Meyer Industrial, 8865, 8720 Parts Manual

/2018
DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD
2004 MODEL YEAR
S AND PARTS MANUAL NO. PB
TWIN EXPELLER SUPER SPREADER
MANUFACTURED BY
Meyer Mfg. Corp.
Phone
INDUSTRIAL SERIES
MODEL 8720
MODEL 8865
PATENTED
U.S. PATENT NUMBER
5,368,236
5,501,404
674 W. Business Cty Rd A
P.O. Box 405
Dorchester, Wisconsin 54425
5132 Fax
800
sales@meyermfg.com
www.meyermfg.com
THROUGH 2017 MODEL YEAR
715
8720/8865
-SI-
: 715-654-
1-
-325-9103 E-mail: Website:
8
:
-654-5513
.
1. INTRODUCTION
Congratulations on your purchase of a new Meyer farm equipment product. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineering and customer service has made Meyer products the finest in the farm equipment industry today.
There is no substitute for quality. That is why thousands of people like you have purchased Meyer farm equipment. They felt it was the best equipment to serve their farming needs, now and in years to come. We ask that you follow our policy of “safety first,” and we strongly suggest that you read through the owner’s manual before operating your Meyer farm equipment.
Meyer Manufacturing Corporation wants to thank you for not compromising quality. We are determined to offer excellence in customer service as well as provide you with the very best value for your dollar.
REMEMBER:
FARM EQUIPMENT BUYERS
TRUST THE NAME MEYER!
Sincerely,
All Employees of MEYER MANUFACTURING CORPORATION
This SAFETY ALERT SYMBOL means ATTENTION! BE CAREFUL! YOUR SAFETY IS INVOLVED! It stresses an attitude of HEADS UP FOR SAFETY. When you see this symbol, be alert to the possibility of PERSONAL INJURY and carefully read the message that follows.
WARNING: NEVER OPERATE WITHOUT
ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRATIVE PURPOSES ONLY IN THIS MANUAL. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Meyer Mfg. Corp. reserves the right to make improvements in design, or changes in specifications at any time, without incurring any obligation to owners of units previously sold.
This supersedes all previous published instructions.
IMPORTANT:
At the front of this manual is an “Owner’s Registration Form”. Be sure your dealer has completed this form and promptly forwarded a copy to Meyer Mfg. to validate the manufacturer’s warranty. The product model and serial number are recorded on this form and below for proper identification of your Meyer Industrial Spreader by your dealer and the manufacturer when ordering repair parts.
Model No.
Serial No.
Date of Purchase
At the back of this manual is the repair parts section. All replacement parts are to be obtained from or ordered through your Meyer dealership. When ordering repair parts, refer to the parts section and give complete information including quantity, correct part number, detailed description and even Model No. and Serial No. of the Meyer Industrial Spreader which needs repair parts.
1.1. HOW TO READ YOUR SERIAL NUMBER
The serial number plate is found on the upper left front corner of the spreader tank or stamped in the left front frame channel.
Example: SI128720253
Model Type / Model Year / Model / Sequence of Build
SI 12 8720 253
You are urged to study this manual and follow the instructions carefully. Your efforts will be repaid in better operation and service as well as a savings in time and repair expenses. Failure to read this manual and understand the machine could lead to serious injury. If you do not understand instructions in this manual, contact either your dealer or Meyer Manufacturing Corp. at Dorchester, WI 54425.
NOTE: All references to right hand (RH), left hand (LH), front and rear apply to the product as viewed from the rear of the spreader.
Model 8720 / 8865 - 2 -
Spreader
Check List
PRE-DELIVERY & DELIVERY CHECK LIST
Meyer Manufacturing Corporation
Phone: 715-654-5132 • Toll-Free: 1-800-325-9103 • P.O. Box 405 • Dorchester, WI 54425
This Pre-Delivery & Delivery Check List must be gone through by the Selling Party and the Customer to validate the Owner’s Registration Form.
PRE-DELIVERY CHECK LIST
After the New Meyer Spreader has been completely set up, check to be certain it is in correct running order before delivering it to the customer.
The following is a list of points to inspect:
Check off each item as you have made the proper adjustments and found the item operating satisfactorily. Any adjustments made, must be according to specifications defined in this manual.
All shields and guards are in place and securely fastened.
All bolts and other fasteners are secure and tight.
All mechanisms operate trouble free.
All grease fittings have been lubricated, gear boxes filled to proper levels, and all roller chains are oiled. See “Lubrication” section of this manual.
PTO shields turn freely.
All roller chain springs adjusted properly for automatic tensioning. See “Adjustments” section in this manual.
Both LR and RR Spinner Material Guides are adjusted properly. See “Adjustments” section in this manual.
All decals are in place and legible.
All stop/tail/turn lights work properly.
DELIVERY CHECK LIST
The following check list is an important reminder of valuable information that MUST be passed on to the customer at the time the unit is delivered.
Check off each item as you explain it to the customer.
Explain to the customer that pre-delivery check list was fully completed.
Give customer the Owner & Operator’s Manual. Instruct to read and completely understand its contents BEFORE attempting to operate the spreader.
Explain and review with customer the New Meyer Spreader manufacturer’s warranty.
Show the customer where to find the serial number on the implement.
Explain and review with the customer “Safety Precautions” section of this manual.
Explain and review with customer the proper “Start-up and Operating Procedures” sections of this manual.
Demonstrate the PTO Shaft Locking Device and proper PTO shaft storage. Also, demonstrate proper hydraulic hose storage and tip holder used to keep system clean from contaminants.
Explain that regular lubrication and proper adjustments are required for continued proper operation and long life of the spreader. Review with the customer the “Lubrication” and “Adjustments” sections of this manual.
Explain and review with customer the recommended loading and unloading procedures for different types of manure.
Also, demonstrate the proper way to adjust the Rear Spinner Material Guides.
Fully complete this “PRE-DELIVERY & DELIVERY CHECK LIST” with the customer.
Model 8720 / 8865 - 3 -
Model 8720
8865
Meyer Manufacturing Corporation
674 W. Business Cty Rd A
Dorchester, WI 54425
Phone: 1
Fax: 715
sales@meyermfg.com
Website: www.meyermfg.com
9103
5513
-800-325-
-654-
Email:
/
-4-
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................................................... 2
1.1. How to Read Your Serial Number .................................................................................................................. 2
PRE-DELIVERY CHECK LIST ................................................................................................................................... 3
DELIVERY CHECK LIST ............................................................................................................................................ 3
TABLE OF CONTENTS ............................................................................................................................................ 5
2. MANUFACTURER’S WARRANTY ........................................................................................................................ 7
3. SAFETY PRECAUTIONS ...................................................................................................................................... 8
4. SAFETY FIRST ...................................................................................................................................................... 9
5. PRE-OPERATION ............................................................................................................................................... 11
5.1. Shutting Off and Locking Out Power ............................................................................................................ 11
5.2. Tractor Setup ................................................................................................................................................ 11
5.3. Product Inspection........................................................................................................................................ 12
5.3.1. Wheels and Tires ................................................................................................................................... 12
5.3.2. Axle, O-Beams, Spindles AND Hitch ..................................................................................................... 12
5.3.3. CRACKS ................................................................................................................................................ 12
5.3.4. WORN COMPONENTS ........................................................................................................................ 12
5.3.5. HYDRAULICS ....................................................................................................................................... 12
5.4. Hitching to Tractor ........................................................................................................................................ 12
5.5. PTO Driveline ............................................................................................................................................... 13
5.5.1. Understanding the PTO Cut-Out Clutch ................................................................................................ 13
5.5.2. PTO, Attachment of .............................................................................................................................. 14
5.6. Operational Checks ...................................................................................................................................... 14
5.7. Transporting ................................................................................................................................................. 14
5.7.1. Speed .................................................................................................................................................... 14
5.7.2. Public Roadway Travel .......................................................................................................................... 14
5.7.2.1. Truck Mounted Spreader Lights .................................................................................................... 15
5.7.3. Minimum Tractor Weight ....................................................................................................................... 15
5.7.4. Safety Chain .......................................................................................................................................... 15
5.7.5. Optional Brake Package ........................................................................................................................ 15
6. OPERATION ........................................................................................................................................................ 16
6.1. Loading ......................................................................................................................................................... 16
6.1.1. Overloading ........................................................................................................................................... 16
6.2. Unloading ..................................................................................................................................................... 17
6.2.1. Shear Sprocket ...................................................................................................................................... 18
6.2.2. Freezing Weather Operation ................................................................................................................. 18
7. ADJUSTMENTS .................................................................................................................................................. 19
7.1. Front Drive Roller Chains ............................................................................................................................. 19
7.2. Spinner Material Guides ............................................................................................................................... 21
7.3. Shear Arm Material Guide ............................................................................................................................ 21
8. LUBRICATION ..................................................................................................................................................... 22
8.1. Daily Lubrication (every 8-12 loads) ............................................................................................................. 22
8.2. Weekly Lubrication (every 25-30 loads) ....................................................................................................... 22
8.3. Monthly Lubrication ...................................................................................................................................... 23
8.4. PTO Lubrication ........................................................................................................................................... 23
8.4.1. Lubrication ............................................................................................................................................. 23
8.4.1.1. Prior To Use .................................................................................................................................. 24
8.4.1.2. Normal Operation .......................................................................................................................... 24
8.5. Automatic Chain Oiler .................................................................................................................................. 24
8.6. Truck Mount Mechanical Drive, Lubrication of (Optional) ............................................................................ 25
8.6.1. Monthly Lubrication ............................................................................................................................... 25
8.6.2. Daily Lubrication .................................................................................................................................... 25
9. STORAGE AFTER USE ...................................................................................................................................... 26
10. REPLACEMENT PARTS ................................................................................................................................... 27
10.1. Introduction ................................................................................................................................................. 27
10.2. Cracks ........................................................................................................................................................ 28
Model 8720 / 8865 -5-
10.3. Worn Components ..................................................................................................................................... 28
10.4. Hydraulics ................................................................................................................................................... 28
1000 RPM PTO Drive Shaft-Lemon Profile (Standard 8720) (Optional 8865) ................................................ 30
1000 RPM PTO Drive Shaft-Star Profile (Standard 8720) (Optional 8865) .................................................... 32
1000 RPM PTO Drive Shaft-Lemon Profile (Optional 8720) (Standard 8865) ................................................ 36
1000 RPM PTO Drive Shaft-Star Profile (Optional 8720) (Standard 8865) .................................................... 36
First Reduction & Spinner Drive ...................................................................................................................... 40
Second Reduction Drive .................................................................................................................................. 44
Third Reduction Drive ...................................................................................................................................... 46
Final Reduction, RH Auger Drive .................................................................................................................... 48
Final Reduction, LH Auger & Third Auger Drive .............................................................................................. 50
Body, Shields & Augers - 8720 Spreader ........................................................................................................ 52
Body, Shields & Augers - 8865 Spreader ........................................................................................................ 56
Rear Gate & Shields ........................................................................................................................................ 62
Rear Gate & Shields ........................................................................................................................................ 64
Spinners & Gearboxes .................................................................................................................................... 66
Spinner Gear Reducer - Left Hand (1:1) #19-0129 ......................................................................................... 70
Spinner Gear Reducer - Center (1:1) #19-0130 .............................................................................................. 71
Corner Gear Reducer - Right Hand ................................................................................................................. 72
Axle & Wheels (Standard 8720) ...................................................................................................................... 73
Axle & Wheels, Hi-Float Package (Standard 8865) (Optional 8720) .............................................................. 74
Highway Lights ................................................................................................................................................ 76
Gearbox Attachment Assembly, Truck ............................................................................................................ 78
19-0140 Lower Gearbox - Truck ...................................................................................................................... 79
619-0010-SYN Upper Gearbox - Truck ........................................................................................................... 80
Oil-Kit ............................................................................................................................................................... 82
Truck Mount Fenders ...................................................................................................................................... 84
TROUBLESHOOTING ............................................................................................................................................. 85
WHEEL TORQUE .................................................................................................................................................... 86
8720/8865 Spreader W/Brakes Tire Wheel Torque ............................................................................................ 86
TIRE INFLATION ..................................................................................................................................................... 86
DIMENSIONS & SPECIFICATIONS ........................................................................................................................ 87
MAINTENANCE RECORD ...................................................................................................................................... 91
Model 8720 / 8865 -6-
2. MANUFACTURER’S WARRANTY
MEYER INDUSTRIAL SPREADER
I. The “Owner’s Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this
warranty to become both valid and effective. All warranties on new Meyer Industrial Spreaders shall apply only to the original retail customer from an authorized Meyer Mfg. Corp. dealership.
II. This warranty shall not apply to any Meyer Industrial Spreader which has been subjected to misuse, negligence,
alteration, accident, incorrect operating procedures, has been used for an application not designed for or pre­authorized by Meyer in writing, has had the serial numbers altered, or which shall have been repaired with parts other than those obtained through Meyer Mfg. Corp. Meyer is not responsible for the following: Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow the operator’s manual recommendations or normal maintenance parts and service. Meyer is not responsible for rental of replacement equipment during warranty repairs, damage to a power unit (including but not limited to a truck or tractor), loss of earnings due to equipment down time, or damage to equipment while in transit to or from the factory or dealer.
III. Meyer Mfg. Corp. warrants new Meyer Industrial Spreaders to be free from defects in material and workmanship
under recommended use and maintenance service, as stated in the “Owner / Operator’s Manual & Parts Book” as follows:
IV. COMMERCIAL USE: Coverage as in paragraph III.A.1. ONLY, except warranty coverage is for (90) days for
V. Repairs eligible for labor warranty must be made by Meyer Mfg. Corp. or an authorized Meyer dealership. The
VI. Except as stated above, Meyer Mfg. Corp. shall not be liable for injuries or damages of any kind or nature, direct,
VII. No person is authorized to give any other warranties or to assume any other obligation on Meyer Mfg. Corp.’s.
Purchased Product Warranty: This warranty does not apply to component parts not manufactured by Meyer such as but not limited to wheels, tires, tubes, PTO shafts, clutches, hydraulic cylinders, scales, etc.
A. Meyer Mfg. Corp. will repair or replace F.O.B. Dorchester, WI, as Meyer Mfg. Corp. elects, any part of a
new Meyer Industrial Spreader which is defective in material or workmanship:
i. Without charge for either parts or labor during the first (1) year from purchase date to the
original retail customer.
B. In addition to the above basic warranty, Meyer Mfg. Corp. will repair or replace F.O. B. Dorchester, WI
as Meyer Mfg. Corp. elects:
i. Any part of the following which is defective in material or workmanship (not neglect to
recommended use and service) with a “pro-rated” charge for parts only (not labor) during the stated time period from date of purchase to the original retail customer:
Seven (7) Years: a. The spreader tank body is warranted against rust through (Pro-rated parts only). Parts included, front and rear end panels, side panels and auger trough.
parts and labor to the original commercial retail customer.
original retail customer is responsible for any service call and/or transportation of the Industrial Spreader to the dealership or factory for warranty service.
consequential, or contingent, to persons or property. This warranty does not extend to loss of crop or for any other reasons.
behalf unless made or assumed in writing by Meyer Mfg. Corp. This warranty is the sole and exclusive warranty which is applicable in connection with the manufacture and sale of this product and Meyer Mfg. Corp.’s responsibility is limited accordingly.
Model 8720 / 8865 -7-
11/2014
3. SAFETY PRECAUTIONS
CAUTION: BEFORE ATTEMPTING TO OPERATE THIS SPREADER, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE SPREADER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
Require anyone who will operate this spreader to read and completely understand this Owner’s Manual. Give necessary instructions!
DO NOT operate, service, inspect or otherwise handle this spreader until all operators have read this Owner’s Manual and have been properly trained in the intended usage of the spreader.
Do not allow minors (children) or inexperienced persons to operate this spreader.
If the spreader becomes clogged, shut off the tractor engine and allow all mechanisms to stop. Disconnect PTO shaft and hydraulic hoses (relieve hydraulic pressure). Then, clean or work on the spreader as required.
Always shut off power and disconnect PTO drive shaft and unhook hydraulic hoses (relieve hydraulic pressure) from tractor to prevent accidental startup or unexpected movement before working on machine.
Do not clean, adjust, or lubricate while spreader is in motion.
Make sure all hydraulic fittings are tight and that all hoses are in good condition. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury. Never investigate for hydraulic leaks by using a part of the body to feel for escaping fluid.
Inspect when first delivered and regularly thereafter. Verify that all connections and bolts are tight and secure before operating.
Know how to stop the spreader before starting it!
Do not operate until all shields, covers and guards are in place.
Make certain everyone is clear of the spreader before applying power.
Keep hands, feet and clothing away from moving parts. Loose or floppy clothing should not be worn by the operator.
Stay well clear of the spreader’s rear discharge spinners while operating.
Do not step up on any part of the spreader at any time. Do not use PTO guard as a step.
Do not step over the power take-off shaft. Stay clear of the PTO at all times.
Keep PTO shaft telescoping tube shields turning freely. Keep PTO master shield on tractor. Replace shields missing or damaged.
Match the right tractor PTO spline and speed with the PTO driveshaft provided with the implement. This will assure proper geometry and operating speed. Never operate 540 RPM implements at 1000 RPM. Never operate 1000 RPM implements at 540 RPM. Never use a spline adapter. Use of adaptors will void warranty due to damage caused to the tractor PTO, PTO driveshaft or implement.
Use only properly rated tires.
Do not tow at speeds in excess of 20 MPH when transporting this spreader. Never exceed a safe travel speed.
Observe all applicable traffic laws when transporting on public roadways (where legal to do so). Check local laws for all highway lighting and marking requirements.
Always install a SMV emblem on this spreader for transporting on roadways and keep the emblem clean and bright.
When towing the spreader on public roads a safety chain of sufficient strength to support, along the line of travel, the gross weight of the spreader must be used (See Maximum Load Weight Chart in the Transporting Section). The safety chain should be attached per diagram in the Transporting Section.
STUDY THE ABOVE SAFETY RULES
FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Model 8720 / 8865 -8-
4. SAFETY FIRST
A brief definition of signal words that may be used in this manual is as follows:
This symbol is used to call attention to instructions concerning personal safety. Be sure to observe
and follow these instructions. Take time to be careful!
DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in serious injury or
death.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or
serious injury, and includes hazards that are exposed when guards are removed.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate
injury. It is also used to alert against unsafe practices.
CAUTION: READ ALL SAFETY SIGNS ON THE SPREADER AND IN THIS MANUAL. KEEP THESE
SAFETY SIGNS CLEAN AND REPLACE ANY LOST OR DESTROYED SAFETY SIGNS. BECOME FAMILIAR WITH ALL TRACTOR AND SPREADER CONTROLS.
Model 8720 / 8865 -9-
The Meyer Super Spreader is manufactured with operator safety in mind. Located on the manure spreader are various safety signs to aid in operation and warn of danger or caution areas. Pay close attention to all safety signs on the spreader.
DO NOT REMOVE ANY SAFETY SIGNS. IF SAFETY SIGNS ARE LOST, DAMAGED OR IF THE
MANURE SPREADER HAS BEEN REPAINTED, REPLACE SAFETY SIGNS. REMEMBER: SAFETY SIGNS ARE FOR EVERYONE'S PROTECTION AND INFORMATION.
SAFETY SIGN A. PART NO. 46-0001-5 SAFETY SIGN B. PART NO. 46-0001-26 SAFETY SIGN C. PART NO. 46-3600-9
SAFETY SIGN D. PART NO. 46-3600-6 SAFETY SIGN E. PART NO. 46-0001-4
SAFETY SIGN F. PART NO. 46-3600-2 SAFETY SIGN H. PART NO. 46-9500-4
SAFETY SIGN G. PART NO. 46-0001-13
SAFETY SIGN K. PART NO. 46-0001-35
SAFETY SIGN J. PART NO. 46-0004-2
SAFETY SIGN L. PART NO. 46-5570-3 SAFETY SIGN M. PART NO. 46-8500-7
SAFETY SIGN I. PART NO. 46-0001-22
CAUTION: READ ALL SAFETY SIGNS ON THE SPREADER AND IN THIS MANUAL. KEEP THESE
SAFETY SIGNS CLEAN AND REPLACE ANY LOST OR DESTROYED SAFETY SIGNS. BECOME FAMILIAR WITH ALL TRACTOR AND SPREADER CONTROLS.
IMPORTANT: MEYER MFG. CORP. PROVIDES GUARDS FOR EXPOSED MOVING PARTS FOR THE OPERATOR’S PROTECTION; HOWEVER, SOME AREAS CANNOT BE GUARDED OR SHIELDED IN ORDER TO ASSURE PROPER OPERATION. THE OPERATOR’S MANUAL AND SAFETY SIGNS ON THE MACHINE ITSELF WARN YOU OF DANGERS AND MUST BE READ AND OBSERVED CLOSELY.
Model 8720 / 8865 -10-
5. PRE-OPERATION
WARNING:
PARTICULAR ATTENTION TO THE “SAFETY PRECAUTION” AND “SAFETY FIRST” PAGES. READ ALL SAFETY MESSAGES HIGHLIGHTED BY “SAFETY ALERT SYMBOLS” THROUGHOUT THE MANUAL.
WARNING
FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
5.1. SHUTTING OFF AND LOCKING OUT POWER
WARNING
OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Whenever adjusting, cleaning, lubricating or otherwise servicing this spreader, you must shutoff and lockout power to the spreader. Because this spreader can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the truck and the spreader is permanently installed and not intended to be disconnected. On trucks, disengage the PTO drive, turn off the engine, set the parking brake, remove the ignition keys and keep them in your possession to prevent anyone else from accidentally applying power to the box unexpectedly. For tractors, disconnect the PTO, disconnect and relieve pressure of the hydraulics, turn off the tractor and set the brakes.
Throughout this manual, when directed to shutoff and lockout power, be familiar with the previously described procedures for the type of machine you are operating.
BEFORE OPERATING, READ THIS OWNER’S MANUAL COMPLETELY. PAY
: DO NOT OPERATE WITHOUT ALL SHIELDS, GUARDS AND COVERS INSTALLED.
: SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING
5.2. TRACTOR SETUP
IMPORTANT: NEVER OPERATE PTO ABOVE ITS NORMAL 1000 RPM RATING. TRACTOR'S PTO MUST MATCH IMPLEMENT PTO.
This spreader must be operated with a 1000 RPM PTO. No PTO adapter may be used to alter speed or geometry. The hitch of the spreader is designed for a standard tractor drawbar. Adjust the drawbar at 15 to 22 inches above the ground. Extend or shorten the drawbar so horizontal distance from end of tractor PTO shaft to center of the hitch pin hole is 20” (1 3/4-20), 16” (1 3/8-21). Secure the drawbar so that the hitch pin hole is located directly below the PTO drive line. See FIGURE 1 for location of standard measurements.
An improperly located hitch point may cause damage to the universal joints of the PTO drive shaft. Conforming to the standard 16" or 20” drawbar & PTO relationship will ensure that the PTO drive shaft will not become over-extended.
WITH INITIAL HOOK-UP TO YOUR NEW MEYER SPREADER TEST PTO TRAVEL BY TURNING EQUIPMENT IN BOTH DIRECTIONS OBSERVING THE MINIMUM AND MAXIMUM TRAVEL DIMENSIONS AS SHOWN, FIGURE 2.
FIGURE 1. TRACTOR DRAWBAR & PTO
SPECIFICATION
Model 8720 / 8865 -11-
FIGURE 2. PTO DRIVELINE
5.3. PRODUCT INSPECTION
WARNING
SECURE BEFORE OPERATING. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
5.3.1. WHEELS AND TIRES
See page 86 for Wheel Torque and Tire Inflation Charts.
Check for proper assembly and adjustment and make sure that all bolts are tightened. Securely retighten after a few hours of operation, as bolts can loosen up on new machinery. Check wheel lug nuts upon delivery and periodically thereafter. Check the tires and inflate to the recommended pressure. See wheel torque and tire inflation charts on page 86.
5.3.2. AXLE, O-BEAMS, SPINDLES AND HITCH
DANGER
SHIELDING, SAFETY SIGNS AND SAFETY LIGHTING REGULARLY. THESE PARTS OF YOUR IMPLEMENT, IF NOT WATCHED CLOSELY, COULD POSE POTENTIAL INJURY INCLUDING DEATH. IF AN ITEM IS FOUND IN NEED OF REPAIR, TAG THIS UNIT AS INOPERABLE AND HAVE QUALIFIED PERSONNEL REPAIR IMMEDIATELY.
The entire axle, o-beam, spindle and hitch should be visually inspected for cracks regularly. Any cracks found will indicate immediate repair or replacement is necessary.
Some parts will wear due to use. It is highly recommended to replace critical safety items such as a hitch that has worn through the "Wear Plate" or is less than three quarters of its original thickness.
: INSPECT REGULARLY THAT ALL CONNECTIONS AND BOLTS ARE TIGHT AND
: INSPECT THE AXLES, O-BEAMS, SPINDLES, TIRES, HITCHES, SAFETY
5.3.3. CRACKS
The entire axle, o-beam, spindle and hitch should be visually inspected for cracks regularly. Any cracks found will indicate immediate repair or replacement is necessary.
5.3.4. WORN COMPONENTS
Some parts will wear due to use. It is highly recommended to replace critical safety items such as a hitch that has worn through the "Wear Plate" or is less than three quarters of its original thickness.
5.3.5. HYDRAULICS
WARNING
FORCE TO CAUSE INJURY. KEEP ALL HOSES AND CONNECTIONS IN GOOD SERVICEABLE CONDITION. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Whenever working on any part of the hydraulics, safely relieve hydraulic pressure before starting.
: HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN HAVE SUFFICIENT
5.4. HITCHING TO TRACTOR
Do not allow anyone to stand between the tongue or hitch and the tractor when backing up to the spreader. Fasten the spreader hitch to the tractor drawbar with a hitch pin that cannot bounce out. Use a 1-5/16” to 1-3/8” diameter hitch pin.
Remove the weight from the jack (jack is not to be used when spreader is loaded). Remove the jack from mount tube and move to the transport storage tube on the front of the spreader drive enclosure. Store in a horizontal position.
Before operation and after hitching the tractor to the spreader, connect the PTO drive shaft to the tractor. Slide the spring loaded locking collar onto the PTO yoke rearward, and then slide the yoke onto the tractor PTO shaft.
Model 8720 / 8865 -12-
Release the spring loaded collar. Be sure the pins fall into the groove of the tractor PTO shaft and that the collar snaps forward into the locked position.
NOTICE
Route hydraulic hoses through the hose support rod which is mounted to the hitch frame, Figure 3. Connect the hydraulic hoses for the flow control rear gate to the tractor’s double acting valve hydraulic system. Move the tractor hydraulic controls to observe proper flow gate operation. If the controls operate the gate in opposite directions to what you expect, reverse the hydraulic hose connections at the tractor.
WARNING
ESCAPING UNDER PRESSURE CAN HAVE SUFFICIENT FORCE TO CAUSE INJURY. KEEP ALL HOSES AND CONNECTIONS IN GOOD SERVICEABLE CONDITION. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
: DO NOT USE A STEEL HAMMER TO AID IN JOINING PTO PARTS.
: HYDRAULIC FLUID
FIGURE 3. SPREADER HOOKUP
5.5. PTO DRIVELINE
WARNING
OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
DANGER: DO NOT OPERATE WITHOUT PTO GUARD ON SPREADER AND ON TRACTOR. MAINTAIN PTO DRIVE SHAFT GUARD TUBES IN OPERATING CONDITION. REPLACE THEM IF DAMAGED AND NOT TURNING FREELY. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
See your PTO Installation, Service, and Safety Instruction Manual for additional PTO details. Call Meyer Manufacturing Corporation at 1-800-325-9103 for a replacement manual.
See your ADMA Safety Manual for further safety situations and precautions that you should familiarize yourself and those that may be operating this equipment. Call Meyer Manufacturing Corporation at 1-800-325-9103 for a replacement manual.
: SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING
5.5.1. UNDERSTANDING THE PTO CUT-OUT CLUTCH
The Meyer 8720/8865 Industrial Series Spreader is equipped with a cutout type clutch on the implement half of the PTO driveline. The clutch is designed to limit the amount of torque transferred to the machine through the driveline. If excessive torque is developed the clutch will disengage. A loud ratcheting sound will be heard and the transfer of power to the machine will be disrupted. To re-engage the machine, simply shut down the PTO and allow the driveline to come to a stop. The PTO can then be re-engaged to restart the spreader. The cutout clutch will either re-engage upon shut down of the PTO or just before it comes to a complete stop.
The cutout clutch will disengage if start up is done in an abrupt or reckless manner. It also will disengage from foreign materials entering the spinner area of the spreader. It may also be possible to disengage the clutch by overloading or flooding the spinners with free flowing or liquid manure. If PTO clutch fails to re­engage it will be necessary to remove the foreign object from the spreader before restarting. THERE IS NO
FIELD ADJUSTMENT ON THE CUTOUT CLUTCH.
Model 8720 / 8865 -13-
5.5.2. PTO, ATTACHMENT OF
The cutout clutch end of the PTO driveline must always be attached to the implement. The PTO driveline is equipped with a 1 3/8-6 spline on the implement half for attaching to the spreader. Remove the M17­hexagon bolt from the splined hub and slide the PTO onto the implement splined input shaft. Install the hexagon bolt through the hub being sure the bolt is falling into the groove on the splined shaft. Torque tight using a metric size M17 6-point socket and torque down to 75 ft. lbs. A M17 6-POINT METRIC SOCKET
MUST BE USED AS ROUNDING OF HEXAGON BOLT AND INACCURACY OF TORQUE SETTINGS COULD OCCUR.
If removal of the M-17 hexagon bolt is necessary, use the same M-17 6-point socket and loosen bolt ½ turn. Insert a ¼” drift punch in the hole on the opposite side of the hexagon bolt and tap to loosen the seated portion of the bolt from the splined hub. Loosen in ½ turn increments and tapping to loosen. After bolt seat has been released, remove the bolt. If bolt is not unseated, damage to the hexagon bolt will occur.
Attach the shield safety chain to a suitable area on the spreader, preferably to the implement PTO steel shield.
5.6. OPERATIONAL CHECKS
DANGER: MAKE CERTAIN ALL PERSONNEL ARE CLEAR OF THE SPREADER AND THE ROTATING SPINNERS BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
See Lubrication and Adjustment sections for further detail.
Before loading spreader, slowly engage the tractor PTO and operate machine at idle speed for several minutes to ensure the spreader is operating properly.
5.7. TRANSPORTING
5.7.1. SPEED
WARNING
RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Operating speed is dictated by the terrain over which you are traveling. Always use caution. Avoid traveling on slopes or hills that are unsafe.
5.7.2. PUBLIC ROADWAY TRAVEL
WARNING
ROADWAYS. CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING REQUIREMENTS.
WARNING
TRANSPORTING ON ROADWAYS AND KEEP THIS EMBLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
If you will be traveling on public roadways and it is legal to do so, you must know all rules governing such operation. This will include lighting, brake requirements, and safety chains, in addition to all local, state, and federal traffic rules. Lighting and reflective decals need to be clean, visible, and operational.
Check that the rear discharge gate is completely closed. It is unlawful to allow slurry to splash or leak onto public roadways.
Check for traffic constantly. Be sure that no one is attempting to pass and that all traffic is sufficiently clear before making any turns.
: DO NOT TOW AT SPEEDS GREATER THAN 20 MPH. FAILURE TO HEED MAY
: OBSERVE ALL APPLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC
: INSTALL A SMV EMBLEM ON THE REAR OF THE SPREADER FOR
Model 8720 / 8865 -14-
5.7.2.1. Truck Mounted Spreader Lights
Depending on the make and model of the truck it may be necessary to install a light converter (MEYER PART #56-0028). Converter will allow signal lights and brake lights to operate according to DOT lighting standard. Call factory for more information.
5.7.3. MINIMUM TRACTOR WEIGHT
Minimum Tractor Weight is calculated as 2/3 of the towing implement's gross weight (GW)
Spreader Loaded Weight X .667 = Minimum Tractor Weight Up To 20 MPH
Tractor PTO Horsepower Requirements: The PTO horsepower requirements may not reflect adequate tractor size for towing the machine. Refer to tractor weight requirements for these recommendations and safety section for additional tractor and towing requirements.
MODEL
SI8720T 46,645 31,000
SI8865T 56,140 37,500
MAXIMUM
SPREADER GROSS
WEIGHT (LBS)
MINIMUM TRACTOR
WEIGHT UP TO
20 MPH (LBS)
5.7.4. SAFETY CHAIN
CAUTION:
TRACTOR (OR OTHER TOWING VEHICLE) AND SPREADER WHENEVER TRAVELING ON PUBLIC ROADS IN CASE THE HITCH CONNECTION WOULD SEPARATE. A SUGGESTED ATTACHMENT IS ILLUSTRATED ON FIGURE 4.
The chain must be of adequate size to hold the weight of the loaded spreader (See table on page 17). See your ag cart or wagon owner / operator’s and parts book, which is also available at www.meyermfg.com. If using a grab hook at the end(s) of the chain to secure the chain to itself, a hook latch must be installed.
The length of the safety chain is not to be any longer than necessary to turn without interference. If any chain links or attachment hardware are broken or stretched, repair before using. Store chain so it does not corrode or become damaged. Do not use this chain for other implements because the strength and length of the chain may not be adequate. Identify this chain for use on this particular spreader. Do not use the intermediate support as the attaching point.
If you do not have a safety chain, or need a replacement safety chain, see your local Meyer dealer and do not operate on public roads until you are able to travel with the safety chain properly installed.
A SAFETY CHAIN MUST BE INSTALLED TO RETAIN THE CONNECTION BETWEEN
FIGURE 4. SAFETY CHAIN INSTALLATION
5.7.5. OPTIONAL BRAKE PACKAGE
See INST-BRAKE-IMT for maintenance and adjustment information on this optional brake equipment. Call Meyer Manufacturing Corporation at 1-800-325-9103 for a replacement manual.
Model 8720 / 8865 -15-
6. OPERATION
WARNING
SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
6.1. LOADING
CAUTION
SUPPORT ADDED WEIGHT. UNBALANCED WEIGHT MAY RESULT IN UNEXPECTED “TIP UP” OF SPREADER.
IMPORTANT: OVERLOADING MAY CAUSE FAILURE OF AXLES, TIRES, STRUCTURAL MEMBERS, HITCHES, LOSS OF VEHICLE CONTROL, ETC. DO NOT EXCEED MAXIMUM NET LOAD.
IMPORTANT: THIS MACHINE IS NOT INTENDED TO BE A BALE GRINDER, HAY CHOPPER OR BEDDING MACHINE. LONG HAY OR STRAW MUST CONTAIN MANURE IN ORDER TO BE SPREAD. FAILURE TO COMPLY MAY DAMAGE THE DRIVETRAIN AND VOID THE WARRANTY.
NOTICE: TO PREVENT DAMAGE TO AUGERS, SPINNERS, AND DRIVE LINES, FOREIGN OBJECTS (STONES, CONCRETE, TIMBER, METAL OR LARGE FROZEN CHUNKS OF MANURE) SHOULD NEVER BE LOADED INTO THE SPREADER.
Before loading, especially in freezing weather, make sure the augers and spinners are free to rotate and the flow control rear gate moves freely up and down.
Check and be sure that the flow control rear gate is completely closed before loading.
When the spreader is parked for loading, shift the tractor to neutral or park and set the brakes. The moisture content of the manure will determine how full the spreader can be loaded so that no manure spills out.
You will probably be able to load solid manure at least level with the top of the box while semi-liquid and liquid manure will have to be less than full in the spreader box. It is unlawful to allow manure to splash or leak onto public roads.
A liquid manure kit is available for installation around the top of the box on your spreader which will aid in the containment of liquids.
: SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR
: DO NOT USE JACK EXCEPT WHEN SPREADER IS EMPTY. JACK WILL NOT
6.1.1. OVERLOADING
MATERIAL ESTIMATED WEIGHT PER CUBIC FOOT
MATERIAL LBS / CU. FT.
LIME SLUDGE 110-115 LBS. DRY FEEDLOT MANURE 63-65 LBS. CHICKEN LITTER 63-65 LBS. CAKE SLUDGE 62-65 LBS. SEMI-SOLID MANURE 58-60 LBS. PEN PACKED MANURE 30-35 LBS. LIQUID MANURE 63-65 LBS.
NOTE: Overloading can have detrimental effects on the integrity of the spreader and its safe use. Some materials such as lime sludge may not be able to be filled to struck level. Overloading will void warranty and
increase risk to the operator's safety. Always be aware of your Gross Weight.
Model 8720 / 8865 -16-
PER SAE D384.2
MAXIMUM SPREADER LOAD WEIGHTS
Model
Maximum Gross Weight (Pounds) 12,000 24,000 32,000 46,645 56,140 Total Net Weight (Pounds) 6,100 7,640 8,650 11,445 18,140 Cubic Foot Capacity** 181 227 272 468 562 Capacity in Gallons 1,355 1,694 2,033 3,500 4,200
**Struck capacity, heaped loads significantly increase weight.
2636 3245T 3954T 8720T 8865T
6.2. UNLOADING
DANGER
ROTATING SPINNERS BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
When you are ready to begin spreading application on the field, open the hydraulic flow control rear gate and slowly engage the tractor PTO clutch. This can be done while traveling forward to avoid a heavier application of liquid manure at the edge of the field than desired.
For liquid and semi-liquid manure, the application rate can be controlled by the amount the flow control rear gate is opened. The gate indicator on the front of the box will provide a ready reference for the amount of opening. For solid manure (dry, pen-packed or manure containing long straw or hay) the flow control rear gate MUST be completely open since this material is not free flowing.
The rear spinners have been designed and tested to provide the best spread pattern for most liquids and semi solid manure. However, the pattern will vary for each specific condition. The factors that contribute most to differing patterns will be moisture content and the amount and length of bedding material. For most typical conditions, the spread pattern should be uniform and about 15 ft. wide. When this is the case, plan your spreading patterns so you do not have to travel over previously spread manure which will be slippery, resulting in poor traction. Traction on wet grass is also poor. When the resulting pattern may require that you overlap during spreading, use precautions on slopes and hills where you could experience a loss of traction by traveling over ground with previously spread manure.
NOTE: Further control of the application rate is possible by the relationship of tractor engine speed to ground speed (transmission gear selection). For optimum, trouble-free performance it is recommended to operate at or near engine PTO speed.
When the spreader is empty, idle the tractor and stop the PTO. Close the flow control rear gate.
NOTE: Failure to idle the tractor before disengaging the PTO will cause roller chain over-running and damage to the chain tighteners.
NOTE: Maximum life of the PTO shaft universal joints will result if you stop the PTO before making turns at the end of the field.
: MAKE CERTAIN ALL PERSONNEL ARE CLEAR OF THE SPREADER AND THE
FIGURE 5. FLOW CONTROL GATE
INDICATOR
NOTICE: DO NOT EXCEED THE MAXIMUM 80° TURNING ANGLE ON THE CONSTANT VELOCITY PTO DRIVELINE. EXCEEDING THE TURNING ANGLE WILL DAMAGE THE CONSTANT VELOCITY “CENTER HOUSING” AND WILL EXERT EXCESSIVE PRESSURES ON THE PTO INPUT CENTER SHAFT AND RELATED BEARINGS.
Model 8720 / 8865 -17-
6.2.1. SHEAR SPROCKET
The Meyer Spreader you have received has been equipped with a shear sprocket design on the main auger drive sprockets. The augers are being driven by two Allen head grade 8 bolts. The design is such that if the bolts are sheared another set of holes to install new shear bolts will always be accessible without turning over the machine.
We recommend starting with the 9/16" diameter bolts. Install the new bolts in the proper way as to drive off of THE HEAD of the bolt, not on the nut.
PART NO. DESCRIPTION
831-5618-1.50-SL 9/16-20 x 1-1/2” Allen Head Cap Bolt
884-5618 9/16-20 Top Locknut Grade 8
831-6318-1.5 5/8-18 x 1-1/2” Allen Head Cap Bolt
884-6318 5/8-18 Top Locknut Grade 8
910-0100 140B35 Shear Sprocket Assembly Complete
6.2.2. FREEZING WEATHER OPERATION
Allow spreader to completely empty last of manure contents, shutoff and lockout power and allow all movement to stop before attempting to clean the spreader.
Scrape clean any remaining manure from inside the rear of spreader. Clean all manure from ends of augers, flow control rear gate and spinners.
Make certain that all personnel are clear of the spreader and the rotating spinners before slowly engaging the PTO. Operate the spreader several minutes to clean manure scrapings and to allow any remaining manure and the spreader to freeze dry. Hydraulically run the flow control rear gate up and down to clean gate slide guides. Park spreader with flow control rear gate approximately halfway open.
Before loading in freezing weather, make sure augers and spinners are free to rotate, and the flow control rear gate moves freely up and down.
Model 8720 / 8865 -18-
7. ADJUSTMENTS
WARNING
OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
: SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING
7.1. FRONT DRIVE ROLLER CHAINS
There are six roller chain drives located at the front of the spreader. Regularly check that all tensioning springs are in serviceable condition for automatic roller chain tightening. Manually adjust spring tensioners (as needed) by turning double locknuts on all tensioning bolt/idler assemblies. Proper roller chain tension is when 1/4" to 1/2" deflection occurs on the slack side of the chain. Regularly re-check all roller chain tensions. Keep all roller chains tight at all times! For clarity purposes, the following illustrations detail each roller chain reduction separately.
NOTE: The side bars of the roller chains will wear into the idler nylon rollers up to the rollers of the roller chain forming grooves. These grooves will serve as a guide when the roller chain loosens due to normal use. From this point on, after tightening, the idler nylon rollers should run for hundreds of hours without any noticeable wear.
The first chain drive (PTO input shaft to the large RH top sprocket, Figure 6) is automatically tensioned by a spring loaded idler nylon roller. The extension spring should extend 2” from its neutral 5” total length.
Manual adjustment for the automatic tensioning idler, nylon roller assembly is located at the left rear of the spreader’s front bearing mounting plate.
FIGURE 6. FIRST CHAIN DRIVE
FIGURE 7. SECOND CHAIN DRIVE
Model 8720 / 8865 -19-
The second chain drive (large RH top sprocket to the large LH top sprocket, Figure 7) is automatically tensioned by a spring loaded idler nylon roller. The extension spring should extend 2” from its neutral 5" total length.
Manual adjustment for the automatic tensioning idler, nylon roller assembly is located at the left rear of the spreader’s front bearing mounting plate.
The third chain drive is automatically tensioned by a spring-loaded nylon idler roller. The compression spring should be compressed to 4.5" in length. See Figure 8.
To increase tension on the automatic tightener, tighten the adjuster bolt located at the left side of the spreader.
FIGURE 8. THIRD CHAIN DRIVE
FIGURE 9. RH AUGER CHAIN DRIVE
The RH auger chain drive (Figure 9) is automatically tensioned by a spring loaded idler nylon roller. The compression spring should be compressed to 4.5" in length. See Figure 9.
To increase tension on the automatic tightener, tighten the adjuster bolt located at the right side of the spreader.
The LH and third auger chain drive is automatically tensioned by a spring loaded heavy compression spring and sliding idler sprocket assembly (Figure 10). The heavy compression spring should be compressed to 4” in length.
Manual adjuster bolt for the automatic tensioning idler assembly is located slightly right of center on the spreader tank.
FIGURE 10. LH & THIRD AUGER CHAIN DRIVE
Model 8720 / 8865 -20-
FIGURE 11. SIDE SHAFT CHAIN DRIVE
7.2. SPINNER MATERIAL GUIDES
Regularly inspect and adjust two spinner material guides located at both the left rear and right rear of the spreader. Create a 1/8-3/8” clearance between material guides and spinner teeth (Figure 12). Maintain the recommended clearances for maximum spreading pattern. Adjust to prevent excessive manure build-up on material guide inner surfaces. Adjust to prevent manure chunks or foreign object lodging between material guides and spinner teeth.
NOTE: Excessive lodging can cause premature spinner tooth wear, “bent-over” or even breakage.
The side shaft chain drive (PTO input shaft to the side line shaft drive sprocket, Figure 11) is automatically tensioned by a spring-loaded idler nylon roller. The extension spring should extend 2" from its neutral 5" total length.
Manual adjustment for the automatic tensioning idler, nylon roller assembly is located at the right rear of the spreader’s front bearing mounting plate.
FIGURE 12. MATERIAL GUIDE CLEARANCE
7.3. SHEAR ARM MATERIAL GUIDE
Adjustment for the 1/8-3/8” clearance of each material guide to spinner tooth is made by loosening the jam nut on the linkage arm and turning the linkage arm to either move the guide in closer or out farther from the spinner teeth. After adjustment has been made for the 1/8”-3/8” clearance, retighten the jam nut to hold the material guide in place. Once recommended clearance is obtained turn spinners over by hand in the direction by which the spreader would turn to check clearance. Do not turn in the opposite direction as front chain tightener damage could occur. If foreign objects enter the spinner area the front pivot bolt on the shear arm is designed to shear. The extension spring will pull the material guide away from the spinner until the shear bolt is replaced. The 1/2-13 x 3 1/2” grade 5 replacement machine bolts are stored under the rear shield. For replacement install with 1/2” flat washer on top of shear eye and on bottom of block and tighten nylon locknut firmly.
Model 8720 / 8865 -21-
8. LUBRICATION
L1
L2
L3
L4
L5
L6
L7
L8
L10
L11
WARNING:
SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Note: Use a grease type that is composed of a high quality lithium complex or better, unless otherwise stated. We
recommend using a #1 grade in colder temperatures or a #2 grade in warmer temperatures.
8.1. DAILY LUBRICATION (EVERY 8-12 LOADS)
Grease (2) rear spinner lower bearings. These bearings are grease line fitted to the LR frame channel of
the spreader.
Oil (6) roller chain drives with automatic oiler at the front of spreader with clean 30-weight oil. The roller chains are accessible by opening the front steel shielding cover.
Grease PTO Drive line (9) places with Lithium grease every 8 hours.
Grease (7) bearings supporting the three large jack shaft reduction sprocket weldments and the third auger drive shaft on the front drive. The zerks are accessible by the right front side grease bank and through the access holes in front plate. Be careful not to over grease.
SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR
(Grease fitting on CV – some models only)
Grease (2) auger shaft bearings. These bearings are grease line fitted to the LF and RF frame channels of the spreader. Over greasing is not possible (10-15 pumps minimum).
IMPORTANT: Check regularly for any observable lubricant leakage of the (3) gearboxes at the rear of the spreader. See L12 & L14 under Monthly Lubrication.
8.2. WEEKLY LUBRICATION (EVERY 25-30 LOADS)
Grease (3) PTO input shaft bearings. These bearings are grease line fitted to the RF frame channel and the front bearing channel of the spreader.
Grease (5) bearings on the RH side line shaft. The front bearing is zerk accessible through the RF steel shielding. The remaining rear bearings are located along the RH side of the spreader tank, zerks accessible through the steel shielding.
Grease (2) tandem wing pivots. Effectively grease by jacking up the spreader to relieve pressure points on the pivot shaft and tandem wing collar. Over greasing is not possible.
Grease (2) flow control rear gate slide guides. With the flow control rear gate opened, grease the slide guides from top side. Allow grease to lubricate flow control rear gate ends and slide guide surfaces. In freezing weather dump used motor oil down each slide guide once a week or more often if needed. Over greasing is not possible.
Grease (1) integral overrunning clutch at rear of the PTO drive line. The zerk is on the yoke of the cut out clutch. Use a high quality lithium complex grease.
Model 8720 / 8865 -22-
8.3. MONTHLY LUBRICATION
L12
L13
L14
L1
L16
L17
L18
Maintain oil level in the corner gearbox at the centerline of the input shafts. Check regularly for any observable oil leakage. If oil leakage is excessive, replace required input/output shaft oil seals. Use ONLY EP #80-90 wt. gear lube oil or an equivalent in corner box, only Lighter weight gear lube oil may be used in temperatures lower than 20°F. Change oil in the gearboxes after the first season of use and regularly thereafter.
Grease (1) nylon bushing supporting the rear shaft of the 3rd auger assembly. This zerk is located on the left rear corner of the tank above the inner cross brace.
Maintain the lube level in the (2) spinner gearboxes at 3/4 full. Check regularly for any observable leakage. If leakage is excessive, replace required input/output shaft seals. Lubricate with Semi­Fluid, EP Lithium Base, Gear Grease.
5
Clean and repack the wheel hubs with axle grease annually. Grease hub through zerk in hub monthly. Hub from factory has bearings packed but hub is not fully loaded with grease. Be careful not to over grease and force seal out of back side of hub.
Oil slides on front idler tightener assembly.
Grease (4) material guide pin sleeves. (2) located on each side of the spreader.
Grease (2) T-post hold down sleeve zerks located above the cross channel on the underside of the spreader. A zerk is located on the front and one on the rear of the sleeve.
8.4. PTO LUBRICATION
It is extremely important to follow the maintenance guidelines. If telescoping members become hard to slide during normal operation, it is recommended the shaft be taken apart, cleaned with solvent and recoated with grease before re-assembling. As a minimum it is important this be done after each season of use.
8.4.1. LUBRICATION
A high quality lithium complex grease should be used.
FIGURE 13. PTO DRIVELINE MAINTENANCE
Model 8720 / 8865 -23-
8.4.1.1. Prior To Use
A. Using the CV Zerk (Key #2) place 20 pumps of grease into the CV center housing. This should be
done with the driveline / CV as straight as possible. B. Slowly articulate the double joint through its maximum joint angle several times. C. Return the CV joint to its straight position and insert additional grease into the CV Zerk (Key #2)
until grease is evident around the housing and center sliding disk.
8.4.1.2. Normal Operation
A. Lubricate the following items after every eight (8) hours of operation. If short rows and frequent
turning or other demanding conditions exist, lubricate at four (4) hour intervals.
1. Cross and bearings (Key #1)-Add grease until it is purged around the seals.
2. CV center housing (Key #2)-Add grease until it is evident around the center sliding disk.
3. Telescoping members (Key #3)-Add grease until it adequately covers the sliding members. Take apart occasionally to make sure adequate lubrication is being added.
4. Shield bearings (Key #4)-Add 2-3 pumps.
FAILURE TO FREQUENTLY GREASE THE CV CENTER HOUSING AND TELESCOPING MEMBERS WILL REDUCE THE LIFE OF THE CV.
8.5. AUTOMATIC CHAIN OILER
WARNING:
OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
WARNING:
TO CAUSE INJURY. KEEP ALL HOSES AND CONNECTIONS IN GOOD SERVICEABLE CONDITION. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
The automatic chain oiler attachment gives a squirt of clean oil to all roller chains every time that the spreaders rear gate, hydraulic cylinder is activated. In this way, the spreaders roller chains get oiled in direct proportion to the number of hydraulic cylinder cycles of the rear gate. This assures adequate lubrication.
New 30 weight oil, which is placed in the reservoir tank mounted on the spreader, is all that is needed to properly lubricate all roller chains and sprockets. The automatic chain oiler does not use any oil from the tractor’s hydraulic system. The hydraulic hose connected to the bottom of the oiler pump only serves to power the piston in the pump every time that the spreader’s rear gate is opened.
Should the oil reservoir tank run dry, pour about a 1/2 cup of clean 30 weight oil into the tank. Allow time for the oil to run down into the oiler pump slowly and allow air to escape. After thirty minutes to one hour has passed, finish filling the reservoir tank. Make sure that all fittings and brackets are tight when finished filling the tank.
While running the tractors hydraulics only, open and close the spreaders rear gate several times. This will cycle the hydraulic cylinder leading to the oiler pump. Keep cycling until oil can be seen in all of the oil lines leading to the oiler brushes. (If you experience problems priming the oiler pump, you may need to bleed air out of the hydraulic hose where it is connected to the pump. Crack the fitting until oil comes out, and then re-tighten.) The hydraulic cylinder that the oiler pump is tied into is double acting and must reach 300 PSI of pressure to actuate the pump.
SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING
HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN HAVE SUFFICIENT FORCE
Model 8720 / 8865 -24-
L1
L2
When replacing oiler brushes into brush holders, use regular 1/2"-20 nuts. Tighten nut finger tight initially as some adjustment may be needed later. For best results, place brush holders over top of roller chains and directly on top of sprockets. Adjust brush holders so oiler brushes are pushed down into the roller chain approximately 1/2". Carefully tighten up the 1/2"-20 nuts on the oiler brushes. DO NOT over tighten as damage to the brush will occur. The plastic threads of the oiler brush will crack and then break off from the brush body.
IMPORTANT! The 5/32" oil line tubing can only be removed from an oiler brush by pushing in on the red plastic ring and pulling the tubing out while holding the ring down.
The oiler pump is set at the factory to deliver the maximum amount of oil per cycle. If less oil is desired, loosen
the jam nut on the bottom of the pump and screw in the adjusting shaft 1/4" or approximately 5 turns. It is not recommended to screw the shaft into the bottom of the oiler pump more than 15 turns as this may not allow for proper lubrication of the roller chains.
IMPORTANT! Always use new 30 weight oil. In cold weather, use a SAE 10 or a mixture of two parts of 30 weight oil to one part diesel fuel.
8.6. TRUCK MOUNT MECHANICAL DRIVE, LUBRICATION OF (OPTIONAL)
8.6.1. MONTHLY LUBRICATION
Keep the upper and lower gearboxes 1/2 full of 75W90 Synthetic
oil, capacity approximately 125 oz. Check regularly for any observable leakage. If leakage is excessive, replace required input/output shaft seals as needed. Use only synthetic 75W90 oil.
8.6.2. DAILY LUBRICATION
Grease PTO driveline (2) places with lithium grease every 8
hours.
Model 8720 / 8865 -25-
9. STORAGE AFTER USE
WARNING
SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
DANGER
SPINNERS BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Before storing this spreader for an extended period of time perform the following:
Allow the spreader to completely clean out the last load. Thoroughly hose off all manure from the outside of the spreader and the inside of the box, particularly getting the flow control rear gate mechanism clean. The wash water can be drained into your manure storage pit, or if the gate is left closed, the water can be spread on the field. After cleaning, completely lubricate the entire spreader to exclude moisture from bearings and to prevent condensation from forming during storage. See “Lubrication” pages, starting on page 22.
Oil the roller chains by running the spreader at idle speed while opening the rear gate to activate the automatic oiler system. It is also a good time to inspect all adjustments and check for parts that need repair or replacement. Performing these tasks now will guarantee that the spreader is ready for use at the beginning of the next season.
: SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR
: MAKE CERTAIN ALL PERSONNEL ARE CLEAR OF THE SPREADER AND THE ROTATING
Model 8720 / 8865 -26-
10. REPLACEMENT PARTS
10.1. INTRODUCTION
WARNING
OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
WARNING
FAMILY MEMBERS ARE FAMILIAR WITH THE SPREADER AND THE SAFETY HAZARDS THAT ARE PRESENT, ALONG WITH THE SAFETY PRACTICES THAT SHOULD BE OBSERVED WHILE WORKING ON THIS EQUIPMENT.
Whenever adjusting, cleaning, lubricating or otherwise servicing this spreader, you must shutoff and lockout power to the spreader. Because this spreader can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the truck and the spreader is permanently installed and not intended to be disconnected. On trucks, disengage the PTO drive, turn off the engine, set the parking brake, remove the ignition keys and keep them in your possession to prevent anyone else from accidentally applying power to the box unexpectedly. For tractors, disconnect the PTO, disconnect and relieve pressure of the hydraulics, turn off the tractor and set the brakes.
At times, parts on this equipment will become worn or damaged. Performing repairs on this equipment can pose a risk of injury including death. To reduce risk, the party that will be doing the repair should be very knowledgeable of the implement and the equipment that they will be using to do the repair.
Review the repair so that a plan can be put together and the proper equipment can be used to repair this implement safely and correctly.
Personal safety equipment may include items such as safety glasses, protective footwear, hearing protection, gloves, fire retardant clothes, etc.
The use of hoists and/or supports may be needed to handle heavy components.
: SHUTOFF AND LOCKOUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING
: BEFORE SERVICING THIS PRODUCT, ENSURE THAT ALL PERSONNEL, INCLUDING
WARNING
WORK UNDER SUSPENDED OR BLOCKED PARTS.
If the implement is being repaired in the field, make sure the parking brake of the tractor is engaged, the implement is on solid and level ground.
Welding and torching should be done by properly trained individuals who have proven their skills.
Throughout this manual, when directed to shutoff and lockout power, be familiar with the previously described procedures for the type of machine you are operating.
IMPORTANT: Call the factory for any additional details you may need to perform the repair. Some parts may come with instructions sheets to assist in your repair. Instruction sheets may be provided with your parts order. Otherwise, if available, they can be e-mailed or faxed for your convenience. Meyer Manufacturing Corporation's toll free number is 1-800-325-9103.
Be environmentally friendly and dispose of any waste materials properly. Recycle when appropriate.
DANGER
SAFETY SIGNS AND SAFETY LIGHTING REGULARLY. THESE PARTS OF YOUR IMPLEMENT, IF NOT WATCHED CLOSELY, COULD POSE POTENTIAL INJURY INCLUDING DEATH. IF AN ITEM IS FOUND IN NEED OF REPAIR, TAG THIS UNIT AS INOPERABLE AND HAVE QUALIFIED PERSONNEL REPAIR IMMEDIATELY.
: WORKING UNDER SUSPENDED PARTS PRESENTS A CRUSH HAZARD. DO NOT
: INSPECT THE AXLES, O-BEAMS, SPINDLES, TIRES, HITCHES, SAFETY SHIELDING,
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10.2. CRACKS
The entire axle, o-beam, spindle and hitch should be visually inspected for cracks regularly. Any cracks found will indicate immediate repair or replacement is necessary.
10.3. WORN COMPONENTS
Some parts will wear due to use. It is highly recommended to replace critical safety items such as a hitch that has worn through the "Wear Plate" or is less than three quarters of its original thickness.
10.4. HYDRAULICS
WARNING
TO CAUSE INJURY. KEEP ALL HOSES AND CONNECTIONS IN GOOD SERVICEABLE CONDITION. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Whenever working on any part of the hydraulics, safely relieve hydraulic pressure before starting.
: HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN HAVE SUFFICIENT FORCE
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