Mettler Toledo KCS300, KD600/KD1500, KE1500, KC600, KE3000 Operating Instructions Manual
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Operating instructions
METTLER TOLEDO MultiRange
Floor scales/Pit scales
KC300/KCS300
KC600/KCS600
KD600/KD1500
KE1500/KE3000
KES1500/KES3000
www.mt.com/support
3
1 General information ...................................................................4
2 Safety precautions .....................................................................4
3 Equipotential bonding ................................................................5
4 Operating limits .........................................................................6
5 Cleaning the weighing platform ..................................................7
5.1 Notes on cleaning ........................................................................................... 7
5.2 Subsequent treatment ...................................................................................... 9
5.3 Cleaning the measuring cell ............................................................................. 9
5.4 Information on removing the load plate ........................................................... 10
6 Standard accessories ...............................................................11
7 Technical data of the measuring cell .........................................14
8 Disposal ..................................................................................14
Contents
4
The weighing platform is part of a modular system. The associated components, such as terminals, application pacs and the extensive range of accessories, allow you to assemble a
weighing system ideally tailored to the needs of your operation.
▲ The explosion-protected weighing platform is approved for operation in Zones 2 (gases)
and 22 (dusts) hazardous areas. There is an increased danger of injuries and damage
when using the weighing platform in hazardous areas! Exercise particular care when using
in such areas. The rules for behaviour are based on the concept of "Safe Distribution" established by METTLER TOLEDO.
▲ Explosion-protected weighing platforms may be used in hazardous areas of Zones 2 and
22 only in conjunction with weighing terminals that have the appropriate approval and interface specification.
▲ The connection cable may not be separated from the weighing terminal while it is ener-
gised.
▲ Tighten the knurled nut of the IDNet connection cable with 10 Nm of force.
Selecting installation location
▲ The foundation must be capable of safely
support the weight of the weighing platform at its support points when it carries
the maximum load. At the same time, it
should be so stable that no vibrations occur during weighing operations. These requirements also apply when the weighing
platform is integrated in conveying systems and the like.
▲ Ensure that there are no vibrations from
machines near the installation site.
▲ Ensure that there are no drafts at the in-
stallation site.
Ambient cond itions
▲ Use powder-coated/enamelled weighing platforms only in a dry environment.
▲ In a damp environment, in wet operation or when working with chemicals: use stainless-
steel or hot-galvanised weighing platforms.
1 General information
2 Safety precautions
5
Operation and Maintenance
▲ Ensure that the personnel has been instructed correspondingly before working on the
weighing platforms with foldable load plate and has read and understood these operating
instructions.
▲ Ensure that the weighing platforms with foldable load plate are only operated within a
temperature range of –10 °C to +40 °C.
▲ Ensure that mounting and maintenance of the weighing platform, in particular of the gas
pressure spring, is carried out exclusively by an authorised METTLER TOLEDO service
technician.
The equipotential bonding must be installed by a professional electrician when using the
weighing platform in Zones 2 and 22. METTLER TOLEDO Service only has a monitoring and
consulting function here.
➜ Connect equipotential bonding (PA) of all devices (weighing platform and service termi-
nal) in accordance with the country-specific regulations and standards. In the process,
make sure that all device housings are connected to the same potential via the PA terminals.
Equipotential bond ing with KC..., KCS...
(1) Equipotential bonding clamp
(2) Potential plate weighing platform
(3) Serrated lock washer 4.3 DIN 6798
(4) Washer 4.3 DIN 125
(5) Hexagonal lock nut M4 DIN 934
(6) Fillister head screw M5x12 DIN 912
(7) Washer 5.3 DIN 125
(8) Serrated lock washer 5.3 DIN 6798
(9) Frame bracket, thread M5 is present
Equipotential bond ing with KD..., KE..., KES...
➜ Secure equipotential bonding clamp to a suitable area of the base frame.
Mounting materials
Mounting materials are enclosed with the IND560, IND690xx and IND4..xx weighing terminal.
3 Equipotential bonding
6
The weighing platform has such a rugged design that no damage should result if the maximum weighing capacity is occasionally exceeded.
The static load-bearing capacity, i.e. the maximum permissible load, is dependent on the type
of loading (positions A – C).
Maximum permissible load
A with central load
B with side load
C with one-sided corner load
▲ Falling loads, shocks and lateral impacts
must be avoided.
4 Operating limits
KC300
KCS300
KC600
KCS600
A 500 kg 1000 kg
B 330 kg 650 kg
C 165 kg 330 kg
KD600
KD1500
KE1500
KE3000
KES1500
KES3000
A 3500 kg 4500 kg
B 2300 kg 3000 kg
C 1150 kg 1500 kg
A
B
C
7
▲ When travelling across recessed weigh-
ing platforms with lift trucks, ensure that
the axle load does not exceed the maximum side load (see above).
Maintenance of the weighing platform is limited to regular cleaning and subsequent oiling.
The procedure depends both on the type of surface (powder-coated/enamelled or stainless
steel) and on the environmental conditions prevailing at the installation location. Remove dirt
and deposits at regular intervals from the outside and inside of the weighing platform.
5.1 Notes on cleaning
DANGER
Danger of injury through shutting load plate
at KE...sk- und KES...sk weighing platforms!
▲ Only open and close the load plate with
the supplied tools!
▲ Never work under an opened unsecured
load plate!
CAUTION
Even minor damage, corrosion or flecks of paint on the piston rod lead to failure of the pneumatic springs.
▲ Protect the pneumatic springs from soiling and damage.
▲ Have soiled or damaged pneumatic springs exchanged by METTLER
TOLEDO Service immediately.
5 Cleaning the weighing platform
8
CAUTION
Incorrect use of cleaning agents may cause damage to the weighing platform!
▲ Use only such cleaning agents that do not act on the plastics used in the
weighing platform.
▲ Be particularly careful when cleaning the measuring cell.
Powder-coated/enamelled version, dry
surroundings
• Wipe with a damp cloth.
• Use household cleaning agents.
Stainless-steel and hot-gal vanised versions
• Wipe with a damp cloth.
• Water jet up to 60 °C.
• Use household cleaning agents.
Corrosive surround ings
• Water jet up to 60 °C.
• Remove corrosive substances at regular
intervals.
• Only use disinfectants and cleaning
agents in accordance with the manufacturer's specifications and instructions.
Cleaning a recessed weighing platform
• Ensure gap (1) between weighing platform and pit frame is always kept clear.
• Remove larger dirt deposits at pit bottom
(2) at regular intervals.
• Check pit drainage channel (3) for blockage at regular intervals.
9
5.2 Subsequent treatment
Carry out the following subsequent treatment in order to protect the weighing platform:
• Rinse the weighing platform with clear water.
• Dry off the weighing platform with a lint-free cloth.
• Treat the inside and outside of the weighing platform with an oil suitable for foodstuffs.
Special treatment for scales installed in the floor or a pit
• Treat all the moving parts, such as flexible bearings, knife edges and bearings, thoroughly
with an oil suitable for foodstuffs after cleaning them.
5.3 Cleaning the measuring cell
The load plate has to be removed in order to clean the measuring cell.
For details please refer to the next section.
CAUTION
The measuring cell can be damaged!
▲ During cleaning work, never touch, direct
an airflow against or spray the rubber diaphragm (1) of the measuring cell.
➜ Blow out dirt or rinse out with a moder-
ate water jet.
10
5.4 Information on removing the load plate
KC and KCS weighing platforms
• Remove the load plate by pivoting the two
side handles (1) outward.
• Replace the load plate (1) so that the
symbol O is located above the level indicator. Make sure that the load supports
(2) in the corners of the weighing platform are vertical.
K...sk weighing platforms
• Open the quick-release locks (2) with the
special key (1) and pivot up the load
plate.
CAUTION
The gas-filled springs can be damaged!
▲ Do not clean gas-filled springs with
steam jet.
▲ Do not oil the piston rod.
1
2
11
Order No.
Pit frame
Installation kit incl. fastening
materials
for KC300, KC600
hot-galvanised
stainless steel
for KCS300, KCS60
hot-galvanised
stainless steel
for KD... , hot-galvanised
for KD... , stainless steel
for KE..., hot-galvanised
for KE..., stainless steel
for KES..., hot-galvanised
for KES..., stainless steel
for KE...sk, stainless steel
for KES...sk, stainless steel
00 503 635
00 503 636
00 504 550
00 504 551
00 504 077
00 506 399
00 504 079
00 506 400
00 504 512
00 506 401
00 505 270
22 007 261
Pit frame with cleaning recess on
both sides
Installation kit incl. fastening
materials
hot-galvanised
for KD...
for KE...
for KES...
00 504 078
00 504 080
00 504 513
6 Standard accessories
12
Access ramp
for KC300, KCS300, KC600,
KCS600
Symmetrical steel design, hotgalvanised checker plate surface
Loading capacity 1000 kg
00 503 638
Additional load plate
for KC300, KC600
polished stainless steel
Bell-shaped for placing over
existing load plate
Surface protection for stricter
hygienic requirements
00 503 629
Load plates
for KD...
enamelled
hot-galvanised
stainless steel
for KE...
enamelled
hot-galvanised
stainless steel
for KES...
enamelled
hot-galvanised
stainless steel
00 503 617
00 503 618
00 503 619
00 503 620
00 503 621
00 503 622
00 504 504
00 504 505
00 504 506
Order No.
13
Extension cable
Length 10 m, connector at both
ends
for remote setup of ID terminal
00 504 134
Cable adapter kit for ID terminals
for infinite extension of connection
cable to 100 m
comprising two junction boxes
Box at terminal end with connection
cable of 2.5 m length
00 504 133
Special cable from the roll
used with adapter kit for ID
terminals for infinite extension of
connection cable to required length
00 504 177
Order No.
max.
95 m
14
Types TBrick 6, TBrick 15, TBrick 32
Ignition protection type II 3G Ex nA II T6
–10 °C ≤ T
a
≤ +40 °C
II 3D Ex tD A22 IP67 T 70 °C
DMT 02 E 012
The following safety-related variables must be ensured by the
connected weighing terminal:
Supply circuit U
max
≤ 20 V DC
Interface circuit U
max, CL
≤ 27 V DC
I
max, CL
≤ 30 mA
U
max Diff, RS422
≤ 10 V DC
Power consumption 12 V DC ± 20 %; 125 mA; 1.4 VA
IP protection type IP67
In accordance with the requirements of the European Directive 2002/96
EC about Waste Electrical and Electronic Equipment (WEEE) this
equipment may not be disposed of in the household refuse.
This applies correspondingly for countries outside the EC in accordance
with the applicable national regulations.
➜ Please dispose of this product in accordance with the local regula-
tions in a separate collection for electrical and electronic equipment.
Should you have any questions, please contact the responsible
authorities or the dealer from whom you purchased this equipment.
If this equipment is passed on (for example for private or commercial/
industrial further use), this specification has to be passed on correspondingly as well.
Many thanks for your contribution to protecting the environment.
7 Technical data of the measuring cell
8 Disposal
15
METTLER TOLEDO products stand for highest quality and precision. Careful handling in accordance with these operating instructions as well as regular maintenance and inspection by
our professional customer service ensure the long and reliable function and maintenance of
value of your measuring instruments. Our experienced service team will be pleased to inform
you about corresponding service agreements or calibration services.
Please register your new product under www.mt.com/productregistration
, so that we can inform you about improvements, updates and further important information about your METTLER TOLEDO product.
*22007218D*
22007218D
Subject to technical changes © Mettler-Toledo (Albstadt) GmbH 11/09 Printed in Germany 22007218D
Mettler-Toledo (Albstadt) GmbH
D-72458 Albstadt
Tel. ++49-7431-14 0, Fax ++49-7431-14 232
Internet: http://www.mt.com
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