Mettler Toledo KA3s, KA6s, KA15s, KA32s, KB60 Operating Instructions Manual

...
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Operating instructions
METTLER TOLEDO MultiRange Table and stand scales
KA3s/KA6s/KA15s/KA32s KB60/KCC150/KCC300
www.mt.com/support
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3
1 General information ...................................................................4
2 Safety precautions .....................................................................4
3 Equipotential bonding ................................................................5
4 Removing the transportation lock at the KA3s/6s .........................6
5 Switching-on/-off routine ............................................................6
6 Operating limits .........................................................................7
7 Cleaning the weighing platform ..................................................8
7.1 Notes on cleaning ........................................................................................... 8
7.2 Subsequent treatment ...................................................................................... 9
7.3 Cleaning the measuring cell ............................................................................. 9
8 Standard accessories ...............................................................11
9 Technical data of the measuring cell .........................................13
10 Disposal ..................................................................................13
Contents
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The weighing platform is part of a modular system. The associated components, such as ter­minals, application pacs and the extensive range of accessories, allow you to assemble a weighing system ideally tailored to the needs of your operation.
The explosion-protected weighing platform is approved for operation in Zones 2 (gases)
and 22 (dusts) hazardous areas. There is an increased danger of injuries and damage when using the weighing platform in hazardous areas! Exercise particular care when using in such areas. The rules for behaviour are based on the concept of "Safe Distribution" es­tablished by METTLER TOLEDO.
Explosion-protected weighing platforms may be used in hazardous areas of Zones 2 and
22 only in conjunction with weighing terminals that have the appropriate approval and in­terface specification.
The connection cable may not be separated from the weighing terminal while it is ener-
gised.
Tighten the knurled nut of the IDNet connection cable with 10 Nm of force.
Selecting installation location
The foundation must be capable of safely
support the weight of the weighing plat­form at its support points when it carries the maximum load. At the same time, it should be so stable that no vibrations oc­cur during weighing operations. These re­quirements also apply when the weighing platform is integrated in conveying sys­tems and the like.
Ensure that there are no vibrations from
machines near the installation site.
Ensure that there are no drafts at the in-
stallation site.
Ambient cond itions
Use powder-coated/enamelled weighing platforms only in a dry environment.In a damp environment, in wet operation or when working with chemicals: use stainless-
steel weighing platforms.
1 General information
2 Safety precautions
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The equipotential bonding must be installed by a professional electrician when using the weighing platform in Zones 2 and 22. METTLER TOLEDO Service only has a monitoring and consulting function here.
Connect equipotential bonding (PA) of all devices (weighing platform and service termi-
nal) in accordance with the country-specific regulations and standards. In the process, make sure that all device housings are connected to the same potential via the PA termi­nals.
Equipotential bond ing with KA...
(1) Serrated lock washer A 4.3 DIN 6798
(2) Hexagonal lock nut M4 DIN 934
(3) Washer 4.3 DIN 125
(4) Base frame
(5) Equipotential bonding clamp
Mounting materials are enclosed with the ID7xx, IND690xx or IND4..xx weighing ter­minal.
Equipotential bond ing with KB..., KCC...
(1) Frame body
(2) Fillister head screw M5x12 DIN 912
(3) Washer 5.3 DIN 125
(4) Serrated lock washer 5.3 DIN 6798
(5) Washer 5.3 DIN 125
(6) Hexagonal lock nut M5 DIN 934
(7) Hexagonal lock nut M4 DIN 934
(8) Washer 4.3 DIN 125
(9) Serrated lock washer A 4.3 DIN 6798
(10) Potential plate weighing platform
(11) Equipotential bonding clamp
Mounting materials are enclosed with the ID7xx, IND690xx or IND4..xx weighing ter­minal.
3 Equipotential bonding
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KA3s/6s weighing platforms have a trans­portation lock in order to protect the weigh­ing cell against damage during transporta­tion.
Removing the transportation lock
Take off the wind protection and remove
the transportation locks outwards.
Put the wind protection back on.
Caution
Possible measured value drift through improper switching on and off!
The following cooling times must be
observed before restarting after a volt­age drop or after the weighing system has been switched off:
KA3s/6s min. 2 h KA15s/32, KB60, KCC150/300 min. 1 h
4 Removing the transportation lock at the KA3s/6s
5 Switching-on/-off routine
1h / 2h
C
1.
2.
3.
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The weighing platform has such a rugged design that no damage should result if the maxi­mum weighing capacity is occasionally exceeded.
The static load-bearing capacity, i.e. the maximum permissible load, is dependent on the type of loading (positions A – C).
Maximum permissible load
A with central load
B with side load
C with one-sided corner load
Falling loads, shocks and lateral impacts
must be avoided.
6 Operating limits
KA3s KA6s
KA15s KA32s
A 20 kg 50 kg 50 kg
B 15 kg 40 kg 40 kg
C 10 kg 30 kg 30 kg
KB60 KCC150
KCC300
A 120 kg 500 kg
B 80 kg 300 kg
C 40 kg 150 kg
A
B
C
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Maintenance of the weighing platform is limited to regular cleaning and subsequent oiling. The procedure depends both on the type of surface (powder-coated/enamelled or stainless steel) and on the environmental conditions prevailing at the installation location. Remove dirt and deposits at regular intervals from the outside and inside of the weighing platform.
7.1 Notes on cleaning
CAUTION
Incorrect use of cleaning agents may cause damage to the weighing platform!
•Use only such cleaning agents that do not act on the plastics used in the weighing platform.
•Be particularly careful when cleaning the measuring cell.
Powder-coated/enamelled version, dry surroundings
• Wipe with a damp cloth.
• Use household cleaning agents.
Stainless-steel version
• Wipe with a damp cloth.
• Water jet up to 60 °C.
• Use household cleaning agents.
Corrosive surround ings
• Water jet up to 60 °C.
• Remove corrosive substances at regular intervals.
• Only use disinfectants and cleaning agents in accordance with the manufac­turer's specifications and instructions.
7 Cleaning the weighing platform
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7.2 Subsequent treatment
Carry out the following subsequent treatment in order to protect the weighing platform:
• Rinse the weighing platform with clear water.
• Dry off the weighing platform with a lint-free cloth.
• Treat the inside and outside of the weighing platform with an oil suitable for foodstuffs.
7.3 Cleaning the measuring cell
The draft guard or load plate has to be removed in order to clean the measuring cell.
KA3s/KA6s: Removing the draft guard (1)
KCC...: Removing the load plate
• Lift both side handles vertically (1.) and then pivot them outward (2.).
1
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Cleaning the measuring cell
CAUTION
The measuring cell can be damaged!
During cleaning work, never touch, direct
an airflow against or spray the rubber di­aphragm (1) of the measuring cell.
Blow out dirt or rinse out with a moder-
ate water jet.
Placing load plate at KCC weighing platforms
After placing the load plate, swing the
handles inward (3.) and reengage in the initial position (4.), i.e. the handles must be in the bottom position and ver­tical.
When the handles are correctly engaged, it should not be possible to lift off the load plate.
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Order No.
Stand
Rigid frame construction 2 feet with casters 1 fixed foot with screw adjustment height approx. 560 mm
for KB60
powder-coated/enamelled stainless steel
for KCC150, KCC300
powder-coated/enamelled stainless steel
00 503 631 00 503 632
00 504 853 00 504 854
Pillar support
for KB60, KCC150, KCC300 for mounting terminals on stand incl. fastenings
for ID1 Plus, ID3s or ID7
powder-coated/enamelled stainless steel
for IND690
stainless steel
for IND4x9
stainless steel
00 504 127 00 504 128
22 011 986
22 014 835
Scale stand
for KA15s, KA32s, KB60 for mounting ID1 Plus or ID3s terminal on the weighing platform, all stainless steel
00 504 439
8 Standard accessories
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Scale stand
for KA..., KB60 for mounting IND4x9 terminal on the weighing platform, 330 mm high, all stainless steel
22 014 836
Roller track
Steel-clad rollers with rust protection, for dry surroundings lengthwise motion for KB60 (8 rollers) for KCC150, KCC300 (9 rollers)
00 503 640 00 504 852
Steel-clad rollers with rust protection, for wet surroundings lengthwise motion for KB60 (8 rollers) for KCC150, KCC300 (9 rollers)
22 001 647 22 001 648
Extension cable
Length 10 m, connector at both ends for remote setup of ID terminal
00 504 134
Cable adapter kit for ID terminals
for infinite extension of connection cable to 100 m comprising two junction boxes Box at terminal end with connection cable of 2.5 m length
00 504 133
Special cable from the roll
used with adapter kit for ID terminals for infinite extension of connection cable to required length
00 504 177
Order No.
max. 95 m
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Types TBrick 6, TBrick 15, TBrick 32
Ignition protection type II 3G Ex nA II T6
–10 °C ≤ T
a
+40 °C
II 3D Ex tD A22 IP67 T 70 °C
DMT 02 E 012
The following safety-related variables must be ensured by the connected weighing terminal:
Supply circuit U
max
, 20 V DC
Interface circuit U
max, CL
27 V DC
I
max, CL
30 mA
U
max Diff, RS422
10 V DC
Power consumption 12 V DC ± 20 %; 125 mA; 1.4 VA
IP protection type IP67
In accordance with the requirements of the European Directive 2002/96 EC about Waste Electrical and Electronic Equipment (WEEE) this equipment may not be disposed of in the household refuse. This applies correspondingly for countries outside the EC in accordance with the applicable national regulations.
Please dispose of this product in accordance with the local regula-
tions in a separate collection for electrical and electronic equip­ment.
Should you have any questions, please contact the responsible authorities or the dealer from whom you purchased this equipment. If this equipment is passed on (for example for private or commercial/ industrial further use), this specification has to be passed on corre­spondingly as well. Many thanks for your contribution to protecting the environment.
9 Technical data of the measuring cell
10 Disposal
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METTLER TOLEDO products stand for highest quality and precision. Careful handling in ac­cordance with these operating instructions as well as regular maintenance and inspection by our professional customer service ensure the long and reliable function and maintenance of value of your measuring instruments. Our experienced service team will be pleased to inform you about corresponding service agreements or calibration services.
Please register your new product under www.mt.com/productregistration
, so that we can in­form you about improvements, updates and further important information about your MET­TLER TOLEDO product.
*22007212E*
22007212E
Subject to technical changes © Mettler-Toledo (Albstadt) GmbH 10/09 Printed in Germany 22007212E
Mettler-Toledo (Albstadt) GmbH
D-72458 Albstadt Tel. ++49-7431-14 0, Fax ++49-7431-14 232 Internet: http://www.mt.com
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
FAST SHIPPING AND
DELIVERY
TENS OF THOUSANDS OF IN-STOCK ITEMS
• EQUIPMENT DEMOS
SUPPORTED
• LEASING/MONTHLY RENTALS
• ITAR CERTIFIED SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | sales@artisantg.com | www.artisantg.com
SM
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Instra
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