Mettler Toledo ParticleTrack G600 Hardware Manual

Operating Instructions
ParticleTrack G600
Real-Time Particle Characterization
Hardware Manual
2
No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including but not limited to photocopy, photograph, magnetic or other record, without the prior written permission of Mettler-Toledo AutoChem, Inc.
FBRM®, iC Process™, iC FBRM™, PVM™, and
iCPVM™ are trademarks of Mettler-Toledo
AutoChem, Inc.
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www.mt.com/AutoChem
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Mettler-Toledo AutoChem, Inc. makes no warranty of any kind with regard to this manual, including
but not limited to the implied warranties of merchantability and fitness for a particular purpose.
04202016
3
1 Introduction
This manual covers specific safety and quality information relating to the
ParticleTrack™G600 with FBRM® (Focused Beam Reflectance Measurement) technology. Throughout this manual, the system is referred to by the name: ParticleTrack G600 or FBRM G600. The ParticleTrack G600 system includes the base unit and probe connected
by a flexible armored conduit.
ParticleTrack G600 is a rugged probe-based instrument that is inserted directly into laboratory or large-scale vessels, or pipelines to track changing particle size and count
in real time at full process concentrations. Particles, particle structures, and droplets are monitored continuously, as process parameters vary, enabling scientists and engineers to effectively troubleshoot and improve processes effectively. Click the link to see the
FBRM Method of Measurement video (requires Internet connection).
www.mt.com/ParticleTrack G600
Contents
1 Introduction
2 Intended Use
3 Technical Data
4 Safety Information
5 Supplementary Documentation
6 Product Installation
7 Flexible Probe Mounting Options
8 Operating Instructions
9 Best Practices for Routine Operation
10 Troubleshooting
11 Product Maintenance
12 Disposal
4
2 Intended Use
The system consists of a power supply, laser and detector modules, fiber optic communications, PCBs, and pneumatic controls. The apparatus is fitted with a permanently attached armored flexible conduit, which is connected to the process probe.
The system may only be used in safe locations and is not certified for use in hazardous
locations.
3 Technical Data
Table 1. System certications and functional specications
System certications CE/NRTL-C Approved, Class 1 Laser Device, Compliant with
21CFR1040.10 and 1040.11 and IEC 60825-1; 4X and IP66
Functional specications
Method of Measurement Focused Beam Reectance Measurement (FBRM®)
Measurement range 0.5 to 2,000 µm
Scan speed 2 m/s (standard); 4 m/s (optional)
5
419 mm
[
16.5”
]
368 mm
[
14.5”
]
206 mm
[
8.1”
]
500 mm
[
19.7”
]
546 mm
[
21.5”
]
Figure 1. Base unit dimensions
Environmental
Operating humidity range 0 to 85%
Operating temperature range 0 to 45 °C
General
Material of construction SS316L
Ingress protection IP 66, 4X Power 100–240 VAC, 50/60 Hz, 0.5 A
Fuse 2.0 A, 250 V Slow Blow, Type T Weight 31.75 kg [70 lb] Communication interface USB-to-Fiber extender (10 m, 50 m, and 100 m ber options)
Pollution degree 2
Installation (overvoltage) category II
PCBs Fr–4
Base Unit Specifications
Table 2. Base unit specications
6
419 mm
[
16.5”
]
368 mm
[
14.5”
]
206 mm
[
8.1”
]
500 mm
[
19.7”
]
546 mm
[
21.5”
]
25 mm
[
Ø 0.98”
]
42 mm
[
Ø 1.66”
]
50 mm
[
Ø 1.95”
]
400 mm
[
15.75”
]
182 mm
[
7.18”
]
Figure 2. Probe dimensions—G600R
Figure 3. Probe dimensions—G600T, P, X
419 mm
[
16.5”
]
368 mm
[
14.5”
]
206 mm
[
8.1”
]
500 mm
[
19.7”
]
546 mm
[
21.5”
]
25 mm
[
Ø 0.98”
]
35 mm
[
Ø 1.38”
]
42 mm
[
Ø 1.66”
]
148 mm
[
5.82”
]
T
400 mm
[
15.75”
]
P
1000 mm
[
39.40”
]
X
Custom
Length
25 mm
[
Ø 0.98”
]
42 mm
[
Ø 1.66”
]
50 mm
[
Ø 1.95”
]
400 mm
[
15.75”
]
182 mm
[
7.18”
]
Figure 4. Probe dimensions—G600B
419 mm
[
16.5”
]
368 mm
[
14.5”
]
206 mm
[
8.1”
]
500 mm
[
19.7”
]
546 mm
[
21.5”
]
19 mm
[
Ø 0.75”
]
29 mm
[
Ø 1.14”
]
33 mm
[
Ø 1.30”
]
400 mm
[
15.75”
]
113 mm
[
4.45”
]
Probe Specifications
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