Meyer E-46, E-57, E-47 User Manual

1-634
May , 2003
DIAGNOSTIC FLOW CHART FOR
E-46, E-47 and E-57 ELECTRO LIFT
These charts are intended to be used as an aid in diagnosing problems on the Electro Lift® units. They are not a substitute for factory training and experience. Be certain to read the General Information and Testing Tips sections before attempting any trouble­shooting.
General Information
Before any troubleshooting is started, make certain the following conditions are met.
1. The moldboard is pointing straight ahead. This can often be done by coupling the left cylinder into the right cylinder and pushing the moldboard by hand.
2. The power angling cylinders must be installed correctly on to the A- frame. The left cylinder (Driver’s side) has a hose attached with a male half of a coupler at the end; the right cylinder (Passenger side) has a hose attached with a female half of a coupler at the end.
3. The solenoid coils must be on their proper valve. The “C” coil (green wire) must be next to angling fittings. The “B” coil (red wire) is located to the front of the Electro Lift® Unit. The “A” coil (black wire) is smaller and is located on the back side of the unit. (See Drawing).
TESTING TIPS
®
UNITS
Many tests do not require removing the Electro Lift® unit from the vehicle. However, more thorough testing can be performed using the Meyer Test Stand which allows direct pressure and amperage readings.
1. Using a screwdriver or other small tool to check for magnetism of the solenoid coils “A”, “B”, “C”. Place the tool on the nut securing the coil and have an assistant operate the switch. You should feel strong magnetic attraction.
2. Use a test light or volt meter to determine whether there is power at the harness or switch.
3. When determining AMP draw of the motor, always obtain the highest value possible, i.e, at maximum raise or maximum angle with motor running.
4. Proper rotation for the 3” motor (American Bosch) is indicated by an arrow located on top side of the (Part # 15026) pump.
5. The pump shaft of a good pump can be turned smoothly using two fingers. If it can’t be turn easily, the pump is too tight and must be replaced.
6. Pump pressure can be measured at an angle hose (note pressure at full angle) or in the pressure filter port (an adaptor is necessary for the filter port). Note: The E-57 Electro Lift® Unit has a non adjustable pressure relief valve.
7. Flush the complete system including unit, hoses and power angling rams with a non wax (Napthenic) cleaner. If kerosene (Parrafinic) is used to flush the system, the system must be flushed again to remove any kerosene with a (Napthenic) based cleaner that is wax free.
To Ignition Switch (Accessory Side)
FUSE
22092
20A
White
Motor Solenoid
(Must be grounded)
15680
D
R
A
I
D
A
R
I
N
P
N
L
U
G
F
L
I
E
T
Coupler
Weather Cap
R
S
To Passenger Side Power Angling Ram. (Angle Left)
Pressure Relief Filler Plug
"B"
G
R
E
R
E
E
N
D
"
"
B
C
"
"
B
L
A
C
K
"
A
"
To Driver's Side
"C"
Coupler Weather Plug
"A"
Ground
A2
B
A
T
T
+
-
To Motor
N
E
G
P
O
S
E
R
Y
D1
To Positive Battery Terminal
Power Angling Ram. (Angle Right)
SNOW PLOW WILL NOT RAISE
Does the Motor Operate?
YES
Is the fluid level 1-1/2" below filler hole?
YES
Does the snow plow angle to the left instead of raising?
YES
NO
Is there power going to the mo to r ?
YES
Remo v e motor. Does motor run when 12 volts is applied?
YES
Can the pump shaft turn b y hand?
YES
Replace pump.
NO
ADD M-1 Fluid
Does the snow plow
NO
angle when the An g le Switch is activa te d ?
YES
Clean or Replace "A" Valve.
-Retes t ­ Does snow plow raise?
NO
YES
Is the "A" Valve stuck in the open position?
Disassemble unit ­ Inspect O-rings,
NO
Cylinder,Piston assem bly. Look for blockage in Sump Casting passages.
NO
Inspec t Motor -
NO
Armature, Brushes Repair or Replace Motor as necessary
Is Ground Cable attached to the Negative (-) Battery Termina l?
NO
Are all electrical connections clean and tight? Is Battery Charged?
YES
Is there power
NO
going to the motor solenoid, at White Wire?
YES YES
Replace the Motor Solenoid.
Is there pressure (or flow) a t the Filter port?
YES
Can pump relief pressure be adju s te d to
50 P.S.I
1650 + E-46 & E-47
Charge Battery -
NO
Clean and tighten all electrical Connections.
Is there power leaving the
NO
switch? Check switch for Cont inuity
Replace the Wiring Harness.
Are the
NO NO
Filters Clogged?
YES
Clean or Replace Filters.
NO
NO
Is the pump shaft turn ing tightly?
YES
NO
Is the m o to r tu rn in g the proper direction?
Check for clogged strainer - Is oil getting to the pu mp?
YES
NO
Replace the Pump.
Check Wires at Molded connector.
YES
YES
Replace the Pump.
YES
Repair or Replace the m ot o r.
Is the Fu s e OK?
Replace the Raise Switch .
NO
NO
Does the motor armatu re turn tightly?
Replace Fuse. Check fo r s h o r t
NO
in Harn e s s , "B" Coil, Sw itch Connections, Motor Solenoid, Electric M otor.
Check B ru s hes for proper installation or replace motor.
Clean s tra in e r and flush the system completely.
Does th e "B" Coil (Red Wire) have magnetism?
YES
Are the "B" Valve O-Rings in good Condition?
YES
Clean or Replace the "B" Valve and retest.
NO
Replace P.A. Block
NO
with E-46 plate and retest. - D o e s s n o w plow Raise now?
YES
Replace O-Rings.
Replace P.A. Bl o ck
NO
NO
Replace Sump Base.
Is there power to the "B" Coil? (Red Wire) at Harness
YES
Replace "B" Coil.
NO
Is there power leaving the switch at the red wire?
YES
Replace the wiring harness.
NO
Are wires in molded connector making contact with the switch?
YES
Replace the Raise switch.
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