Meyer 9136T, 9122, 9130, 9124, 9130T User Manual

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OPERATORS AND PARTS MANUAL NO. 04-01-9100

FOR

9100 SERIES

“BOSS”

REAR UNLOAD FORAGE BOX

TRUCK AND TRAILER

MODELS: 9122 9124

9126 9128 9130 9130T 9136T

08/04

DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD.

MANUFACTURED BY

County Hwy. A West

P.O. Box 405

Dorchester, Wisconsin 54425-0405

Phone 715-654-5132 • FAX 715-654-5513

1-800-325-9103

www.meyermfg.com

E-mail: sales@meyermfg.com

TABLE OF CONTENTS

TABLE OF CONTENTS .....................................................................1

MANUFACTURER’S WARRANTY ............................................................2

INTRODUCTION ..........................................................................3

SAFETY PRECAUTIONS ...................................................................4

PRE-OPERATION .........................................................................7

General ...........................................................................7

Light Hookup .......................................................................7

Air Brake Hookup ...................................................................7

Hydraulic Hookup ...................................................................7

Start Up And Stopping ...............................................................7

TRANSPORTING..........................................................................8

Tractor Towing Size Requirements......................................................8

Material Estimated Weight Per Cubic Foot ................................................8

Rear Unload Operation ...............................................................9

LUBRICATION ...........................................................................12

Daily Lubrication ...................................................................12

End Of Crop Cleanup And Maintenance.................................................12

ADJUSTMENTS..........................................................................13

REPAIR PARTS..........................................................................14

Gearbox & Chain Drive ..............................................................15

Hydraulic Plumb To The Front ........................................................17

Apron............................................................................19

9100 Main Body ...................................................................21

Front Air Hook-Up & ................................................................25

Front Fold Down Extension...........................................................25

Optional Double Door ...............................................................29

Roller Chain Oiler ..................................................................31

Highway Transport Lights ...........................................................32

9100 Optional Grain Kit..............................................................33

Gate Delay Package (#8100 - gate) ....................................................35

Gate Delay Package ................................................................37

MEYER FORAGE BOX “MAINTENANCE RECORD” .............................................38

“SPECIFICATIONS”.......................................................................39

“SPECIFICATIONS”.......................................................................40

9100 Rear Unload --1--

01/01/00

NEW MEYER REAR UNLOAD FORAGE BOX

MANUFACTURER’S WARRANTY

I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must

be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All war ranties on New Meyer Forage Boxes shall apply only dealership.

to the original retail customer from an authorized Meyer Mfg. Corp.

II. This warranty shall not

dent, incorrect Mfg. Corp.

III. Meyer Mfg. Corp. warrants New Meyer Forage Boxes to be free from defects in material and workmanship under recom

mended use and maintenance service, as stated in the Operator’s and Parts Manual," as follows:

A. Meyer Mfg. Corp. will repair or replace F.O.B. Dorchester, WI, as Meyer Mfg. Corp. elects, any part of a new Meyer

B. In addition to the abovebasic warranty, Meyer Mfg. Corp. will repair or replaceF.O. B. Dorchester, WI as Meyer Mfg.

Five (5) Years: The D667XH pintle main apron chain assembly.

operating procedures, or whichshall have been repaired with parts other than those obtained through Meyer

Forage Box which is defective in material or workmanship:

Corp. elects:

apply to any Meyer Forage Box which has been subjected to misuse, negligence, alteration, acci

1. Without charge for either parts or labor during the first (1) year from purchase date to the original retail customer.

2. Without charge for parts only tomer.

1. Any part of the following which is defective in material or workmanship (not neglect to recommended use and service) without charge for parts only purchase to the original retail customer:

2. Any part of the following which is defective in material or workmanship (not neglect to recommended use and service) with a “pro-rated” charge for parts only date of purchase to the original retail customer:

during the second (2) year from purchase date to the original retail cus

(not labor) during the stated time periods from date of

(not labor) during the stated time period from

Ten (10) Years: a. The all welded steel frame box structure.

IV. COMMERCIAL USE: Coverage as in paragraph III A1 ONLY, except warranty coverage is for (90) days for parts and labor

to the original commercial retail customer.

V. Repairs eligible for labor warranty must be made by Meyer Mfg. Corp. or an authorized Meyer dealership. The original retail

customer is responsible for the transportation of the forage box to the dealership for warranty service or for any service call expenses.

VI. Except as stated above, Meyer Mfg. Corp. shall not be liable for injuries or damages of any kind or nature, direct, conse

quential, or contingent, to persons or property. This warranty does not extend to loss of crop or for any other reasons.

VII. No person is authorizedto give any other warranties or toassume any other obligation on Meyer Mfg.Corp.’s. behalf unless

made or assumed in writingbyMeyer Mfg. Corp. This warranty is the sole and exclusivewarranty which is applicable in con nection with the manufacture and sale of this product and Meyer Mfg. Corp.’s responsibility is limited accordingly.

Optional Equipment-Tarp, scales etc. warranty-See original equipment warranty.

--2-- 9100 Rear Unload

INTRODUCTION

Congratulations on your purchase of a new Meyer Rear Unload Forage Box. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineer ing and customer service have made Meyer products the finest in the farm equipment industry today.

The Model 9100 is available as a truck/trailer mounted unit or mounted to a wagon running gear pulledand pow ered by a farm tractor. When the PTO is referred to, it means power takeoff from the truck.

The Model 9100 may be referred to as rear unload box, forage box, box or rearunload forage box in this manual.

This SAFETY ALERT SYMBOL means ATTEN TION! BE CAREFUL! YOUR SAFETY IS INVOLVED! It stresses an attitude of HEADS UP FOR SAFETY. When you see this symbol, be alert to the possibility of PER SONAL INJURY and carefully read the message that fol lows.

WARNING: NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRATIVE PURPOSES ONLY IN THIS MANUAL. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

Meyer Manufacturing Corporation reserves the right to make improvements in design, or changes in specifica tions at any time, without incurring any obligation to own ers of units previously sold.

This supersedes all previous published instructions.

IMPORTANT:

At the front of this manual is a Product Registration and

Inspection Certificate. Be sure your dealer has com

pleted this certificate and promptly forwarded a copy to Meyer Manufacturing to validate the manufacturer’s

warranty. The product model and serial number are re

corded on this certificate and below for proper identifica

tion of your Meyer Forage Box by your dealer and the manufacturer when ordering repair parts. The serial number is stamped in the front upright of the left-hand side.

Model No.___________________________________

Serial No.___________________________________

Date of Purchase_____________________________

There is no substitute for quality. That is why thousands of people like you have purchased Meyer farm equip ment. They felt it was the best equipment to serve their farming needs, now and in years to come. We ask that you follow our policy of “safety first,” and we strongly suggest that you read through the owner’s manual be fore operating your Meyer farm equipment.

Meyer Manufacturing Corporation wants to thank you for not compromising quality. We are determined to offer ex cellence in customer service as well as provide you with the very best value for your dollar.

Sincerely,

All Employees of MEYER MANUFACTURING CORPORATION

At the back of this manual is the repair parts section. All

replacement parts are to be obtained from or ordered through your Meyer dealership. When ordering repair parts, refer to the parts section and give complete infor mation including quantity, correct part number, detailed

description and even Model No. and Serial No. of the for age box which needs repair parts.

NOTE: All references to right hand (RH) , left hand (LH),

front and rear apply to the product as viewed from the rear of the box.

You are urged to study this manual and follow the in structions carefully. Your efforts will be repaid in better operation and service as well as a savings in time and re pair expense. Failure to read this manual and under stand the machine could lead to serious injury. If you do not understand instructions in this manual, contact either your dealer or Meyer Manufacturing Corp. at Dorchester, WI 54425.

9100 Rear Unload --3--

SAFETY PRECAUTIONS

THIS SYMBOL IS USED TO CALL ATTENTION TO INSTRUCTIONS CONCERNING PERSONAL SAFETY.

BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS. TAKE TIME TO BE CAREFUL!

WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOL LOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE FORAGE BOX, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.

Require anyone who will operate this forage box to read and completely understand this owner’s manual. Give neces sary instructions.

DO NOT operate, service, inspect or otherwise handle this forage box until all operators have read this Owner’s Man ual and have been properly trained in its intended usage.

DO NOT allow minors (children) or inexperienced persons to operate this forage box.

DO NOT clean, adjust or lubricate while the forage box is in motion.

Inspect when first delivered and regularly thereafter; that all connections and bolts are tight and secure before operat ing.

Know how to stop operation of the forage box before starting it!

DO NOT operate until all shields and guards are in place and securely fastened.

Make certain everyone is clear of the forage box before applying power.

Keep hands, feet and clothingaway from moving parts. Loose or floppyclothing should not be worn by theoperator.

Observe all applicable traffic laws when transporting on public roadways (where legal to do so). Check local laws for all highway lighting and marking requirements.

Tractor Models: Always install a SMV emblem on forage box for transporting on roadways and keep this emblem clean and bright.

DO NOT step up on any part of the forage box at any time.

Keep the forage box away from power lines. Contact with electric lines may result in serious injury or death by electro cution!

If the forage box becomes clogged, shut off the power, set park brake, remove keys, keep keys in your possession, and allow all mechanism to stop. Then, clean or work on the forage box as required.

Always shut off the power, remove keys, keep keys in your possession to prevent accidental startup or unexpected movement before working on forage box.

Tractor Models: DO NOT tow at speeds in excess of 20 MPH when transporting this forage box. Never exceed a safe

travel speed.

MEYER MFG. CORP. PROVIDES GUARDS FOR EXPOSED MOVING PARTS FOR THE OPERATOR’S PROTECTION; HOW EVER, SOME AREAS CANNOT BE GUARDED OR SHIELDED IN ORDER TO ASSURE PROPER OPERATION. THE OPERA TOR’S MANUAL AND DECALS ON THE FORAGE BOX ITSELF WARN YOU OF DANGERS AND MUST BE READ AND OBSERVED CLOSELY!

Study the Above Safety Rules

FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

--4-- 9100 Rear Unload

SAFETY FIRST

CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND

REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITHALL TRUCK OR TRACTOR AND FORAGEBOX CONTROLS.

9100 Rear Unload --5--

SAFETY FIRST

The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box.

DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF FORAGE BOX IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTEC TION AND INFORMATION.

A brief definition of signal words that are used in this manual is as follows:

DANGER Indicates an imminently hazardoussituation that, if not avoided, will resultin death or serious injury.

WARNING Indicates a potentially hazardous situation that, if not avoided could result in death or serious injury,

and includes hazards that are exposed when guards are removed.

CAUTION Indicates a potentiallyhazardous situation that, if not avoided mayresult in minor or moderate injury.

DECAL A.

PART NO. 46-0001-22

DECAL B.

PART NO. 46-0011-D

DECAL D.

PART NO. 46-0001-35

DECAL F.

PART NO. 46-0001-62

DECAL C.

PART NO. 46-0001-20

DECAL E.

PART NO. 46-0001-4

DECAL G. PART NO.

46-0001-33

CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FOR AGE BOX CONTROLS.

--6-- 9100 Rear Unload

PRE-OPERATION

GENERAL

Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected. On trucks, disengage the PTO drive, turn off the engine, set the parking brake, remove the ignition keys and keep them in your possession to prevent any one else from accidentally applying power to the box un expectedly. For tractors, disengage the hydraulics, turn off the engine, set the brakes.

Throughout this manual, when directed to shutoff and lockout power, be familiar with the previously described procedures for the type of machine you are operating.

Be sure your forage box is properly mounted to the truck frame or to the wagon running gear. Consult your dealer if you have any questions about proper installation. A tie down kit from the manufacturer and illustrated in the parts listing of this manual is available for wagon applications.

Hydraulic input to the 9100 forage box requires 35GPM @ 3000 PSI. If truck mounted, install a relief valve set at 3000 PSI. Engine RPM should be 1500 RPM. Set up hydraulic system on truck mounted units with a 40 gallon reservoir minimum. Call factory for further information.

Depending on make and model of truck, it may be neces sary to install a light converter. (Meyer part #56-0028). Converter allows signallights and brake lightsto operate according to DOT lighting.

AIR BRAKE HOOKUP

Connect the control line (blue) from your truck air supply to the blue gladhand on the trailer. Connect the tank supply line (red) to the red gladhand on the trailer. See figure 1.

WARNING: IF THE ABS INDICATOR LAMP CO MES ON AND STAYS ON WHEN YOU APPLY BRAKES TO A MOVING TRAILER, THE TRAILER ABS IS NOT WORKING PROPERLY. THE ABS MUST BE SERVICED AS SOON AS POSSIBLE UPON COM PLETION OF YOUR TRIP TO ENSURE FULL ANIT-LOCK BRAKING CAPABILITY

HYDRAULIC HOOKUP

Connect hydraulic lines from the hydraulic power supply to the pressure and returnlines as illutrated on figure 1.

START UP AND STOPPING

Operation of the forage box with truck begins when the PTO is engaged to run the hydraulic pump.

WARNING: INSPECT REGULARLY THAT ALL CONNECTIONS AND BOLTS ARE TIGHT AND SE CURE BEFORE OPERATING. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONALINJURY OR DEATH.

Inspect the forage box for proper adjustments as this will ensure maximum machine performance. See “Adjust ments” section. Grease and oil the forage box as re quired. See “Lubrication” section.

WARNING: DO NOT OPERATE UNTIL ALL SHIELDS AND GUARDS ARE IN PLACE AND SE CURELY FASTENED. FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH.

LIGHT HOOKUP

A 7 pin electrical socket is provided to plug the electrical control plug from your truck or tractor. See figure 1

This will operate signal, tail,clearance and brake lights.

Operation for tractor pulled forage boxes begins when the tractor hydraulic system is engaged.

ABS INDICATOR LAMP

7 PIN ELECTRICAL SOCKET

FIGURE 1. ELECTRICAL LIGHT AND AIR BRAKE

BLUE GLADHAND

HYDRAULIC RETURN LINE

HOOKUP

RED GLADHAND

HYDRAULIC PRESSURE LINE

9100 Rear Unload --7--

TRANSPORTING

WARNING: (TRACTOR POWERED) INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS. KEEP THIS EM BLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

Be sure and observe that the rear discharge door is latched closed before traveling on roadways.

If you will travel on public roads you must know all rules governing such operation. This will include lighting and brake requirements in addition to traffic rules. You may also be required to install a safety chain device on the running gear.

TRACTOR TOWING SIZE REQUIREMENTS

Use the following chart for calculating the minimum tractor weight.

MODEL FORAGE BOX EMPTY

WEIGHT + LOAD = GW

9122 6,300 + _____ = _____ 2/3 of box

9124 6,600 + _____ = _____ 2/3 of box

MINIMUM TRACTOR WEIGHT UP TO 20 MPH

gross weight

WARNING: MAKE CERTAIN EVERYONE IS CLEAR OF EQUIPMENT BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERI

OUS PERSONAL INJURY OR DEATH.

WARNING: (TRACTOR POWERED) DO NOT

TOW

AT SPEEDS IN EXCESS OF 20 MPH. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH.

WARNING: YOU MUST OBSERVE ALL AP PLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS. CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING RE QUIREMENTS. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

Operating speed is dictated by the terrain over which you are traveling. Always use caution. Avoid traveling on slopes or hills that are unsafe.

CAUTION: FOR TRACTOR TOWED USE FLASHING WARNING LIGHTS WHEN TRANSPORTING ON ALL PUBLIC ROADWAYS, EXCEPT WHEN PROHIBITED BY LAW.CHECK FOR TRAFFIC CONSTANTLY. BE SURE YOU CAN SEE THAT NO ONE IS ATTEMPTING TO PASS YOU AND THAT ALL TRAFFIC IS SUFFICIENTLY CLEAR FROM YOU BEFORE MAKING ANY TURNS.

MATERIAL ESTIMATED WEIGHT PER CUBIC FOOT

MATERIAL LBS / CU. FT.

SOYBEANS 47 LBS.

COTTON SEED DRY 20 LBS.

CORN (SHELLED) 45 LBS.

CORN SILAGE 30 LBS.

HAYLAGE 20 LBS.

SAWDUST 17 LBS.

SOURCE: ASAE

NOTE: HEAPED LOADS HAVE SIGNIFICANTLY HIGHER CAPACITIES

--8-- 8100 Rear Unload

REAR UNLOAD OPERATION

Throughout this manual, when directed to shutoff and lockout power, be familiar with the previously described procedures for the type of machine you are operating.

WARNING: MAKE CERTAIN EVERYONE IS WELL CLEAR OF EQUIPMENT BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

Tractor Pulled: Always park the forage box and unloading tractor in a straight line. Shift the unloading tractor to “Neutral” or “Park”. Set the brakes and turn power off.

Make sure all persons are well clear of the forage box and the unloading area.

The rear discharge door opens automatically by releas ing its latches as the main aprons begin to move. The rear discharge door can spring open with extreme force when its latches release. See figure 1. Pressure of for age against the rear door causes it to spring open very quickly.

Unloading is best observed from the operator’s seat. Keep moving the forage box forward to prevent silage from being carried underneath into the main apron chain return area.

The front of the box has a plexiglass window for conve nient observation.

REAR DISCHARGE DOOR

HINGE BOLTS

WARNING: THE REAR DISCHARGE DOOR CAN SPRING OPEN QUICKLY AND WITH EXTREME FORCE. KEEP ALL PERSONS WELL CLEAR OF THE FORAGE BOX AND UNLOADING AREA. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN

JURY OR DEATH.

From the operator’s seat, restart, and SLOWLY

engage the apron chains to open the rear door. Once the door opens, regulate the discharge flow with the engine speed. Do not operate above rated engine speed.

9100 Rear Unload --9--

REAR DOOR LATCHES

FIGURE 2. REAR OPENING DISCHARGE DOOR

CAUTION - QUICK RELEASE

WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED

MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

The unloading process described is to be performed by the operator alone. This will eliminate unexpected “start-ups” and minimize other hazards that could result by more than one person in control. If the forage box should become clogged, shut off all power to the forage box and wait for all motion to stop. Shut off and lockout power

. Then clean out

the machine.

When finished unloading reduce engine speed to idle and disengage the truck PTO drive or thetractor hydraulics. Pull the rear unload box straight ahead to pull the door away from the unloaded pile of forage. When free, gravity will allow the door to swing shut and the door latches will engage the apron chain links to secure it shut. Observe that this hap pens properly.

WARNING: SHUT OFF AND LOCK OUT POWER

BEFORE CLEANING, ADJUSTING, LUBRICATING OR

SERVICING THIS MACHINE. FAILURE TOHEED MAY RESULT IN SERIOUS PERSONAL INJURYOR DEATH.

Allow box to completely clean out the last load of forage. It is recommended to lube the rear unload box before storage to exclude moisture from bearings. Apply oil to roller chain drives with gravity oil luber and to the apron chains with a brush. This is also a good time to inspect all adjustments and check for parts that need repair or replacement. Per forming these tasks now will guarantee that the box is ready for use at the beginning of the next season.

Never use “live” power to aid in the clean-out of a clogged machine. If any mechanism fails, move the forage box to a safe work area and then repair the mechanism before proceeding with unloading of the forage. If repairs require removal of forage from inside the forage box, remove the rear discharge door (bolted hinges on top of each side) and empty the forage manually by hand through the rear opening.

DANGER: NEVER ENTER THE FORAGE BOX FOR ANY REASON WITHOUT FIRST SHUTTING OFF

AND LOCKING OUT POWER. FAILURETO HEED MAY RESULT IN SERIOUS PERSONALINJURY OR DEATH.

Never enter the forage box for any reason if there is any possibility of power being applied to the unit.

--10-- 9100 Rear Unload

BOTH SIDES

LUBRICATION DIAGRAM

9100 Rear Unload --11--

LUBRICATION

WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRI CATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH.

DAILY LUBRICATION

(every 8-10 loads)

Oil (3) roller chains on apron drive. This is done by

opening the ball valve on the gravity oiler while

unloading, once per day.

WARNING: DO NOT STAND BEHIND UNIT WHILE PERFORMING THIS OPERATION.

Refill the gravity oiler atthe beginning of each day.

Grease three jackshaft bearings on the rear

driveshaft (each end, one @ center).

Oil (4) rear gate latch pivot bolts.

Grease (3) main apron shaft bearings.

END OF CROP CLEANUP AND MAINTENANCE

Allow box to completely clean out last load of forage. Clean out all forage material from inside the box and on the outside of the box.

It is recommended to lube the forage box before storage to exclude moisture from bearings. Apply oil to roller chain drives with the gravity oil luber and to the main apron chains with a brush.

It is also a goodtime to inspect all adjustments andcheck for parts that need repair or replacement. Performing these tasks now will guarantee that the forage box is ready for use at the beginning of the next season.

--12-- 8100 Rear Unload

ADJUSTMENTS

WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TOHEED MAY RESULT IN SERIOUS PERSONAL INJURYOR DEATH.

Correct tension on the apron chains is when the apron chain slat is 1/8” to 1/4” off the return slides (three feet from the front of the box). To tighten chains, tighten the adjuster bolts at each end of the front sprocket shafts. Each apron chain has its own sprocket shaft. Tighten the adjuster bolts at each end of the shaft equally.

The roller chain drives are tensioned by automatic spring loaded tension blocks. Periodically tighteners will need to be adjusted to maintain proper springtension. Springs should be compressed to obtain approximately 5” overalllength.

BOTH SIDES

Front Shields Removed To Illustrate Service Components. Do Not Remove This Shield To Perform The Service.

ADJUSTMENT DIAGRAM

9100 Rear Unload --13--

REPAIR PARTS

9100 Rear Unload --14--

GEARBOX & CHAIN DRIVE

9100 Rear Unload --15--

GEARBOX & CHAIN DRIVE

KEY PART NO. DESCRIPTION

1 55-0122 Hydraulic Motor

2 25-8202 Motor Bracket

3 14-0044 2" Pillow Block Bearing

4 10-0091 Sprocket, 120B30, 2” Bore, ½” Key

5 10-0090 Sprocket, 120B9, 1-1/2” Bore, ½” Key

6 11-0133 #120-50 Roller Chain

7 805-0063-Z Washer, 5/8” Flat

8 851-6311-2.5Z Bolt, 5/8-11 x 2-1/2 Hex Head Machine Bolt

9 25-8207 Chain Tightener Spring Sleeve Weldment

10 25-8209 Apron/Tightener Holder Assembly

11 25-8206-1 Center #120 Tightener Arm Less Roller

12 815-7510-Z 3/4-10 Nylon Insert Locknut

13 851-7510-3Z 3/4-10 x 3" M.B.

14 25-8204 Chain Tightener Adjuster Rod

15 38-0013 5/16 x 1-3/4" Roll Pin

16 912-0016 7/8” Nylon Roller Complete

16A 912-0016-1 Nylon Roller Only

16B 912-0016-2 Inner Sleeve

17 23-0102-1 Jackshaft, 2” x 96”

18 35-0024 Key, ½” x ½” x 2 1/2” (1045 Mat)

19 25-8205-1 Tightener Arm Assembly, Less Roller

20 29-0009 Compression Tightener Spring

21 75-0453 Spindle Washer Punchout

22 10-0085 Sprocket, 120B9, 2" Bore, 1/2" Key

23 11-0132 #120-46 Roller Chain

24 35-0009 3/8 x 3/8 x 2-1/4" Key (1045 Material)

25 810-6311-Z 5/8-11 Spin Locknut

26 805-0075-Z Bolt Guide Sleeve Plate

27 30-0010 1/8" NPT Zerk

28 25-8208 Tightener Pivot Shaft

29 25-8210 Center Tightener Pivot Shaft

30 851-3816-1Z Bolt, 3/8-16 x 1” Hex Head Machine Bolt

31 806-0038-Z 3/8” Internal Tooth Lockwasher

32 851-5013-2Z Bolt, 1/2-13 x 2” Hex Head Machine Bolt

33 810-5013-Z 1/2-13 Spin Locknut

--16-- 9100 Rear Unload

HYDRAULIC PLUMB TO THE FRONT

9100 Rear Unload --17--

KEY PART NO. DESCRIPTION

1 55-0122 9100 Hydraulic Motor

2 55-0130 #59-16-12 Female Swivel Fitting

3 55-0007-B 3/4" Check Valve

4 55-0027 3/4 x 90 Degree Elbow

5 55-0138 3/4" Hydraulic Pipe x 233" (9122)

55-0124 3/4" Hydraulic Pipe x 252" (9124/26/28/30/36)

6 55-0079 3/4" Black Steel Tee Fitting

7 55-0081 3/4" Steel Plug

8 851-3816-2Z 3/8-16 x 2" M.B. Zinc

9 815-3816-Z 3/8-16 Nylon Insert Locknut

10 851-5013-2Z 1/2-13 x 2" M.B. Zinc

11 55-0129 90 Degree Swivel Fitting

12 55-0136 3/4" Hydraulic Extension Pipes x 6" (9124)

55-0135 3/4" Hydraulic Extension Pipes x 22" (9126)

55-0134 3/4" Hydraulic Extension Pipes x 54" (9128)

55-0133 3/4" Hydraulic Extension Pipes x 70" (9130)

55-0125 3/4" Hydraulic Extension Pipes x 150" (9136)

13 55-0137 3/4" Hydraulic Pipe x 226" (9122)

55-0126 3/4" Hydraulic Pipe x 249" (9124/26/28/30/36)

14 55-0082 3/4 x 90 Degree Street Elbow

15 100-8025-62 Hydraulic Pipe Clamp

16 55-0029 3/4" Hydraulic Hose x 36" Long

17 55-0030 3/4" Black Steel Coupler

--18-- 9100 Rear Unload

APRON

9100 Rear Unload --19--

APRON

KEY PART NO. DESCRIPTION

1 23-0103-2 Outer Sprocket Spacer 2 23-0103-1 Inner Sprocket Spacer 3 701-.75-1.75-16 Chain Return Slide Rail (As Required)

701-.75-1.75-18 Chain Return Slide Rail (As Required)

701-.75-1.75-20 Chain Return Slide Rail (As Required) 4 24-8206 9100 Front Apron Chain Shield 5 25-8201 Apron Chain Tightener Bolt 6 10-0092-1 Idler Sprocket w/Bushing

13-0020 Bushing, 1-3/4" ID x 2" OD x 1-1/2" Long 7 25-8200 Tightener Block Weldment 8 851-3816-1Z 3/8-16 x 1" M.B. Zinc 9 23-0103-1 Idler Shaft 10 11-0107 Main Apron Assy. (22 Ft.) 667XH (Prior to Serial # 0891238)

11-0107-K Main Apron Assy. (22 Ft.) 667K (Serial # 0891238 & Later)

11-0125 Main Apron Assy. (24 Ft.) 667XH (Prior to Serial # 0891238)

11-0125-K Main Apron Assy. (24 Ft.) 667K (Serial # 0891238& Later)

11-0134 Main Apron Assy. (26 Ft.) 667XH (Prior to Serial # 0891238)

11-0134-K Main Apron Assy. (26 Ft.) 667K (Serial # 0891238& Later)

11-0135 Main Apron Assy. (28 Ft.) 667XH (Prior to Serial # 0891238)

11-0135-K Main Apron Assy. (28 Ft.) 667K (Serial # 0891238 & Later)

11-0136 Main Apron Assy. (30 Ft.) 667XH (Prior to Serial # 0891238)

11-0136-K Main Apron Assy. (30 Ft.) 667K (Serial # 0891238 & Later)

11-0137 Main Apron Assy. (36 Ft.) 667XH (Prior to Serial # 0891238)

11-0137-K Main Apron Assy. (36 Ft.) 667K (Serial # 0891238 & Later)

11-0142 Main Apron Assy. (40 Ft.) 667XH (Prior to Serial # 0891238)

11-0142-K Main Apron Assy. (40 Ft.) 667K (Serial # 0891238 & Later) 11 11-0107-2 Pintle Chain Link-D667XH (Prior to Serial # 0891238)

11-0160-1-2 Pintel Chain Link-D667K (Serial # 0891238 & Later) 12 11-0107-6 Rivet, 7/16 x 1" 13 11-0107-5 Slat 14 11-0107-3 Attachment Link-D667XH (Prior to Serial # 0891238)

11-0160-1-1 D667K Attachement Link (Serial # 0891238 & Later) 15 810-5013-Z 1/2-20 Spin Locknut 16 14-0041 RH/LH Main Drive Shaft Bearing Assembly 17 30-0002 1/8" NPT Straight Zerk 18 23-0101 9100 Main Drive Shaft Assembly 19 851-5013-1.25Z 1/2-13 x 1-1/4" M.B. Zinc 20 30-0009 Coupler 1/8" NPT x 3/4" Long 21 11-0107-1 667XH Slat w/Attachment Links (Prior to Serial # 0891238)

11-0107-1-K 667K Slat w/Attachment Links (Serial # 0891238 & Later) 22 30-0006 1/8" NPT x 90 Degree Zerk 23 25-8000-1 Front Gate Center Support 24 810-3816-Z 3/8-16 Spin Locknut 25 30-0016 1/8" NPT Close Nipple 26 14-0051 Split Center Bearing (Replacement)

--20-- 9100 Rear Unload

9100 MAIN BODY

(1 of 2)

9100 Rear Unload --21--

9100 MAIN BODY (1 OF 2)

KEY PART NO. DESCRIPTION

1 100-8031 9122 Main Frame & Side Assembly

100-8030 9124 Main Frame & Side Assembly

100-8029 9126 Main Frame & Side Assembly

100-8027 9128 Main Frame & Side Assembly

100-8028 9130 Truck Main Frame & Side Assembly

100-8026 9130 Trailer Main Frame & Side Assembly

100-8025 9136 Trailer Main Frame & Side Assembly

2 49-0089 Plexiglas Viewing Window

3 100-8050-2 Front Gate Stainless Steel Panel

4 33-0045 Viewing Window Weather-strip (By the Foot)

5 100-8050 9100 Stainless Steel Front Gate Complete

100-8050-1 9100 Front Gate Welded Assembly

6 851-5013-1.5Z 1/2-13 x 1-1/2" Machine Bolt Zinc

7 810-5013-Z 1/2-13 Spin Locknut

8 49-0093 Main Roller Belting Seal 1/8x5x12"

9 25-8027-1 Center Floor Chain Guide 96"-Front / Middle

25-8028-1 Center Floor Chain Guide 48"-Front / Middle

10 709-48-254.5 9122 Superslick Floor Panel 48 x 254-1/2"

709-48-286.5 9124 Superslick Floor Panel 48 x 286-1/2"

709-48-302.5 9126 Superslick Floor Panel 48 x 302-1/2"

709-48-334.5 9128 Superslick Floor Panel 48 x 334-1/2"

709-48-350.5 9130 Superslick Floor Panel 48 x 350-1/2"

709-48-430.5 9136 Superslick Floor Panel 48 x 430-1/2"

11 100-8042-1 Stainless Steel Side Panel 72 x 120" (9122/24/28/30/36)

100-8042-2 Stainless Steel Side Panel 72 x 144" (9122/26/28/30)

100-8043-1 Stainless Steel Side Panel 72 x 65" (9124)

100-8057-1 Stainless Steel Side Panel 72 x 96" (9126/36)

NS 25-8050 Front Screen Extension (All 9100's)(Optional Bolt In) (Not Shown)

NS 25-8050-S Front Solid Extension (All 9100's)(Optional Bolt In) (Not Shown)

12 25-8051 261-1/2" Left Screen Extension (9122/24)

25-8051-S 261-1/2" Left Solid Extension (9122/24)

25-8250 219-1/2" Left Rear Extension (9136)

25-8250-S 219-1/2" Left Rear Solid Extension (9136)

25-8254 139-1/2" Left Rear Screen Extension (9130)

25-8254-S 139-1/2" Left Rear Solid Extension (9130)

25-8256 123-1/2" Left Rear Screen Extension (9128)

25-8256-S 123-1/2" Left Rear Solid Extension (9128)

25-8258 91-1/2" Left Rear Screen Extension (9126)

25-8258-S 91-1/2" Left Rear Solid Extension (9126)

--22-- 9100 Rear Unload

9100 MAIN BODY (2 OF 2)

8100 Rear Unload --23--

9100 MAIN BODY (2 OF 2)

NS 25-8052 261-1/2" Right Screen Extension (9122/24) (Not Shown)

NS 25-8052-S 261-1/2" Right Solid Extension (9122/24) (Not Shown)

NS 25-8053 32" Left/Right Screen Extension (Not Shown)

NS 25-8053-S 32" Left/Right Solid Extension (Not Shown)

NS 25-8253 218-1/2" Right Front Screen Extension (9126/28/30/36) (Not Shown)

NS 25-8253-S 218-1/2" Right Front Solid Extension (9126/28/30/36) (Not Shown)

NS 25-8251 219-1/2" Right Rear Screen Extension (9136) (Not Shown)

NS 25-8251-S 219-1/2" Right Rear Solid Extension (9136) (Not Shown)

NS 25-8255 139-1/2" Right Rear Screen Extension (9130) (Not Shown)

NS 25-8255-S 139-1/2" Right Rear Solid Extension (9130) (Not Shown)

NS 25-8257 123-1/2" Right Rear Screen Extension (9128) (Not Shown)

NS 25-8257-S 123-1/2" Right Rear Solid Extension (9128) (Not Shown)

NS 25-8259 91-1/2" Right Rear Screen Extension (9126) (Not Shown)

NS 25-8259-S 91-1/2" Right Rear Solid Extension (9126) (Not Shown)

13 851-2520-.75Z 1/4-20 x 3/4" M.B. Zinc

14 815-2520-Z 1/4-20 Nylon Insert Locknut

15 25-8252 218-1/2" Left Front Screen Extension (9126/28/30/36)

25-8252-S 218-1/2" Left Front Solid Extension (9126/28/30/36)

16 24-8202 Right Hand Lower 120 Chain Shield

17 25-8008 Fender (Optional on Truck Mount Models)

18 49-0090 9100 Front Gate Belting

19 24-8204-3 Right Hand Upper 120 Chain Shield w/ Belting

20 24-8205-3 Left Hand Upper 120 Chain Shield w/ Belting

21 24-8203 Left Hand Lower 120 Chain Shield

22 25-8220-1 9100 Right/Left Side Chain Guide 120"

NS 25-8220-2 Front Right Floor Cap End Cap (Not Shown)

NS 25-8220-3 Front Left Floor Cap End Cap (Not Shown)

23 25-8024-1 Rear Center Floor Chain Guide 96"

NS 25-8021-1 Center V End Cap (Not Shown)

24 25-8203-1 Front Floor Cover

25 24-8201-1 Rear Lower Frame Cover (Trailer Mount Only)(Prior to Ser.#0591210)

24-8209-1 Rear Lower Frame Cover (Trailer Mount Only)(Ser.#0591210 & Later)

26 49-0100 Meyer Mud Flap 9100

27 25-8212 Mud Flap Attaching Strap

28 851-3816-1.25Z 3/8-16 x 1-1/4" M.B. Zinc

29 805-0038-Z 3/8" Washer

30 815-3816-Z 3/8-16 Nylon Insert Locknut

NOTE: All extensions are available in either screen or solid panel. Front extension is standard as a solid fold down. See page 25 for fold down hinged front extension.

--24-- 8100 Rear Unload

FRONT AIR HOOK-UP &

FRONT FOLD DOWN EXTENSION

8100 Rear Unload --25--

FRONT AIR HOOK-UP &

FRONT FOLD DOWN EXTENSION

KEY PART NO. DESCRIPTION

1 25-8059-S Solid Fold Down Front Extension

25-8059 Fold Down Front Screen Extension-Optional

2 100-8016 Hinge Mount Tab

3 25-8081 Linkage Pipe Assembly

4 25-8082 Handle Welded Assembly

5 100-8014 Handle Pivot Bracket

6 16-0027 Swivel Eyelet

7 813-5020-Z 1/2-20 Fine Threaded Nut Zinc

8 100-8020-64 Gate Stop Sleeve

9 51-0003 Rubber Grip

10 100-9000-2 Emergency Glad Hand-Red

11 100-9000-3 Service Glad Hand-Blue

12 100-8025-47 Front Receptacle Bracket

13 55-0170 3/8" MPT x 3/8" Tube Connector

14 55-0171 3/8" MPT x 1/2" Tube Connector

--26-- 8100 Rear Unload

REAR DOOR

9100 Rear Unload --27--

REAR DOOR

KEY PART NO. DESCRIPTION

1 851-5013-2.5Z 1/2-13 x 2.5 Hex Head Machine Bolt

2 828-0050-Z 1/2" SAE Flat Washer

3 100-8012-7 Backgate Latch

4 814-5013-Z 1/2-13 Center Locknut

5 851-2520-.75Z 1/4-20 x 3/4" M.B. Zinc

6 49-0086 Backgate Belting

7 25-8005-1 Belting Attaching Strip, Right Hand

8 25-8005-2 Belting Attaching Strip, Left Hand

9 100-8055 Backgate Assembly Complete, (Standard Height Gate 82-1/2")

100-8056 Backgate Assembly Complete, (High Back Gate 94-1/2")

9A 100-8015-1 Backgate Welded Assembly, (Standard Height Gate 82-1/2")

100-8017-1 Backgate Welded Assembly, (High Back Gate 94-1/2")

10 100-8055-2 Standard Rear Gate Stainless Panel 48 x 80"

100-8056-1 High Rear Gate Stainless Panel 48 x 92"

11 810-5013-Z 1/2-13 Spin Locknut

12 851-5013-1.5Z 1/2-13 x 1.5 Hex Head Machine Bolt

13 100-8012-15 Backgate Hinge Weldment

14 100-8013-6 Gate Stop

15 815-5013-Z 1/2-13 Nylon Locknut

16 810-2520-Z 1/4-20 Spin Locknut

17 100-8062 Right Pivot Extension Assembly (High Gate Only-Truck Mt.)

*100-8066 Trailer R. Pivot Ext (Std Gate)

*100-8064 Trailer R. Pivot Ext (High Gate)

18 100-8063 Left Pivot Extension Assembly (High Gate Only-Truck Mt.)

*100-8067 Trailer L. Pivot Ext (Std Gate)

*100-8065 Trailer L. Pivot Ext (High Gate)

19 49-0088 Side Gate Belting Seal 66"

* Effective Serial No. 0591212 and later. Prior, see numbers 100-8062/100-8063 for high gate only.

--28-- 9100 Rear Unload

OPTIONAL DOUBLE DOOR

9100 Rear Unload --29--

OPTIONAL DOUBLE DOOR

KEY PART NO. DESCRIPTION

1 100-8109-1 9100 Right Hand Door Welded Assembly

100-8109 9100 Right Hand Door Complete

2 100-8110-1 9100 Left Hand Door Welded Assembly

100-8110 9100 Left Hand Door Complete

3 100-8102 Double Door Gate Hinge Pin Weldment

4 100-8103 Double Door Bottom Linkage Arm Weldment

5 100-8104 Double Door Linkage Pipe Weldment

6 100-8111 9100 Double Door Linkage Tie Rod Weldment

7 100-8106 Double Door Linkage Clevis Weldment

8 100-8112 9100 Double Door Linkage Pivot Shaft Weldment

9 100-8108 Double Door Solenoid Mount Bracket

10 24-8208 Double Door Left #120 Chain Shield

11 55-0154 Double Door Air Chamber

12 16-0027 Double Door 1/2" Swivel Eyelet

13 14-0002-3 1-1/4" Bearing W/Lock Collar

14 14-0003-1 1-1/4" 2-Hole Pillow Block Flange

15 14-0003-2 1-1/4" 2-Hole Plain Flange

16 100-8100-6 Double Door Latch

17 24-8207 Double Door Right #120 Chain Shield

18 100-8100-16 Door Panel

THE FOLLOWING ITEMS ARE NOT ILLUSTRATED

49-0033 Double Door Back Gate Belting 5" x 42"

55-0150 3/8" Air Line (25’ Required)

55-0151 3/8" Hex Plug

55-0152 3/8 x 3/8 x 90 Degree Elbow

55-0153 3/8" x 1/8" Connector

55-0155 12 Volt Solenoid Valve

--30-- 9100 Rear Unload

ROLLER CHAIN OILER

KEY PART NO. DESCRIPTION

1 33-8001-1 Oil Reservoir

33-8001 9100 Oil Reservoir Complete w/Fittings

2 30-0015 1/4 x 90 Degree Elbow

3 33-8000-6 Ball Valve

4 33-8002-2 Brass Female Cross

5 33-8000-5 90 Degree Brass Compression Fitting

6 33-8001-2 Oiler Site Tube

7 952-0001-1-21 Tubing, 5/32" Nylon (By the Foot)

8 33-8001-4 1/8" NPT Nut

9 33-8000-10 Chain Brush Holder-Center

10 952-0001-1-25 Brush Assembly with 5/32" Insert & 1/2-20 Nut

11 33-8001-5 1/8" NPT Nipple

12 33-8000-11 Chain Brush Holder-Outer

13 08-0050 5/16" Loom Clamp

9100 Rear Unload --31--

HIGHWAY TRANSPORT LIGHTS

KEY PART NO. DESCRIPTION

1 56-0004 #1232 4-Way Socket (4 Pin) 2 56-0001-3 Bezel Blank, Black 3 32-0026 14” Nylon Tie Strap 4 56-0003 Ag Light Harness w/Tri Plugs (Prior to Serial #06T91201)

56-0032 Ag Light Harness w/Module (Serial #0691201 & Later) (Truck Mount Only) 56-0035 Trailer Harness (9100 Trailers Only)

5 56-0022 Truck Mount Dual Light RH w/Tri Plug (Prior to Serial #0691201)

56-0031-TR Truck Mount Dual Light RH w/4-Prong (Serial #0691201 & Later)

6 56-0021 Truck Mount Dual Light LH w/Tri Plug (Prior to Serial #0691201)

56-0030-TR Truck Mount Dual Light LH w/4-Prong (Serial #0691201 & Later) 7 56-0001-4 #1157 Bulb 8 32-0024 3/8” Plated Loom Clamp 9 46-0001-62 Caution Tail Light Decal 10 56-0001-2 Red Lens 11 56-0001-1 Amber Lens 12 56-0028 Tail Light Converter (Truck Models Only) 13 56-0025-LED Amber 2-1/2" Round Marker Lamp LED 13A 56-0026 2-1/2" Round Rubber Grommet 13B 56-0027 2-Wire 6" Pigtail Wire Connector 14 56-0023-LED Amber Marker Lamp LED 15 56-0024-LED Red Marker Lamp LED

--32-- 9100 Rear Unload

9100 OPTIONAL GRAIN KIT

9100 Rear Unload --33--

OPTIONAL GRAIN KIT

KEY PART NO. DESCRIPTION

1 25-8060 Grain Kit Main Body 2 25-8061 Grain Kit Gate Weldment 3 124 1" Pillow Block Bearing 4 323 1" Lock Collar 5 10-0001 Sprocket 50B13, 1" Bore, 1/4"

Keyway 6 23-0099 Gate Shaft 1" x 32" 7 851-3816-2Z 3/8-16 x 2" M.B. Zinc 8 15-0006-1 Universal Knuckle 9 15-0006-2 Universal Sleeve Assembly

15-0006 Complete Universal

Knuckle/Sleeve Assy. 10 815-3816-Z 3/8-16 Nylon Insert Locknut 11 25-8062 Grain Kit Door Handle 12 25-8027 Handle Lock Chain 13 49-0089 Plexiglas Window 2-1/2" Ra

dius 13A 33-0049 Window Weather-strip (By the

Foot) (Not Shown) 14 49-0087 Poly Bottom Panel 15 25-8078 R.H. Gate Stop Weldment

Hi/Lo Gate (Prior to Serial

#0791222)

25-8178 R.H. Gate Stop Hi/Lo Gate (Se-

rial #0791222 & Later) 16 25-8079 L.H. Gate Stop Weldment Hi/Lo

Gate (Prior to Serial #0791222)

25-8179 L.H. Gate Stop Hi/Lo Gate (Se

rial #0791222 & Later) 17 49-0036 L.H. Chain Return Seal 18 49-0035 R.H. Chain Return Seal 19 25-8067-1 Chain Return Seal Mount Strap 20 52-0005-2 24" Broom (Prior to Se

rial#0791222)

52-0005-6-1 35-1/2" Broom Notched (Serial

#0791222 & Later) 21 100-8013-6 Rear Gate Stop

22 851-5013-1.5Z ½-13 x 1-1/2" M.B. Zinc 23 815-5013-Z ½-13 Nylon Insert Locknut Zinc 24 52-0005-3 18-1/2" Broom (Prior to Serial

#0791222)

52-0005-6-2 7-3/4" Left Inner Broom (Serial

#0791222 & Later) 25 52-0005-5 Gate Seal Brush 64” Brush 25A 49-0088 Side Gate Belting Seal 66” (Se

rial #0781239 & Later) 26 57-0009-2 S-Hook 27 33-0028 Handle Nut 28 811-5013-4Z ½ x4" Eyebolt (6" Overall) 29 25-8065 Seal Gasket (Prior to Serial

#0781239)

25-8060-26 Lower Side Seal Filler Panel

(Serial #0781239 & Later) 30 25-8066 Main Roller Center Mount

Cover 31 25-8060-21 Rear Belting Seal Metal Strip 32 49-0042 Rear Belting Seal 33 25-8060-27 Side Seal Filler Panel (Serial

#0791222 & Later) 34 25-8060-23 Rear Light Mount Bracket 35 56-0050 Light Harness and Lamp Kit

56-0050-1 Center Lamp Bar Only 56-0050-2 Left Rear Lamp Only 56-0050-3 Harness Only 56-0050-4 Right Rear Lamp Only

36 56-0051 Light Harness Jumper-Y-Plug

Assy.

THE FOLLOWING ITEMS ARE NOT ILLUSTRATED

25-8211-1 Flow Control Mount Bracket 55-0029 3/4” Hose x 36” Long 55-0047 3/4” Hose x 42” Long 55-0049 3/4” Hose x 65” Long 55-0076 Flow Control 55-0082 3/4 x 90 Degree Street Elbow

--34-- 9100 Rear Unload

GATE DELAY PACKAGE (#8100 - GATE)

SN #0791233 & LATER

8100 Rear Unload --35--

GATE DELAY PACKAGE (#8100 - GATE)

SN #0791233 & Later

KEY PART NO. DESCRIPTION QTY.

1 25-8090-1 8100 GATE TOP CYLINDER BRACKET 1

2 25-8105 SIDE MOUNT GRND CONT ROL ROD 1

3 25-8104 SIDE MOUNT OIL RESEVOIR 1

4 25-8093-1 8100 GATE LOWER SHAFT BRACKET 1

5 24-8009 SIDE MT OIL RES 12" HOSE SHIELD 25-1/2" AR

6 24-8010 SIDE MNT OIL RES HOSE SHIELD 13-1/2" AR

7 55-0093 HYD CYLINDER 2" BORE 8" STROKE 18-1/4" 1

8 955-3802-10 CYLINDER PIVOT PIN WITH CLIP 1

9 952-0001-7 NYLON TIE STRAPS 1

10 55-0094 FLOW CONTROL 1

11 55-0096 3/8" NPTF 90* MALE PIPE ELBOW 1

12 55-0193 1/4"x 52" LONG HOSE HI GATE W/EXT AR

55-0192 1/4"x 40" LONG HOSE REG GATE NO/EXT AR

13 55-0194 1/4"x 62-1/2"" LONG HOSE HI GATE W/EXT AR

55-0193 1/4"x 52" LONG HOSE REG GATE NO/EXT AR

14 811-3816-3Z 3/8-16x3" EYEBOLT ZINC 1

25-8098 GATE TRIP CABLE ASSEMBLY W/EYEBOLT 1

15 810-3816-Z 3/8 SPIN LOCK NUT 2

16 36-0009 1/8" STAINLESS AIRCRAFT CABLE (BY THE FT) 2.41

17 823-19-2 3/16X2" COTTER PIN 1

18 25-8092-1 REAR GATE TOP SHAFT ASSY. 1

19 25-8106-1 GROUND CONTROL ROD BRACKET 1

20 55-0196 3/8Mx1/4" SWIVEL FEMALEx90 ELBOW 1

21 55-0195 3/8 MALE-1/4FEMALE STREET ELBOW 2

22 55-0191 1/4" MALE TO 1/4" FEMALE SWIVEL COUPLER 1

23 25-8096 GATE RELEASE TRIP ARM ASSEMBLY 1

24 25-8097-1 GATE LOWER SLEEVE SPACER 1

25 33-1003 RUBBER GROMMET 1

--36-- 8100 Rear Unload

GATE DELAY PACKAGE

(#8100-Gate)

GATE DELAY ADJUSTMENTS

When the gate is completely closed (Tight torear upright) cable and eyebolt assembly should be adjusted so cable has no slack. Cable should be tight but not overtightened. If cable and eyeboltis overtightened lower cylinder will trip out of the L-shaped slot on the lower bracket too soon and the gate will try to close before the cylinder is stroked out. If the ca ble and eyebolt is too loose the lower cylinder will not trip out of the L-shaped slot and the cylinder will reach its maxi mum stroke and the gate will still not be in the closed position. The gate will be held open by the top cylinder bracket and the bracket may become damaged over time. Eyebolt and cable will need to be adjusted periodically to maintain proper operation.

KEY PART NO. DESCRIPTION

1 55-0095 1/8" to 3/8" NPT Reducer

2 30-0015 1/4x90 Degree Elbow

3 25-8095 Oil Reservoir Assembly

4 55-0097 3/8 to 3/8" Hydraulic Nipple

5 55-0094 Flow Control Valve

6 55-0096 3/8 NPT x 90 Degree Male Pipe

Elbow

7 25-8096 Gate Release Trip Arm Assembly

8 25-8092-1 Gate Regulator Top Shaft Assy.

9 25-8090-1 Top Cylinder Bracket Assy.

10 55-0093 Hydraulic Cylinder

KEY PART NO. DESCRIPTION

11 952-0007-17-1/4" Nylon Tie Strap

12 25-8098 Cable/Eyebolt Assy.

13 25-8097-1 Lower Sleeve Spacer

14 25-8093-1 Lower Shaft Plate Assy.

15 25-8095-6 Top Copper Line Assy.

16 25-8101 Ground Control Rod Assy.

W/Grip

17 51-0007 Handle Grip

18 933-3804 5/16 x 4” Eyebolt

19 825-25-1Z 1/4x1" Self Tapping Screw

8100 Rear Unload --37--

MEYER FORAGE BOX “MAINTENANCE RECORD”

Model No. ____________________ Serial No. ____________________

Delivery Date: ____________________

DATE SERVICE PERFORMED DATE SERVICE PERFORMED

9100 Rear Unload --38--

“SPECIFICATIONS”

TRUCK MOUNT MODELS TRAILER MODELS

9122 9124 9126 9128 9130 9130T 9136T DIMENSIONS 22' 24'-8" 26' 28'-8" 30' 30' 36'-8" Inside Length 98" 98" 98" 98" 98" 98" 98" Inside Height

w/out ext. Inside Height

w/ext. Overall Length 22'-9" 25'-5" 26'-9" 29'-5" 30'-9" 30'-9" 37'-5" Overall Width 102" 102" 102" 102" 102" 102" 102" Overall Height

w/out ext. (Top of Gate)

Overall Height w/ext. (Top of Gate)

Overall Side Height-No ext./ext.

Stringer Width (Truck Mount)

Capacity (Struck Level) cu. Ft. w/out ext.

Capacity (Struck Level) cu. Ft. w/ext.

SPECIFICATIONS

Maximum Net Load

Roller Chain Drive on Each Side

Apron Chains (Pintle)

Rear Drive Shaft-Heavy Duty

Upright Spacing 16" On

Upright Construc tion

Power Source Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Unloading Time

(Dependant on Hydraulic System)

STANDARD FEATURES

Stainless Steel Sides-Front & Back

Superslide Solid Poly Floor

Gate Delay Sys tem

Automatic Roller Chain Tighteners

72.5" 72.5" 72.5" 72.5" 72.5" 72.5" 72.5"

86.5" 86.5" 86.5" 86.5" 86.5" 86.5" 86.5"

103" 103" 103" 103" 103" 145.5" 145.5"

114" 114" 114" 114" 114" 159.5" 159.5"

90/104" 90/104" 90/104" 90/104" 90/104" 129.5/143.5"129.5/143.

33.5" 33.5" 33.5" 33.5" 33.5" NA NA

1060 1200 1260 1390 1460 1460 1780

1270 1400 1495 1640 1720 1720 2105

25 ton 25 ton 25 ton 25 ton 25 ton 30 ton 30 ton

#120 #120 #120 #120 #120 #120 #120

667XH 667XH 667XH 667XH 667XH 667XH 667XH

2-1/2" Hvy 2-1/2" Hvy 2-1/2" Hvy 2-1/2" Hvy 2-1/2" Hvy 2-1/2" Hvy 2-1/2" Hvy

Center

2"x2"

Tubing

40 Sec. 40 Sec. 40 Sec. 60 Sec. 60 Sec. 90 Sec. 90 Sec.

STD. STD. STD. STD. STD. STD. STD.

16" On Center

2"x2" Tubing

16" On Center

2"x2" Tubing

16" On Center

2"x2" Tubing

16" On Center

2"x2" Tubing

16" On Center

2"x2" Tubing

16" On Center

2"x2" Tubing

--39-- 9100 Rear Unload

Automatic Rear Door Latching

Front Gate Viewing Window

Semi-Automatic Roller Chain Oiler

Rear Lights, Marker Lights & D.O.T. Tape

Personalized Farm Name on Sides

OPTIONS

14" Removable Side Extensions

Double Center Opening Doors

Grain Kit (Top Pivot Door Only)

Truck Mount Kit w/steel Fenders

Factory Installation of Truck Mount Kit

TARP SYSTEMS

Front to Back Scissors Tarp (Electric)

Side to Side Roll Tarp (Electric)

“SPECIFICATIONS”

TRUCK MOUNT MODELS TRAILER MODELS

STD. STD. STD. STD. STD. STD. STD.

OPT. OPT. OPT. OPT. OPT. OPT. OPT.

Manufactured by:

Meyer Mfg. Corp.

County Hwy. A West

P.O. Box 405

Dorchester, Wisconsin 54425-0405

Phone 715-654-5132 · FAX 715-654-5513

1-800-325-9103

www.meyermfg.com

E-mail: sales @meyermfg.com

Farm Equipment Buyers Trust the Name Meyer!

--40-- 8100 Rear Unload

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8100 Rear Unload --41--

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Meyer 9136T, 9122, 9130, 9124, 9130T User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual