Mettler Toledo KINGKIRD User Manual

KINGKIRD INDICATOR

♥

Mettler-Toledo, Inc. 2000

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of Mettler-Toledo, Inc.

CONTENTS

1 INTRODUCTION ....................................................................................................................... 1

INGBIRD OVERVIEW

ODEL IDENTIFICATION

PECIFICATION

2 INSTALLATION ......................................................................................................................... 4

OCATION/ENVIRONMENT

NSPECTION AND CONTENTS CHECKLIST

LECTRICAL CONNECTIONS

3 PROGRAMMING AND CONFIGURATION.......................................................................... 7

ENERAL INFORMATION

F1 S

CALE INTERFACE PROGRAM BLOCK

F2 A

PPLICATION

F3 C

ONFIGURE

F5 W

EIGH MODE BLOCK

F6 D

4 KINGBIRD OPERATION........................................................................................................ 17

5 TROUBLESHOOTING ............................................................................................................ 22

6 SPARE PARTS .......................................................................................................................... 24

APPENDIX I RS232 SERIAL INTERFACE .............................................................................. 25

APPENDIX II GRAVITY COMPENSATION FACTORS - GEO VALUES............................ 29

IAGNOSTICS BLOCK

INGBIRD DISPLAY AREA

ERMINAL KEYPAD

PERATOR FUNCTIONS

DVANCED OPERATOR FUNCTIONS

ONTROLLER

ROCEDURES

RROR CODE

OLTAGE CHECKS

ECOMMENDED SPARE PARTS

ERIAL DATA OUTPUT IN DEMAND MODE

ERIAL DATA OUTPUT IN CONTINUOUS MODE

TATUS BYTE DEFINITION

RAVITATIONAL ACCELERATION FORCES

RAVITATIONAL FORCE ADJUSTMENT

G G

EO VALUE

PCB S

................................................................................................................................... 22

..................................................................................................................................... 29

........................................................................................................................ 1

.................................................................................................................... 2

.................................................................................................................................. 3

................................................................................................................. 4

........................................................................................... 4

............................................................................................................... 4

.................................................................................................................... 7

......................................................................................... 10

NVIRONMENT BLOCK

ERIAL

I/O B

LOCK

................................................................................................................. 15

................................................................................................................. 16

............................................................................................................... 17

......................................................................................................................... 18

.................................................................................................................... 19

......................................................................................... 12

................................................................................................. 14

................................................................................................. 20

WITCHES AND JUMPERS

........................................................................................................................... 22

......................................................................................................... 24

............................................................................................................... 27

................................................................................... 21

...................................................................................... 25

................................................................................ 27

....................................................................................... 29

............................................................................................ 29

PRECAUTIONS

READ this manual BEFORE installing, operating, or servicing this equipment.

FOLLOW these instructions carefully.

SAVE this manual for future reference.

DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.

ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance.

CALL METTLER TOLEDO for parts, information, and service.

ONLY PERMIT QUALIFIED ERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.

WARNING

FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY.

DO NOT REMOVE THE GROUND PRONG.

WARNING

DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE OR SERVICING.

CAUTION

BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.

1 Introduction

This manual provides KINGBIRD industrial designed to m mu

ltiple

weighing functions , e.g. Anim autoprint ….. , you can use the KINGBIRD term diverse applications . Information on operating the KINGBIRD term product. Review

all

be performed only by authorized personnel .

Kingbird Overview

The KINGBIRD term attributes designed into the Kingbird includes ease-of-installation, ease-of - use, flexibility and reliability.

Ease-of-installation

Multi-Voltage Power Supply --- The Kingbird term

power supplies. 100VAC, 120VAC and 220VAC are ava by the destination market . The correct power supply is installed when you order the unit.

Simple Mounting ----- The Kingbird term

Ease- of –Use

mount (with optional mounting bracket).

Plug and play ---- The Kingbird term

RS232 .

Operator Display --- The bright vacuum fluorescent display provides easy viewing in even the

poorest lighting conditions.

Keyboard --- Kingbird ‘s

be used to access various functions in the Kingbird. The key overlay is constructed of

polyester m

detailed

scale

eet

the needs of Bench & Floor

instructions and safety precautions carefully. Installation and service procedures should

inal

aterial that

resist phy

information for installing, programming, and servicing the

terminal, an

excellent

weighing , basic counting , hold and weight accumulation ,

performance basic capability weighing instrument

scale

application, meanwhile, the term

inal

throughout your

inal

can be found on the operation card along with the

facility to

serve

inal

all of

provides

provides the solution to customer with the right mix of attributes. Key

inal

can be ordered with one of three different ilable.

The correct power supply is defined

inal may be

used

desk-top, Column mount and wall

inal

uses fem

ale D

subminiature connector to the load

tactile

–feel keyboard has large , easy-to-target keys . The function keys can

sical

wear and chem

ical attack.

these

cell

durable

and

Flexibility

Configuration ---- An advanced

configured quickly to consistent.

Versatile weighing mode ---- Through the different setting in the setup menu, the Kingbird

term

Reliability

hold

ISO 9001 Quality ---- The Kingbird was developed , produced , and tested in

Toledo quality standards .

Factory Assembly ---- Factory assembled models

internal functions and communication , and shipped ready for installation

Serviceability ---- Extensive hardware and software diagnostics make internal or external

problems easy to identify and correct .

Performance Standards ---- The Kingbird is designed to m

measures and as radio frequency and eletromagnetic interference and

Model Identification

Use the information below to confirm the correct model number for the KINGBIRD term with which you

inal may be etc.

facility that

electrical

“

Program block

fit a

wide variety of applications. Navigation in the menu

configured as auto-print, auto-accumulation, and anim

“ menu tree

allows the Kingbird to be

weighing , counting ,

has been audited and registered according to international ISO 9001

will be

tested as

system , including

“

out of the box

eet all

international weights and

safety standards . It also has high

will be

Scale Interface (1= Analog L/C )

working. The model number is found on the data

Kingbird Terminal

Unuse

K TG N ---1 0 0 0 --- X X X

munity to external influences such

static

discharge .

plate.

Market

(Country finish code)

tree is

Mettler-

simp

all

“ .

inal

and

Specification

The KINGBIRD conforms to the specifications

Standard Features

•

Scale Analog (up to 4 x 350ohm 10,000d display resolution A/D conversion Pushbotton Autom

atic tare

Autom

atic clear to

Autom

atic Units switching ( lb,kg,g , Newton ) TraxDSP vibration rejection Manual and auto accumulation

• Weighing functions

Anim

al Basic counting Hold Manual and Auto-print Accumulation

• Serial data functions

Output on demand and continuous mode Print interlock to prevent duplicate prints

Phys

ical

Dimensions

The KINGBIRD term 157mm deep.

Display and Keyboard

The display is display. The keyboard consists of The lens are polyester and have hardcoating to resist damage to the lens.

Power Requirements

The KINGBIRD is provided with from 85 to 264VAC. The supply operate with 12 Watts maximum. The factory pack the product according the country finish code to determine they power voltage and power cord type.

The integrity of the power ground for equipment is operation of the KINGBIRD and condition if an assure extraneous power therm

functions

cells )

rate : 20 tim

es/ second

tare

above threshold

gross below threshold

zero maintenance

weighing

inal

seven-character, seven-segment, 0.55in (12.7mm) vacuum fluorescent num

a me

electrical

short develops in the equipment . A good ground connection is needed to

electrical

line

with noise generating equipment

heaters , inductive loads and the

scales supported

listed in

this chapter.

measures: 230mm wide x 172mm high

mbrane spring sw

universal (manually

itch

covered with the domed polyester overlay.

selectable)

a line

frequency of 49 to 63Hz. Power consumption is

portant for both safety and dependable

its

associated

noise pulses are minimized . It is

scale

base . A poor ground can result in an unsafe

heavy load switching , motor starter

like .

the front of the term

power supply which operates

portant

that

equipment doesn’t share

circuit ,

inal

eric

and is

Installation

This chapter gives

Location/Environment

Kingbird term

The first step in installing the KINGBIRD termin KINGBIRD term in mind the following when choosing

• The KINGBIRD term

10% to 95% humidity, noncondensing.

• The storage

noncondensing.

• The KINGBIRD term

application , only be located at dry area .

detailed

inal

successfully. Please read this chapter thoroughly before you begin installation.

inal in an

instructions and

appropriate location

location for the KINGBIRD term

inal

can be operated between

por

will

tant

information you

al is to select

enhance

a tem

its

perature range of –10° C to 45° C

will

need to

the best location. Placing the

longevity and operation. Keep

inal:

tem

perature range is from –40° C to 60° C

10% to 95% humidity,

inal

enclosure m

eets

IP4X ,

can NOT be used

washdown

• The KINGBRID terminal is not intrinsic safe ! Contact your authorized METTLER-

TOLEDO representative about hazardous area applications.

Inspection and Contents Checklist

Please follow the procedures

• If the KINGBIRD terminal’s shipping container appears damaged upon delivery, check inside for

damage.

File a

freight

• If the container was undamaged, unpack the container if you have not already done so. Keep the

original packing m

• Make sure the KINGBIRD term

 KINGBIRD term

 The Service manual

 The Operation Card

 Security Seal

 Capacity Sheet Labels

 Accessory bag

aterial

inal (

for future use.

indicator )

listed

below to check the contents of the product package:

claim

with the carrier if necessary.

inal

package contains the following

Electrical Connections

install

the

The KINGBIRD term

Recommended

Maximum

Cable

Length

inal

provides “plug-n-play ”typ

to find the location of the connection port

COM1

one 25 pin fem

Load

Cell :

Connect the load

The analog load

following diagram shows the pins assignments for 9 pin D subminiature connector.

Standard 6-wire

+EXC ------ 1

+SEN ------ 2

SHLD ------3

-SEN

-EXC

+SIG

-SIG

The maximum

total scale

This chart gives recommended

power up to four 350 Ohm analog load

one 9 pin fem

cell

------ 4

------ 5

------ 7

------ 8

ale D

subminiature for RS232

ale D

cell

connector to the term

cable

length for analog load

resistance (TSR) of the

Load

TSR=

subminiature for load

inal is a

cell

scale

base. To

cell

Input Resistance (Ohms)

Number of Load

cable

lengths based on TSR and

cells.

e electrical

connection , please see the below drawing

serial

port

cell

connection .

fem

ale

connections to the Kingbird term

calculate

cells

9-pin D subminiature connector. The

TSR:

cable

gauge. The Kingbird term

inal

depends on the

inal

can

TSR (Ohms )

350 87

Minimum Increment Size for Analog

The minimum increment

microvolts per increment for the desired build. To

following equation for µV

24 Gauge (feet )

800 200

Scale

size

selection for an analog

per increment.

20 Gauge (feet)

2000 600

Input.

calculate

16 Gauge (feet)

4000 1000

scale

input is determined by

the microvolts per increment, solve the

calculating

the

VperIncrement =

Increment Size x

cell

output x5000

Load

Cell

The increment size,

scale

capacity, and load

cell

cap

acity

units, lb or kg. If the weight units for any of these variables are

Capacity xRatio

2.2046 to convert to lb units for the purposes of this calculation.

Load

cell

output is rated in mV/V (m Mettler Toledo load mV/V.

The load

cell number of load conversion).

Samp

Calculation

cells

are ty

capacity is the rated capacity marked on load

cells in

the system or the

1. Refer to the following example of µV

scale

installation.

Scale

Capacity 5000 lb

Increment Size 1.0 lb

Load

Cell

Number of

Cell

Output 2 mV/V

Capacity 2500 lb

Cells 4

illivolts

pically 2

per vo

lt of

mV/V. Other load

total

lever ratio (if

per increment

must

all be

measured in the same weight

listed in kg

units, mu

excitation), marked on load

cells

can range from 1 mV/V to 4.5

cell

data tag. The ratio is the

scale is a mechanical

calculation

for

Model 2158 floor

ltiply by

cell

data tag.

total

lever system

Excitation Voltage 5 VDC

2. Use the following formula to

µ V perIncrement =

Substituting the 2158 parameters in the form

µ V perIncrement = =1.0µ V/inc

The KINGBIRD term Acceptable weighing performance for non-legal-for-trade applications can be obtained when minimum of 0.6 µV per increment is provided. At full scale, the maximum load

Serial Port COM1 Connection

exceed 10 mV in the 2 mV/V jumper position or 15 mV in the 3 mV/V jumper position.

The KINGBIRD term pin D subminiature connector. Below diagram is the pin assignment.

The maximum recommended

COM1/SIGNAL

calculate

Increment Size × cell output × excitation (mV)

the µV

per increm

Load Cell Capacity × Ratio

ula:

1.0 lb × 2 mV / V × 5000

2500 lb × 4 load cells

inal is

approved as legal-for-trade

inal

provides one standard RS232

cable

length for RS-232 interface is 50 feet.

ent:

at a mi

serial

nimum of 1 µV per increment.

communication port, and

cell

output may not

it is

fem

ale 25

TXD ( RS232)

RXD (RS232)

SIGNAL GROUND

F4 F5 F6

interface

COM1 ( Reserved ) Weigh mode Diagnostics

CAL units Alternate

Units

eigh mode Display

3 Programming and Configuration

The KINGBIRD operating functionality is determined by how you configure individual parameters of

“

Program blocks how to configure the specific parameters (“ sub-block ”) of each . The following diagram gives an overview of the program blocks and sub-blocks

F1 Scale

“ in

setup mode. This chapter discusses basic features of program blocks and

F2 Application F3 Configure

Environment

Setup Mode

General Information

The KINGBIRD setup parameters are divided into five program blocks. each program block is divided into sub-blocks where you chapter describes each program block and sub-block in configure each param

The KINGBIRD program blocks use several standard conventions . This section gives general information on keystroke functions , navigation procedures , and program block access and

F1.3

Capacity

F1.4

Increment size

CAL

F1.6

Zero Adjust

F1.7

Span Adjust

F1.8

Gravity Adjust

F2.3

Tare function

F2.4

Zero function

F2.4.1

PB Zero

F2.4.2

AZM

F2.4.3

AZM Net

F2.4.4

Zero cursor

F2.4.5 Negative

blanking

F2.5 Motion

Sensitivity

F2.5.1

Motion blanking

F2.6

Low pass Filter

F2.6.1

Noise filter

eter

before you begin using the KINGBIRD indicator .

COM1

F3.1.1

Baud rate

F3.1.2

Data bits

F3.1.4 Parity

F3.1.5

Checksum

F3.1.6

STX

F3.2Manual/Aut

o print

F3.3

Language

F3.4

Output mode

F3.4.1

Data format

select

F5.1.1

and configure individual operating parameters . This

Sample interval

F5.3Consecutive

detail .

F5.2

Accumulation

number

You should read through this chapter and

F6.2Calibratio

COM1 test

Keyboard test

Factors

F6.4

Print setup

F6.5Reset to

factory

F6.6

F6.7

exit .

Keystroke Functions

The following keys are used to configure the program blocks when in setup mode .

Master and Service Mode

The Master and Service mode is two setup modes which the KINGBIRD term customer and service person.

The master mode allows you to match your can change the settings of your block except the F1 block, since the param performance .

The Service mode allows the W&M and the service person to enter to all

the program blocks .

Please see the following description of how to enter into the master and service .

Program Block Access

(Master and Service mode )

In order to configure the program blocks the programmer must enter the setup mode. The difference between Master and Service mode is determined by the SW1-1 , if the SW1-1 is in OFF position , allow you to enter into Service mode , otherwise is the Master mode .

Open the KINGBIRD term keys simultaneously.

W&M

seal

In order to secure the KINGBIRD term im

pact the weighing accuracy performance , turn switch SW1-1 off.

In legal-for-trade applications, after checking for correct operation and turning switch SW1-1 off, the KINGBIRD term and the one in the W&M screw , and secure

Zero

Tare

Clear

Total

ZERO Backup to the previous step.

TARE Moves the blinking

CLEAR Resets and/or allows programmer to skip to the end of setup.

TOTAL Moves the blinking digit.

num

edit

eric

cursor

left

one digit.

data entry value to zero

edit

cursor right one

Mode

Enter

allows the programmer to view the next in list.

ENTER Accepts/terminates

MODE Increments the num

scale

and

scale to

activate

eter in

your specific weighing needs, In the Master mode you

functions .The master mode contains

this block

inal

and

select

the position of the SW1-1 and press the ENTER and ZERO

inal

from

accidental or

inal

enclosure must be "sealed." , loop the wire through the hole in the bottom case

with

seal.

eric

data entry digit and/or

selection

data entry.

will im

pact to the

calibrate

inal

provides to

scale

weighing accuarcy

the scale,

unintentional changes in setup mode to

all

the program

contains

that will

+ 24 hidden pages

Mettler Toledo KINGKIRD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual