Meyer 8122, 8120, 8118, 8124 User Manual

OPERATORS AND PARTS MANUAL NO. 02-05-8100
FOR
8100 SERIES
“BOSS”
REAR UNLOAD FORAGE BOX
MODELS: 8118
8120 8122 8124
04/03
DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD.
MANUFACTURED BY
County Hwy. A West
P.O. Box 405
Phone 715-654-5132 • FAX 715-654-5513
1-800-325-9103
www.meyermfg.com
E-mail: sales@meyermfg.com
TABLE OF CONTENTS
TABLE OF CONTENTS .....................................................................1
MANUFACTURER’S WARRANTY ............................................................2
INTRODUCTION ..........................................................................3
SAFETY PRECAUTIONS ...................................................................4
SAFETY FIRST ........................................................................5
SAFETY FIRST ........................................................................6
PRE-OPERATION .........................................................................7
TRANSPORTING..........................................................................8
REAR UNLOAD
LUBRICATION ...........................................................................13
ADJUSTMENTS..........................................................................15
#19-0038 2:1 RATIO GEARBOX ......................................................16
REPAIR PARTS..........................................................................16
MAIN DRIVE SHAFT (PTO DRIVE) ....................................................17
#18-0119 (OPTIONAL) UNIVERSAL JOINT TELESCOPING ASSEMBLY W/GUARD .............18
GEARBOX & CHAIN DRIVE..........................................................19
HYDRAULIC PLUMB TO THE FRONT..................................................21
HYDRAULIC DRIVE (OPTIONAL FRONT MOUNT)#8100 - HYD ..............................22
APRON ..........................................................................23
8100 MAIN BODY ..................................................................25
REAR DOOR .....................................................................27
OPTIONAL DOUBLE DOOR .........................................................29
ROLLER CHAIN OILER .............................................................31
HIGHWAY TRANSPORT AG LIGHTS ..................................................32
8100 OPTIONAL GRAIN KIT .........................................................33
GATE DELAY PACKAGE (#8100 -GATE) (PRIOR TO SN 0781253)............................35
GATE DELAY PACKAGE (#8100 -GATE) (SN #0781253 & LATER) ............................37
OPTIONAL WAGON MOUNT KIT (#8100 - WAGON) ......................................39
MAINTENANCE RECORD .................................................................40
SPECIFICATIONS ........................................................................41
NOTES.................................................................................42
OPERATION ...............................................................10
8100 Rear Unload --1--
01/01/00
NEW MEYER REAR UNLOAD FORAGE BOX
MANUFACTURER’S WARRANTY
I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must
be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All war ranties on New Meyer Forage Boxes shall apply only dealership.
to the original retail customer from an authorized Meyer Mfg. Corp.
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II. This warranty shall not
dent, incorrect Mfg. Corp.
III. Meyer Mfg. Corp. warrants New Meyer Forage Boxes to be free from defects in material and workmanship under recom
mended use and maintenance service, as stated in the Operator’s and Parts Manual," as follows:
A. Meyer Mfg. Corp. will repair or replace F.O.B. Dorchester, WI, as Meyer Mfg. Corp. elects, any part of a new Meyer
B. In addition to the abovebasic warranty, Meyer Mfg. Corp. will repair or replaceF.O. B. Dorchester, WI as Meyer Mfg.
Five (5) Years: The D667XH pintle main apron chain assembly.
operating procedures, or whichshall have been repaired with parts other than those obtained through Meyer
Forage Box which is defective in material or workmanship:
Corp. elects:
apply to any Meyer Forage Box which has been subjected to misuse, negligence, alteration, acci
1. Without charge for either parts or labor during the first (1) year from purchase date to the original retail customer.
2. Without charge for parts only tomer.
1. Any part of the following which is defective in material or workmanship (not neglect to recommended use and service) without charge for parts only purchase to the original retail customer:
2. Any part of the following which is defective in material or workmanship (not neglect to recommended use and service) with a “pro-rated” charge for parts only date of purchase to the original retail customer:
during the second (2) year from purchase date to the original retail cus
(not labor) during the stated time periods from date of
(not labor) during the stated time period from
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Ten (10) Years: a. The all welded steel frame box structure.
IV. COMMERCIAL USE: Coverage as in paragraph III A1 ONLY, except warranty coverage is for (90) days for parts and labor
to the original commercial retail customer.
V. Repairs eligible for labor warranty must be made by Meyer Mfg. Corp. or an authorized Meyer dealership. The original retail
customer is responsible for the transportation of the forage box to the dealership for warranty service or for any service call expenses.
VI. Except as stated above, Meyer Mfg. Corp. shall not be liable for injuries or damages of any kind or nature, direct, conse
quential, or contingent, to persons or property. This warranty does not extend to loss of crop or for any other reasons.
VII. No person is authorizedto give any other warranties or toassume any other obligation on Meyer Mfg.Corp.’s. behalf unless
made or assumed in writingbyMeyer Mfg. Corp. This warranty is the sole and exclusivewarranty which is applicable in con nection with the manufacture and sale of this product and Meyer Mfg. Corp.’s responsibility is limited accordingly
Optional Equipment-Tarp, scales etc. warranty-See original equipment warranty.
--2-- 8100 Rear Unload
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INTRODUCTION
Congratulations on your purchase of a new Meyer Rear Unload Forage Box. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineer ing and customer service have made Meyer products the finest in the farm equipment industry today.
The Model 8100 is available as a truck mounted unit or mounted to a wagon runninggear pulled and powered by a farm tractor. When the PTO is referred to, it means power takeoff from the truck or from the tractor, which ever applies. If you have a wagon model, the PTO drive is by a rotating drive shaft connecting the tractor PTO to the forage box drive line. This is referred to as the PTO drive shaft. The PTO drive shaft is connected to the trac tor for unloading, and disconnected and placed in a stor age bracket when traveling and filling the forage box.
The Model 8100 may be referred to as rear unload box, forage box, box or rearunload forage box in this manual.
This SAFETY ALERT SYMBOL means ATTEN­TION! BE CAREFUL! YOUR SAFETY IS INVOLVED! It stresses an attitude of HEADS UP FOR SAFETY. When you see this symbol, be alert to the possibility of PER­SONAL INJURY and carefully read the message that fol­lows.
Meyer Manufacturing Corporation reserves the right to make improvements in design, or changes in specifica tions at any time, without incurring any obligation to own ers of units previously sold.
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This supersedes all previous published instructions.
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IMPORTANT:
­At the front of this manual is a Product Registration and
­Inspection Certificate. Be sure your dealer has com pleted this certificate and promptly forwarded a copy to Meyer Manufacturing to validate the manufacturer’s warranty. The product model and serial number are re corded on this certificate and below for proper identifica tion of your Meyer Forage Box by your dealer and the manufacturer when ordering repair parts. The serial number is stamped in the front upright of the left-hand side.
Model No.___________________________________
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WARNING: NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRATIVE PUR POSES ONLY IN THIS MANUAL. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
There is no substitute for quality. That is why thousands of people like you have purchased Meyer farm equip ment. They felt it was the best equipment to serve their farming needs, now and in years to come. We ask that you follow our policy of “safety first,” and we strongly suggest that you read through the owner’s manual be fore operating your Meyer farm equipment.
Meyer Manufacturing Corporation wants to thank you for not compromising quality. We are determined to offer ex cellence in customer service as well as provide you with the very best value for your dollar.
Sincerely,
Serial No.___________________________________
Date of Purchase_____________________________
At the back of this manual is the repair parts section. All
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replacement parts are to be obtained from or ordered through your Meyer dealership. When ordering repair parts, refer to the parts section and give complete infor mation including quantity, correct part number, detailed description and even Model No. and Serial No. of the for age box which needs repair parts.
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NOTE: All references to right hand (RH) , left hand (LH), front and rear apply to the product as viewed from the rear of the box.
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You are urged to study this manual and follow the in structions carefully. Your efforts will be repaid in better operation and service as well as a savings in time and re
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pair expense. Failure to read this manual and under stand the machine could lead to serious injury. If you do not understand instructions in this manual, contact either your dealer or Meyer Manufacturing Corp. at Dorchester, WI 54425.
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All Employees of MEYER MANUFACTURING CORPORATION
8100 Rear Unload --3--
SAFETY PRECAUTIONS
This symbol is usedto call attention to instructions concerningpersonal safety. Be sure to observe and follow these instructions. Take time to be careful!
WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOL LOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE FORAGE BOX, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
Require anyone who will operate this forage box to read and completely understand this owner’s manual. Give necessary instruc tions.
DO NOT operate, service, inspect or otherwise handle this forage box until all operators have read this Owner’s Manual and have been properly trained in its intended usage.
DO NOT allow minors (children) or inexperienced persons to operate this forage box.
DO NOT clean, adjust or lubricate while the forage box is in motion.
Inspect when first delivered and regularly thereafter; that all connections and bolts are tight and secure before operating.
Know how to stop operation of the forage box before starting it!
DO NOT operate until all shields and guards are in place and securely fastened.
Make certain everyone is clear of the forage box before applying power.
Keep hands, feet and clothing away from moving parts. Loose or floppy clothing should not be worn by the operator.
Observe all applicable traffic laws when transporting on public roadways (where legal to do so). Check local laws for all highway lighting and marking requirements.
Always install a SMV emblem on forage box for transporting on roadways and keep this emblem clean and bright.
DO NOT step up on any part of the forage box at any time. DO NOT use the PTO guard as a step.
Keep the forage box away from power lines. Contact with electric lines may result in serious injury or death by electrocution!
There are additional Safety precautions associated with Truck mounted units:
If theforage box becomes clogged, shut off the truck, setpark brake, remove keys, keep keys in your possession, and allow all mechanism to stop. Then, clean or work on the forage box as required.
Always shut off the truck, remove keys, keep keys in your possession to prevent accidental startup or unexpected movement be fore working on forage box.
There are additional Safety precautions associated with Tractor towed units:
If the forage box becomes clogged, shut offthetractorengine and allow all mechanisms to stop. Disconnect PTO shaft. Then, clean or work on the forage box as required.
Always shut off power and disconnect PTO shaft from tractor to prevent accidental startup or unexpected movement before work ing on forage box.
DO NOT step over the power take-off shaft. Stay clear of the PTO at all times.
Keep PTO shaft telescoping tube shields turning freely. Keep PTO master shield on tractor. Replace damaged or missingshields.
Never operate PTO above normal 540 RPM rating. Never
Use only properly rated running gear and tires.
DO NOT tow at speeds in excess of 20 MPH when transporting this forage box. Never exceed a safe travel speed.
MEYER MFG. CORP. PROVIDES GUARDS FOR EXPOSED MOVING PARTS FOR THE OPERATOR’S PROTECTION; HOW EVER, SOME AREAS CANNOT BE GUARDED OR SHIELDED IN ORDER TO ASSURE PROPER OPERATION. THE OPERA TOR’S MANUAL AND DECALS ON THE FORAGE BOX ITSELF WARN YOU OF DANGERS AND MUST BE READ AND OBSERVED CLOSELY!
connect forage box PTO shaft to a 1000 RPM tractor PTO.
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Study the Above Safety Rules
FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
--4-- 8100 Rear Unload
D - on PTO Drive Shaft Guard - Tractor
Pulled MODELS (not shown).
SAFETY FIRST
E
C - both sides
A
F
B
E
CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND
REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITHALL TRUCK OR TRACTOR AND FORAGEBOX CONTROLS.
8100 Rear Unload --5--
G
SAFETY FIRST
The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box.
DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF FORAGE BOX IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION.
A brief definition of signal words that are used in this manual is as follows:
DANGER Indicates an imminently hazardoussituation that, if not avoided, will resultin death or serious injury.
WARNING Indicates a potentially hazardous situation that, if not avoided could result in death or serious injury,
and includes hazards that are exposed when guards are removed.
CAUTION Indicates a potentiallyhazardous situation that, if not avoided mayresult in minor or moderate injury.
DECAL C.
PART NO. 46-0001-20
DECAL B.
PART NO. 46-0011-D
DECAL E.
DECAL D.
PART NO. 46-0004-2
DECAL F.
DECAL A.
PART NO. 46-0001-22
CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND
REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITHALL TRUCK OR TRACTOR AND FORAGEBOX CONTROLS.
PART NO. 46-0001-62
PART NO. 46-0001-4
DECAL G. PART NO.
46-0001-33
--6-- 8100 Rear Unload
PRE-OPERATION
Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected. On trucks, disengage the PTO drive, turn off the engine, set the parking brake, remove the ignition keys and keep them in your possession to prevent any one else from accidentally applying power to the box un expectedly. On tractor pulled units, the connection between the tractor PTO and box is by a removable PTO drive shaft. For tractors, disengage the PTO drive, turn off the engine, set the brakes and disconnect the PTO drive shaft from the tractor.
DANGER: DO NOT OPERATE WITHOUT PTO GUARD ON MACHINE AND ON TRACTOR OR TRUCK. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
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GUARDS IN OPERATING CONDITION. REPLACE THEM IF DAMAGED AND NOT TURNING FREELY. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
DANGER: MAINTAIN PTO DRIVE SHAFT
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Throughout this manual, when directed to shutoff and lockout power, be familiar with the previously described procedures for the type of machine you are operating.
References in this manual are made to the PTO drive shaft and are applicable to tractor pulled MODELS.
Be sure your forage box is properly mounted to the truck frame or to the wagon running gear. Consult your dealer if you have any questions about proper installation. A tie down kit from the manufacturer and illustrated in the parts listing of this manual is available for wagon applica­tions.
Input speed to the forage box line shaft must be 540 rpm maximum. On trucks the PTO drive must be reduced to obtain this speed. For tractors, select the 540 rpm option according to manufacturers instructions.
For tractor pull model, set your tractor drawbar to con form to the standard dimensions shown on the following illustration. This will ensure that the PTO drive shaft will not be over extended.
WARNING: INSPECT REGULARLY THAT ALL CONNECTIONS AND BOLTS ARE TIGHT AND SE CURE BEFORE OPERATING. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONALINJURY OR DEATH.
Inspect the forage box for proper adjustments as this will ensure maximum machine performance. See “Adjust­ments” section. Grease and oil the forage box as re­quired. See “Lubrication” section.
WARNING: DO NOT OPERATE UNTIL ALL SHIELDS AND GUARDS ARE IN PLACE AND SE­CURELY FASTENED. FAILURE TO HEED MAY RE­SULT IN SERIOUS PERSONAL INJURY OR DEATH.
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Before filling the box, slowly engage the PTO and oper ate box at idle speed to ensure it is operating properly.
DRAWBAR & PTO RELATIONSHIP
8100 Rear Unload --7--
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TRANSPORTING
On tractor pulled MODELS, always disconnect the PTO drive shaft from the tractor and return it to the PTO stor age bracket on the box front before transporting. Failure to do this may result in equipment damage.
WARNING: INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS. KEEP THIS EMBLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH.
TRACTOR TOWING SIZE REQUIREMENTS
Use the following chart for calculating the minimum trac
­tor weight.
MODEL FORAGE BOX EMPTY
WEIGHT + LOAD = GW
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8118 5,200 + _____ = _____ 2/3 of box
8120 5,400 + _____ = _____ 2/3 of box
8122 5,700 + _____ = _____ 2/3 of box
8124 6,200 + _____ = _____ 2/3 of box
MATERIAL ESTIMATED WEIGHT PER CUBICFOOT
MATERIAL LBS / CU. FT.
SOYBEANS 47 LBS.
COTTON SEED DRY 20 LBS.
CORN (SHELLED) 45 LBS.
CORN SILAGE 30 LBS.
HAYLAGE 20 LBS.
SAWDUST 17 LBS.
MINIMUM TRACTOR WEIGHT UP TO 20 MPH
gross weight
gross weight
gross weight
gross weight
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Be sure and observe that the rear discharge door is latched closed before traveling on roadways.
If you will travel on public roads and it is legal to do so, you must know all rules governing such operation. This will include lightingand brake requirements inaddition to traffic rules. You may also be required to install a safety chain device on the running gear.
SOURCE: ASAE
NOTE: HEAPED LOADS HAVE SIGNIFICANTLY HIGHER CAPACITIES
WARNING: MAKE CERTAIN EVERYONE IS CLEAR OF EQUIPMENT BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH.
Your running gear for tractor pulled model probably has a telescoping tongue for convenience to hitch up. Always back up and lock this tongue in the operating position af ter hitching.
WARNING: YOU MUST OBSERVE ALL AP PLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS. CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING RE
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--8-- 8100 Rear Unload
QUIREMENTS. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
WARNING: DO NOT TOW CESS OF 20 MPH. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Operating speed is dictated by the terrain over which you are traveling. Always use caution. Avoid traveling on slopes or hills that are unsafe.
CAUTION: USE FLASHING WARNING LIGHTS WHEN TRANSPORTING ON ALL PUBLIC ROAD WAYS, EXCEPT WHEN PROHIBITED BY LAW.
AT SPEEDS IN EX
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Check for traffic constantly. Be sure you can see that no one is attempting to pass you and that all traffic is suffi­ciently clear from you before making any turns.
TRUCK MOUNT FORAGE BOXES
Depending on the make and model of truck it may be necessary to install a light converter (MEYER PART #56-0028). Converter will allow signal lights and brake lights to operate according to DOT lighting standard. Call factory for more information.
8100 Rear Unload --9--
REAR UNLOAD OPERATION
Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected. On trucks, disengage the PTO drive, turn off the engine, set the parking brake, remove the ignition keys and keep them in your possession to prevent any one else from accidentally applying power to the box un expectedly. On tractor pulled units, the connection between the tractor PTO and box is by a removable PTO drive shaft. For tractors, disengage the PTO drive, turn off the engine, set the brakes and disconnect the PTO drive shaft from the tractor.
Throughout this manual, when directed to shutoff and lockout power, be familiar with the previously described procedures for the type of machine you are operating.
References in this manual are made to a PTO drive shaft and are applicable to tractor pulled MODELS.
WARNING: MAKE CERTAIN EVERYONE IS WELL CLEAR OF EQUIPMENT BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERI­OUS PERSONAL INJURY OR DEATH.
Tractor Pulled: Always park the forage box and unloading tractor in a straight line. Minimize the unloading angle on the PTO drive shaft
to prevent wearing of universal joints when connected to the unloading tractor PTO. Shift the unloading tractor to “Neutral” or “Park”. Set the brakes and turn power off. Remove the PTO drive shaft
from the forage box PTO stor
­age bracket and connect it to the tractor PTO. Be sure the PTO yoke is securely locked to the tractor PTO.
WITH EXTREME FORCE. KEEP ALL PERSONS WELL CLEAR OF THE FORAGE BOX AND UN LOADING AREA. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
From the operator’s seat, restart, and SLOWLY the PTO to start the apron chains and to open the rear door. Once the door opens, regulate the discharge flow with the engine speed. Do not operate above rated en
­gine PTO speed.
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Unloading is best observed from the operator’s seat. Keep moving the forage box forward to prevent silage from being carried underneath into the main apron chain return area.
The front of the box has a plexiglass window for conve nient observation.
WARNING: DO NOT STEP OVER THE PTO DRIVE SHAFT. STAY WELL CLEAR OF THE PTO AT ALL TIMES. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
REAR DISCHARGE DOOR
HINGE BOLTS
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engage
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Make sure all persons are well clear of the forage box and the unloading area.
The rear discharge door opens automatically by releasing its latches as the main aprons begin to move. The rear discharge door can spring open with extreme force when its latches release. See figure 1. Pressure of forage against the rear door causes it to spring open very quickly.
WARNING: THE REAR DISCHARGE
DOOR CAN SPRING OPEN QUICKLY AND
REAR DOOR LATCHES
FIGURE1. REAR OPENING DISCHARGE DOOR
CAUTION - QUICK RELEASE
--10-- 8100 Rear Unload
WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
DANGER: NEVER ENTER THE FORAGE BOX FOR ANY REASON WITHOUT FIRST SHUTTING OFF AND LOCKING OUT POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
The unloading process described is to be performed by the operator alone. This will eliminate unexpected “start-ups” and minimize other hazards that could result by more than one person in control. If the forage box should become clogged, shut off all power to the forage box and wait for all motion to stop. Shut off and lockout power. Then clean out the machine.
When finished unloading reduce engine speed to idle and disengage the PTO drive. Pull the rear unload box straight ahead to pull the door away from the unloaded pile of forage. When free, gravity will allow the door to swing shut and the door latches will engage the apron chain links to secure it shut. Observe that this happens properly.
Tractor Pulled: Set the brakes and turn the tractor “OFF”. When all movement has stopped, disconnect the PTO drive shaft from the tractor and return it to its storage bracket. Se­cure it with the rubber tie down strap.
WARNING: DISCONNECT PTO DRIVE SHAFT BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Never enter the forage box for any reason if there is any possibility of power being applied to the unit.
Allow box to completely clean out the last load of forage. It is recommended to lube the rear unload box before storage to exclude moisture from bearings. Apply oil to roller chain drives with gravity oil luber and to the apron chains with a brush. This is also a good time to inspect all adjustments and check for parts that need repair or re placement. Performing these tasks now will guarantee that the box is ready for use at the beginning of the next season.
Never use “live” power to aid in the clean-out of a clogged machine. If any mechanism fails, move the for age box to a safe work area and then repair the mecha nism before proceeding with unloading of the forage. If repairs require removal of forage from inside the forage box, remove the rear discharge door (bolted hinges on top of each side) and empty the forage manually by hand through the rear opening.
8100 Rear Unload --11--
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This Page Intentionally Blank
--12-- 8100 Rear Unload
LUBRICATION
WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRI CATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH.
DAILY LUBRICATION
(every 8-10 loads)
It is recommended to lube the forage box before storage to exclude moisture from bearings. Apply oil to roller chain drives with the gravity oil luber and to the main
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apron chains with a brush.
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It is also a goodtime to inspect all adjustments andcheck for parts that need repair or replacement. Performing these tasks now will guarantee that the forage box is ready for use at the beginning of the next season.
Grease (2) PTO drive shaft universal joints (not il
lustrated). Grease (1) PTO drive shaft telescoping
Shaft and tube. Zerk accessible through the plastic
guards (not illustrated)
Oil (2) roller chains on apron drive. This is done by
opening the ball valve on the gravity oiler while
unloading, once per day.
WARNING: DO NOT STAND BEHIND UNIT WHILE PERFORMING THIS OPERATION.
Refill the gravity oiler atthe beginning of each day.
Grease two jack shaft bearings. Lube line for bear­ing under box is routed to the side of the box for conve­nience.
Oil (4) rear gate latch pivot bolts.
Maintain oil in the gearbox at the check plug level.
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Grease (3) main apron shaft bearings.
BEGINNING OF CROP MAINTENANCE (approximately 100-150 loads)
Change oil in the gear box after the first season of use and yearly thereafter. Use #80-90 wt. Gear Lube Oil. Lighter oil may be usedin temperatures lower than 20° F.
END OF CROP CLEANUP AND MAINTENANCE
Allow box to completely clean out last load of forage. Clean out all forage material from inside the box and on the outside of the box.
8100 Rear Unload --13--
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