Mettler Toledo JL602GE, JL1502GE, JL6001GE Operating Instructions Manual

Jewelry
Jewelry Balances
JL-GE
Operating Instructions

Table of Contents

1 Introduction 3
2 Safety Information 4
3 Design and Function 6
4 Installation and Putting Into Operation 11
3.1.1 Components................................................................................................. 6
3.1.2 Operation keys.............................................................................................. 7
3.1.3 Display ........................................................................................................ 8
4.5.1 Battery operation........................................................................................... 13
4.6.1 Switching on the balance ............................................................................... 14
4.6.2 Leveling the balance...................................................................................... 15
4.6.3 Adjusting the balance .................................................................................... 15
5 The Menu 20
6 Applications 31
7 Communication with Peripheral Devices 46
7.1.1 Installing SerialPortToKeyboard software.......................................................... 46
7.1.2 Settings on the balance.................................................................................. 47
8 Troubleshooting 48
9 Maintenance 50
Table of Contents 1Jewelry Balances
10 Technical Data 51
10.4.1 RS232C interface .......................................................................................... 56
10.4.2 MT-SICS interface commands and functions ..................................................... 57
11 Accessories and Spare Parts 58
Table of Contents2 Jewelry Balances

1 Introduction

Thank you for choosing a METTLER TOLEDO balance. The portable precision balances offer dependable, go-anywhere weighing and are resilient, compact and lightweight.
This document refers to the initially installed firmware (software) version V 2.00.
Finding more information
u www.mt.com/jewelry
Search for documents.
u www.mt.com/library
For further questions, please contact your authorized METTLER TOLEDO dealer or service representative.
u www.mt.com/contact
Conventions and symbols
Refers to an external document.
Key and/or button designations and display texts are shown in graphic or in bold text (e.g. , DATE).
Note
For useful information about the product.
This symbol indicates press key briefly (less than 1.5 s).
This symbol indicates press and hold key down (longer than 1.5 s).
This symbol indicates a flashing display.
Elements of instructions
Prerequisites
§
1 Steps 2 ...
ð Intermediate results
ð Results
Introduction 3Jewelry Balances

2 Safety Information

Two documents named "User Manual" and "Operating Instructions" are available for this instrument.
The User Manual shows you how to start using the instrument.
The Operating Instructions contain a full description of the instrument and its use.
Keep both documents for future reference.
Include both documents if you transfer the instrument to other parties.
Only use the instrument according to the User Manual and the Operating Instructions. If you do not use the instrument according to these documents or if the instrument is modified, the safety of the instrument may be impaired and Mettler-Toledo GmbH assumes no liability.

2.1 Definitions of signal words and warning symbols

Safety notes contain important information on safety issues. Ignoring the safety notes may lead to personal injury, damage to the instrument, malfunctions and false results. Safety notes are marked with the following signal words and warning symbols:
Signal words
WARNING
A hazardous situation with medium risk, possibly resulting in death or severe injury if not avoided.
CAUTION
NOTICE
Warning symbols
Electrical shock
General hazard: read the Operating Instructions for information about the hazards and the resulting measures.
A hazardous situation with low risk, resulting in minor or moderate injury if not avoided.
A hazardous situation with low risk, resulting in damage to the instrument, other material damage, malfunctions and erroneous results, or loss of data.

2.2 Product specific safety notes

Intended use
This instrument is designed to be used in laboratories by trained staff. The instrument is intended for weighing purposes.
Any other type of use and operation beyond the limits of technical specifications without written consent from Mettler-Toledo GmbH is considered as not intended.
Responsibilities of the instrument owner
The instrument owner is the person holding the legal title to the instrument and who uses the instrument or authorizes any person to use it, or the person who is deemed by law to be the operator of the instrument. The instrument owner is responsible for the safety of all users of the instrument and third parties.
METTLER TOLEDO assumes that the instrument owner trains users to safely use the instrument in their workplace and deal with potential hazards. METTLER TOLEDO assumes that the instrument owner provides the necessary protective gear.
Safety Information4 Jewelry Balances
Safety notes
WARNING
Danger of death or serious injury due to electric shock!
Contact with parts that carry a live current can lead to death or injury. 1 Only use the METTLER TOLEDO power supply cable and AC/DC adapter designed for
your instrument. 2 Connect the power cable to a grounded power outlet. 3 Keep all electrical cables and connections away from liquids and moisture. 4 Check the cables and power plug for damage and replace damaged cables and
power plugs.
NOTICE
Risk of damage to the instrument due to the use of unsuitable parts!
Using unsuitable parts with the instrument can damage the Instrument or cause it to malfunction.
− Only use parts from METTLER TOLEDO that are intended to be used with your
instrument.
Safety Information 5Jewelry Balances

3 Design and Function

Jewelry
2
3
4
1
5
6
77
8910

3.1 Overview

3.1.1 Components

Components overview legend
Operation keys
1
Adapter ring
3
Level indicator
5
Leveling feet
7
RS232C serial interface
9
Display
2
Weighing pan
4
Bottom of balance:
6
Battery compartment
Hanger opening for weighing below the
balance
Socket for AC/DC Adapter
8
Lug for optional antitheft device
10
Design and Function6 Jewelry Balances

3.1.2 Operation keys

Jewelry
1 2 3 4 5
Terminal keys legend
No. Key Press briefly (less than 1.5 s) Press and hold (longer than 1.5 s)
1
2
3
Printout display value
Transmit data
To navigate backward in the menu or
menu selection
Decrease parameters in menu or appli-
cations
Zero setting Cancel and leave menu without saving
Tare
Switch on
Open the application list and scroll
among the weighing applications in certain sequence for selecting an appli­cation
Exits an active application and returns to
the selection for weighing mode
One step back in the menu
Cancel or leave application setting
Switch off
4
With entries, scroll down
To navigate forward menu topics or
Execute predefined adjustment
(calibration) procedure
menu selections
To toggle between unit 1, recall value (if
selected), unit 2 (if different from unit 1) and the application unit (if any)
Increase parameters in menu or appli-
cations
5
Enter or leave menu selection
To enter application parameter and
Enter or leave menu (parameter
settings)
switch to next parameter
To store parameter
Design and Function 7Jewelry Balances

3.1.3 Display

Application Icons
Weighing-in aid
Weight Value Field Unit Field
Status Icons
Application icons
While an application is running, the corresponding application icon appears at the top of the display.
Status icons
Application weighing Application totaling
Application piece counting Application multiplication factor
Application percent weighing Application division factor
Application check weighing Menu locked
Application statistics
Indicates stored value (Memory) Feedback for pressed keys
Indicates net weight values Service reminder
Adjustments (calibration) started
Weight value field and weighing-in aid
Brackets to indicate uncertified digits (approved models only)
Indicates negative values Marking of nominal or target weight
Indicates unstable values Marking of tolerance limit T+
Indicates calculated values Marking of tolerance limit T-
Unit field
gram
g
kilogram
kg
milligram
mg
carat
ct
pound
lb
ounce
oz
troy ounce
ozt
grain
GN
pennyweight
dwt
momme
mom
mesghal
msg
Hong Kong taels
tlh
SmartTrack (weighing-in aid) shows how much of the entire weighing range has been used.
Singapore taels
tls
Taiwan taels
tlt
tola
tola
baht
baht
Design and Function8 Jewelry Balances

3.2 Basic principles for operation

APP.LIST
0.00
g
WEIGH
STAT
406.2
g
ADVANCE
BASIC
TIME
DATE
Selection of simple weighing or applications
1 Press and hold until APP.LIST (application
list) appears on the display.
ð After releasing the key, weighing mode WEIGH
appears on the display.
2 Press to execute the simple weighing or press
several times to select another application.
3 Press to execute the selected application.
Available applications
Display Remark Description
WEIGH
COUNT
PERCENT
CHECK
STAT
TOTAL
FACTOR.M
FACTOR.D
Weighing mode
Piece counting
Percent weighing
Check weighing
Statistics
Totaling
Multiplication factor
Division factor
see [Performing a simple weighing}Page16] see [Application piece counting}Page31] see [Application percent weighing}Page34] see [Application check weighing}Page36] see [Application statistics}Page38] see [Application totaling}Page40] see [Application multiplication factor weighing}Page42] see [Application division factor weighing}Page44]
Exiting a current application
1 Press and hold C, during the application setting.
ð The balance returns to the last active application.
2 Press and hold , during working with the application.
ð The balance returns to the selection for the weighing mode.
Entering the menu
1 Press and hold Menu to enter main menu.
ð The first menu BASIC is displayed (except
menu protection is active).
2 Press repeatedly to change menu.
3 Press to confirm the selection.
Detailed description of the menu see chapter The Menu.
Selecting menu topics
1 Press .
ð The next menu topic appears in the display.
2 Press repeatedly, the balance switches to the
next menu topic.
Design and Function 9Jewelry Balances
Changing settings in selected menu topic
ENVIRON.
STABLE
ENVIRON.
01.
2
500
01.
6
500
01.6500
SAVE:YES
SAVE:NO
1 Press .
ð The display shows the current setting in the
selected menu topic.
2 Press repeatedly, the balance switches to the
next selection. ð After the last selection, the first is shown again.
3 Press to confirm the setting.
For store the setting see section Saving settings and
closing the menu.
Changing settings in a submenu selection
The same procedure as for menu topics.
Input principle of numerical values
1 Press to select a digit (cyclically from left to
right) or a value (depending on the application). ð The selected digit or the selected value is
blinking.
2 Press to increase or F to decrease for changing
blinking digits or values.
3 Press and hold to confirm the value.
Saving settings and closing the menu
1 Press and hold Menu to leave menu topic.
ð SAVE:YES appears on the display.
2 Press to toggle between SAVE:YES and
SAVE:NO.
3 Press to execute SAVE:YES.
ð Changes are saved.
4 Press to execute SAVE:NO.
ð Changes are not saved.
Cancel
During menu operation
§
1 Press C for leaving menu topic or menu selection
without saving (one step back in the menu).
2 To leave menu topic or menu selection without
saving press C (one step back in the menu).
During application operation
§
− Press C to cancel settings.
ð The balance returns to the previous active application.
Note
If no entry is made within 30 seconds, the balance reverts to last active application mode. Changes are not saved. If changes are made, the balance asks SAVE:NO.
Design and Function10 Jewelry Balances

4 Installation and Putting Into Operation

WARNING
Danger of death or serious injury due to electric shock!
The instrument must be disconnected from the power supply before performing all setup and assembly work.

4.1 Unpacking and delivery inspection

NOTICE
Risk of damage to the instrument due to the use of unsuitable parts!
Using unsuitable parts with the instrument can damage the Instrument or cause it to malfunction.
− Only use parts from METTLER TOLEDO that are intended to be used with your
instrument.
1 Open the packaging and carefully remove all components. 2 Check the delivered items.
The standard scope of delivery contains the following items
Balance
Weighing pan and weighing pan support
Protective cover for load cell cone (mounted)
Protective cover (mounted)
Stackable cover
Universal AC/DC adapter (country specific)
Operating Instructions or User Manual; printed or on CD-ROM, depending on country of use
Declaration of conformity

4.2 Selecting the location

A good location will enable the balance to work accurately and reliably. The surface must be able to safely take the weight of the balance when fully loaded. The following local conditions must be observed:
If the balance is not horizontal at the outset, it must be leveled during commissioning.
Operate the balance in indoor environments only and at an altitude of less than 4000 m above sea
level.
Before switching on the balance, leave the parts to reach room temperature (+5 to 40°C).
Ensure that the relative humidity is between 10% and 80% and non-condensing conditions are met.
The power plug must be easily accessible.
No powerful vibrations
No direct sunlight
No excessive temperature fluctuations.
No powerful drafts.
No powerful electric or magnetic fields
Ensure that the surroundings as free from dust as
possible.
Installation and Putting Into Operation 11Jewelry Balances

4.3 Installing the components

1
3
2
1 Remove the protective cover for weighing cone (1).
Keep it for later use.
2 Place the following components on the balance in
the specified order:
Pan support (2)
Weighing pan (3)

4.4 Installation of the protective cover

− Install the protective cover according to the illus­tration on, using a screwdriver.
Installation and Putting Into Operation12 Jewelry Balances

4.5 Connecting the balance

WARNING
Danger of death or serious injury due to electric shock!
Contact with parts that carry a live current can lead to death or injury. 1 Only use the METTLER TOLEDO power supply cable and AC/DC adapter designed for
your instrument. 2 Connect the power cable to a grounded power outlet. 3 Keep all electrical cables and connections away from liquids and moisture. 4 Check the cables and power plug for damage and replace damaged cables and
power plugs.
NOTICE
Danger of damage to the AC/DC adapter due to overheating!
If the AC/DC adapter is covered or in a container, it is not sufficiently cooled and will overheat.
1 Do not cover the AC/DC adapter. 2 Do not put the AC/DC adapter in a container.
The balance is supplied with an universal AC/DC adapter.
Install the cables so that they cannot be damaged or interfere with operation.
Insert the power cable in a grounded power outlet that is easily accessible.
− Connect the AC/DC adapter to the connection socket on the back of your balance (see figure) and to the power line.
ð The balance is ready for use.

4.5.1 Battery operation

The balance can also operate with batteries. Under normal operation conditions, the balance works independently of the AC power line for about 8 to 15 hours (using alkaline batteries).
Immediately after the AC power supply is interrupted e.g. by withdrawing the power plug or if there is a power failure, the balance switches automatically to battery operation. Once the AC power supply is restored, the balance reverts automatically to AC operation.
It is also possible to use rechargeable batteries. Charging batteries inside the balance is not possible.
Your balance uses 4 standard AA (LR6) batteries (alkaline batteries preferred).
When the balance is operating on its batteries, the battery symbol in the display lights up. The number of segments that are lit is an indicator of battery condition (3=fully charged, 0=discharged). When the batteries are almost completely discharged, the battery symbol flashes.
battery full
2/3 full
1/3 full
battery empty
Installation and Putting Into Operation 13Jewelry Balances
Inserting / replacing batteries
+
-
+
-
+
-
+
-
WARNING
Danger of death or serious injury due to electric shock!
Contact with parts that contain a live current can lead to injury and death.
− Disconnect the instrument from the power supply when replacing batteries.
NOTICE
Risk of damage to the balance
Do not place the balance on the pan support location bolt.
Read and follow all warnings and instructions supplied by the battery manufacturer.
Do not mix different types or brands of batteries. Performance of batteries varies depending on the
manufacturer.
Remove the batteries from the balance if the balance is not used for a long period of time.
Batteries must be disposed of properly, according to local regulations.
Make sure that the balance is off before removing or inserting batteries.
§
1 Remove weighing pan and pan support. 2 Turn the balance carefully on its side. 3 Open and remove the battery-chamber cover. 4 Insert / replace the batteries with the correct polarity
as shown in the battery holder. 5 Insert and close the battery-chamber cover. 6 Turn the balance carefully to its normal position. 7 Reinstall all components in the reverse order.

4.6 Setting up the balance

4.6.1 Switching on the balance

Before using the balance, it must be warmed up in order to obtain accurate weighing results. To reach operating temperature, the balance must be acclimatized and connected to the power supply for at least 30 minutes.
Installation and Putting Into Operation14 Jewelry Balances
Mains operated (standby mode)
0.00
g
MT.GREEN
The balance is connected to the power supply.
§
− Press . ð The balance performs a display test. All
segments in the display light up briefly, WELCOME, Software version. Maximum load and Readability appears briefly.
ð The balance is ready for weighing or for operation
with the last active application.
Battery operated
1 Remove any load from weighing pan.
2 Press .
ð The balance performs a display test (all segments in the display light up briefly), WELCOME,
Software version, Maximum load and Readability appears briefly.
ð After the warm-up time, the balance is ready for weighing or for operation with the last active appli-
cation.
Legal-for-trade
Approved balances will execute an initial zero.

4.6.2 Leveling the balance

The balances have a level indicator and two or four adjustable leveling feet to compensate for slight irregu­larities in the surface of the weighing bench. The balance is exactly horizontal when the air bubble is in the middle of the level glass.
The balance must be leveled and adjusted each time it is moved to a new location. 1 Align the balance horizontally. 2 Turning the leveling feet of the balance housing
until the air bubble is in the inner circle of the level indicator.

4.6.3 Adjusting the balance

To obtain accurate weighing results, the balance must be adjusted to match the gravitational acceleration at its location and depending on the ambient conditions. After reaching the operation temperature, adjusting is necessary.
before the balance is used for the first time.
after a change of the location.
at regular intervals during weighing service.
See also
2 Adjustment with external weight}Page15

4.7 Adjustment with external weight

Legal-for-trade
Approved models must be adjusted at the place of operation. Before putting in operation, and depending on particular country certification legislation, the balance will then have to be checked and sealed by authorized personnel. See the detailed information delivered with this balance.
Installation and Putting Into Operation 15Jewelry Balances
In the menu topic CAL (Adjustment) of advanced menu ADJ.EXT must be selected.
------
2000.00
g
ADJ.DONE
0.00
g
0.00
g
------
Cal
ADJ.EXT
1250.38
g
0.00
g
1182.03
g
0.00
g
121.01
g
0.01
g
0.00
g
§
Required adjustment weight is ready.
§
Weighing pan is unloaded.
§
1 Press and hold CAL to execute external adjustment.
ð The required (predefined) adjustment weight
value flashes on the display.
2 Place adjustment weight in center of pan.
ð The balance adjusts itself automatically.
3 Remove adjustment weight, when 0.00 g flashes.
ð The adjusting is finished when the message ADJ
DONE appears briefly on the display. The balance
returns to the last active application and is ready for operation.

4.8 Performing a simple weighing

If your balance is not in the weighing mode, press and hold the key down until WEIGH appears in the display. Press . Your balance is in the weighing mode.
1 Press to zero the balance. 2 Place the sample on the weighing pan. 3 Wait until the instability detector disappears and
4 Read the result.
Zeroing
Use the zeroing key before you start with a weighing. 1 Unload the balance.
2 Press to zero the balance.
The weighing application allows you to perform simple weighings and how you can accelerate the weighing process.
the stability beep sounds.
ð All weight values are measured in relation to
this zero point.
Installation and Putting Into Operation16 Jewelry Balances
Taring
121.01
g
0.00
g
0.00
g
95.97
g
121
.
01
g
-
Net
Net
Net
0.78
oz
22.00
g
*
22.00
g
M
121.01
g
0.00
g
0.00
g
M
121.01
g
0.00
g
If you are working with a weighing container, first set the balance to zero. 1 Place empty container on the weighing pan.
ð The weight is displayed.
2 Press to tare the balance.
ð 0.00 g and Net appears in the display. Net
indicates that all weight values displayed are net values.
3 Place the sample in the container.
ð The result appears in the display.
If the container is removed from the balance, the tare weight will be shown as a negative value.
Switching weight units
The key can be used at any time to toggle between weight unit UNIT 1, RECALL value (if selected) and weight unit UNIT 2 (if different from weight unit 1) and the application unit (if any).
− Press to set weight unit or recall value.
Recall / recall weight value
Recall stores stable weights with an absolute display value bigger than 10d.
Function RECALL is in the menu activated.
§
1 Load weighing sample.
ð The display shows weight value and stores
stable value.
2 Remove weighing sample.
ð The display shows zero.
3 Press .
ð The display shows last stored stable weight
value for 5 seconds together with asterisk (*) and memory (M) symbols. After 5 seconds the display goes back to zero. This can be repeated unlimited times.
Delete last weight value
As soon a new stable weight value is displayed, the old recall value becomes replaced by the new weight value.
Installation and Putting Into Operation 17Jewelry Balances
− Press .
0%
100%
ð The recall value is set to 0.
If the power is switched off, the recall value is lost. The recall value can not be printed.
Weighing with the weighing-in aid
The weighing-in aid is a dynamic graphic indicator which shows the used amount of the total weighing range. You can thus recognize at a glance when the load on the balance approaches the maximum load.
Print / transmit data
Press the key to transmit the weighing results over the interface e.g. to a printer or a PC.

4.9 Using the stackable cover

The stackable cover can be placed on the balance. It protects the balance from dust when it is not used and allows you to stack up a maximal number of 5 balances.

4.10 Weighing below the balance

Your balance is equipped with a hanger for performing weighing operations below the work surface (weighing below the balance).
NOTICE
Damage to balance
Do not place the balance on the pan support location bolt.
1 Press and hold the key. 2 Disconnect the balance from the power supply. 3 Disconnect all interface cables.
Installation and Putting Into Operation18 Jewelry Balances
1 Remove weighing pan and pan support. 2 Turn the balance carefully on its side. 3 Remove the cap. Keep it for later use. 4 Turn the balance to its normal position and simply
reinstall all components in the reverse order.
Installation and Putting Into Operation 19Jewelry Balances
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