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express written permission of METTLER TOLEDO.
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METTLER TOLEDOPrinted in U.S.A. 64067860
INTRODUCTION
This publication is provided as a guide for individuals in the operation, use, and care of this
METTLER TOLEDO product.
Further information or assistance regarding this product may be obtained by writing to:
METTLER TOLEDO 1900 Polaris Parkway
Columbus, OH 43240-2020
(614) 438-4400
WARNING!
This equipment generates, uses, and can radiate radio frequency energy and if not installed and
used properly, i.e., in accordance with the instructions manual, may cause harmful interference
to radio communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide
reasonable protection against such interference when operated in a commercial environment.
Operation of this equipment in a residential area may cause interference, in which case the user
at his own expense will be required to take whatever measures may be required to correct the
interference.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR
CHANGES WITHOUT NOTICE.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR
CHANGES WITHOUT NOTICE.
PRECAUTIONS
READ this manual BEFORE
operating or servicing this
equipment.
FOLLOW these instructions
carefully.
SAVE this manual for future
reference.
DO NOT allow untrained
personnel to operate, clean,
inspect, maintain, service, or
tamper with this equipment.
ALWAYS DISCONNECT this
equipment from the power
source before cleaning or
performing maintenance.
CALL METTLER TOLEDO for
parts, information, and
service.
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE
INSTALLING, SERVICING, CLEANING, OR REMOVING THE
FUSE. FAILURE TO DO SO COULD RESULT IN BODILY
HARM AND/OR PROPERTY DAMAGE.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING
ELECTROSTATIC SENSITIVE DEVICES.
WARNING
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK
HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET
ONLY. DO NOT REMOVE THE GROUND PRONG.
Note: If the unit has been stored or
transported in below freezing
temperatures, allow the unit to warm
up to room temperature before turning
on AC power.
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTION’S ARE MADE.
FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR
DESTRUCTION OF THE EQUIPMENT, OR BODILY HARM.
Thank you for purchasing a PS shipping scale from METTLER TOLEDO.
The PS scale, like all METTLER TOLEDO products, is designed for maximum durability
and reliability in even the most demanding shipping applications. The PS is
manufactured in one of METTLER TOLEDO’s ten ISO 9000 certified facilities so you are
assured to receive a high-quality product.
The PS scale is designed for robust use in parcel shipping, mail, and other light
industrial environments. PS scale models have a wide temperature and humidity range
and can be used on most unheated shipping docks.
The PS scale is a low profile, high precision scale designed to meet the needs of the
legal-for- trade parcel/manifest markets. The PS scale is capable of communicating
through Mettler Toledo standard and SICS protocol or in the protocols of the major
shipping carriers. The scale program can be customized or quickly programmed in a
one step process through default communication settings of the major shipping carriers.
For preconfigured models, set up is simple and easy with plug and play capability.
Capacity
Readability
Platter
Construction
PC Connection*
Approvals
The PS scale family has 4 main models with maximum capacity at 15 kg (30 lb), 30
kg (70 lb), 60 kg (150 lb) and 150 kg (300lb). There are three postal versions with
high resolution to process letters as well as parcels. Typical PS models and platter
options are summarized in the chart below. See the “Build” program block in Chapter 4
for the exact capacity / increment options.
Letter & Parcel Parcel
Provides high resolution required for shipping via USPS &
Superb reliability for retail stores, mail rooms and shipping
departments sending packages via Parcel Carriers or Truck Lines
30 lb
15 kg
USB
RS-232
70 lb
30 kg
0.05lb
0.02kg
ABS Plastic
Stainless Steel
USB
RS-232
NTEP / UL
150 lb
60 kg
0.05lb
0.02kg
ABS Plastic
Stainless Steel
Ball Top
Roller Top
USB
RS-232
EC / OIML /
NTEP
Measurement
Canada / UL
150 lb
90 kg
0.05lb
0.02kg
Stainless Steel
Ball Top
Roller Top
USB
RS-232
NTEP / UL
Measurement
Canada
Stainless Steel
Measurement
300 lb
150 kg
0.1lb
0.05kg
Ball Top
Roller Top
USB
RS-232
NTEP / UL
Canada
1-1 (08/09)
METTLER TOLEDO PS Shipping Scale: Operator Manual
The PS90 and the PS60 both have 60 kg (150 lb) capacities. The PS90 (150 lb)
version is utilized for the applications that need a larger platter size.
PS6L, PS3L, and version of the PS15 have multi-interval technology for high
resolution, auto-ranging scales that are approved as weight classifiers for letters as well
as parcels. It is like having multiple scales in one.
Additional Information can be gotten from the MT website to help in installation and
operation of the scale:
www.mt.com/ind-psscale
In the unlikely event you experience difficulties operating your scale, please contact your
local distributor or METTLER TOLEDO representative from whom you purchased the
scale.
Standard Features
The following are standard features built into each PS shipping scale.
High quality Mettler Toledo precision load cell that is capable of being
programmed for Lb, Kg or both (Units are selectable with the Units key)
Multi-interval capacities that provide better weight resolution at the lower
range. Scale has auto range capability to automatically switch between
intervals.
GeoCal Setup compensates the sensitive factory calibration for local
gravitational differences, eliminating the expense of an onsite calibration.
0270, 2-key display for easy to read weight indication and programming of
the scale.
Capable of communicating via USB or RS232. For USB, the PS scale uses
the POS HID scale protocol.
Selectable communication protocols to match major carrier or manifest
software’s
USB Cable (6 ft)
RS-232 serial interface cable (10 ft)
Universal Power adapter with localized plug (Used with RS232
communication only, Scale is self powered through USB connection)
The following features are specific to the following PS models:
PS15:
30 lb / 15 Kg capacity
Coated steel plate for base and sub-platter
Base mounted display
Plastic platter
1-2 (08/09)
Chapter 1: Introduction
PS30:
70 lb / 30 Kg capacity
Die-cast aluminum base and sub-platter
Base mounted display
Plastic or stainless steel platter
PS60:
Standard Capacity 150 lb / 60 Kg
Die-cast aluminum base and sub-platter
Base mounted display
Stainless steel or plastic platter
PS90:
150 lb / 60 Kg or 300 lb / 150 Kg capacity
Painted steel base and sub-platter
Display bracket with 14 ft cable where display can be base mounted or wall mounted
Platter is typically packaged in a separate box.
Optional Accessories
Roller Top transfer platter (PS60 and PS90) used for conveyor applications that
allows easy movement of package in bi-directional (right-left) motion.
Ball Top transfer platter (PS60 and PS90) that allows easy rotation of package on
the platter.
Rail brackets (PS90) for mounting within conveyor section
Display Options :
o Single wall mount display with 14 ft cable, replaces the base display
o Single tower display with 14 ft cable for counter top mounting, replaces the base
display.
o Dual wall mount displays with 6 ft cable, replaces the base display
o Dual display tower with 10 ft cable for counter top mounting, replaces the base
display
nd
o 2
display, wall mounted with 10 ft Y cable. Used in conjunction with base
display.
o 2nd display, tower mounted with 10 ft Y cable. Used in conjunction with base
display.
o Display cable extension kit, 14 ft with impedance
o RS232 extension cable, 10 ft with male / female adapters
o 10 ft USB cable, replaces current USB cable
1-3 (08/09)
METTLER TOLEDO PS Shipping Scale: Operator Manual
Specifications
The PS shipping scale conforms to and operates best within the specifications described
in this section.
The PS operates over an input voltage range of 7.5 to 14 VDC, at a current of 100 mA
or less.
For USB operation, the scale is powered through the USB port. With the low power
consumption, the PS scale is within the USB power requirements for connection to
your PC. Please connect scale directly to PC. Do not connect to a USB hub
An external 9 VDC power supply is required for power to the PS scale for
standalone applications or RS232 applications. The scale must be powered by the
universal power supply located in the scale’s shipping box. The wall mounted
transformer is rated between 110-220V and 50-60 Hz. The power supply may
have multiple plug adapters that can be clipped to the transformer based on
available outlets.
The power supply is not required for USB. If the power supply is connected during
USB operation, the scale will automatically sense the external power supply and
utilize it for the scale power.
Requirements
The PS scale is designed to operate in conditions of 10-90% relative humidity, noncondensing, and a temperature range of:
PS15: 10° to +40°C (+14° F to +104°F)
PS30: 10° to +40°C (+14° F to +104°F)
PS60: 10° to 40C (+14F to +104F)
PS90: 10° to 40C (+14F to +104F)
PS6L: +10° to +40°C (+14F to +104F)
PS3L: 10° to +40°C (+14F to +104F)
The shipping and storage temperature range is 20° to 60C (-4F to +140F) at 0 to
95% relative humidity, non-condensing.
The scale is designed for use in parcel shipping and other light industrial environments.
This unit is not intended for dusty conditions, wash down or hazardous area operation,
nor for operation in environments of extreme heat, cold, or humidity (outside of the
range listed above for each model).
1-5 (08/09)
METTLER TOLEDO PS Shipping Scale: Operator Manual
Standards Compliance
PS15: meets or exceeds USA NIST HB-44, EC and international OIML requirements
for a 3000 division, Class III parcel scale.
PS30: meets or exceeds USA NIST HB-44 for a 1400 division Class III parcel scale.
PS60: meets or exceeds USA NIST HB-44, Australian NSC, Canadian MC, EC and
international OIML requirements for a 3000 division, Class III parcel scale.
PS3L meets or exceeds USA NIST HB-44 requirements for a 0-7lb / 7-70lb
(1120d/5600d) Class III multi-interval scale
PS6L meets or exceeds USA NIST HB-44 requirements for a 4800 division, Class III
parcel scale.
PS90: meets or exceed USA NIST HB-44 and Canadian MC for a 3000 division,
Class III parcel scale.
The PS scales has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart J of Part 15 of FCC Rules.
RFI Susceptibility
The PS scale meets the requirements of the European Norm. 45501 for RFI susceptibility
as listed below with a maximum of one display increment of change when calibrated for
recommended builds.
Radio Interference Frequency Field Strength
26-1000 MHz 3 volts/meter
1-6 (08/09)
Chapter 1: Introduction
1-7 (08/09)
FOR YOUR NOTES
.
2 Installation
This chapter gives detailed instructions and important information you will need to
install the PS scale successfully. Please read this chapter thoroughly before you begin
installation. This information is also covered in the PS Quick Start Guide.
Unpacking and Setup
Please inspect the package as the carrier delivers it.
If the shipping container is damaged, check for internal damage and file a freight
claim with the carrier if necessary.
If the container is undamaged, open the box, remove the scale, and place it on a
The proper environment enhances
the operation and longevity of the
scale.
solid, flat surface.
Please keep the packing material and shipping insert in case the scale needs to be
returned to METTLER TOLEDO. The PS is a precision instrument and may be
manently damaged if not shipped in factory-approved packaging.
per
Chapter 2: Installation
If you choose to dispose of the
package, please recycle the materials.
The packaging is recyclable natural
fiber with biodegradable adhesives.
Scale Installation
Open box and remove the packaging material from each side of the scale. Remove the
scale by grasping the bottom sides of the scale. Do not lift the scale by grasping the
sub-platter. Remove any protective shipping materials under the platter.
Locate a suitable environment for the scale. The scale will need to be placed on a
sturdy, level surface. Refer to Chapter 1 for environmental specifications. If
communication to the PC will be serial RS232, the scale will need to be located by an
AC outlet for power.
WARNING!
AC power sources must have proper short circuit and
over current protection in accordance with local and
national electrical regulations. Failure to provide this
may result in bodily injury and/or property damage.
The PS shipping scale is fully assembled at the factory and ready for installation.
1. Check box for Contents. The following items should be in each package
2-1 (08/09)
METTLER TOLEDO PS Shipping Scale: Operator Manual
Typical package contents for the PS15 include:
Scale Base & Display
Platter
USB Cable – 6 ft
For USB connection to PC
Power
Suppl
y
RS232
Cabl
e – 10 ft
For Serial connection to PC
Typical package contents for the PS60, 6L, 30, and 3L include:
Scale Base & Display
Platter
USB Cable – 6 ft
For USB connection to PC
Power
Suppl
For
y
Serial connection to PC
RS232
Cabl
e – 10 ft
Typical package contents for the PS90 include:
2-2 (08/09)
Scale Base
USB Cable – 6 ft
For
USB connection to PC
Platter
Packaged in separate box
Power RS232
Suppl
y
For Serial connection to PC
Display – Base /
Adhesive Pad
Cable – 14 ft
Clips
Cabl
e – 10 ft
wall mount
Chapter 2: Installation
2. For the PS60, PS6L, PS30, PS3L, and PS15, go to step 3.
For the PS90, mount the display and remove the shipping tabs as instructed below:
a) Mount display – PS90 Display can be base mounted on the scale or wall
mounted. Choose one method.
Base Mounted: With black plastic clips in the insert position, attach
display to the base by inserting the plastic clips at yellow arrows indicated
below. Turn the plastic clips 90 degrees to lock into position.
Wal
l Mounted: Remove liner on one side of the adhesive pad and insert
into the display bracket. Remove liner from the
other side of the adhesive pad and position the
display on the wall. Display should be located
on the bottom portion of the bracket. Press
bracket firmly against the wall until it is secured.
Now that the display is mounted:
o Connect display cable to the display and
scale at the 2 red arrows above. Note that the cable can be inserted
through guide holes in the back of the display bracket. The scale
connector panel will have 4 connectors. Insert cable at connector
labeled “Display”. The male cable connectors have a tab. Press cable
into display connector and scale connector until the tab locks into
position.
o Wrap excess cable beneath scale. There are two grey clips on the
bottom of the scale that the cable can be wrapped around.
o Adjust the display angle based on mounting position. Grab top and
bottom of display and gently rotate up or down.
b) Remove the four red shipping tabs on
the PS90 by using a screw driver to
gently pry apart the scale base until
the tabs become loose. While
maintaining force on the screwdriver,
pull the tabs out with your fingers or
needle- nose pliers. Tabs can be
discarded.
2-3 (08/09)
METTLER TOLEDO PS Shipping Scale: Operator Manual
3. Level the scale by turning the adjustable feet on the bottom of the unit. The scales
are equipped with a level bubble. When the bubble is within the circle in the bubble
indicator, the PS scale is level. The feet must be adjusted so the scale is stable and
does not rock. On the PS90, tighten locking nut on feet.
4. Place Platter on the scale. The platter is held in place by compression fit with the
ubber grommets on the spider
r
Correct Level
- Bubble is completely
within circle
Incorrect Level
- Bubble is outside
circle
5. Confirm the connection method to the PC for communication. USB and RS232
configurations are possible. Choose one method only.
o USB is preferred if the Shipping / Carrier manifest system supports and
o USB method must be used if the scale is to communicate with multiple
6.Connect Scale to PC by method chosen in step 5. Connect one method only.
USB
designates the scale for
details.
Shipping programs.
or
USB set up. Consult Carrier Software documentation for
RS232
2-4 (08/09)
DO NOT connect both USB and RS232 cables. Use one or the other!
q
Note: PS90, PS15 Connectors are
labeled in the reverse direction
Note: If additional cable length is
eded, a 10 ft USB cable 64057361
ne
is available. This is a replacement
cable and not an extension cable
Chapter 2: Installation
6a
Plug small end of the USB cable into the scale connector port marked “USB”.
Plug lar
Power Supply is not required since the low power requirements of the PS
USB Connection - Preferred
o For PS60, PS6L, PS30, PS3L, and PS15 turn the scale over to
access the scale connector ports.
o For the PS90, the connector port is located behind the display and
slightly under the platter.
ge end of USB cable into the PC. A direct connection to the computer
is required. Do not use a USB Hub.
scale is adequately powered through the USB port of the computer.
Power Supply not
re
uired.
Direct Connect – No USB Hubs
PC Connect
ors
The MT power supply can be utilized with the USB if your PC is having issues. The scale
will recognize this power adapter and utilize it as the power supply instead of the USB
port.
6b
RS232 Connection - Alternative
Plug the small connector of the RS232 cable into the scale connector
port marked “RS232”.
o For PS60, PS6L, PS30, PS3L, and PS15 turn the scale over
to access the scale connector ports.
o For the PS90, the connector port is located behind the
display and slightly under the platter.
Plug the small end of the Pow
“Power Supply”
Go to the PC computer
labeled COM 1, COM A or IOIOI).
Plug the large connector on the RS232 cable into the PC serial
connector
Plug the Pow
er Supply into an AC outlet.
er Supply into the scale port marked
and locate the serial connector (typically
2-5 (08/09)
METTLER TOLEDO PS Shipping Scale: Operator Manual
Note: If additional cable length is
eded, a 10 ft RS232 extension
ne
cable 0900-0322-000 is available.
If you plugged the RS232 cable into the incorrect PC port, turn off the computer
first, then change ports and reboot your computer.
If additional cable length is needed, see replacement parts for 10 ft. RS232
extension cable with appropriate connectors.
Polarity of the power supply connector jack must match the scale; Use only the
Mettler Toledo Power Supply to energize the scale.
7. Enter GeoCal Set up code.
PC Connectors
Power Supply required with RS232 Cable.
AC
Outlet
Note: If the GEOCAL™ capabilities
of your PS unit have been
activated, the scale will only
prompt for the “Geo in” code on
the first power up
Note: If you missed entering the
GeoCal code on the first power up,
see Chapter 4 to reset the feature
for the next power up.
The patented GEOCAL™ feature provides the best scale accuracy. The GeoCal
feature precisely compensates for gravitational differences between the factory
location (where the scale was calibrated) and the scale’s point of use location.
Since the Earth’s gravity varies based on latitude and altitude, the GeoCal feature
allows the PS scale to maintain the sensitive factory calibration to ensure the most
accurate weighting results.
Observe the Display on the very first power up
o If 0.00 is displayed than the GeoCal is not activated. No code is required. Go
to step 8. For the best accuracy, scale should be calibrated on site by a trained
technician with certified weights.
o If “GEo in” is displayed, than enter the two digit GeoCal Location Code for the
area that the scale will be used. See the chart below for the correct code.
2-6 (08/09)
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