Meyer 3116, 4120, 4116, 3120, 3118 User Manual

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OPERATORS AND PARTS MANUAL NO. 02-1-QD
FOR
3100 & 4100 SERIES
QUICK DUMP REAR UNLOAD BOX
3100 SERIES: 4100 SERIES
3116 4116 3118 4118 3120 4120
4122
08-00
MANUFACTURED BY
COUNTY HWY. A WEST
DORCHESTER, WISCONSIN 54425-0405
PHONE 715-654-5132 • FAX 715-654-5513
1-800-325-9103
WWW.MEYERMFG.COM
E-MAIL: SALES@MEYERMFG.COM
INTRODUCTION
Congratulations on the purchase of your new Meyer Quick Dump Rear Unload Box. This is the simplest, most flexible system on the market today. With proper operation and pre ventative maintenance it will last for years.
This SAFETY ALERT SYMBOL means ATTENTION! BE CAREFUL! YOUR SAFETY IS INVOLVED! It stresses an atti tude of HEADS UP FOR SAFETY. When you see this symbol, be alert to the possibility of PERSONAL INJURY and carefully read the message that follows.
WARNING: NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRA­TIVE PURPOSES ONLY IN THIS MANUAL. FAILURE TO HEED MAY RESULT IN SERI­OUS PERSONAL INJURY OR DEATH.
At the front of this manual is a Product Regis­tration and Inspection Certificate. Be sure your dealer has completed this certificate and forwarded a copy to the manufacturer to validate the manufacturer’s warranty. The product model and serial number are re corded on this certificate for your conve
nience and for proper identification of your dump box by your dealer and the manufac turer when ordering repair parts. The serial number tag is found on the left rear drive
­frame plate and is also stamped near the PTO shaft hanger bracket on the left front up right.
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All references to right hand (RH), left hand (LH), front and rear apply to the product as viewed looking at the rear of the box.
For information on ordering repair parts, re fer to the repair parts section of this manual. Orders must list the complete description, correct part number, and total amount re quired.
You are urged to study this manual and fol­low the instructions carefully. Your efforts will be repaid in better operation and service as well as a savings in time and repair expense. Failure to read this manual and understand the machine could lead to serious injury. If you do not understand instructions in this manual, contact either your dealer or Meyer Manufacturing Corp. at Dorchester, WI
54425.
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This supercedes all previous published in
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structions.
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Meyer Mfg. Corp. warrants new Meyer’s quick dump rear unload boxes to be free from defects in material and workmanship under normal recommended use and service, as stated in the operator’s manual, as follows:
1. Meyer Mfg. will repair or replace F.O.B. Dorchester, WI, as Meyer Mfg. elects, any part of a new Meyer’s dump box which is defective in material or workmanship.
a. Without charge for either parts or labor during the first year following delivery to the original retail customer, and; b. Without charge for parts (not labor) during the second year following delivery to the original retail customer.
2. In addition to the above basic warranty, Meyer Mfg. will replace or repair, F.O.B. Dorchester, WI as Meyer’s elects; a. Any aluminized or galvaneal painted steel panel which comprises the sides and rear of the box portion of the dump box,
upon evidence satisfactory to Meyer Mfg., that any such panels either rusted or corroded through or cracked, or split as a re sult of a defect in material or workmanship.
b. The warranty on aluminized and galvaneal steel panels shall apply during the first 10 years following delivery to the orig
inal retail customer.
3. Warranty forms must be completed and returned to Meyer Mfg. for this warranty to be valid.
4. This warranty is effective on all sales of Meyer dump boxes made after 1-1-1986.
5. This warranty is the sole and exclusive warranty which is applicable in connection with the manufacture and sale of this
product and Meyer Mfg. Corp. responsibility is limited accordingly.
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TABLE OF CONTENTS
INTRODUCTION .....................................2
TABLE OF CONTENTS..................................3
SAFETY ..........................................4
SAFETY DECALS.....................................5
SAFETY PRECAUTIONS .................................6
PRE-OPERATION ....................................7
TRANSPORTING .....................................8
OPERATION .......................................9
ADJUSTMENTS .....................................11
APRON CHAIN....................................11
ROLLER CHAIN DRIVES ..............................11
LUBRICATION......................................12
REPAIR PARTS .....................................14
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SAFETY
A brief definition of signal words that are used in this manual is as follows:
DANGER indicates an imminently hazardous situation which, if not avoided, WILL
sult in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It is also used to alert against unsafe practices.
B
H
re
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F
G
A
G
CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL.
KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRACTOR AND FORAGE BOX CONTROLS.
E
I
D
C (INSIDE SHIELD
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DECAL A.
PART #46-0001-4
SAFETY DECALS
DECAL B.
PART #46-0001-12
DECAL C.
PART #46-0001-26
DECAL D
PART #46-0011
DECAL F
PART #46-0001-62
DECAL E
PART #46-0001-33
DECAL G.
PART #46-0001-20
DECAL I.
PART #46-0001-35
DECAL H.
PART #46-0001-22
ADMA SAFETY MANUAL SUPPLIED
PART #46-0013
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SAFETY PRECAUTIONS
This equipment can be hazardous in the hands of an unfamiliar, untrained or careless oper
ator.
For your safety you must not operate, service, inspect or otherwise handle this equipment
unless you have read the Owner’s Manual and have been properly trained in its intended usage.
Require anyone who will operate this machine to read and understand this manual. Give
necessary instructions.
Do not operate until all shields, covers and guards are in place.
Keep hands, feet and clothing away from moving parts. Loose or floppy clothing should not
be worn by the operator.
Make certain everyone is clear of equipment before applying power.
Do not allow minors (or children) or inexperienced person to operate this machine.
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Always shut off power and disconnect power take-off shaft or optional Hydraulic drive sup
ply hoses (relieve hydraulic pressure) from tractor to prevent accidental startup or unex­pected movement before working on machine.
Make sure all hydraulic fittings are tight and that all hoses are in good condition. Hydraulic
fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury. Never investigate for hydraulic leaks by using a part of the body to feel for escaping fluid.
If the machine becomes clogged, shut off the tractor engine and allow all mechanisms to stop. Disconnect power take-off shaft or optional hydraulic drive supply hoses (relieve hy­draulic pressure). Then clean or work on the machine as required.
Do not step over the power take-off shaft. Stay clear of the power take-off shaft at all times.
Stay well clear of the rear opening discharge while operating. Pressure of the forage against this door may cause door to open quickly and with force when latch releases.
Do not step up on any part of the dump box at any time.
Keep power take-off shaft telescoping tube shields turning freely. Keep power take-off mas ter shield on tractor. Replace shields missing or damaged.
Inspect when first delivered and regularly thereafter; that all connections and bolts are tight and secure before operating.
Never operate power take-off above its normal 540 RPM rating. Never connect dump box to a 1000 RPM tractor power take-off.
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Do not tow at speeds in excess of 10 MPH.
You must observe all applicable traffic laws when transporting on public roadways (where legal to do so). Check local laws for all highway lighting and marking requirements.
Always install a SMV emblem on dump box for transporting on roadways and keep this em blem clean.
FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
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PRE-OPERATION
Be sure your dump box is properly mounted to the running gear. Consult your dealer if you have any questions about the tie down kit from the manufacturer and illustrated in the parts listing of this manual.
This dump box is to be operated with 540 rpm PTO only. Set your tractor drawbar to conform to the standard dimensions shown on figure 1. This will ensure that the PTO drive shaft will not be over extended.
DANGER: DO NOT OPERATE WITHOUT PTO GUARD ON MACHINE AND ON TRACTOR. MAINTAIN PTO DRIVE SHAFT GUARD TUBES IN OPER­ATING CONDITION. REPLACE THEM IF DAMAGED AND NOT TURNING FREELY. FAILURE TO HEED MAY RESULT IN SERI­OUS PERSONAL INJURY OR DEATH.
ARE TIGHT AND SECURE BEFORE OP ERATING. FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH.
Inspect all adjustments on the machine to be sure they are proper and to provide maxi mum performance. Lube the machine if it is required.
WARNING: DO NOT OPERATE WITHOUT ALL SHIELDS, GUARDS AND COVERS INSTALLED. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH.
Before operation and after hitching the trac­tor to the wagon, connect the PTO. Slowly engage the tractor PTO and operate box at idle speed to ensure it is operating properly.
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WARNING: INSPECT REGULARLY
THAT ALL CONNECTIONS AND BOLTS
FIGURE 1. DRAWBAR & PTO
RELATIONSHIP
FIGURE 2. DUMP BOX
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TRANSPORTING
WARNING: DO NOT TOW AT
SPEEDS GREATER THAN 10 MPH. FAIL URE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Operating speed is dictated by the terrain over which you are traveling. Always use caution. Avoid traveling on slopes or hills that are unsafe.
Always disconnect the PTO drive shaft from the tractor and return it to its storage bracket on the front of the box for transporting, see figure 3. Failure to do this may result in equipment damage.
HIGHWAY LIGHTING AND MARKING RE QUIREMENTS.
­Be sure and observe that the rear discharge door is latched closed before traveling on roadways.
WARNING: INSTALL A SMV EM BLEM ON REAR OF DUMP BOX FOR TRANSPORTING ON ROADWAYS AND KEEP THIS EMBLEM CLEAN. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
If you will travel on public roads and it is legal to do so, you must know all rules governing such operation. This will include lighting and brake requirements in addition to traffic rules. You may also be required to install a safety chain device on the running gear.
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FIGURE 3. PTO STORAGE
Your running gear probably has a telescop ing tongue for convenience to hitch up. Al ways back up and lock this tongue in the operating position after hitching.
WARNING: YOU MUST OBSERVE ALL APPLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROAD WAYS. CHECK LOCAL LAWS FOR ALL
Check for traffic constantly. Be sure you can see that no one is attempting to pass you and that all traffic is sufficiently clear from you be­fore making any turns.
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OPERATION
WARNING: MAKE CERTAIN EV
ERYONE IS CLEAR OF EQUIPMENT BE FORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
Pull the dump box into position.
Always park as straight ahead as possible so there is a minimum angle on the PTO shaft U-joints when it is connected to the tractor. Set the brakes and shut the tractor off.
NOTE: Normal operation is using a tractor. If using some other vehicle exercise caution when parking and exiting this vehicle.
Remove drive shaft from the storage bracket and connect it to the tractor PTO. Be sure the PTO yoke is securely locked to the tractor PTO. If using an optional hydraulic drive, couple the hydraulic hoses to the power sup­ply.
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FIGURE 4. REAR OPENING DISCHARGE
DOOR
Make sure all persons are clear of the dump box and the unloading area.
The rear door, figure 4, is opened automati cally as forage is forced against it. The door can spring open with extreme force when the latches release, figure 5. This is caused by the pressure of the forage against the door.
WARNING: DISCHARGE DOOR CAN SPRING OPEN QUICKLY AND WITH FORCE. KEEP ALL PERSONS WELL CLEAR OF THE DUMP BOX AND UN LOADING AREA. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
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FIGURE 5. DOOR LATCH
(Typical both sides)
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Return to the tractor, restart, and slowly en gage the PTO to start the apron chains and open the rear door. Once the door opens, regulate the discharge flow with the tractor PTO speed (or tractor hydraulic flow control for hydraulic driven). Do not operate above rated speed of 540 RPM.
WARNING: DO NOT STEP UP ON ANY PART OF THE DUMP BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Unloading is best observed from the tractor seat. If you are at ground level, the front of the box has a top section of expanded metal for convenient observation.
When finished unloading reduce speed to idle and disengage the PTO drive. Pull the dump box straight ahead to pull the door away from the unloaded pile of forage. When free gravity will allow the door to swing shut and the door latches will engage the apron chain links to secure it shut. Observe that this happens properly. Set the brakes and turn the tractor “OFF”. When all movement has stopped, disconnect the PTO drive shaft from the tractor and return it to its storage bracket. Secure it with the rubber tie down strap.
WARNING: DO NOT STEP OVER THE POWER TAKE-OFF SHAFT. STAY CLEAR OF POWER TAKE-OFF SHAFT AT ALL TIMES. FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH.
The unloading process described is to be ac complished by the operator alone. This will eliminate unexpected startups and minimize other hazards that can result by more than one person in control. If the dump box be
comes clogged, shut off all power to the
­dump box. Wait for all motion to stop. Dis connect PTO shaft or hydraulic supply hoses. Then clean out machine. Never use power to aid clean out. If any mechanism fails, remove dump box to safe work area and repair the mechanism before proceeding with unloading.
DANGER: NEVER ENTER THE DUMP BOX WITHOUT FIRST DISCON NECTING PTO SHAFT FROM POWER SUPPLY OR DISCONNECTING OPTIONAL HYDRAULIC HOSES FROM POWER SUPPLY. FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH.
Never enter the dump box for any reason if there is any possibility of power being ap­plied to the unit.
WARNING: DISCONNECT PTO DRIVE SHAFT (OR OPTIONAL HYDRAU­LIC POWER SOURCE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
Allow box to completely clean out the last load of forage. It is recommended to lube the dump box before storage to exclude mois ture from bearings. Apply oil to roller chain drives and to the apron chains. It is also a good time to inspect all adjustments and check for parts that need repair or replace
­ment. Performing these tasks now will guar antee that the box is ready for use at the beginning of the next season.
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ADJUSTMENTS
WARNING: DISCONNECT PTO
DRIVE SHAFT (OR OPTIONAL HYDRAU LIC POWER SOURCE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
APRON CHAIN
Correct tension on the apron chains is when about three feet of chain does not touch the return slides at the rear of the box. To tighten chains, tighten the adjuster bolts at each end and center of the front sprocket shaft, see fig ure 6. Each apron chain has its own sprocket shaft. At the center cutout there is an ad­juster bolt for each shaft. Tighten the adjuster bolts at each end of each shaft equally.
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ROLLER CHAIN DRIVES
The roller chain drives are tensioned by auto-
ADJUSTER BOLTS
FIGURE 6. ADJUST APRON CHAINS
matic spring loaded tension blocks.
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LUBRICATION
WARNING: DISCONNECT PTO DRIVE
SHAFT (OR OPTIONAL HYDRAULIC POWER SOURCE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SER VICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH.
Grease (2) Pto drive shaft joints daily.
Maintain oil in gearbox to centerline of shafts. Use Multi purpose 80-90 transmis sion lube. Lighter oil may be used in temper atures lower than 20 degrees.
Grease the (3) main apron drive shaft bearing at rear, weekly.
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Grease jackshaft at rear, weekly.
Use light machine oil periodically on the roller chain drives, weekly.
Grease (2) door hinges annually.
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FIGURE 7. LUBRICATION DIAGRAM
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REPAIR PARTS
APRON - REAR UNLOAD QUICK DUMP
KEY PART NO. DESCRIPTION
1 25-0146 Tightener Bracket LH 2 25-0145 Tightener Bracket CENTER 3 25-0144 Tightener Bracket RH
25-0147 Tightener Nut
830-5013-6Z Tightener Bolt 4 10-0054 Sprocket #67-6 5 23-0043 Idler Shaft 6 11-0098 Chain Assy (20ft.) 667X
11-0085 Chain Assy (18ft.) 667X 7 11-0068-3 Pintle Chain Link-D667H
11-0008-1 Pintle Chain Link D667X 8 11-0008-2 Rivet, 3/8x7/8 10 11-0080 Slat
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KEY PART NO. DESCRIPTION
11 11-0068-2 Attachment Link-D667H
11-0008-3 Attachment Link-D667X 12 24-0091 Front Shield with Hinges 13 24-0090 Deflector Shield 15 25-0141 Brkt, Deflector Shield Support 16 11-0081-2 Chain Slat
w/attachments-667H
11-0084-2 Chain Slat
w/attachments-667X 17 25-0018 Bearing Support Bracket 18 14-0009 Main Drive Shaft Bearing 20 23-0050 Main Drive Shaft 23 49-0006 Front Deflector Shield Belting
UNIVERSAL JOINT TELESCOPING ASSEMBLY
QUICK DUMP REAR UNLOAD
KEY PART NO. DESCRIPTION
18-0014 Joint Assy, W-90 Universal 1 18-0014-1 Joint & Tube Half w/guard (implement half) 2 18-0001-4 Repair Kit 3 18-0014-3 Tube & Yoke 5 18-0005-17 Nylon Bearing with Retainer 6 18-0014-6 Inner Guard 7 18-0014-7 Joint & Shaft Half w/guard (tractor half) 8 18-0014-8 Outer Guard 9 18-0014-9 Shaft & Yoke 10 18-0005-15 Yoke Assy, Lock 11 18-0005-16 Quik Lok Repair Kit 16 18-0001-13 “W” Repair Kit w/2 pins 17 18-0001-14 Pins, “W” Repair Kit
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DRIVE TRAIN
QUICK DUMP REAR UNLOAD
(REAR)
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(FRONT)
KEY PART NO. DESCRIPTION
1 24-0105-3 PTO Belting 6"x14" 2 24-0105-2 PTO Belting 6"x10" 3 24-0105-1 PTO Shield 4 14-0003-2 1-1/4 Two Bolt Flange 6 14-0002-3 1-1/4 Bearing w/Lock Collar 7 14-0003-1 1-1/4 Pillow Block Flange 8 23-0036 Main Drive Shaft 16ft.
23-0035 Main Drive Shaft 18ft.
23-0042 Main Drive Shaft 20ft. 9 100-9990-20 PVC Pipe Guard 72" 10 37-0007 Shaft Coupler 11 19-0016 Right Angle Gearbox 12 100-9990-21 PVC Pipe Guard 30-1/2" 13 23-0037 Cross Drive Shaft 42-3/8" 14 23-0041 Idler Shaft Weldment 15 23-0049 Output Shaft 16 910-0003 80B45 Sprocket 17 911-0004 80-62 Roller Chain 18 10-0065 Sprkt Wldt 80A12/60A48 19 901-3618-6 Wood Tightener Block 20 929-3601 Spring 21 811-3118-3Z Eye Bolt 22 11-0041 60-66 Roller Chain 23 10-0062 60B15 Sprocket 27 25-0176 Support Arm 28 100-9990-22 Idler Shaft Bolt w/Zerk 29 25-0196-3 Idler Tightener Weldment 30 25-0195-3 Drive Tightener Weldment 32 25-0194 Spring Tightener Angle 33 914-3602 Four Bolt Flange Bearing 1-1/2" 34 24-0106-5 Rear Shield Frame 35 25-0196-4 Tightener Catch 36 24-0106 Cluster Shield
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TIE DOWN KIT FOR STEEL BOX
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KEY PART NO. DESCRIPTION
52-0003S Tie Down Kit (Steel Stringers) 1 25-0084 Bracket 2 52-0003-1 Chain 3 801-3816-1.5Z Bolt, Hex Machine-3/8x1-1/2 4 805-0038-Z 3/8 Flat Washer 5 815-3816-Z 3/8 Lock Nut 6 801-5013-1.25-Z Hex Machine Bolt 4 1/2x1-1/4 7 805-0050-Z 1/2 Flat Washers 8 815-5013-Z 1/2 Lock Nuts
REAR DISCHARGE DOOR COMPONENTS
KEY PART NO. DESCRIPTION
1 25-0179 Bearing Bracket Brace 2 25-0190-1 Left Main Roller Bracket 3 100-9990-23 Left Gate Side Frame 4 100-9990-25-12 Latch Catch 5 100-9990-25-13 Back Gate Frame 6 33-1002 Slow Moving Vehicle Bracket 7 100-9990-25-13 Back Gate Panel 40-3/4x84-1/4 8 100-9990-24 Right Gate Side Frame 9 25-0191-1 Right Main Roller Bracket
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DUMP BOX PARTS
4100 SERIES
(REAR)
(FRONT)
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KEY PART NO. DESCRIPTION
1 100-9990-53 20’ Side Panel, 20 Ga x40-3/4 Painted
100-9990-8-7 18’ Side Panel, 20 Ga x40-3/4 Painted 2 100-9990-15-4 Back Roof Panel 3 31-0006-2 Panel, Expanded Metal 4 100-9990-17-6 20 Ga Front End Gate Panel Painted 5 100-9990-8-2 Rear Left, Upright, 10 Ga x82-1/2 (illustrated) 6 100-9990-8-1 Rear Right, Upright, 10 Ga x82-1/2 (not illustrated) 7 100-9990-8-6 Center Left, Upright, 10 Ga x82-1/2 (illustrated) 8 100-9990-8-5 Center Right, Upright, 10 Ga x82-1/2 (not illustrated) 9 100-9990-8-4 Front Left, Upright, 10 Ga x82-1/2 (illustrated) 10 100-9990-8-3 Front Right, Upright, 10 Ga x82-1/2 (not illustrated) 11 100-9990-53 Floor Complete 20ft.
100-9990-10 Floor Complete 18ft. 12 100-9990-51-1 Roof Panel Painted 21’3"
100-9990-15-8 Roof Panel Painted 19’3" 13 100-9990-26 Front End Gate, Complete 14 100-9990-26-5 Front End Gate, Frame Only 15 100-9990-61 Roof Angle Left (illustrated) 16 100-9990-60 Roof Angle Right (not illustrated) 17 100-9990-69 Left Roof Angle Ext. 20’ (illustrated)
100-9990-63-1 Left Roof Angle Ext. 18’ (illustrated) 18 100-9990-70 Right Roof Angle Ext. 20’ (not illustrated)
100-9990-62-1 Right Roof Angle Ext. 18’ (not illustrated) 19 100-9990-31 Back Gate Panel Angle 20 100-9990-14-3 Roof Guard Strap 21 100-9990-54 Left Side, Complete 20’ (illustrated)
100-9990-9 Left Side, Complete 18’ (illustrated) 22 100-9990-55 Right Side, Complete 20’ (not illustrated)
100-9990-8 Right Side, Complete 18’ (not illustrated) 23 100-9990-15-1 Roof Bow 24 100-9990-50 Bottom Frame, Complete 20’
100-9990-56 Bottom Frame, Complete 18’ 25 100-9990-1-4 Back Cross Channel 94-1/2 w/Gussets 26 100-9990-1-5 Cross Channels 94-1/2 w/Gussets 27 100-9990-50-1 10" Channel Bed Piece (19’-10")
100-9990-1-1 10" Channel Bed Piece (17’-10") 28 100-9990-32 Side End Gate Cap Right 29 100-9990-52-1 Top Rail 20’ TSS Side
100-9990-8-8 Top Rail 18’ TSS Side 30 25-0006 PTO Hanger Bracket 31 100-9990-28 Right Front Roof Support Bracket 32 100-9990-27 Left Front Roof Support Bracket 33 100-9990-33 Side End Gate Cap Left 34 100-9999-39 3" Side Channel Suport 35 100-9999-38 Main Stringer Support 36 100-9999-39 3" Side Channel Support (14’ & 16’ Floor Lengths) 37 100-9999-38 Main Stringer -Support 38 100-9990-1-10 Rear Steel Stringer, Reinforcing Plate
(18’+ Floor Lengths)
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WELDED BOX PARTS (1 OF 2)
3100 SERIES
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KEY PART NO. DESCRIPTION
1 100-9995-19 14’ Side Panel, 20 Ga x40-3/4 Aluminized
100-9995-18 16’ Side Panel, 20 Ga x40-3/4 Aluminized
100-9995-17 18’ Side Panel, 20 Ga x40-3/4 Aluminized 2 100-9995-120-1 Back Roof Panel, 20-3/8x86 Aluminized 3 4 5 100-9990-8-2 Rear Left, Upright, 10 Ga x 82-1/2"
(illustrated)
6 100-9990-8-1 Front Right, Upright, 10 Ga x 82-1/2"
(not illustrated)
7 100-9990-8-6 Center Left, Upright, 10Ga x 82-1/2"
(illustrated)
8 100-9990-8-5 Center Right, Upright, 10 Ga x 82-1/2"
(not illustrated)
9 100-9990-8-4 Front Left, Upright, 10 Ga x 82-1/2"
(illustrated)
10 100-9990-8-3 Front Right, Upright, 10 Ga x 82-1/2"
(not illustrated)
11 100-9990-12 Floor Complete 14’
100-9990-11 Floor Complete 16’
100-9990-10 Floor Complete 18’ 12 100-9990-13-2 Roof Panel Painted 15’ 3"
100-9990-14-2 Roof Panel Painted 17’ 3"
100-9990-15-8 Roof Panel Painted 19’ 3" 13 14 15 100-9990-61 Roof Angle Left (illustrated) 16 100-9990-60 Roof Angle Right (not illustrated) 17 100-9990-67-1 Left Roof Angle Ext. 14’ (illustrated)
100-9990-65-1 Left Roof Angle Ext. 16’ (illustrated)
100-9990-63-1 Left Roof Angle Ext. 18’ (illustrated) 18 100-9990-66-1 Right Roof Angle Ext. 14’ (not illustrated)
100-9990-64-1 Right Roof Angle Ext. 16’ (not illustrated)
100-9990-62-1 Right Roof Angle Ext. 18’ (not illustrated) 19 100-9990-15-9 Back Gate Panel Angle 20 100-9990-14-3 Roof Guard Strap 21 100-9994-4 Left Side, Complete 14’ (illustrated)
100-9994-6 Left Side, Complete 16’ (illustrated)
100-9994-8 Left Side, Complete 18’ (illustrated) 22 100-9994-5 Right Side, Complete 14’ (not illustrated)
100-9994-7 Right Side, Complete 16’ (not illustrated)
100-9994-9 Right Side, Complete 18’ (not illustrated) 23 100-9990-15-1 Roof Bow 24 100-9994-1 Bottom Frame, Complete 14’
100-9994-2 Bottom Frame, Complete 16’
100-9994-3 Bottom Frame, Complete 18’ 25 100-9990-1-3 Back Cross Channel 94-1/2"
100-9994-1-3 Back Cross Channel Gusset
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WELDED BOX PARTS (2 OF 2)
3100 SERIES
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KEY PART NO. DESCRIPTION
26 100-9990-1-2 Cross Channel 94-1/2"
100-9994-1-1 Cross Channel Gusset 27 100-9990-3-1 10" Channel Bed Piece (13’-10")
100-9990-2-1 10" Channel Bed Piece (15’-10")
100-9990-1-1 10" Channel Bed Piece (17’-10") 28 Side End Gate Cap 29 100-9990-4-2 Top Rail 14’
100-9990-6-2 Top Rail 16’
100-9990-8-8 Top Rail 18’ 30 100-9999-39 Stringer Support Channel 31 100-9994-1-2 Stringer Support Cross Angle 32 100-9999-2-3 Cross Channel Center U Piece 33 100-9998-7 14’ Chain Slide
100-9998-8 16’ Chain Slide
100-9999-5 18’ Chain Slide 34 35 100-9995-120 Rear Roof Assy Complete 36 100-9997-1 Center Floor Support, 2x6x14’
100-9997-2 Center Floor Support, 2x6x16’
100-9999-6 Center Floor Support, 2x6x18’ 37 100-9998-9 Outer Floor Support 3x6x14’
100-9998-10 Outer Floor Support 3x6x16’
100-9999-7 Outer Floor Support 3x6x18’ 38 100-9994-1-5 Chain Rail Tab 39 100-9995-133 3514 Roof Assy., Complete
100-9995-134 3516 Roof Assy., Complete
100-9995-135 3518 Roof Assy., Complete
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