Mettler Toledo PM1200, PM5003 Comparator, PM480 DeltaRange, PM300, PM2500 DeltaRange Operating Instructions Manual

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Operating instructions
METTLER TOLEDO AM/PM Balances
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Thank you very much for the confidence you have shown in our products by choosing a METTLER TOLEDO precision or analytical balance. To obtain complete satisfaction from your balance, it is essential that you read through these operating instructions carefully. These operating instructions apply to balances of the AM and PM series with a weighing range up to 6 kg. Although the operating procedures for these balances are identical, differences exist regarding the weighing range, the readability accuracy and the weighing pan or platform. Enclosed with these operating instructions is the booklet «Technical data and accessories», which also contains possibilities of the METTLER TOLEDO AM/PM balances.
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Page
Preparation Choosing the location 4
Mounting the weighing pan / levelling the balance 5 Installing the draft shield 6
Operation Control elements / connections / display 8
METTLER DeltaTrac / METTLER DeltaRange 9 Switching display on and off 10 Simple weighing / taring 11 Single-key (control bar) operation 12
Menu Overview 14
Calibrating 15 Adapting to the type of weighing (weighing process adapter) 16 Adapting to the ambient conditions (vibration adapter) 17
Configuring Overview 18
Configuration example 20 Standard settings and record printout 22 Balance operating settings 24 Unit selection, applications, print / transfer command, status display 26 Adapting to external equipment 28 Protecting the configuration 30
Applications Overview 32
Switching the weight unit 33 Piece counting 34 Plus / minus and percent weighing 36 Animal weighing 38 Print / transfer command 39
What if... Fault rectification 40 Miscellaneous Changing the operating voltage / replacing the fuse 42
Changing the protective cover / maintenance 43 Technicals terms 44
Technical data Overview 45
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Preparation
Select the proper location
For best results choose a suitable location for your balance.
A firm, vibration-free location as horizontal as possible Avoid exposure to direct sunlight
No extreme temperature changes No draft
Despite a possible unfavorable location, your balance can still produce accurate weighing results:
In this case you should adjust the vibration adapter accordingly. For procedures refer to section «Menu».
30° 20° 10°
0°
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PM balances with weighing pan
Place pan support 11 and weighing pan 10 on tapered pin 17; connect power cable 20.
PM balances with weighing platform
Install platform support 11 with the four pins resting on the four rubber grom­mets 40; then position weighing plat­form 10 on platform support 11; con­nect power cable 20.
AM balances: see page 7.
After each relocation of the balance, repeat levelling procedures. For this purpose adjust bubble in level indicator 9 with the two levelling screws 8.
Mount the weighing pan / platform
Preparation
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…and now, level the balance
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To ensure that the weighing results are not influenced by the drafts (particularly for sensitive measuring ranges) we recommend the installation of a draft shield.
PM balances with 1 mg readability
Mounting procedures 1 and 2 are needed only if the bottom element 12 has not been installed at the factory.
Remove weighing pan 10 and pan support 11.
Place bottom element 12 on balance, and rotate to stop. Replace pan sup­port 11 and weighing pan 10.
Mount draft shield 13 and engage.
Preparation
Don't forget to install the draft shield
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AM balances
Mount glass draft shield 13 on scale rotated by 45°. Note that tapered pin 17 must be visible through bottom hole 27. Now rotate glass draft shield clockwise to stop.
Verify that the draft shield is aligned parallel to the balance and is properly engaged in bayonet base.
Install ring 25 and weighing pan 10, close sliding door 26. Note: Ring 25 protects the weighing pan from lateral impacts.
Preparation
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Operation
1 Control bar 2 Program cassette 3 Cover 4 Connector for data interface 5 Connector for METTLER TOLEDO GM instruments 6 Fuse holder (with spare fuse) 7 Power socket 8 Screw feet (level adjustment) 9 Level indicator
Control elements and connections
Display
31 Status indicator 31a Vibration adapter 31b Weighing process adapter 31c Weight status 31d Automatic zero correction (Autozero) 31e Special status of digital display
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31f Stability control 32 Digital display 33 Units 34 METTLER DeltaTrac (dynamic graphic indicator and dispensing
aid with 60 radial segments)
35 Tolerance limits
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31e 31f
31a
31 31b 31c 31d 35
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indicates calculated quantities such as mean values or values multiplied by constants, as well as data entered via the interface
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This dynamic graphic indicator with 60 radial segments is incorporated in all balance models. METTLER DeltaTrac shows you a graphic representation of the numerical values shown in the digital display.
When used together with METTLER TOLEDO Pacs, the METTLER DeltaTrac can also perform additional functions (see booklet «Technical data and accessories»).
Operation
include a fin range with 10 times the normal accuracy. Briefly pressing the control bar (taring) will activate DeltaRange anywhere throughout the entire weighing range.
With absolute weighing, subtractive weighing, weighing-in and formula weighing, the dynamic display indicates the weighing
range used up and that still remaining.
With the aid of METTLER DeltaTrac you can check fill quanti­ties and determine deviations from a definable target weight in percent. You can always see the tolerance limits with correct signs, as well as positive or negative deviations (see «Applications»).
Note: You also have the 10 times more accurate fin range available in subtractive weighing.
Coarse range
Fine range
Weighing range
Coarse range
10 times more accurate fine range
The METTLER DeltaTrac
METTLER DeltaRange
®
balances
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Switch on display ( Display changes automatically)
Display switched off (standby)
Briefly press controll bar; all display segments light up briefly (automatic system and display check).
Software No. (e.g. 10.40.00, for information only).
Weighing mode
Lifting the control bar from below causes the display to blank out; the electronics are live as long as the power cable is connected (Standby). The balance is thus always ready for operation; no warm-up time required.
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Note: If a power outage occurs during operation, the display will indicate OFF immediately the power is restored. You should then briefly press the control bar (also consult «What if…».
Display subsequently indicates zero (weighing mode). The number of decimal places depends on the readability of your balance model as well as the selected weight unit.
Operation
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Switch off display
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Simple weighing
Caution: Before the balance is used for the first time, it must be calibrated (see «Calibration» in section «Menu»).
Taring ( display changes automatically)
Weighing mode
Weighing mode
Brief pressing of control bar initiates taring cycle.
The container or packing has now been tared. The weighing range minus tare weight is now available for weighing-in.
Load weighing sample
Wait for stability and read result (Stability is reached as soon as stability detector fades).
Load an empty container or packing.
Note: The stability detector can be switched off during taring by pressing the control bar twice. It is then possible that the display does not show exactly 0.00 g. The foot or hand switch from the accessories offers the possibility of external taring (connection at rear of balance).
Operation
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Tara
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Simple operation with a control bar
Switching on/off, calibrating, configuring: All of these operations can be initiated with the control bar. You can even use this single control bar to activate the applications incorporated as standard. For more convenient operation of the applications, the GM303 Terminal (direct function, switch and print key) from the accessories can be used.
You will find them throughout the operating instructions and short-form instructions.
Press control bar
briefly
Press and hold
control bar until required display appears
Operation
Display changes automatically
Note these symbols
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Introducing the symbols
Try to familiarize yourself with the key symbols with the aid of the following example. Switch on the display and remove weight from weighing pan. Now try to select and change the weighing process adapter 31b.
Press control bar
keep depressed
release!
briefly press control bar!
Note: If the display automatically returns to zero (weighing mode) 3 seconds after the control bar was last pressed, simply
begin the procedure again. Have you adjusted the status display so that the «drop symbol» is shown on the left of the display? If your first attempt was
unsuccessful, try again. You will find further information regarding the weighing process adapter and much more in the following sections.
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Operation
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Menu
We distinguish between two levels of software. The first, simpler level, we call the Menu. It can be activated by pressing and holding the control bar. The second software level is called the Configuration file. Details can be found in section «Configuring».
calibrate your balance,
use the weighing process adapter to set the weighing modes or the weighing sample, and
use the vibration adapter to adapt the balance to the ambient conditions.
You can select the menu from the weighing mode. Switch on display and remove load from weighing pan. Then press control bar (and keep depressed): The menu sequence starts. After the third menu step the balance returns to the weighing mode. Now release the control bar.
Note: If you have selected the menu step «Weighing process adapter» or «Vibration adapter» and do not press the control bar for 3 seconds, your balance will return automatically to the weighing mode. However, the actual settings are stored (the same applies if you return to the weighing mode by pressing and holding the control bar).
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A clear Menu
When the Menu is activated, you can
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Before the balance is used for the first time, it must be calibrated (to take the acceleration due to gravity into account).
Caution: To obtain accurate results we recomment that you connect the balance to the line 30 min before calibrating (60 min for AM balances).
Menu
Start calibration with display switched on by pressing and holding the control bar (weighing mode, display zero with empty weighing pan).
Release control bar as soon as –CAL– appears in display.
Required calibration weight, e.g. 1000.00 g, flashes.
Prompt to remove weight.
Place required calibration weight on balance.
Remove weight from balance.
The balance is recalibrated, (it is now back in weighing mode).
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Calibrate your balance
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