symbols
Guarantee
The function and safety of the equipment is only guaranteed if the warning and safety instructions included in these operating instructions are adhered to. MFZ Antriebe GmbH + Co.KG is not liable for any personal injury or damage to property that occurs as a result of the warning and safety instructions being disregarded.
Using the equipment for its intended purpose
The CS 300 controls are designed only for controlling gates and doors with digital end position systems. It is only permitted to operate the equipment in dry rooms.
Target group
Only qualifi ed and trained electricians may connect, programme and service the controls. Qualifi ed and trained electricians meet the following requirements:
- knowledge of the general and specifi c safety and accident prevention regulations,
- knowledge of the relevant electrical regulations,
- trained in the use and care of appropriate safety equipment,
- capable of recognising the dangers associated with electricity.
Instructions for installation and connection
- The controls must be disconnected from the electricity supply before carrying out electrical works. It must be ensured that the electricity supply remains disconnected during the works.
- Local protective regulations must be complied with.
- Mains cables and control cables must be laid separately.
Danger of personal injury!Danger of personal injury!
The safety instructions must be observed!
Warning! Danger to property! Warning! Danger to property!
The safety instructions must be observed!
InformationInformation
Reference to other sources of information.
1. Contents 2
2. Key to symbols 2
3. General safety instructions 2
4. Overview of products 3
5. Initial Operation 5
6. Programming with the LED module 8
7. Programming with the LCD monitor 10
8. Navigator (LCD monitor only) 12
9. Overview of functions 14
10. Error messages and rectifi cation 18
11. Technical data 19
12. EU Declaration of Conformity 19
MFZ
GB
CS 300 Gate Controls / rev. 04.06 – 3
Regulations and bases for testing
For connecting, programming and servicing, the following regulations must be observed (the list is not exhaustive).
Construction product standards
- EN 13241-1 (Products without fi re resistance or smoke control characteristics)
- EN 12445 (Safety in use of power operated doors
- Test methods)
- EN 12453 (Safety in use of power operated doors
- Requirements)
- EN 12978 (Safety devices for power operated doors and gates - Requirements and test methods)
Electromagnetic compatibility
- EN 50081-1 (Radio disturbance, household appliances)
- EN 50082-1 (Immunity, household appliances)
- EN 50014-1 (Emission, household appliances)
- EN 61000-3-2 (Disturbances in supply systems
- harmonic currents)
- EN 61000-3-3 (Disturbances in supply systems
- voltage fl uctuations)
Machinery guidelines
- EN 60204-1 (Safety of machinery, electrical equipment of machines)
- EN 292-1 (Safety of machinery - Basic concepts, general principles for design - Basic terminology, methodology)
Low voltage
- EN 60335-1 (Household and similar electrical appliances - Safety)
- EN 60335-2-103 (Particular requirements for drives for gates, doors and windows)
Professional association (D)
- BGR 232 (Directive for Power-driven Windows, Doors and Gates)
4.1 Various options4.1 Various options
The following package options are available for the CS 300 controls:
- CS 300 control with LCD monitor
- CS 300 control with LCD monitor in housing
- CS 300 control with LED module for setting the OPEN and CLOSED door positions (further adjustment settings are not possible)
- CS 300 control without LED module and without LCD monitor (module or monitor are required for adjusting the settings)
All the above options can be fi tted with a plug-in weekly timer and a plug-in radio receiver.
The following options are available for the housing.
- housing with 3-button input unit
- housing with membrane keypad
- housing with key switch ON/OFF
- housing with main switch
- housing with emergency off switch
The operating instructions describe the connection possibilities and programming procedures for the different models:
- CS 300 control with LED board
- CS 300 control with attached LCD display board
4. Overview of products GB
MFZ
4 – CS 300 Gate Controls / rev. 04.06
4. Overview of products
4.3 CS 300 basic board 4.3 CS 300 basic board (with attached LCD display monitor)(with attached LCD display monitor)
1 2 3
4 5 6 7 8
B2 B1
W
V
U
1
2
3
4
5
6
7
8
9
10
N
L3
L2
L1
X5
X4
X3
X2
X11
X7
X6
X12
PEPEPE
X1
X10
1
2
3
4
5
6
7
8
9
10
X8
X9
H4
Key:
X1: terminal block mains connection
X2 : terminal block motor
X3: terminal block command devices
X4: terminal block safety elements
X5: terminal block relay
X6: sockets for internal ON-OFF switch
X7: sockets for internal 3-button input unit
X8: socket for monitor (under monitor)
X9: sockets for radio receiver
X10: sockets for weekly timer
X11: sockets for digital end-position system
X12: socket for external radio receiver
H4: status display for safety edge protection (SEP) – illuminated when SEP is working
MFZ
GB
CS 300 Gate Controls / rev. 04.06 – 5
5. Initial Operation
5.1 General5.1 General
Warning! Warning!
To guarantee that the equipment functions properly, the following points must be ensured:
- The gate or door is installed and ope rational.
- The MFZ drive motor is installed and ready for operation.
- The command and safety devices are installed and ready for operation.
- The control housing with the CS 300 control is installed.
Information:Information:
For the installation of the gate/door, the MFZ drive motor and the command and safety devices, the relevant manufacturer’s instructions are to be adhered to.
5.2 Mains connection5.2 Mains connection
Danger! Danger!
To guarantee that the controls function properly, the following points must be ensured:
- The mains voltage must correspond to the voltage stated on the type plate.
- For a three-phase current, a clockwise rotating fi eld is required.
- For a permanent connection, an all-pole main switch must be used.
- For a three-phase connection, only 3-way automatic circuit breakers (10A) may be used.
Detailed circuit diagram for mains connection and motor
UVWB1B2
L1 L2 L3 N
PEPEPE
13 5 13 5
24 6 24 6
X2
X1
X11
T1
K2
K1
M
M1
Key:
K1: protection, CLOSE
K2: protection, OPEN
M1: motor
T1: transformer
X1: terminal block for mains connection
X2: terminal block for motor
X11: sockets for digital end position system with
safety circuit (STOP CIRCUIT)
Connection:
Connect the digital end-position system to the Connect the digital end-position system to the control.control. Connect the control to the mains.Connect the control to the mains. Connect the control to the motor.Connect the control to the motor.
☞
☞
☞
GB
MFZ
6 – CS 300 Gate Controls / rev. 04.06
5. Initial Operation
5.3 Allocation of connections for command and safety devices
Command and safety devices can be connected to terminals X3, X4 and X5.
Terminal block X3
- CLOSE switch
- impulse switch
1
- OPEN switch
- STOP switch
- Emergency off, slack rope switch, wicket door contact, draw-in protection
Terminal block X4
(for optoelectronic safety edge protection)
- PART – OPEN
2
- safety edge protection OPTO
- photoelectric drive-through barrier
3
- 24 V DC / 500 mA
4
1
sequence control
2
button or selector switch
3
effective in down direction
4
for external switching devices
(connection to terminals 1 and 2)
wt: white gr: green br: brown
Terminal block X4
(for 8.2 kOhm safety edge protection)
- PART - OPEN
2
- safety edge protection
- photoelectric drive-through barrier
3
- 24 V DC / 500 mA
4
Terminal block X4
(for pneumatic safety edge protection – pressure sensor test:
- A 8.2 kOhm resistor must be connected in series
- The input point pressure sensor TEST must be switched on)
- PART - OPEN
2
- safety edge protection
- photoelectric drive-through barrier
3
- 24 V DC / 500 mA
4
Terminal block X5
(potential free switch contact)
- relay 1
- relay 2
- relay 3
- relay 4
1 2 3 4 5 6 7 8
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
+
-
wt gr br
0 V Signal +12 V
1
2
3
4
5
6
7
8
9
10
+
-
8,2 KOhm
1
2
3
4
5
6
7
8
9
10
+
-
8,2 KOhm
MFZ
GB
CS 300 Gate Controls / rev. 04.06 – 7
Impulse button
(sequence control)
- impulse button
Connection:
Connect the command and safety devices to the Connect the command and safety devices to the control.control.
☞
5.4 Connection examples for command and safety devices (terminal block X3)
OPEN / STOP / CLOSE buttons
(6-lead solution)
- CLOSE button
- OPEN button
- STOP button
OPEN / STOP / CLOSE buttons
(4-lead solution)
- CLOSE button
- OPEN button
- STOP button
Key switch OPEN / CLOSE
- CLOSE
- OPEN
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
MFZ
8 – CS 300 Gate Controls / rev. 04.06
6.1 Overview of LED module6.1 Overview of LED module
Key:
LED off
LED illuminated
LED fl ashing
6. Programming with the LED module
6.2 LED module, modes of operation6.2 LED module, modes of operation
With the LED module, the controls have two modes of operation:
1. AUTOMATIC
2. ADJUSTMENT
Information:Information:
The current mode of operation of the control is shown via the LEDs.
- In the AUTOMATIC mode, no LEDs fl ash.
- In the ADJUSTMENT mode, at least one LED fl ashes. Pressing the P button toggles between the modes of operation.
Operating mode 1: AUTOMATIC
In the AUTOMATIC operating mode the door system is operated.
LED displays:
H1 H2 Status
The door is open. The programmed OPEN end position has been reached.
The door is closed. The programmed CLOSED end position has been reached.
The door is between end positions. No end position has been reached.
The door has been moved beyond the CLOSED/OPEN end position.
MFZ
GB
CS 300 Gate Controls / rev. 04.06 - 9
Operating mode 2: ADJUSTMENT
In the ADJUSTMENT mode, the OPEN/CLOSED end position settings are adjusted.
Warning!Warning!
In the ADJUSTMENT mode of operation, the drive does not switch off when the end position is reached. The door can be damaged if driven beyond the end position.
LED displays:
H1 H2 Status
The OPEN end position is programmed at this door position.
The CLOSED end position is programmed at this door position.
The CLOSED and OPEN end positions are not programmed at this door position.
6.3 Setting the end positions6.3 Setting the end positions
Setting the OPEN end position
Change the mode of operation to ADJUSTMENT by pressing the P button.Change the mode of operation to ADJUSTMENT by pressing the P button. Drive the door into the desired OPEN end position by pressing the + button.Drive the door into the desired OPEN end position by pressing the + button. Save the end position by pressing simultaneously the P button and the + button.Save the end position by pressing simultaneously the P button and the + button.
Setting the CLOSED end position
Change the mode of operation to ADJUSTMENT by pressing the P button.Change the mode of operation to ADJUSTMENT by pressing the P button. Drive the door into the desired CLOSED end position by pressing the - button.Drive the door into the desired CLOSED end position by pressing the - button.
Save the end position by pressing simultaneously the P button and the - button.
☞
☞
☞
☞
☞
☞
MFZ
10 – CS 300 Gate Controls / rev. 04.06
7.1 Overview of the LCD monitor7.1 Overview of the LCD monitor
7. Programming with the LCD monitor
A
B
CD E
F
G
AUTOMATIC O
RESTING
Key:
A: mode of operation / diagnostic info
B: parameter / diagnostic info
C: + button
D: - button
E: P button
F: value / status
G: value / status
H: jumper
H
MFZ
GB
CS 300 Gate Controls / rev. 04.06 – 11
7.2 LCD monitor, modes of operation7.2 LCD monitor, modes of operation
The control has four modes of operation with the LCD monitor:
1. AUTOMATIC
2. ADJUSTMENT
3. INPUT
4. DIAGNOSIS
When the jumper H is pulled, the + button, the - button and the P button have no function. The display still functions.
Operating mode 1: AUTOMATIC
In the AUTOMATIC operating mode the door system is operated.
Display:
- displays the function being carried out
- displays any error messages
If the “self locking“ parameter is set to OFF in the input menu, the display changes from AUTOMATIC to MANUAL OPERATION.
Operating mode 2: ADJUSTMENT
In the ADJUSTMENT mode, the OPEN/CLOSED end position settings are adjusted.
Warning! Warning!
In the ADJUSTMENT mode of operation, the drive does not switch off when the end position is reached. The door can be damaged if driven beyond the end position.
Fine adjustments can be made in the INPUT operating mode.
Display:
- displays the end position value
Operating mode 3: INPUT
In the INPUT operating mode, the values of various parameters can be altered.
Display:
- displays the selected parameter
- displays the programmed value /status
Operating mode 4: DIAGNOSIS
In the DIAGNOSIS operating mode, door-specifi c checks can be queried.
Display
- displays the check
- displays the checking status
MFZ
12 – CS 300 Gate Controls / rev. 04.06
AUTOMATIC
RESTING
>1 Sec.
ADJUSTMENT
RESTING
+
-> Position DOOR
OPEN
MANUAL
ADJUSTMENT OPEN
Save door position:
Hold P pressed and
> 1 Sec.
-> Position DOOR
CLOSED
MANUAL
ADJUSTMENT DOWN
Save door position:
Hold P pressed and
> 1 Sec.
>1 Sec.
INPUT
and
> 2 Sec.
INPUT
GERMAN :
Scroll up through menu:
> 2 Sek
Scroll down through menu:
> 2 Sec.
Select value:
> 1 Sec.
Increase value:
Decrease value:
Save value: Return to
INPUT:
and
> 1 Sec.
INPUT
RUNNING TIME : 60
>1 Sec.
INPUT
TIME OPEN : 0
INPUT
FOREWARNING : 0
INPUT TURN-
AROUND TIME : 0,3
INPUT
REL.1 - RESTING : Mod1
INPUT
QUICK CLOSE : OFF
INPUT
RELAY 1 : Mod1
INPUT
RELAY 2 : Mod2
INPUT
RELAY 3 : Mod3
INPUT
RELAY 4 : Mod2
INPUT Pressure
sensor TEST : OFF
8. Navigator (LCD monitor only)
MFZ
GB
CS 300 Gate Controls / rev. 04.06 - 13
INPUT
DELAY-OPEN : OFF
INPUT
FINE-OPEN : 4050
INPUT
FINE-CLOSE : 3950
INPUT
BES-OPEN : 4000
INPUT
BES-CLOSE : 4000
INPUT
ROT. FIELD : RE
INPUT
REVERSE OFF : 50
INPUT
POWER : 0
INPUT
AUTO LEVEL : OFF
INPUT
SELF LOCK : ON
INPUT
SU/WI : MOD1
DIAGNOSIS
Scroll up through menu:
> 2 Sek
Scroll down through menu:
> 2 Sec.
Return to AUTOMATIC
operating mode:
Only query is possible
ES UP : ON
ES DOWN : ON
OPEN BUTTON : OFF
PART OPEN : OFF
CLOSE BUTTON : OFF
SEP : ON
IMPULS : OFF
TIMER : OFF
P/E BARRIER : ON
STOP CIRCUIT : ON
CYCLE : 4
AVE : 2599
MFZ
14 – CS 300 Gate Controls / rev. 04.06
9. Overview of functions
9.1 Automatic operating mode
Display Description
AUTOMATIC OPEN
The door is driven to the OPEN* end position
AUTOMATIC CLOSE
The door is driven to the CLOSED* end position
AUTOMATIC RESTING
The door stands between the end positions
AUTOMATIC O RESTING
The door stands at the OPEN end position
AUTOMATIC o RESTING
The door stands at the position PART OPEN („before-end position“ up)
AUTOMATIC U RESTING
The door stands at the CLOSED end position
AUTOMATIC u RESTING
The door stands at the position PART CLOSE („before-end position“ down)
AUTOMATIC r RESTING
The door stands in the position where the reversing switches off
*When the gate is being driven OPEN, the power currently being used is displayed
MFZ
GB
CS 300 Gate Controls / rev. 04.06 - 15
9.2 Input operating mode9.2 Input operating mode
Function Description Setting options Factory setting
DEUTSCH Select the menu language DEUTSCH
ENGLISH FRANCAIS ESPANOL NEDERLANDS POLSKI CESKY
DEUTSCH
RUNNING TIME
Monitoring the max. running time for an open and close movement 1 – 250 Seconds 60 Seconds
OPEN TIME
After the door has opened, it runs in the CLOSE direction again after the set time has elapsed. Open time > 0 = impulse functions only work in OPEN direction
0 – 600 Seconds 0 =
Auto-close off
ADVANCE WARNING TIME
The traffi c light fl ashes before the door starts to move downwards. The programmed forewarning time is only active if the open time > 0 or if in radio-impulse operating mode
0 - 120 Seconds 0 = Off
TURNA- ROUND TIME
Standing time at every change of direction 0,1 - 2,0 Seconds
(in 1/10 Sec)
0,3 Seconds
REL.1 RESTING
MOD1: Relay 1 resting OFF MOD2: Relay 1 resting ON
MOD1 MOD2
MOD1
QUICK CLOSE
ON: The open time is cut short after the photoelectric barrier has
been passed (door closes immediately)
OFF: The open time continues as usual
ON OFF
OFF
RELAY 1 MOD1: Relay 1 is permanently ON when the door is moving and
fl ashes for forewarning MOD2: Relay 1 fl ashes when the door is moving and as a forewarning MOD3: Relay 1 is permanently ON when the door is moving and as a
forewarning
MOD1 MOD2 MOD3
MOD1
RELAY 2 MOD1: Relay 2 gives impulse on OPEN command
MOD2: OPEN end position MOD3: CLOSE end position MOD4: Before-end position OPEN MOD5: Before-end position CLOSE
MOD1 MOD2 MOD3 MOD4 MOD5
MOD2
RELAY 3 MOD1: Error message
MOD2: OPEN end position MOD3: CLOSE end position MOD4: Before-end position OPEN MOD5: Before-end position CLOSE MOD6: From before CLOSE position to CLOSE position
MOD1 MOD2 MOD3 MOD4 MOD5 MOD6
MOD3
RELAY 4 MOD1: Magnetic locking function
MOD2: Brake MOD3: Brake negated MOD4: Brake remains ON during open time MOD5: Brake remains ON during open time and direction turnaround
(relay switches OFF when turnaround initiated by SEP)
MOD1 MOD2 MOD3 MOD4 MOD5
MOD2
MFZ
16 – CS 300 Gate Controls / rev. 04.06
Function Description Setting options Factory setting
Pressure sensor TEST
ON: PS testing is active OFF: PS testing is inactive
The testing of the PS switch takes place in the CLOSE end position. For this, the PS contact must be temporarily broken when the gate lowers to rest on the ground.
ON OFF
OFF
DELAY- OPEN
ON: Forewarning before opening OFF: Immediate opening
ON OFF
OFF
FINE- OPEN
Fine adjustment of OPEN end position 0 – 8190 4050
FINE- CLOSE
Fine adjustment of CLOSE end position 0 – 8190 3950
BES-OPEN Setting the before-end position switch point for the OPEN direction
(PART-OPEN)
0 – 8190 4000
BES- CLOSE
Setting the before-end position switch point for the CLOSE direction 0 – 8190 4000
ROT. FIELD
C: clockwise rotating fi eld A: anti-clockwise rotating fi eld
This setting may only be altered in the case of a special customised drive installation!
RE LI
RE
REVERSE OFF
The point where the reversing switch is activated before the CLOSE end position is reached.
10 – 250 50
POWER The power is displayed during the opening movement.
If the power monitoring facility is activated, a value must be set, which is lower than the lowest value displayed during opening. The larger the difference, in comparison to the lowest value displayed, the less sensitive the reaction of the power monitoring. The power monitoring facility is only activated if the value is set to be > 0.
0 – 999 0
AUTO- LEVEL
ON: Align with ground, ON OFF: Align with ground, OFF
ON OFF
OFF
SELF LOCK.
ON: Automatic operation OFF: Manual operation
ON OFF
ON
SU/WI MOD1: PART-OPEN button at terminal X4 (9 + 10)
MOD2: PART-OPEN selector switch at terminal X4 (9 + 10) When the selector switch is closed, all OPEN commands go to
the before-end switch OPEN
MOD1 MOD2
MOD1
MFZ
GB
CS 300 Gate Controls / rev. 04.06 - 17
9.3 Diagnostic operating mode
Display Meaning Status
ES-OPEN OPEN end position OFF: confi rmed
ON: not confi rmed
ES-CLOSE CLOSE end position OFF: confi rmed
ON: not confi rmed
OPEN BUTTON OPEN button OFF: confi rmed
ON: not confi rmed
PART OPEN PART OPEN button (X4 / 9 + 10) OFF: confi rmed
ON: not confi rmed
CLOSE BUTTON CLOSE button OFF: confi rmed
ON: not confi rmed
SEP Safety edge protection ON: system circuit is closed
OFF: system is interrupted (fault)
IMPULSE Impulse button OFF: confi rmed
ON: not confi rmed
TIMER Weekly timer OFF: confi rmed
ON: not confi rmed
P/E BARRIER Photoelectric drive-through barrier ON: circuit closed
OFF: interrupted (fault)
STOP CIRCUIT - Stop button of controls
- Stop systems of drive
ON: circuit closed OFF: interrupted (fault)
CYCLE Gate-cycle counter Displays the gate cycles
AVE Absolute value encoder Shows the gate position value
MFZ
18 – CS 300 Gate Controls / rev. 04.06
10. Error messages and rectifi cation
Fault / error message Cause Rectifi cation
System does not respond - No voltage supply - Check the voltage supply of the drive
and the controls
Door travels to the CLOSE end position when the OPEN button is pressed Door travels to the OPEN end position when the CLOSE button is pressed
- Rotating fi eld is connected wrongly - Check the rotating fi eld and establish clockwise rotating fi eld if necessary
ERROR END POSITION - The door has travelled beyond one of
the end positions
- The end positions have not been
programmed yet
- Check the programming of the end positions and reset them if necessary
ERROR RUN TIME - The programmed running time has
been exceeded
- Check the path of the door
- Re-programme the running time
ERROR SEP - The safety edge protection is faulty - Check the safety edge protection and
the spiral cable
- Safety edge protection was triggered - Remove obstruction from path of door
ERROR PRESSURE SENSOR TESTING - The PS switch is not activated at the
CLOSE end position
- Check the PS switch, spiral cable and profi le
- Check the setting for the CLOSE end position
ERROR ROT. FIELD - An incorrect rotating fi eld is connected
to terminal X1
- Ensure that a clockwise rotating fi eld is connected
ERROR RS 485 - Communications fault between the end
position switch and the controls
- Check the cable and socket connections
ERROR POWER - The power monitoring has been
triggered
- Check that the door can move freely
- Reset the power value
After rectifying the cause of the fault, the controls must be disconnected briefl y from the mains!
MFZ
GB
CS 300 Gate Controls / rev. 04.06 – 19
Model CS 300
Voltage 400 / 230 V
Frequency 50 Hz
Current 10 A max.
Protection grade IP 65
Operating temperature
-10˚ C to +60˚ C
Protection class I
Control voltage 24 V DC
Dimensions 215 mm x 275 mm x 190 mm
Weight 1,8 kg
Manufacturer:
MFZ Antriebe GmbH & Co. Kg, Neue Muehle 4, 48739 Legden, Germany
We hereby declare that, by virtue of their conceptual development and design, as well as their manufacture as we have brought them onto the market, the products cited below:
CS300 Door Controls
conform to the relevant basic health and safety regulations of the following EU guidelines and standards:
EU Construction Products Directive 89/106/EU
DIN EN 13241-1 DIN EN 12453 DIN EN 12445 DIN EN 12978
EU Electromagnetic Compatibility Directive 89/336/EU
EN 50081-1 EN 50082-1 EN 55014-1 EN 61000-3-2 EN 61000-3-3
EU Machinery Directive 98/37/EU
EN 60204-1 EN 292-1
EU Low Voltage Directive 73/23/EU
EN 60335-1 EN 60335-2-103
BGR 232 - Directive for Power-driven Windows, Doors and Gates Directive for Power-driven Windows, Doors and Gates
Legden, 1 February 2006 Manufacturer‘s signature:
Hans-Joachim Molterer
Position of signatory: Manager
11. Technical data 12. EU Declaration of Conformity
MFZ
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