Mettler Toledo IND131, IND331, ND331xx, IND131xx User Manual

User's Guide

IND131/IND131xx/IND331/IND331xx

Weighing Terminal

IND131/IND131xx/IND331/IND331xx

Essential Services for Dependable Performance of Your IND131/IND131xx/IND331/IND331xx Weighing Terminal

Contact METTLER TOLEDO for service

Installation, Configuration, Integration and Training

Initial Calibration Documentation

Periodic Calibration Maintenance

Weighing Terminal

Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use of your new equipment according to this Manual and regular calibration and maintenance by our factorytrained service team ensures dependable and accurate operation, protecting your investment. Contact us about a service agreement tailored to your needs and budget. Further information is available at www.mt.com/service

There are several important ways to ensure you maximize the performance of your investment:

www.mt.com/productregistration so we can contact you about enhancements, updates and

important notifications concerning your product.

: We invite you to register your product at

accuracy – an out of specification scale can diminish quality, reduce profits and increase liability. Timely service from METTLER TOLEDO will ensure accuracy and optimize uptime and equipment life.

trained, weighing equipment experts. We make certain that your weighing equipment is ready for production in a cost effective and timely fashion and that personnel are trained for success.

requirements are unique for every industrial scale so performance must be tested and certified. Our calibration services and certificates document accuracy to ensure production quality and provide a quality system record of performance.

confidence in your weighing process and documentation of compliance with requirements. We offer a variety of service plans that are scheduled to meet your needs and designed to fit your budget.

: The value of a measurement is proportional to its

: Our service representatives are factory-

: The installation environment and application

: A Calibration Service Agreement provides on-going

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of METTLER TOLEDO.

U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.

METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.

METTLER TOLEDO® is a registered trademark of Mettler-Toledo, LLC. All other brand or product names are trademarks or registered trademarks of their respective companies.

METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES

WITHOUT NOTICE.

FCC Notice

This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian Department of Communications. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her expense.

Declaration of Conformity is located on the documentation CD.

RoHS Compliance Statement.

 The majority of our products fall within categories 8 and 9. Those categories currently do not fall

within the scope of the Directive 2002/95/EG (RoHS) of January 27, 2003. If our products are intended for use in other products which themselves fall within the scope of the RoHS Directive, compliance requirements have to be separately negotiated contractually.

 Those products which fall within categories 1-7 and 10 will be in compliance with the EU RoHS

Directive from no later than July 1, 2006.

 If it is not possible for technical reasons to replace any non-RoHS-compliant substances in any of

the above products as required, we plan to inform our customers in a timely manner

Statement regarding harmful substances

We do not make direct use of harmful materials such as asbestos, radioactive substances or arsenic compounds. However, we purchase components from third party suppliers, which may contain some of these substances in very small quantities.

Warnings and Cautions

• READ this manual BEFORE operating or servicing this equipment and FOLLOW these

instructions carefully.

• SAVE this manual for future reference.

WARNING

FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT THE AC VERSION OF THE HARSH AND JUNCTION BOX ENCLOSURES TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.

WARNING

WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL COMPONENTS IN THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

ENSURE THAT THE POWER CONNECTION TO THE IND131 OR IND331 TERMINAL MATCHES THE SPECIFIED OPERATING VOLTAGE OF THAT TERMINAL. REFER TO THE DATA LABEL OF THE TERMINAL FOR THE OPERATING VOLTAGE. CONNECTING THE INCORRECT POWER SOURCE TO THE TERMINAL COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT AND/OR BODILY HARM.

WARNING

THE IND131, IND131xx, IND331 AND IND331xx TERMINALS ARE NOT INTRINSICALLY SAFE. DO NOT USE WITHIN AREAS CLASSIFIED AS HAZARDOUS DIVISION 1 OR ZONES 0/1/20/21 BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

IF THE KEYBOARD, DISPLAY LENS OR ENCLOSURE IS DAMAGED ON AN IND131xx OR IND331xx TERMINAL THAT IS USED IN A DIVISION 2 OR ZONE 2/22 AREA, THE DEFECTIVE COMPONENT MUST BE REPAIRED IMMEDIATELY. REMOVE POWER IMMEDIATELY AND DO NOT REAPPLY POWER UNTIL THE DISPLAY LENS, KEYBOARD OR ENCLOSURE HAS BEEN REPAIRED OR REPLACED BY QUALIFIED SERVICE PERSONNEL. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

IND131xx AND IND331xx TERMINALS USED IN A DIVISION 2 OR ZONE 2/22 ENVIRONMENT MUST BE INSTALLED AND MAINTAINED PER THE SPECIAL CONDITIONS LISTED IN CHAPTER 2 OF THE IND131xx AND IND 331xx DIVISION 2 INSTALLATION MANUAL (64068795) WITHOUT EXCEPTION. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

Warnings and Cautions

WARNING

METTLER TOLEDO ASSUMES NO RESPONSIBILITY FOR CORRECT INSTALLATION OF THIS EQUIPMENT WITHIN A DIVISION 2 OR ZONE 2/22 AREA. THE INSTALLER MUST BE FAMILIAR WITH ALL DIVISION 2 OR ZONE 2/22 WIRING AND INSTALLATION REQUIREMENTS.

WARNING

THE IND131XX AND IND331XX TERMINALS HAVE BEEN APPROVED BY FM (US AND

CANADA) WITH A TEMPERATURE RATING OF T5 (100˚ C) FOR USE IN HAZARDOUS

ENVIRONMENTS. THEY HAVE BEEN CERTIFIED BY KEMA (ATEX AND IECEx) WITH A TEMPERATURE RATING OF T5 (100˚ C) FOR GAS ENVIRONMENTS AND A T RATING OF 100°C FOR DUST ENVIRONMENTS. THEY MUST NOT BE USED IN AREAS WHERE THE AUTO IGNITION TEMPERATURE OF THE HAZARDOUS MATERIAL IS BELOW THIS RATING.

WARNING

NON-APPROVED MODELS OF THE IND131 AND IND331 TERMINAL THAT ARE NOT FACTORY-LABELED AS DIVISION 2 OR ZONE 2/22 APPROVED MUST NOT BE INSTALLED INTO A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.

WARNING

IN ORDER TO INSTALL THE IND131xx OR IND331xx TERMINAL UTILIZING THE U.S. OR CANADIAN FM APPROVAL, METTLER TOLEDO CONTROL DRAWING 72238303R MUST BE FOLLOWED WITHOUT EXCEPTION. IN ORDER TO INSTALL THE CATEGORY 3 MARKED IND131xx OR IND331xx TERMINAL UTILIZING THE EUROPEAN ATEX APPROVAL, THE TYPE EXAMINATION CERTIFICATE KEMA 10ATEX0097 X, DRAWING 72246295R AND ALL LOCAL REGULATIONS MUST BE FOLLOWED WITHOUT EXCEPTION. IN ORDER TO INSTALL THE IND131xx OR IND331xx TERMINAL UTILIZING THE iECEx APPROVAL, THE CERTIFICATE OF CONFORMITY IECEx KEM 10.0060X AND ALL LOCAL REGULATIONS MUST BE FOLLOWED WITHOUT EXCEPTION. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

THE INTERNAL DISCRETE I/O RELAY OPTION (#72225753 OR #72225757) MUST NOT BE USED IN A TERMINAL INSTALLED IN AN AREA CLASSIFIED AS DIVISION 2 OR ZONE 2/22. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

THE CC-LINK PLC OPTION (#30059622) MUST NOT BE USED IN A TERMINAL INSTALLED IN AN AREA CLASSIFIED AS DIVISION 2 OR ZONE 2/22 (IND131xx/IND331xx). FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

THE CONTROLNET™ PLC OPTION (64057423) MUST NOT BE USED IN AC VERSIONS OF IND131 AND IND331 TERMINALS. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EQUIPMENT DAMAGE AND/OR BODILY HARM.

WARNING

In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic

ONLY THE DC POWERED VERSIONS OF THE DIN, PANEL-MOUNT AND J-BOX ENCLOSURES OF THE IND131xx AND IND331xx TERMINALS HAVE BEEN APPROVED FOR USE IN DIVISION 2 AND ZONE 2/22 ENVIRONMENTS. THE HARSH ENCLOSURE IND331 DC POWERED TERMINAL AND ALL AC POWERED VERSIONS OF THE IND131 AND IND331 TERMINALS DO NOT HAVE A DIVISION 2 OR ZONE 2/22 APPROVAL AND MUST NOT BE INSTALLED IN DIVISION 2 ENVIRONMENTS OR IN ZONE 2/22 ENVIRONMENTS.

WARNING

DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, OR CLEANING. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

CAUTION

BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT AND/OR BODILY HARM.

NOTICE

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.

Disposal of Electrical and Electronic Equipment

Equipment (WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside the EU, per their specific requirements.

Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment.

If you have any questions, please contact the responsible authority or the distributor from which you purchased this device.

Should this device be passed on to other parties (for private or professional use), the content of this regulation must also be related.

Thank you for your contribution to environmental protection.

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Contents

1 Introduction ................................................................................. 1-1

1.1. Overview ...................................................................................... 1-1

1.1.1. Standard Features ............................................................................................... 1-1

1.2. Terminal Versions ......................................................................... 1-2

1.3. Specifications ............................................................................... 1-3

1.4. Use in Hazardous Areas ................................................................. 1-6

1.5. Inspection and Contents Checklist ................................................... 1-6

1.6. Model Identification ....................................................................... 1-7

1.7. Physical Dimensions ..................................................................... 1-8

1.8. Main PCB .................................................................................. 1-11

1.9. Scale Base ................................................................................. 1-11

1.10. Options ...................................................................................... 1-11

1.10.1. COM2 Serial Port ............................................................................................... 1-11

1.10.1.1. Modbus RTU .................................................................................................................. 1-12

1.10.2. Discrete I/O ....................................................................................................... 1-12

1.10.3. PLC Interfaces ................................................................................................... 1-12

1.10.3.1. Analog Output ................................................................................................................ 1-12

1.10.3.2. A-B RIO ......................................................................................................................... 1-12

1.10.3.3. CC-Link ......................................................................................................................... 1-13

1.10.3.4. ControlNet ..................................................................................................................... 1-13

1.10.3.5. EtherNet/IP and Modbus TCP ........................................................................................... 1-13

1.10.3.6. DeviceNet ...................................................................................................................... 1-13

1.10.3.7. PROFIBUS DP ................................................................................................................ 1-14

1.10.4. SD Memory Option ............................................................................................ 1-14

1.11. Display and Keyboard ................................................................. 1-14

1.11.1. Display Layout .................................................................................................. 1-15

1.11.2. Front Panel Keys ............................................................................................... 1-15

2 Operation .................................................................................... 2-1

2.1. Overview ...................................................................................... 2-1

2.2. Basic Functionality ........................................................................ 2-1

2.2.1. Zero ................................................................................................................... 2-1

2.2.1.1. Automatic Zero Maintenance .............................................................................................. 2-1

2.2.1.2. Pushbutton Zero ............................................................................................................... 2-1

2.2.2. Tare ................................................................................................................... 2-1

2.2.2.1. Pushbutton Tare ............................................................................................................... 2-1

2.2.2.2. Net Sign Correction ........................................................................................................... 2-1

2.2.3. Clearing Tare ...................................................................................................... 2-1

2.2.3.1. Manual Clear ................................................................................................................... 2-1

2.2.3.2. Auto Clear ....................................................................................................................... 2-1

2.2.4. Print ................................................................................................................... 2-1

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Contents

2.2.5. Information Recall ............................................................................................... 2-1

2.2.6. Target ................................................................................................................ 2-1

2.2.6.1. Target Control .................................................................................................................. 2-1

2.2.6.2. Target Terms ................................................................................................................... 2-1

2.2.7. Comparators ....................................................................................................... 2-1

2.2.7.1. Target Value Comparators ................................................................................................. 2-1

2.2.7.2. Range Comparators.......................................................................................................... 2-1

2.2.8. Calibration .......................................................................................................... 2-1

2.2.9. CalFree™ ........................................................................................................... 2-1

2.3. Security ....................................................................................... 2-1

2.4. Display Operation ......................................................................... 2-1

2.5. Keypad Operation ......................................................................... 2-1

2.6. Operator Menu .............................................................................. 2-1

2.6.1. Language Selection – F Codes .............................................................................. 2-1

2.6.2. Accessing the Operator Menu ................................................................................ 2-1

2.6.3. Navigating the Operator Menu ............................................................................... 2-1

2.6.4. Numerical Data Entry ........................................................................................... 2-1

2.6.5. Target Menu........................................................................................................ 2-1

2.6.6. Comparator Menu ............................................................................................... 2-1

2.6.7. Information Recall Menu ...................................................................................... 2-1

2.6.8. Calibration Menu ................................................................................................. 2-1

2.6.8.1. Zero Calibration................................................................................................................ 2-1

2.6.8.2. Span .............................................................................................................................. 2-1

2.6.8.3. Step Calibration................................................................................................................ 2-1

2.6.8.4. CalFree™ ........................................................................................................................ 2-1

2.6.9. Setup Access ...................................................................................................... 2-1

3 Configuration .............................................................................. 3-1

3.1. Setup Menu Tree ........................................................................... 3-1

3.1.1. Use of Keys within Menus .................................................................................... 3-1

3.1.1.1. Overview of Navigation ..................................................................................................... 3-1

3.1.1.2. Entering Numerical Parameters .......................................................................................... 3-2

3.1.1.3. Making Selections from a List ............................................................................................ 3-2

3.2. Entering Setup Mode...................................................................... 3-3

3.3. Security ....................................................................................... 3-3

3.3.1. Metrology Switch ................................................................................................. 3-4

3.4. Exiting Setup ................................................................................ 3-4

3.5. Overview of Setup ......................................................................... 3-4

3.5.1. Configuration Options .......................................................................................... 3-5

3.6. Scale – F1 ................................................................................... 3-6

3.6.1. Type – F1.1 ........................................................................................................ 3-8

3.6.1.1. Name – F1.1.1 ................................................................................................................ 3-8

3.6.1.2. Approval – F1.1.2 ............................................................................................................ 3-8

3.6.2. Capacity and Increment – F1.2 ............................................................................. 3-8

3.6.2.1. Units – F1.2.1 ................................................................................................................. 3-8

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3.6.2.2. Capacity – F1.2.2 ............................................................................................................ 3-8

3.6.5.1.

3.7.1.3.

3.6.2.3. Increment – F1.2.3........................................................................................................... 3-9

3.6.2.4. x10 Always – F1.2.4 ........................................................................................................ 3-9

3.6.3. Calibration – F1.3 ............................................................................................... 3-9

3.6.3.1. Linearity – F1.3.1............................................................................................................. 3-9

3.6.3.2. Set Zero – F1.3.2 ............................................................................................................. 3-9

3.6.3.3. Set Span – F1.3.3 ............................................................................................................ 3-9

3.6.3.4. Step Calibration – F1.3.4 ................................................................................................ 3-10

3.6.3.5. CalFREE – F1.3.5........................................................................................................... 3-10

3.6.4. Zero – F1.4....................................................................................................... 3-11

3.6.5. Tare – F1.5....................................................................................................... 3-12

3.6.5.2. Auto Clear – 1.5.2.......................................................................................................... 3-12

3.6.5.3. Rate– F1.6 .................................................................................................................... 3-12

3.6.5.4. Weight Units – F1.6.1 ..................................................................................................... 3-12

3.6.5.5. Time Units – F1.6.2........................................................................................................ 3-13

3.6.5.6. Measurement Period – F1.6.3 ......................................................................................... 3-13

3.6.5.7. Output Average – F1.6.4 ................................................................................................. 3-13

Tare Types 1.5.1............................................................................................................ 3-12

3.6.6. Filter – F1.7 ...................................................................................................... 3-13

3.6.6.1. Low Pass Filter – F1.7.1 ................................................................................................. 3-13

3.6.6.2. Stability Filter – F1.7.2 .................................................................................................... 3-13

3.6.7. Stability – F1.8.................................................................................................. 3-13

3.6.7.1. Motion Range – F1.8.1 ................................................................................................... 3-13

3.6.8. Log or Print – F1.9 ............................................................................................ 3-14

3.6.8.1. Auto Print – F1.9.1 ......................................................................................................... 3-14

3.6.9. Reset – F1.10 ................................................................................................... 3-14

3.7. Application – F2 ......................................................................... 3-15

3.7.1. Target Operation – F2.1 ..................................................................................... 3-15

3.7.1.1. Tolerance Type – F2.1.1 ................................................................................................. 3-16

3.7.1.2. Output Type – F2.1.2 ...................................................................................................... 3-16

3.7.1.4. Target Latching – F2.1.4 ................................................................................................. 3-16

Target Source – F2.1.3 ................................................................................................... 3-16

3.7.2. Target Values – F2.2 ......................................................................................... 3-16

3.7.2.1. Target – F2.2.1 .............................................................................................................. 3-16

3.7.2.2. Negative and Positive Tolerance (-Tol and +Tol) – F2.2.2, F2.2.3 ....................................... 3-16

3.7.2.3. Spill – F2.2.4 ................................................................................................................ 3-16

3.7.2.4. Fine Feed – F2.2.5 ......................................................................................................... 3-16

3.7.3. Comparators – F2.3 .......................................................................................... 3-17

3.7.3.1. Comparator n Source – F2.3.1, F2.3.5, F2.3.9 ................................................................. 3-17

3.7.3.2. Active – F2.3.2, F2.3.6, F2.3.10 ..................................................................................... 3-17

3.7.3.3. Limit – F2.3.3, F2.3.7, F2.3.11 ...................................................................................... 3-18

3.7.3.4. High Limit – F2.3.4, F2.3.8, F2.3.12 ............................................................................... 3-18

3.7.4. Discrete I/O – F2.4 ............................................................................................ 3-18

3.7.4.1. Discrete Inputs – F2.4.1 .................................................................................................. 3-18

3.7.4.2. Discrete Outputs – F2.4.2.1, F2.4.2.2, F2.4.2.3, F2.4.2.4, ................................................ 3-18

3.7.5. Reset – F2.5 ..................................................................................................... 3-19

3.8. Terminal – F3 ............................................................................. 3-19

3.8.1.1. Serial Number – F3.1.1 .................................................................................................. 3-19

3.8.1.2. Screen Saver – F3.2.1 .................................................................................................... 3-19

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Contents

3.8.2. Region – F3.3 ................................................................................................... 3-20

3.8.2.1. Menu Language – F3.3.1 ................................................................................................ 3-20

3.8.2.2. Setup Language – F3.3.2 ................................................................................................ 3-20

3.8.3. User – F3.4 ...................................................................................................... 3-20

3.8.3.1. Password Protection – F3.4.1 ......................................................................................... 3-20

3.8.3.2. Password – F3.4.2 ........................................................................................................ 3-20

3.8.4. Menu Keys – F3.5 ............................................................................................. 3-20

3.8.4.1. Calibration Access – F3.5.1 ............................................................................................ 3-20

3.8.4.2. Target Access – F3.5.2 ................................................................................................... 3-20

3.8.4.3. Comparator Access – F3.5.3 ........................................................................................... 3-21

3.8.5. Reset – F3.6 ..................................................................................................... 3-21

3.9. Communication – F4 ................................................................... 3-21

3.9.1. Output Template – F4.1 ..................................................................................... 3-21

3.9.2. Format – F4.1.1 ................................................................................................ 3-21

3.9.3. Print Scale Name – F4.1.2 ................................................................................. 3-22

3.9.4. Connections – F4.2 ........................................................................................... 3-22

3.9.5. COMn Assignment – F4.2.1, F4.2.2 .................................................................... 3-22

3.9.6. Checksum – F4.2.1.1, F4.2.2.1 ......................................................................... 3-22

3.9.7. Serial – F4.3 ..................................................................................................... 3-22

3.9.8. COM1 and COM2 – F4.3.1, F4.3.2 ..................................................................... 3-22

3.9.9. PLC – F4.4 ....................................................................................................... 3-23

3.9.9.1. Analog Output – F4.4.1 .................................................................................................. 3-23

3.9.9.2. A-B RIO – F4.4.1 ........................................................................................................... 3-24

3.9.9.3. Data Format – F4.4.2 ..................................................................................................... 3-25

3.9.9.4. CC-Link – F4.4.1 ........................................................................................................... 3-26

3.9.9.5. Data Format – F4.4.2 ..................................................................................................... 3-26

3.9.9.6. ControlNet – F4.4.1 ........................................................................................................ 3-27

3.9.9.7. Data Format – F4.4.2 ..................................................................................................... 3-27

3.9.9.8. DeviceNet – F4.4.1 ........................................................................................................ 3-28

3.9.9.9. Data Format – F4.4.2 ..................................................................................................... 3-28

3.9.9.10. EtherNet / IP and Modbus TCP – F4.4.1 ............................................................................ 3-29

3.9.9.11. Data Format – F4.4.2 ..................................................................................................... 3-30

3.9.9.12. PROFIBUS – F4.4.1 ........................................................................................................ 3-30

3.9.9.13. Data Format – F4.4.2 ..................................................................................................... 3-31

3.9.10. Reset – F4.5 ..................................................................................................... 3-31

3.10. Maintenance – F5 ....................................................................... 3-32

3.10.1. Scale Diagnostics – F5.1 ................................................................................... 3-32

3.10.1.1. Load Cell Output – F5.1.1 ............................................................................................... 3-32

3.10.1.2. Calibration Values – F5.1.2 ............................................................................................. 3-32

3.10.1.3. Statistics – F5.1.3 .......................................................................................................... 3-33

3.10.2. Serial Test – F5.2 .............................................................................................. 3-34

3.10.2.1. COM1 – F5.2.1 ............................................................................................................. 3-34

3.10.2.2. COM2 – F5.2.2 ............................................................................................................. 3-34

3.10.3. Discrete I/O Test – F5.3 ...................................................................................... 3-34

3.10.4. Display Test – F5.4 ........................................................................................... 3-35

3.10.5. Install Software Update – F5.5 ............................................................................ 3-35

3.10.6. Reset All – F5.6 ................................................................................................ 3-35

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3.11. Restoring Factory Default Settings ................................................. 3-35

4 Service and Maintenance ............................................................. 4-1

4.1. Cleaning and Maintenance ............................................................. 4-1

4.2. Service ........................................................................................ 4-2

4.3. Troubleshooting ............................................................................ 4-2

4.3.1. Diagnostic LEDs .................................................................................................. 4-2

4.3.2. Problems ............................................................................................................ 4-3

4.3.3. Error Codes and Error Messages ........................................................................... 4-3

4.3.4. Internal Diagnostics ............................................................................................. 4-4

4.3.4.1. Scale Diagnostics............................................................................................................. 4-4

4.3.4.2. Serial Test ....................................................................................................................... 4-5

4.3.4.3. Discrete I/O Test ............................................................................................................... 4-5

4.4. System Backup and Restore ........................................................... 4-7

4.4.1. Backup .............................................................................................................. 4-7

4.4.2. Restore ............................................................................................................... 4-8

4.5. SD Memory Files and InSite ............................................................ 4-9

4.5.1. Importing the File ................................................................................................ 4-9

4.5.2. Saving as a *.txt File ......................................................................................... 4-10

4.5.3. Saving as a *.BCF File ....................................................................................... 4-10

4.6. Master Reset .............................................................................. 4-10

4.7. Updating Firmware ...................................................................... 4-11

4.7.1. Using InSite ...................................................................................................... 4-12

4.7.2. Using the SD Memory Card ................................................................................. 4-12

A Default Settings ........................................................................... A-1

A.1. Setup Defaults .............................................................................. A-1

B Parameter Values ........................................................................ B-1

C Communications .......................................................................... C-1

C.1. Serial Interface Parameters ............................................................. C-1

C.2. Demand Output Mode.................................................................... C-1

C.2.1. Output Templates ................................................................................................ C-1

C.3. Continuous Output Mode ................................................................ C-1

C.3.1. Standard Continuous Output ................................................................................. C-1

C.3.2. Continuous – Extended Output .............................................................................. C-1

C.4. CTPZ ........................................................................................... C-1

C.5. Standard Interface Command Set (SICS) Protocol .............................. C-1

C.5.1. Version Number of the MT-SICS ............................................................................. C-1

C.5.2. Command Formats .............................................................................................. C-1

C.5.3. Response Formats ............................................................................................... C-1

C.5.3.1. Format of the Response with Weight Value .......................................................................... C-1

C.5.3.2. Format of the Response without Weight Value ...................................................................... C-1

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Format of Error Message ..................................................................................................................... C-1

C.5.4. Tips for the Programmer ....................................................................................... C-1

C.5.4.1. Command and Response .................................................................................................. C-1

C.5.4.2. Reset .............................................................................................................................. C-1

C.5.4.3. Quotation Marks (“ ”) ....................................................................................................... C-1

C.5.5. Commands and Responses MT-SICS Level 0 ......................................................... C-1

C.5.5.1. I0 – INQUIRY OF ALL IMPLEMENTED MT-SICS COMMANDS .................................................... C-1

C.5.5.2. I1 – INQUIRY OF MT-SICS LEVEL AND MT-SICS VERSIONS ..................................................... C-1

C.5.5.3. I2 – INQUIRY OF DATA ...................................................................................................... C-1

C.5.5.4. I3 – INQUIRY OF SW VERSION ........................................................................................... C-1

C.5.5.5. I4 – INQUIRY OF SERIAL NUMBER ...................................................................................... C-1

C.5.5.6. S – SEND STABLE WEIGHT VALUE ...................................................................................... C-1

C.5.5.7. SI – SEND WEIGHT VALUE IMMEDIATELY ............................................................................. C-1

C.5.5.8. SIR – SEND WEIGHT VALUE IMMEDIATELY AND REPEAT........................................................ C-1

C.5.5.9. Z – ZERO ......................................................................................................................... C-1

C.5.5.10. @ – RESET ...................................................................................................................... C-1

C.5.6. Commands and Responses MT-SICS Level 1 ......................................................... C-1

C.5.6.1. SR – SEND WEIGHT VALUE ON WEIGHT CHANGE (SEND AND REPEAT) .................................. C-1

C.5.6.2. T – TARE ......................................................................................................................... C-1

C.5.6.3. TA – INQUIRE/ENTER TARE VALUE ...................................................................................... C-1

C.5.6.4. TAC – CLEAR TARE VALUE ................................................................................................. C-1

C.5.6.5. TI – TARE IMMEDIATELY .................................................................................................... C-1

C.6. Variable Access ............................................................................ C-1

C.6.1. Connection ......................................................................................................... C-1

C.6.2. Commands......................................................................................................... C-1

C.6.2.1. Individual Variables .......................................................................................................... C-1

C.6.2.2. Blocks of Variables ........................................................................................................... C-1

C.6.3. Variable List ........................................................................................................ C-1

C.6.3.1. Scale Status (read only) .................................................................................................... C-1

C.6.3.2. DIO and Target Status (read only) ...................................................................................... C-1

C.6.3.3. Terminal Commands (write only) ....................................................................................... C-1

C.6.3.4. Setup – Scale (read and write) ........................................................................................... C-1

C.6.3.5. Setup – Application (read and write) ................................................................................... C-1

C.6.3.6. Setup – Terminal (read and write) ...................................................................................... C-1

C.6.3.7. Setup – Communication (read and write) ............................................................................ C-1

C.6.3.8. Setup – Communication – PLC (read and write) ................................................................... C-1

C.6.3.9. Setup – Maintenance (read only) ....................................................................................... C-1

C.6.3.10. Calibration Values (read and write) .................................................................................... C-1

C.6.3.11. Target Values (read and write) ........................................................................................... C-1

C.6.3.12. Comparator Values (read and write) ................................................................................... C-1

D GEO Codes .................................................................................. D-1

D.1. Original Site Calibration ................................................................. D-1

D.2. New Site GEO Code Adjustment ...................................................... D-1

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This chapter covers

1 Introduction

DIV 2 AND ZONE 2/22 INSTALLATION

IF YOU WISH TO INSTALL THE IND131xx OR IND331xx TERMINAL IN A DIVISION 2 OR ZONE 2/22 AREA, REFER TO THE DIVISION 2 AND ZONE 2/22 INSTALLATION INSTRUCTIONS INCLUDED ON THE RESOURCE CD PROVIDED WITH THE TERMINAL. FAILURE TO COMPLY WITH THE INSTRUCTIONS PROVIDED THERE COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

The IND131, IND131xx, IND331 and IND331xx industrial scale terminals provide a

• Overview

• Terminal Versions

• Specifications

• Use in Hazardous Areas

• Inspection and Contents

Checklist

• Model Identification

• Physical Dimensions

• Main PCB

• Scale Bases

• Options

•

Display and Keyboard

compact but flexible solution to a variety of weighing needs. Configured in a variety of enclosure types, these terminals are at home in virtually any industrial environment. They are optimized for ease of integration into existing weighing systems, and their modular construction makes for simplicity of maintenance. Innovative use of Secure Data (SD) Memory technology permits quick, simple replacement of a terminal, complete with all its calibration and configuration settings.

Both 2mv/V and 3mv/V load cells are supported without the need for any configuration change. Measurement and control applications are enhanced with an ultra-fast A/D conversion rate, patented TraxDSP™ digital filtering technology, and discrete I/O update rate of 50 Hz. The IND131, IND131xx, IND331 and IND331xx deliver precision measurement data from grams to tons in a single cost effective package.

Whether communicating weight data to a process PLC or providing a serial output of

data to a printer, the terminals offer solutions for a wide range of applications.

1.1. Overview

1.1.1. Standard Features

• Modular design, multiple mounting methods

• Supports one analog load cell platform (The DC version supports up to four 350 ohm load

cells in legal for trade applications globally. The AC version supports up to eight 350 ohm load cells in legal for trade applications in the US. The AC version in Europe and the rest of the world supports up to four for legal for trade applications and maximum eight 350 ohm load cells in non-legal for trade applications.)

• Ability to position the IND331 panel-mount display remotely from the DIN terminal module

• Organic LED (OLED) displays for crisp readability in all light conditions

• One serial port for asynchronous, bidirectional communication and print output

• Powered by either 85–264 V AC or 24 V DC (selected by model)

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• Support for the following option boards:

 COM2 and Discrete I/O interface (includes Modbus RTU protocol)  Choice of one PLC interface:

o 4-20mA Analog Output

o Allen Bradley RIO o CC-Link o ControlNet™ (for DC version only) o DeviceNet™ o Ethernet/IP o Modbus TCP

o PROFIBUS

• Front panel key access to basic weighing functions – zero, tare, clear and print

• Latching target control to provide one- or two-speed feeding control with the press of a start

button

• Rate calculation used for comparator source or communicated to a PLC

• Comparators - simple coincidence setpoints for comparison of weight or rate with absolute

target values or ranges

• Selectable unit of measure including grams, kilograms, pounds, tons

• Backup and restore of configuration and calibration settings, using SD memory device or

InSite™ PC tool

• TraxEMT™ performance monitoring and recording

• CalFREE™ calibration without test weights

• Scale calibration via A-B RIO, CC-Link, ControlNet, DeviceNet, Ethernet/IP, Modbus RTU and

Modbus TCP, and PROFIBUS interfaces.

• Models IND131xx and IND331xx are certified for use within hazardous (explosive) areas

classified as Division 2 or Zone 2 or 22.

1.2. Terminal Versions

The terminals are available in the following versions:

• IND131 DIN rail mount, AC power

• IND131 DIN rail mount, 24 VDC power

• IND131xx DIN rail mount, 24 VDC power, Division 2 and Zone 2/22 certified

• IND331 Panel-mount, AC power

• IND331 Panel-mount, 24 VDC power

• IND331xx Panel-mount, 24 VDC power, Division 2 and Zone 2/22 certified

• IND331 Harsh, AC power

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• IND331 Harsh, 24 VDC power

Enclosure Type

Dimensions (w × h × d)

Shipping Weight

• IND131 Junction Box, AC power

• IND131 Junction Box, 24 VDC power

• IND131xx Junction Box, 24 VDC power, Division 2 and Zone 2/22 certified

1.3. Specifications

The terminals conform to the specifications listed in Table 1-1.

Table 1-1: Terminal Specifications

IND131 and IND331 Specifications

IND131 DIN rail-mount: plastic housing with operator interface

IND331 Panel-mount: Stainless steel front panel with operator interface. Plastic rear chassis that can be mounted to the display or remotely DIN rail mounted.

IND331 Harsh: Stainless steel desk top or wall mount enclosure including operator interface.

IND131 J-Box: Stainless steel enclosure including internal board for summing four load cells.

IND131 DIN module: 68 mm × 138 mm × 111 mm

(2.7 in. × 5.4 in. × 4.4 in.)

IND331 Panel-mount:

Front panel: 168 mm × 68 mm × 12 mm

(6.6 in. × 2.7 in. × 0.5 in.)

Rear chassis: 156 mm x 68 mm x 111 mm

(6.1 in. x 2.7 in. x 4.4 in.)

IND331 Harsh: 220 mm x 131 mm x 177 mm

(8.7 in. x 5.2 in. x 7.0 in.)

IND131 J-Box: 251 mm x 261 mm x 123 mm

(9.9 in. x 10.3 in. x 4.8 in.) Original design.

IND131 J-Box: 251 mm x 261 mm x 169 mm

(9.9 in. x 10.3 in. x 6.6 in.) Updated design.

IND131 DIN: 1 kg (2.2 lb)

IND331 Panel: 1.5 kg (3.3 lb)

IND331 Harsh: 3 kg (6.5 lb)

IND131 J-Box: 5.5 kg (12.1 lb)

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Introduction

Environmental Protection

Operating Environment

Hazardous Areas

Power

Power Consumption

Display

Weight Display

Scale Types

Number of Cells

Number of Scales

IND131 and IND331 Specifications

IND131 DIN: IP20, Type 1

IND131 J-Box: IP69K

IND131xx J-Box: IP65

IND331 Panel: IP65, Type 4x and12

IND331 Harsh: IP66

The terminal (all enclosure types) can be operated at temperatures ranging from −10° to 40° C (14° to 104° F) at 10% to 95% relative humidity, non-condensing.

The standard IND131/IND331 terminal cannot be operated in areas classified as Hazardous because of combustible or explosive atmospheres in those areas. Special models IND131xx and IND331xx are designed for use within Division 2 or Zone 2/22 areas. None of the IND131/331 family of terminals is designed for use within Division 1 or Zone 0/1/20/21 areas. Contact an authorized METTLER TOLEDO representative for information about hazardous area applications.

AC version: Operates at 100 -- 240 VAC, 49–61 Hz

DC version: Operates from 18 to 36 VDC

All DC versions and AC versions of the DIN and panel-mount models provide a terminal strip for power connections.

AC versions of the harsh environment and junction box models include a power cord configured for the country of use.

Note: When an IND131xx or IND331xx terminal is installed into an area classified as Division 2 or zone 2/22, special AC wiring requirements must be met. Refer to document 64068795 Division 2 and Zone 2/22 Installation Guide. Provisions must be made to prevent transient disturbances of more than 40% from the DC voltage supplied to the IND131xx and IND331xx terminals.

Refer to Table 1-2 and Table 1-3

Green OLED including weight display, weight units, gross/net indication and graphic symbols for motion and center of zero. Also used for programming. Update rate of 10 updates per second.

IND131: 5.6 mm (0.22 in) high weight display

IND331: 12 mm (0.47 in) high weight display

Maximum displayed resolution of 100,000 divisions.

Analog load cells

DC Version: Up to four 350-ohm load cells (2 or 3 mv/V)

AC Version:

Up to eight 350-ohm load cells (2 or 3 mv/V), approved in the US.

Up to four for legal for trade applications in Europe and the rest of the world, eight maximum in non-legal for trade applications.

One

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IND131 and IND331 Specifications

Analog/Digital Update Rates

Load Cell Excitation Voltage

Minimum Sensitivity

Keypad

Communications

Approvals

Internal analog: 366 Hz Target Comparison: 50 Hz; PLC Interface: 20 Hz

5 V DC

0.1 microvolts

4 keys; polyester overlay (PET) with polycarbonate display lens

Serial Interfaces

Standard: One serial port (COM1) RS-232, 300 to 115,200 baud

Optional Serial Port: (COM2) RS-232/485, 300 to 115,200 baud

Protocol

Serial Inputs:, ASCII commands for CTPZ (Clear, Tare, Print, Zero), SICS (most level 0 and level 1 commands)

Serial Outputs: Continuous, Extended continuous, Demand (limited formats) or SICS. Optional COM2 provides Modbus RTU.

Weights and Measures

USA: NTEP Class III/IIIL,10,000d - CoC 09-051

Canada: Class III - 10,000d; Class IIIHD - 20,000d;

AM-5744

Europe: Class III, 6000 e - TC7600

Gravimetric Filling (MID) – T10261

Catchweighing (MID) – T10262

OIML: Class III, 6000 e - R76/2006-NL1-09.26

Product Safety

UL, cUL, CE Note: When an IND131xx or IND331xx terminal is installed into an area classified as Division 2 or zone 2/22, special AC wiring requirements must be met. Refer to document 64068795 Division 2 and Zone 2/22 Installation Guide. Provisions must be made to prevent transient disturbances of more than 40% from the DC voltage supplied to the IND131xx and IND331xx terminals.

Table 1-2: IND131, IND331 Power Consumption (AC Source)

IND131 IND331

Input Voltage I (mA) P (W) I (mA) P (W)

85V/50 Hz 73 3.3 79 3.5

110 V/50 Hz 58 3.3 63 3.5

240 V/50 Hz 28 3.3 30 3.6

264 V/50 Hz 27 3.4 28 3.6

85 V/60 Hz 70 3.3 75 3.5

110 V/60 Hz 56 3.3 60 3.5

240 V/60 Hz 27 3.4 30 3.6

264 V/60 Hz 27 3.5 28 3.8

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Introduction

Table 1-3: IND131, IND331 Power Consumption (DC Source)

Input Voltage I (mA) P (W) I (mA) P (W)

18VDC (min) 158 2.84 170 3.06

24 VDC 120 2.88 130 3.12

36 VDC (max) 84 3.02 90 3.24

IND131 IND331

Values shown are with internal COM2/DIO option and Analog Output option installed and load cell input loaded with 4 x 350Ω load cells.

1.4. Use in Hazardous Areas

Standard versions of the IND131 and IND331 terminals are not certified for use within hazardous (explosive) areas. Specially marked terminals (models IND131xx and IND331xx) are FM and KEMA certified for use in hazardous areas classified as Division 2 or Zone 2/22.

DO NOT USE THE STANDARD IND131 OR IND331 TERMINALS IN AREAS CLASSIFIED AS HAZARDOUS BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. SPECIAL MODELS (IND131xx AND IND331xx) ARE AVAILABLE FOR THESE APPLICATIONS. CONTACT AN AUTHORIZED METTLER TOLEDO REPRESENTATIVE FOR INFORMATION ABOUT HAZARDOUS AREA APPLICATIONS.

WARNING

DIV 2 AND ZONE 2/22 INSTALLATION

Note: When an IND131xx or IND331xx terminal is installed into an area classified as Division 2 or zone

2/22, special AC wiring requirements must be met. Refer to document 64068795 Division 2 and Zone

2/22 Installation Guide.

1.5. Inspection and Contents Checklist

Verify the contents and inspect the package immediately upon delivery. If the shipping container is damaged, check for internal damage and file a freight claim with the carrier if necessary. If the container is not damaged, remove the terminal from its protective package, noting how it was packed, and inspect each component for damage.

If shipping the terminal is required, it is best to use the original shipping container. The terminal must be packed correctly to ensure its safe transportation.

The package should include:

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• IND131, IND131xx, IND331 or IND331xx

• Installation manual

Terminal

• Note: Panel-mount model includes DIN

housing, panel display, mounting brackets and barrel nuts.

1.6. Model Identification

The IND131/IND331 model number, factory number and serial number are located on the data plate of the terminal. Refer to Figure 1-1 to verify the configuration of the IND131/IND331 terminal.

• Resource CD (includes all required

documents and manuals)

• Bag of miscellaneous parts, depending on

terminal configuration

Figure 1-1: IND131/IND331 Model Identification Numbers

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Introduction

1.7. Physical Dimensions

The physical dimensions of each of the IND131 and IND331 enclosures are shown in the following five Figures in mm and [inches].

Figure 1-2: IND131 DIN Rail Mount Enclosure Dimensions

Figure 1-3: IND331 Panel Mount Enclosure Dimensions

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Figure 1-4: IND331 Harsh Enclosure Dimensions

Figure 1-5: Original IND131 Junction Box Enclosure Dimensions

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Figure 1-6: Updated IND131 Junction Box Enclosure Dimensions

Figure 1-7 shows the measurements for the drilled holes required to mount the Panel Mount enclosure.

Figure 1-7: IND331 Panel Mount Drill Template

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1.8. Main PCB

4-20mA Analog Output

A-B RIO

CC-Link

ControlNet

DeviceNet

Ethernet/IP

ModbusTCP

PROFIBUS DP

The IND131/IND331 terminal’s main printed circuit board (PCB) provides the analog load cell scale interface, as well as the COM1 RS-232 serial port.

The main board also contains the power input connection (for either AC or DC supply, depending on the model), display interfaces (one each for the larger IND331 and smaller IND131 displays), 6 position DIP switch and bus connectors for the PLC and COM2/DIO option boards.

Two LEDs are provided to indicate the operational status of the terminal and a memory card socket is mounted to the under-side of the PCB to support the optional SD memory.

1.9. Scale Base

The IND131/IND331 terminals support analog scale bases and provide 5 volts of excitation to drive analog load cells.

A six wire load cell connection is provided with sense lines to help maintain accuracy as the load cell cable resistance changes with temperature variations.

1.10. Options

The following options are available for the IND131/IND331:

• COM2/DIO (relay output)

One RS-232/485 serial COM port

Internal, discrete I/O (2 inputs and 4 outputs)

─ Inputs are optically isolated solid state and switch selectable as either active or passive ─ Output relays provide one normally open contact per relay

This option not for use with the IND131xx or IND331xx terminal

COM2/DIO (solid state output)

•

One RS-232/485 serial COM port

Internal, discrete I/O (2 inputs and 4 outputs)

─ Inputs are optically isolated solid state and switch selectable as either active or passive ─ Outputs are solid state open collector

•

Programmable Logic Control (PLC) interfaces, including:

1.10.1. COM2 Serial Port

This optional port provides RS-232 and RS-485 communication at rates from 300 to 115.2k baud. The port is bidirectional and can be configured for various functions such as demand output,

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continuous output, SICS host communications, Modbus RTU and ASCII command input (C, T, P, Z).

1.10.1.1. Modbus RTU

Modbus RTU is a serial communications protocol published by Modicon in 1979 for use with its programmable logic controllers (PLCs). It is a standard serial communications protocol in industry. The RTU format follows the commands/data with a cyclic redundancy check checksum as an error check mechanism to ensure the reliability of data. Modbus RTU is the most common implementation available for Modbus. Most Modbus devices communicate over a serial EIA-485 physical layer but RS-232 is also supported.

1.10.2. Discrete I/O

The discrete I/O interface option is available with dry-contact or solid state relay outputs. The relay contacts will switch up to 30 volts DC or 250 volts AC at 1A. The solid state outputs will switch up to 30 volts DC at 350mA maximum.

The inputs are switch selectable as either active (for simple pushbutton control) or passive (for connection to PLCs or other devices that supply their own power for the inputs).

WARNING

1.10.3. PLC Interfaces

IND131 and IND331 interface options include 4-20mA Analog Output, A-B RIO, CC-Link, ControlNet, DeviceNet, Ethernet/IP, Modbus TCP and PROFIBUS DP. Additional details about each of these interfaces can be found in the IND131/IND331 PLC Interface Manual, provided on the documentation CD.

1.10.3.1. Analog Output

The Analog Output option provides a 4-20mA analog signal corresponding to the gross or net weight or the rate The analog signal is isolated and requires that the connected device have a maximum internal resistance of 500 ohms.

Two solid state error outputs are provided to indicate out of range and error conditions.

1.10.3.2. A-B RIO

The A-B RIO option enables data exchange by bi-directional communications using the Discrete Data Transfer mode. The IND131/IND331 terminals provide new information for the PLC approximately 20 times per second. This communication is a high-speed, real-time message interface between the terminal and the PLC for process control. Division, integer, and floating point values are supported. The A-B RIO interface does not support Block Transfer mode.

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1.10.3.3. CC-Link

EtherNet / IP

Modbus TCP

CC-Link is a network that uses dedicated cables to connect distributed modules such as I/O modules, intelligent function modules, and a special function module, enabling them to be controlled by the PLC CPU. The CC-Link option board runs as a remote device station. It is designed to connect to a field network using the CC-Link protocol.

1.10.3.4. ControlNet

ControlNet is an open industrial network designed for cyclic data exchange. The protocol operates in cycles, known as NUTs, where NUT stands for Network Update Time. Each NUT has two phases, the first phase is dedicated to scheduled traffic, where all nodes with scheduled data are guaranteed a transmission opportunity. The second phase is dedicated to unscheduled traffic.

WARNING

THE CC-LINK PLC OPTION (#30059622) MUST NOT BE USED IN A TERMINAL INSTALLED IN AN AREA CLASSIFIED AS DIVISION 2 OR ZONE 2/22. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.

WARNING

THE CONTROLNET™ PLC OPTION (64057423) MUST NOT BE USED IN AC VERSIONS OF IND131 AND IND331 TERMINALS. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EQUIPMENT DAMAGE AND/OR BODILY HARM.

One feature of ControlNet is support for fully redundant network cables.

1.10.3.5. EtherNet/IP and Modbus TCP

The IND131/IND331 terminals support communications of the EtherNet/IP or Modbus TCP interface options, using a common interface.

routers). It uses the proven Control and Information Protocol (CIP) to provide control, configuration and data collection capability.

communication between intelligent devices. The protocol can be used in multiple master-slave applications to monitor and program devices; to communicate between intelligent devices and sensors and instruments; and to monitor field devices using PCs and HMIs.

1.10.3.6. DeviceNet

DeviceNet is an RS-485 based network utilizing CAN chip technology. This network was created for bit and byte-level devices. The network can be configured to run up to 500Kbits per second depending on cabling and distances. Messages are limited to 8 unfragmented bytes. The network can include up to 64 nodes including the master, commonly called the scanner.

utilizes commercial, off-the-shelf EtherNet hardware (for example, switches and

protocol is a messaging structure that is used to establish master-slave/client-server

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OLED display

Scale function

1.10.3.7. PROFIBUS DP

The terminal communicates to a PROFIBUS-DP master according to DIN 19 245. PROFIBUS is an open, RS-485 digital communication system with a wide range of applications, particularly in the fields of factory and process automation. PROFIBUS is designed for use in fast, time-critical applications. Additional specifications can be found in PROFIBUS International documents. A maximum of 126 devices (masters or slaves) can be connected to a bus.

1.10.4. SD Memory Option

An optional SD Memory card provides a medium on which to extract and save the configuration and calibration settings of the terminal. These can then be restored to the terminal or loaded to a different terminal. This feature can be used to clone the setup of one terminal then transfer it to other units, which minimizes the chance of error in setting up a new configuration.

1.11. Display and Keyboard

The IND131 terminal has an Organic LED (OLED) graphic type display. The IND131 DIN model is shown in Figure 1-8. The same module is used internally in the IND131 Junction Box model.

and setup menu navigation buttons

Figure 1-8: IND131 Front Panel Layout

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The panel-mount and harsh models of the IND331 (Figure 1-9) include a larger graphic OLED

Configuration

OLED display

Scale function and setup menu

display.

1.11.1. Display Layout

During normal operation, the IND131 and IND331 displays show the Gross or Net weight, together with the weight units and the weight legend. Graphic symbols are used to indicate center of zero and motion. For display operation during setup, refer to Chapter 3,

1.11.2. Front Panel Keys

Four dedicated scale function keys are located to the right of the display. These provide the interface to zero or tare the scale, to clear a tare, and to initiate a print. The same keys are used to enter the setup menu, to navigate and select setup elements, and to enter values in setup as described in Chapter 3,

Figure 1-9: IND331 Front Panel Layout

navigation buttons

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2-1

This chapter covers

2 Operation

Configuration

Zero

Print • Comparators

Tare

Information Recall

Calibration

Clearing Tare

Target

CalFree

Configuration

2.1. Overview

This chapter provides information about the basic functionality of the IND131, IND131xx,

• Overview

• Basic Functionality

• Security

• Display Operation

• Keypad Operation

• Operator Menu

2.2. Basic Functionality

IND331 and IND331xx terminals including display operation, keypad functions and menu navigation.

Operation of the terminal depends on enabled functions and parameters that are configured in setup as described in Chapter 3, in the following sections.

This section provides information about the IND131/IND331’s basic functionality. Functions addressed in this section include:

. Navigation and basic functionality are covered

•

Refer to Chapter 3, described in this section.

2.2.1. Zero

The Zero function is used to set or reset the initial zero reference point of the terminal. There are two types of zero setting modes:

• Automatic Zero Maintenance

• Pushbutton Zero

2.2.1.1. Automatic Zero Maintenance

Automatic Zero Maintenance (AZM) enables the IND131/IND331 to compensate for the build up of small amounts of weight and track itself back to the center of zero. Within the AZM operating range (selectable from 0.5, 1, 3 or 10 divisions), when the terminal is in a no motion condition, it makes small adjustments to the current zero reading to drive the weight reading toward the true center-ofzero. When the weight is outside of the programmed AZM range, this feature is not functional.

•

, for further information about programming all the functionality

•

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Operation

Pushbutton Tare

Net Sign Correction

Auto Clear Tare

2.2.1.2. Pushbutton Zero

The pushbutton (semi-automatic) zero function can be accomplished by pressing the ZERO scale function key, by programming a discrete input, by using a PLC command, or by issuing a serial command.

The range for all types of semi-automatic zero is selectable (Disabled, 2% or 20%) plus or minus from the calibrated zero point.

Remote initiation of the semi-automatic Zero command is possible via a discrete input, an ASCII ‘Z’ command sent serially (CPTZ and SICS interface modes), or a command initiated by the PLC interface.

2.2.2. Tare

Tare is the weight of an empty container. A tare value subtracts from the gross weight measurement, providing the computation of the net weight (material without the container). The tare function can also be used to track the net amount of material being added to or removed from a vessel or container. In this second case, the weight of the material in the container is included with the tare weight of the container and the display then reflects the net amount being added to or removed from the vessel.

Tare types and associated operations available in the IND131 / IND131xx / IND331 / IND331xx include:

•

2.2.2.1. Pushbutton Tare

•

Pushbutton tare can be configured in setup as enabled or disabled. When disabled, the TARE scale function key

cannot be used to obtain a tare.

If enabled, pressing the pushbutton TARE scale function key initiates a semi-automatic tare. The IND131/IND331 will attempt to perform a tare process. If the process is successful, the display changes to a zero net weight indication and the previous weight on the scale is stored as the tare value. The net mode will be indicated on the display.

Several conditions could inhibit the pushbutton tare function:

Motion – Pushbutton tare cannot be taken when the scale is in motion. If motion is detected

when a pushbutton tare command is received, the IND131/IND331 will wait up to three seconds for a no-motion condition. If a stable (no motion) weight condition occurs before the three seconds expire, the pushbutton tare command is executed.

If there is still motion at the end of three seconds, the command is aborted.

Pushbutton Tare Disabled – If pushbutton tare is configured as disabled, the TARE scale

function key will not initiate a semi-automatic tare.

Negative Gross Weight – Any pushbutton tare attempted when the gross weight is at or below

zero is ignored. Ensure that the gross weight is above zero.

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2-3

2.2.2.2. Net Sign Correction

Clear Threshold Weight

After the weight value has stabilized at a value above the threshold, tare will be

Net sign correction enables the terminal to be used for both shipping (inbound empty) and receiving (inbound loaded) operations. Net sign correction can be either disabled or enabled on the IND131/IND331.

If net sign correction is disabled in setup, the stored weight value in the tare register is assumed to be a tare regardless of the gross weight present on the scale at the time of the final transaction. Net values can therefore be negative if the weight on the scale is less than the tare value.

If net sign correction is enabled, the terminal will switch the gross weight and tare weight fields when necessary, so that the larger weight is the gross weight, the smaller weight is the tare weight, with the difference always a positive net weight. Net sign correction affects the display and printed data.

An example of weight values with and without net sign correction is shown in Table 2-1. In this example, the tare register value is 53 kg and the live weight on the scale is 16 kg.

Table 2-1: Weight Values With and Without Net Sign Correction

2.2.3. Clearing Tare

Tare values can be cleared manually or automatically.

2.2.3.1. Manual Clear

Manually clear tare values by pressing the CLEAR key on the keypad when the IND131/IND331

is in the net mode and has completed the weighing operation. Motion on the scale will not impact a manual clear. The weight display will return to the gross weight value.

2.2.3.2. Auto Clear

The IND131/131xx/331/331xx can be configured to clear tare automatically when the weight returns to a value below a programmable threshold, or when a print command is issued. Once the tare is cleared, the display returns to the gross weighing mode.

Auto clear can be disabled or enabled in setup. If it is enabled, the following parameters, also configured in setup, affect the auto clear operation:

Printed and Displayed Disabled Enabled

Gross 16 kg 53 kg

Tare 53 kg 16 kg

Net

Net Sign Correction

−37 kg

37 kg

cleared automatically when the weight falls below this threshold.

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