Mettler Toledo T2650 Case Aggregation 3.2 User Manual

User Manual

T2650 Case Aggregation 3.2

Document Version A

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Table of Contents

1 General Information 5

1.1 Scope......................................................................................................................... 5

1.2 Intended Use ............................................................................................................... 5

1.3 Service ....................................................................................................................... 5

1.4 Language ................................................................................................................... 5

1.5 Visibility of Buttons and Screens .................................................................................... 5

2 Important Safety Information 6

2.1 Safety Labels and Notice Labels .................................................................................... 6

2.2 General Protective Procedures ....................................................................................... 7

2.3 Safety Information for Various Activities........................................................................... 7

2.4 Special Hazards .......................................................................................................... 8

2.1.1 Hazard Notifications ...................................................................................... 6

2.1.1.1 Definitions of Signal Words ...................................................................... 6

2.1.1.2 Meaning of Hazard Alert Symbols.............................................................. 6

2.3.1 Transporting and Moving the Equipment .......................................................... 7

2.3.2 Installing...................................................................................................... 8

2.3.3 Operating the Equipment and Monitoring the Inspection Process......................... 8

2.3.4 Testing and Verifying the Equipment ................................................................ 8

2.3.5 Maintaining, Cleaning and Sanitizing the Equipment ......................................... 8

2.4.1 Electricity ..................................................................................................... 8

2.4.2 Moving Parts ................................................................................................ 8

2.4.3 Strobe Lights ................................................................................................ 9

2.4.4 Lights and Laser Sensors ............................................................................... 9

3 System Description 10

3.1 Overview of the T2650 Case Aggregation ....................................................................... 10

3.2 Technical Data ............................................................................................................ 12

3.3 Dependencies.............................................................................................................. 12

3.4 Workflow .................................................................................................................... 13

4 Components 14

4.1 Operational Area.......................................................................................................... 14

4.2 Brief Description .......................................................................................................... 14

5 Installation 15

6 Device Settings at Line Format 16

6.1 PLC............................................................................................................................ 16

6.2 HRC ........................................................................................................................... 18

7 Handling 20

7.1 T2650 Top/Down ........................................................................................................ 20

7.2 T2650 Bottom/Up........................................................................................................ 21

7.3 Further Information....................................................................................................... 21

7.4 System Shutdown ........................................................................................................ 21

8 Troubleshooting 23

8.1 System Behavior After Loss of Power.............................................................................. 23

8.2 Contact Technical Service ............................................................................................. 23

8.3 Alarm Messages.......................................................................................................... 23

9 Cleaning and Maintenance 24

9.1 Visual Inspection and Cleaning of the System.................................................................. 24

9.2 Visual inspection of Gaskets/Seals ................................................................................. 24

9.3 Spare Parts and Warranty............................................................................................. 24

9.4 General Advice on Stainless Steel Maintenance................................................................ 24

9.5 Cleaning the Touch Screen............................................................................................ 25

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10 Transport and Storage 26

10.1 Transporting the System ............................................................................................... 26

10.2 Preparing for Transport................................................................................................. 26

10.3 Storing the System, Accessories and Spare Parts ............................................................. 26

11 Interfaces 27

11.1 Overview of the Interfaces ............................................................................................. 27

11.1.1 Ethernet ....................................................................................................... 27

11.1.2 USB............................................................................................................. 27

11.1.3 Keyboard Connection .................................................................................... 28

11.1.4 Serial Ports (COM1, COM2 and COM3) ........................................................... 28

12 Further Information 29

13 Disposal 30

Glossary 31

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1 General Information

1.1 Scope

This manual describes how to configure and use the T2650 Case Aggregation. It is intended for personnel
who operate the T2650 in order to perform one of the following aggregation steps:

• Single Layer Case Aggregation

• Multi Layer Case Aggregation

For information on how to use the Pilot Line Manager (PLM) software (if installed) see the PLM Operating
Manual.

1.2 Intended Use

This system is intended to be used solely for print verification on products and label printing purposes. Any
other use or use that exceeds the aforementioned scope is not in compliance with the intended use. The
manufacturer/supplier is not liable for any damage arising from misuse.

Intended use also includes the compliance with the operating manual, including any maintenance recom­mendations or instructions issued by the manufacturer.

1.3 Service

If you wish to contact the Service Department, please have as much information on hand as possible:

• Machine type

• Serial number

• Line name

• METTLER TOLEDO PCE order number and date

• Software version

• Precise wording of the displayed error message or detailed fault description

• Your contact details

The Service Department will send you a technical questionnaire to analyze your technical request.
Completing this questionnaire will help us to solve your technical issue in an efficient way.

Country E-Mail Address Phone

Austria [e-mail] [phone]

France [e-mail] [phone]

Germany [e-mail] [phone]

Korea [e-mail] [phone]

Switzerland [e-mail] [phone]

USA, Mexico [e-mail] [phone]

Rest of the World [e-mail] [phone]

1.4 Language

This English document is the original document.

1.5 Visibility of Buttons and Screens

Always remember that many PLM features need certain user rights. This means if your screen does not offer
buttons shown in the user manual, it is likely that you need more user rights which have to be assigned to
your profile by an administrator. The usual way to assign user rights is to add a user to a user group. Thus
the user obtains all user rights belonging to that group.

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2 Important Safety Information

All information related to safety in this manual is important. The information in this chapter is general. There
is other important safety information that you must read throughout the manual.

Important Safety Message

Read and understand all the safety information in the following sections as
well as the safety messages in the rest of this manual.

If you do not follow the safety information and messages, this may lead to property
damage and personal injury up to and including death.

2.1 Safety Labels and Notice Labels

The ISO3864 safety labels are installed at potentially hazardous areas on the equipment. They give special
safety-related notifications. The locations of these labels are given in the drawings supplied with your
equipment. There are three types of safety labels:

• Hazard notifications

• Mandatory procedures

• Prohibitive procedures

Additionally, NOTICE  labels may appear on your equipment.

The meanings of the different kinds of labels are explained in the following sections.
Before you transport, install, operate or work on the equipment, find out about the location and meanings of

the labels. Maintain the labels so that they are clear of obstructions and are readable. Do not remove any
labels. Replace any label that is no longer readable.

2.1.1 Hazard Notifications

A hazard notification consists of the following:

• Hazard alert symbol (yellow triangle with black symbol)

• Signal word (DANGER , WARNING , or CAUTION )

• Special notifications related to the hazard (as required)

The signal word labels are attached next to the hazard alert symbol labels on the equipment.

2.1.1.1 Definitions of Signal Words

Signal words describe the level of risk of a particular hazard. The color of the safety label background
indicates the risk, as shown in the following table. The definitions of the signal words are based upon the
ISO3864 definitions.

DANGER (red): This signal word indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.

WARNING (orange): This signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION (yellow): This signal word indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate injury.

2.1.1.2 Meaning of Hazard Alert Symbols

The following hazard alert symbols may be installed on your equipment.

Crushing

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Electrical shock

2.2 General Protective Procedures

Important Safety Message

Make sure that all personnel who work on or near the equipment are capable
of performing all operations in a safe way.

• Keep the manual in a convenient location near the equipment. Replace the manual if it becomes lost or

damaged.

• Wear Personal Protective Equipment (PPE) in accordance with your plant's safety procedures.

• Understand the hazards of the equipment and the risks related to those hazards before working on or

near the equipment.

• Obey all safety procedures of the local plant.

• Do not wear loose clothing, jewelry, long hair, or anything that can become entangled with the

equipment.

• Be careful around the equipment to avoid hitting your head, arms, or other body parts against the

equipment. Be careful if the equipment is over your head.

• Be careful not to trip over cables or other parts of the equipment.

• Do not move quickly in the area around the equipment.

• Do not climb, hang onto, or use any of the part of the equipment as a support.

• Obey the lockout tagout (LOTO) procedures of the plant.

• If there is a safety-related malfunction when you are operating the equipment, press the emergency stop

device. Tell the responsible supervisor, and follow the applicable steps approved by your company to fix
the malfunction.

2.3 Safety Information for Various Activities

Important Safety Message

Read and understand all parts of the manual before using or working on any
equipment.

The following sections list safety information for particular activities or groups of activities. Refer to the
correct sections in the manual for more detailed instructions.

2.3.1 Transporting and Moving the Equipment

• Only transport or move the equipment if you have the applicable training as defined by your company.

• Your company has sole responsibility for the safe moving and transporting of the equipment.

• Use safe moving procedures during transporting to maintain stability and to prevent the equipment from

tipping or falling.

• Disconnect the electrical supply, the pneumatic supply, and the communication cables before you move

the equipment.

• Use the correct lifting devices. If you use a forklift, lift the equipment at the correct lift points as shown by

the blue lift point labels.

• Blue lift point labels are placed on the equipment to show recommended locations for lifting. These lift

point locations were tested with the manufacturer's forklift trucks. A qualified rigger must make sure that
the lift points are correct for your lifting equipment.

• When you lift the equipment by hand, obey the safe lifting procedures of your company.

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2.3.2 Installing

Only install the equipment if you have the applicable training as defined by your company.

2.3.3 Operating the Equipment and Monitoring the Inspection Process

• Before beginning operation, make sure that the area is safe.

• Know the location and effect of each emergency stop button that controls the equipment.

• Do not operate the equipment without protective guards and doors in place.

• Do not reach into path of the products when any conveyors are in motion.

• Do not reach into the area around any sorting device, when the equipment is turned on.

• Make sure the safety circuit is working correctly.

• Do regular inspections of the equipment.

• If there is a fault or change in the equipment behavior, stop the equipment and inform responsible

personnel.

2.3.4 Testing and Verifying the Equipment

Only do testing and verifying of the equipment if you have applicable training as defined by your company.

2.3.5 Maintaining, Cleaning and Sanitizing the Equipment

• Remove all power from the equipment before doing any work.

• Keep the equipment in good working order.

• Follow a preventative maintenance program.

• Replace parts when needed.

• Obey the lockout tagout (LOTO) procedures of the plant.

• Test (validate) the safety circuit after parts are replaced.

• Only use METTLER TOLEDO approved spare parts and accessories.

• Do not make any unauthorized modifications to the equipment.

• Replace safety labels if damaged, missing, or unreadable.

• Do a visual check of the equipment at least once during a shift to identify any visual damage or faults.

Report any equipment changes to the responsible supervisor immediately.

• When required for a hygienic production environment, do regular sanitizing of the equipment according

to your company's procedures.

• After cleaning or sanitizing, check all cables, connectors, and pneumatic hoses for leakage, loose

connections, rub marks and damage. Tighten, repair, or replace any faulty cables and air tubing, as
necessary.

2.4 Special Hazards

The following sections describe special instructions for equipment that may have special hazards.

2.4.1 Electricity

• Only work on the electrical systems if you have the applicable electrical training as defined by your

company.

• Keep all electrical enclosure doors closed. If the doors have locks on them, keep them locked.

• Remove all power from the equipment before doing any work.

2.4.2 Moving Parts

• Product inspection equipment moves automatically, intermittently and without notice. Some surfaces

may get hot. Do not place hands or any other body parts on or near the moving parts.
The following are examples of moving parts:
– Conveyor belts and rollers
– Rejectors and product diverters
– Motors

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– Gearboxes
– Side grips
– Automatic position adjusters
– Encoders
– Pneumatic cylinder
– Solenoids

• Only operate the equipment with all safeguards in place.

• Make sure that all safeguards are in correct operating condition.

• Do not climb, sit, stand, walk, or ride on the conveyor.

2.4.3 Strobe Lights

• Strobe lights can cause seizures in individuals with photosensitive epilepsy.

• Individuals with photosensitive epilepsy must not operate the equipment.

• Do not operate the equipment when excessively fatigued or after consuming alcohol.

• Do not look directly at the lights, especially at close distances.

• Avoid placing the equipment in areas with reduced lighting.

• If lights are inside of an enclosure, do not open the enclosure doors when lights are flashing.

2.4.4 Lights and Laser Sensors

• Do not stare directly at any lights or lasers.

• Avoid prolonged exposure to ultraviolet (UV) light, infrared (IR) light, and lasers.

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3 System Description

3.1 Overview of the T2650 Case Aggregation

Model T2650 Bottom/Up

1 Stack light
2 Swivel arm
3 Touchscreen
4 Printer
5 Vertical adjustment for the entire system
6 Camera with positioning unit
7 Control unit with buttons: "Start/stop", "Confirm", "Picture reset", "Case Full"
8 Table with glass window
9 USB ports, Ethernet port and UPS LED
10 Hand scanner

- Foot pedal

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Model T2650 Top/Down

1 Stack light
2 Camera with positioning unit
3 Swivel arm
4 Touchscreen
5 Printer
6 Vertical adjustment for the entire system
7 Control unit with buttons: "Start/stop", "Confirm", "Picture reset", "Case Full"
8 Tilting table
9 Control cabinet
10 Hand scanner
11 USB ports, Ethernet port and UPS LED

- Foot pedal

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